High-precision machine tool for valve grinding maintenance
Through the design of high-precision machine tools, including liquid spraying, collection and inspection components, the grinding difficulty and uncertainty of grinding wheel wear caused by valve rust are solved, and more efficient and coherent valve grinding process and grinding wheel detection are achieved, reducing the Manual interference and damage risk.
Patent Information
- Application Number
- CN202411564507.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the use of valves, the difficulty of grinding increases due to rust, which extends the grinding time, and the uncertainty of grinding wheel wear leads to reduced efficiency, and manual inspections are required to increase workflow and potential risk of negligence.
A high-precision machine tool is designed, including grinding components, liquid spraying components and detection components. The rust removal liquid and coolant are synchronized through the liquid spraying component to continuously polish the grinding process, collect the components to separate the waste liquid, and the detection component automatically detects the wear of the grinding wheel. Condition.
It improves the efficiency and consistency of valve polishing, reduces manual interference, ensures the recycling of coolant and timely detection of grinding wheel wear, and reduces the risk of valve damage.
Smart Images

Figure CN119260532A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valve grinding, in particular to a high-precision machine tool for valve grinding and maintenance. Background Art
[0002] Valves are used in various fields of daily life. After long-term use, rust and damage will accumulate inside the valve. In order to ensure the sealing and normal performance of the valve, the valve needs to be polished to restore its surface smoothness.
[0003] When grinding the valve, the presence of rust on the valve surface not only increases the difficulty of grinding, but also significantly prolongs the time required for the entire grinding process. Therefore, before performing the grinding operation, the staff usually pre-treats the valve surface separately to remove part of the rust layer, which makes the pre-treatment work and the subsequent grinding work inconsistent, prolonging the time required for grinding and maintenance work. At the same time, as the grinding wheel grinds, the grinding wheel surface will gradually wear until obvious wear depressions appear. Due to the uncertainty of the grinding wheel wear process, the time when obvious wear depressions appear is also uncertain. The staff is required to check the status of the grinding wheel regularly. Manual inspection increases the staff's work flow. At the same time, due to unexpected situations such as staff negligence, the worn grinding wheel cannot be discovered in time. When using a worn grinding wheel for grinding, the grinding efficiency will be reduced, and the valve surface will also be damaged.
[0004] Therefore, a high-precision machine tool for valve grinding and maintenance is proposed. Summary of the invention
[0005] The object of the present invention is to provide a high-precision machine tool for valve grinding and maintenance to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a high-precision machine tool for valve grinding and maintenance, comprising a machine tool main body, a grinding assembly for valve grinding being provided on the machine tool main body, a liquid spraying assembly for improving the valve grinding effect being provided on the machine tool main body, a collection assembly for waste liquid collection being provided on the machine tool main body, and a detection assembly for detecting the grinding surface of the grinding wheel being provided on the machine tool main body.
[0007] Preferably, the grinding assembly includes a fixed turntable, which is rotatably connected to the bottom of the inner wall of the machine tool body, and the bottom of the inner wall of the fixed turntable is rotatably connected to a driving gear. The interior of the fixed turntable is symmetrically and slidably connected to fixed clamps, and the symmetrically arranged fixed clamps are all meshed with the driving gear. The inner wall of the machine tool body is fixedly connected to a sliding guide rail, and the surface of the sliding guide rail is slidably connected to a sliding bracket, the bottom of the sliding bracket is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to the grinding wheel body.
[0008] Preferably, the liquid spray assembly includes a cooling tank, the cooling tank is fixedly connected to the top of the inner wall of the machine tool body, the bottom of the cooling tank is fixedly connected to a cooling pipe, the top of the inner wall of the machine tool body is fixedly connected to a rust removal tank, the bottom of the rust removal tank is fixedly connected to a rust removal pipe, the bottom of the rust removal tank is fixedly connected to a connecting ball shell, the bottom of the connecting ball shell is fixedly connected to a connecting nozzle, the interior of the connecting ball shell is rotatably connected to a switching ball shell, a connecting groove is penetrated through the surface of the switching ball shell, a switching gear is fixedly connected to the surface of the switching ball shell, and a starting gear plate is fixedly connected to the side wall of the sliding bracket.
[0009] The top of the linkage push plate is fixedly connected with a connecting rod, and the top of the connecting rod is fixedly connected with a connecting rod, and the bottom of the connecting rod is fixedly connected with the reset groove plate, and the bottom of the rust removal tank is fixedly connected with the fixed groove plate, and the fixed groove plate is fixedly connected with the fixed groove frame at one end of the linkage slide rod near the fixed clamping plate, and the top of a fixed clamping plate near the linkage slide rod is fixedly connected with the fixed push block.
[0010] Preferably, two communicating grooves are provided, and the two communicating grooves intersect vertically, the switching gear passes through and is rotatably connected to the inside of the connecting ball shell, the sliding baffle is slidably connected to the inside of the liquid passage groove, the rust removal pipe is connected to the liquid outlet through the liquid passage groove, the linkage push column is slidably connected to the inside of the sliding push groove, the connecting sliding column passes through and is slidably connected to the inside of the linkage sliding rod, and the fixed push block is slidably connected to the inside of the linkage groove frame.
[0011] Preferably, the collecting component includes a liquid flow trough, which is arranged inside the machine tool body, and leakage holes which are interconnected with the liquid flow trough are evenly arranged at the bottom of the inner wall of the machine tool body, a fixed filter plate is fixedly connected to the inside of the liquid flow trough, a waste liquid tank is fixedly connected to the inside of the machine tool body, and a liquid storage tank is fixedly connected to the inside of the machine tool body, and collecting holes are symmetrically arranged on one side of the bottom of the trough wall close to the liquid storage tank, a switching slide rod is slidably connected to the inside of the machine tool body, a switching spring is sleeved on the outer wall of the switching slide rod, a linkage bracket is fixedly connected to the bottom of the switching slide rod, a first piston is fixedly connected to the bottom of the linkage bracket, and a second piston is fixedly connected to the bottom of the linkage bracket.
[0012] Preferably, the side of the bottom of the groove wall of the liquid flow groove away from the waste liquid tank is set as an inclined surface with the bottom end close to the waste liquid tank, the fixed filter plate is detachably installed inside the liquid flow groove, the symmetrically opened collecting holes are respectively communicated with the interior of the waste liquid tank and the liquid storage tank, the bottom end of the switching spring is fixedly connected to the inner wall of the machine tool body, and the top end of the switching spring is fixedly connected to the outer wall of the switching slide rod.
[0013] Preferably, the detection component includes a detection block, which is fixedly connected to the top of the inner wall of the machine tool body, the interior of the detection block is fixedly connected with a first electric contact block in an annular array, the interior of the detection block is slidably connected with a detection slide bar in an annular array, the surface of the detection slide bar at one end close to the grinding wheel body is set as an arc surface, the number of the first electric contact blocks is the same as the detection slide bar, the end of the detection slide bar close to the first electric contact block is fixedly connected with the second electric contact block, the surface of the detection slide bar is sleeved with a linkage spring, the end of the linkage spring close to the second electric contact block is fixedly connected to the second electric contact block, and the end of the linkage spring away from the second electric contact block is fixedly connected to the inner wall of the detection block.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. Following the clamping and positioning process of the valve by the fixed clamping plate, the rust removal liquid inside the rust removal storage tank is quantitatively sprayed on the valve surface, and then the rust removal liquid can soften and remove part of the rust layer, making it easier to remove the rust layer during the grinding process. In addition, two vertically intersecting connecting grooves are arranged, so that in the process of grinding the valve following the downward movement of the grinding wheel body, the liquid sprayed on the valve surface can be switched to the coolant by switching the rotation of the ball shell, and then the switching process of the rust removal liquid and the coolant is carried out synchronously with the fixed grinding action of the valve. Compared with the spraying of the rust removal liquid and the valve grinding as two independent steps in the prior art, the entire valve maintenance and grinding process is more coherent, the operation is simpler, and there is no need for the staff to interfere too much in the grinding process;
[0016] 2. In the process of grinding the valve by moving the grinding wheel body downward, the connection state between the waste liquid tank and the liquid storage tank and the liquid flow groove is switched, so that the coolant can be collected separately according to whether the used coolant contains rust removal liquid. After the grinding is completed, the two coolants are treated separately to avoid the coolant mixing with rust removal liquid and affecting the recycling of the coolant, thereby ensuring the recycling effect of the coolant. At the same time, under the guidance of the inclined surface at the bottom of the liquid flow groove wall, the liquid inside the liquid flow groove can flow toward the collecting hole, so that the liquid inside the liquid flow groove is more easily collected by the waste liquid tank and the liquid storage tank through the collecting hole;
[0017] 3. During the process of the grinding wheel body moving upward and resetting, the resistance of the grinding surface of the grinding wheel body to the detection slide bar makes the second electric contact block electrically contact with the first electric contact block, and whether the second electric contact block arranged in the array is electrically contacted with the first electric contact block at the same time, it is judged whether there is obvious grinding depression on the grinding surface of the grinding wheel body, so that the wear of the valve can be discovered in time, avoiding the need for staff to conduct repeated inspections, preventing the grinding quality of the valve from being reduced due to untimely discovery of the wear of the grinding wheel body, and reducing the possibility of valve damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a three-dimensional schematic diagram of the internal structure of the fixed turntable of the present invention;
[0020] Figure 3 It is a three-dimensional schematic diagram of the internal structure of the machine tool body of the present invention;
[0021] Figure 4 It is a three-dimensional schematic diagram of the positional relationship between the sliding bracket and the starting gear plate of the present invention;
[0022] Figure 5 For the present invention Figure 4 A partial enlarged schematic diagram of the structure at center A;
[0023] Figure 6 A three-dimensional schematic diagram of the positional relationship between the switching ball shell and the connecting groove of the present invention;
[0024] Figure 7 This is a three-dimensional schematic diagram of the internal structure of the rust removal storage tank of the present invention;
[0025] Figure 8 For the present invention Figure 7 A partial enlarged schematic diagram of the structure at B in the middle;
[0026] Fig. 9 It is a three-dimensional schematic diagram of the positional relationship between the linkage slot frame and the three sliding guide rails of the present invention;
[0027] Fig.10For the present invention Fig. 9 A partial enlarged schematic diagram of the structure at C in the middle;
[0028] Fig.11 It is a three-dimensional schematic diagram of the positional relationship between the waste liquid tank and the liquid storage tank of the present invention;
[0029] Fig.12 For the present invention Fig.11 A partial enlarged schematic diagram of the structure at D in the middle;
[0030] Fig.13 This is a three-dimensional schematic diagram of the internal structure of the detection block of the present invention;
[0031] Fig.14 For the present invention Fig.13 A partial enlarged schematic diagram of the structure at point E in the middle.
[0032] In the figure:
[0033] 1. Machine tool body;
[0034] The grinding assembly includes: 21, a fixed turntable; 22, a driving gear; 23, a fixed clamping plate; 24, a sliding guide rail; 25, a sliding bracket; 26, a driving motor; 27, a grinding wheel body;
[0035] The liquid spraying assembly includes: 31, cooling storage tank; 32, cooling pipe; 33, rust removal storage tank; 34, rust removal pipe; 35, connecting ball shell; 36, connecting spray pipe; 37, switching ball shell; 38, connecting groove; 39, switching gear; 310, starting gear plate; 311, liquid outlet; 312, liquid passage slide groove; 313, reset spring; 314, sliding baffle; 315, linkage push column; 316, sliding push groove; 317, fixed bracket; 318, linkage slide rod; 319, linkage push plate; 320, connecting slide column; 321, reset groove plate; 322, fixed groove plate; 323, linkage groove frame; 324, fixed push block;
[0036] The collecting assembly includes: 41, a liquid flow channel; 42, a liquid leakage hole; 43, a fixed filter plate; 44, a waste liquid tank; 45, a liquid storage tank; 46, a collecting hole; 47, a switching slide rod; 48, a switching spring; 49, a linkage bracket; 410, a first piston; 411, a second piston; 412, a linkage pressure plate;
[0037] The detection assembly includes: 51, a detection block; 52, a first electric contact block; 53, a detection slide bar; 54, a second electric contact block; 55, a linkage spring. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figures 1 to 14 , is an embodiment provided by the present invention: a high-precision machine tool for valve grinding and maintenance, comprising a machine tool body 1, a grinding component for valve grinding is arranged on the machine tool body 1, a liquid spraying component for improving the valve grinding effect is arranged on the machine tool body 1, a collecting component for waste liquid collection is arranged on the machine tool body 1, and a detection component for detecting the grinding surface of the grinding wheel is arranged on the machine tool body 1.
[0040] The grinding assembly includes a fixed turntable 21, which is rotatably connected to the bottom of the inner wall of the machine tool body 1, and is fixedly connected to the output end of the external drive device 1. The bottom of the inner wall of the fixed turntable 21 is rotatably connected to a driving gear 22, and the driving gear 22 is fixedly connected to the output end of the external drive device 2. The interior of the fixed turntable 21 is symmetrically slidably connected to fixed clamps 23, and the symmetrically arranged fixed clamps 23 are all meshed with the driving gear 22. The inner wall of the machine tool body 1 is fixedly connected to a sliding guide rail 24, and the surface of the sliding guide rail 24 is slidably connected to a sliding bracket 25. The bottom of the sliding bracket 25 is fixedly connected to a driving motor 26, and the output end of the driving motor 26 is fixedly connected to a grinding wheel body 27.
[0041] The liquid spraying assembly includes a cooling tank 31, which is fixedly connected to the top of the inner wall of the machine tool body 1, and a cooling pipe 32 is fixedly connected to the bottom of the cooling tank 31. A rust removal tank 33 is fixedly connected to the top of the inner wall of the machine tool body 1, and a rust removal pipe 34 is fixedly connected to the bottom of the rust removal tank 33. A connecting ball shell 35 is fixedly connected to the bottom of the rust removal tank 33, and a connecting nozzle 36 is fixedly connected to the bottom of the connecting ball shell 35. A switching ball shell 37 is rotatably connected to the inside of the connecting ball shell 35. A connecting groove 38 is penetrated through the surface of the switching ball shell 37, and two connecting grooves 38 are provided, and the two connecting grooves 38 intersect vertically. A switching gear 39 is fixedly connected to the surface of the switching ball shell 37, and the switching gear 39 penetrates and is rotatably connected to the inside of the connecting ball shell 35. A starting gear plate 310 is fixedly connected to the side wall of the sliding bracket 25. The liquid spraying assembly also includes a liquid outlet 311, which is arranged at the bottom of the inner wall of the rust removal tank 33, and a liquid passage chute 312 is arranged inside the rust removal tank 33, and the rust removal pipe 34 is connected to the liquid outlet 311 through the liquid passage chute 312, and a return spring 313 is fixedly connected to the groove wall of the liquid passage chute 312, and a sliding baffle 314 is fixedly connected to one end of the return spring 313 close to the liquid outlet 311, and the sliding baffle 314 is slidably connected to the inside of the liquid passage chute 312, and a linkage push column 315 is fixedly connected to the bottom of the sliding baffle 314, and a sliding push groove 316 which is interconnected with the liquid passage chute 312 is arranged at the bottom of the machine tool body 1, and the linkage push column 315 is slidably connected to the inside of the sliding push groove 316, and the bottom of the rust removal tank 33 is fixed A fixed bracket 317 is connected, and a linkage slide rod 318 is slidably connected inside the fixed bracket 317. A linkage push plate 319 is slidably connected to the inside of the linkage slide rod 318 at one end close to the rust removal storage box 33. A connecting slide column 320 is fixedly connected to the top of the linkage push plate 319, and the connecting slide column 320 passes through and is slidably connected to the inside of the linkage slide rod 318. A reset groove plate 321 is fixedly connected to the bottom of the rust removal storage box 33, and a fixed groove plate 322 is fixedly connected to the bottom of the rust removal storage box 33. A linkage groove frame 323 is fixedly connected to one end of the linkage slide rod 318 close to the fixed splint 23, and a fixed push block 324 is fixedly connected to the top of a fixed splint 23 close to the linkage slide rod 318. The fixed push block 324 is slidably connected to the inside of the linkage groove frame 323.
[0042] The interior of the linkage slot frame 323 is configured to be in an arc shape, and entering the linkage slot frame 323 will not affect the rotation of the fixed push block 324 .
[0043] The collecting component includes a liquid flow groove 41, which is opened inside the machine tool body 1. The side of the bottom of the groove wall of the liquid flow groove 41 away from the waste liquid tank 44 is set as an inclined surface with the bottom end close to the waste liquid tank 44. The bottom of the inner wall of the machine tool body 1 is evenly provided with leakage holes 42 interconnected with the inside of the liquid flow groove 41. The inside of the liquid flow groove 41 is fixedly connected with a fixed filter plate 43, the inside of the machine tool body 1 is fixedly connected with the waste liquid tank 44, and the inside of the machine tool body 1 is fixedly connected with a liquid storage tank 45. The bottom of the groove wall of the liquid flow groove 41 is symmetrically provided with collecting holes 46 on one side close to the liquid storage tank 45. The fixed filter plate 43 is detachably mounted on the liquid flow groove The interior of 41, the symmetrically arranged collecting holes 46 are communicated with the interiors of the waste liquid tank 44 and the liquid storage tank 45 respectively, the interior of the machine tool body 1 is slidably connected with a switching slide rod 47, the outer wall of the switching slide rod 47 is sleeved with a switching spring 48, the bottom end of the switching spring 48 is fixedly connected to the inner wall of the machine tool body 1, the top of the switching spring 48 is fixedly connected to the outer wall of the switching slide rod 47, the bottom of the switching slide rod 47 is fixedly connected to a linkage bracket 49, the linkage bracket 49 is slidably connected to the interior of the liquid flow groove 41, the bottom of the linkage bracket 49 is fixedly connected to a first piston 410, and the bottom of the linkage bracket 49 is fixedly connected to a second piston 411.
[0044] The two sides of the bottom of the wall of the liquid flow channel 41 close to the waste liquid box 44 are arranged as inclined surfaces with the bottom end close to the collecting hole 46 , and the first piston 410 and the second piston 411 correspond to the two collecting holes 46 respectively.
[0045] The detection component includes a detection block 51, which is fixedly connected to the top of the inner wall of the machine tool body 1. The interior of the detection block 51 is fixedly connected with a first electric contact block 52 in an annular array. The interior of the detection block 51 is slidably connected with a detection slide bar 53 in an annular array. The surface of the end of the detection slide bar 53 close to the grinding wheel body 27 is set as an arc surface. The number of the first electric contact blocks 52 and the detection slide bar 53 are the same. The end of the detection slide bar 53 close to the first electric contact block 52 is fixedly connected with the second electric contact block 54. The surface of the detection slide bar 53 is sleeved with a linkage spring 55. The end of the linkage spring 55 close to the second electric contact block 54 is fixedly connected to the second electric contact block 54, and the end of the linkage spring 55 away from the second electric contact block 54 is fixedly connected to the inner wall of the detection block 51.
[0046] The machine tool body 1 is externally connected to a prompter, the first electric contact block 52 is electrically connected to an external power source, and the second electric contact block 54 is electrically connected to the external prompter.
[0047] The above implementation works as follows:
[0048] The initialization steps are as follows:
[0049] The staff injects the rust removal liquid into the rust removal tank 33 and the coolant into the cooling tank 31. In the initial state, the grinding wheel body 27 is located inside the detection block 51, and the two connecting grooves 38 are respectively connected with the rust removal pipe 34 and the connecting nozzle 36. The sliding baffle 314 blocks the connection between the liquid outlet 311 and the rust removal pipe 34. The second piston 411 is located inside a collecting hole 46 below it to block it, and the first piston 410 is located above a collecting hole 46 below it.
[0050] The working steps are as follows:
[0051] The following is a description of the process of using a spray assembly to improve the valve polishing effect:
[0052] like Figures 1 to 10 As shown, after the valve to be polished is placed on the top of the fixed turntable 21, the external drive device of the drive gear 22 is powered on and started, and the external drive device drives the drive gear 22 to start rotating. The rotation of the drive gear 22 drives the two fixed clamping plates 23 meshing with it to slide toward each other inside the fixed turntable 21 and gather together to clamp and fix the valve on the top of the fixed turntable 21. The movement of the fixed clamping plate 23 drives the fixed push block 324 on its top to move toward the sliding bracket 25. The movement of the fixed push block 324 will push the inner wall of the linkage slot frame 323 to push the linkage slot frame 323 to move synchronously with the fixed push block 324. The movement of the linkage slot frame 323 drives the linkage slide rod 318 fixedly connected to it to move synchronously inside the fixed bracket 317 toward the sliding bracket 25. The movement of the linkage slide rod 318 drives the linkage push plate 319 inside it to move synchronously toward the sliding bracket 25. The movement of 19 will resist the linkage push column 315 and push the linkage push column 315 to slide in the sliding push groove 316 toward the liquid outlet 311. The sliding of the linkage push column 315 drives the sliding baffle 314 fixedly connected thereto to slide in the liquid passage groove 312 toward the return spring 313 and compress the return spring 313. At this time, the sliding baffle 314 no longer blocks the connection between the liquid outlet 311 and the rust removal pipe 34. The rust removal liquid in the rust removal storage tank 33 enters the rust removal pipe 34. At this time, the two connecting grooves 38 are respectively connected to the rust removal pipe 34 and the connecting nozzle 36. The rust removal liquid entering the rust removal pipe 34 enters the connecting nozzle 36 through the switching ball shell 37 and is sprayed on the surface of the valve to be polished. Then, the rust removal liquid can soften and remove part of the rust layer, making it easier to remove the rust layer during the grinding process, thereby improving the grinding efficiency and the valve grinding effect.
[0053] When the locking cam 314 is in the unlocking state, the locking cam 314 will be unlocked, and the locking cam 314 will be unlocked when the locking cam 314 is unlocked.
[0054] The following is an explanation of the process of collecting waste liquid by the collection component:
[0055] After the rust removing liquid reacts with the rust on the surface of the valve for a period of time, the sliding bracket 25 slides downward along the surface of the sliding guide rail 24. The downward sliding of the sliding bracket 25 drives the driving motor 26 fixedly connected thereto to move downward. The downward movement of the driving motor 26 drives the grinding wheel body 27 to move downward until the side wall of the grinding wheel body 27 contacts the inner surface of the valve. Then, the driving motor 26 is powered on and started to drive the grinding wheel body 27 to rotate. The side wall of the grinding wheel body 27 rotates and grinds the inner surface of the valve. At the same time, the external driving device 2 of the fixed turntable 21 is powered on and started to drive the fixed turntable 21 to rotate. The rotation of the fixed turntable 21 drives the valve on its top to rotate synchronously, and the grinding wheel body 27 can evenly grind the inner surface of the valve.
[0056] like Figures 4 to 6 As shown, in the process of the sliding bracket 25 moving downward, the downward movement of the sliding bracket 25 drives the starting gear plate 310 fixedly connected thereto to move downward synchronously, and the downward movement of the starting gear plate 310 drives the switching gear 39 meshing therewith to rotate a quarter of a turn, and the rotation of the switching gear 39 drives the switching ball shell 37 fixedly connected thereto to rotate a quarter of a turn inside the connecting ball shell 35. At this time, the two connecting grooves 38 are respectively connected to the cooling through pipe 32 and the connecting nozzle 36. At this time, the coolant inside the cooling storage tank 31 enters the interior of the switching ball shell 37 through the cooling through pipe 32 and is sprayed onto the valve surface by the connecting nozzle 36. At this time, the coolant sprayed on the valve surface can rinse the valve surface, so that the residual rust removal liquid and the loosened and fallen rust residue are separated from the valve surface.
[0057] like Figure 11 to Figure 12As shown in the figure, the coolant mixed with the rust removal liquid and the rust residue enters the interior of the liquid flow groove 41 through the leakage hole 42. Because the side of the bottom of the groove wall of the liquid flow groove 41 away from the waste liquid tank 44 is set as an inclined surface close to the waste liquid tank 44 at the bottom, the coolant entering the liquid flow groove 41 flows along the inclined surface toward the waste liquid tank 44. At the same time, under the interception effect of the fixed filter plate 43, the rust residue in the coolant is blocked at the inclined surface part inside the liquid flow groove 41, and only the liquid enters the interior of the liquid flow groove 41 near the fixed filter plate 43. On the side near the waste liquid tank 44, since the bottom of the liquid flow groove 41 is arranged on both sides close to the waste liquid tank 44 as an inclined surface with the bottom end close to the collecting hole 46, under the guidance of the inclined surface, the liquid gathers in the direction of the collecting hole 46. At this time, the second piston 411 is located inside a collecting hole 46 below it to seal it, and the first piston 410 is located above a collecting hole 46 below it. The coolant of the mixed oil rust removal liquid enters the waste liquid tank 44 through a collecting hole 46 below the first piston 410.
[0058] When the grinding wheel body 27 moves down to the point where it is about to contact the inner surface of the valve, the movement of the sliding bracket 25 drives the linkage pressure plate 412 to contact the top of the switching slide rod 47 and push the switching slide rod 47 to slide downward inside the machine tool body 1 and compress the switching spring 48. The downward sliding of the switching slide rod 47 drives the linkage bracket 49 fixedly connected thereto to move downward inside the liquid flow groove 41. The downward movement of the linkage bracket 49 drives the first piston 410 to move downward into a collecting hole 46 below it to block the collecting hole 46. At the same time, the downward movement of the linkage bracket 49 drives the second piston 411 to move downward and leave a collecting hole 46 below it. The inside of the hole 46, at this time, the liquid storage tank 45 is connected with the inside of the liquid flow channel 41. After the coolant containing only grinding debris enters the liquid flow channel 41 during the grinding process of the grinding wheel body 27, the grinding debris in the coolant is intercepted by the fixed filter plate 43, and the coolant enters the inside of the liquid storage tank 45. Then, according to whether the used coolant contains rust removal liquid, the coolant can be treated separately to avoid the recycling of the coolant due to the mixing of rust removal liquid in the coolant, thereby ensuring the recycling effect of the coolant. At the same time, after the work of the machine tool body 1 is completed, the staff can remove the fixed filter plate 43 to clean the intercepted objects inside the liquid flow channel 41.
[0059] The following is a description of the process for resetting the spray assembly and the collection assembly after grinding is completed:
[0060] like Figures 1 to 10As shown, when the grinding of the grinding wheel body 27 is completed, the fixed turntable 21 stops rotating, the grinding wheel body 27 stops rotating, the fixed push block 324 is still located inside the linkage slot frame 323, and the sliding bracket 25 slides upward along the surface of the sliding guide rail 24. The mutual sliding of the sliding bracket 25 drives the linkage pressure plate 412 fixedly connected thereto to move upward synchronously, and the linkage pressure plate 412 no longer conflicts with the switching slide bar 47. Under the elastic extension action of the switching spring 48, the switching slide bar 47 slides upward inside the machine tool body 1, and the upward sliding of the switching slide bar 47 drives the linkage bracket 49 to move upward inside the liquid flow groove 41. The upward movement of the linkage bracket 49 drives the first piston 410 to leave the interior of a collecting hole 46 below it, and the waste liquid tank 44 is connected to the interior of the liquid flow groove 41. The upward movement of the linkage bracket 49 drives the second piston 411 to move upward into the interior of the collecting hole 46 to block the collecting hole 46, and the liquid storage tank 45 is no longer connected to the interior of the liquid flow groove 41.
[0061] As the sliding bracket 25 continues to slide upward, the sliding of the sliding bracket 25 drives the starting gear plate 310 fixedly connected thereto to move upward, and the upward movement of the starting gear plate 310 drives the switching gear 39 meshing therewith to rotate in the opposite direction by a quarter of a turn, and the rotation of the switching gear 39 drives the switching ball shell 37 fixedly connected thereto to rotate in the opposite direction by a quarter of a turn inside the connecting ball shell 35. At this time, the two connecting grooves 38 are respectively connected to the rust removal pipe 34 and the connecting nozzle 36, and the coolant is no longer sprayed out by the connecting nozzle 36.
[0062] At the same time, the external drive device of the driving gear 22 is powered on and starts to drive the driving gear 22 to rotate in the opposite direction. The opposite rotation of the driving gear 22 drives the two fixed clamping plates 23 meshing with it to slide in the opposite direction inside the fixed turntable 21 and separate from each other. The opposite sliding of the fixed clamping plates 23 drives the fixed push block 324 to move in the opposite direction. The opposite movement of the fixed push block 324 drives the linkage slot frame 323 to move in the opposite direction. The opposite movement of the linkage slot frame 323 drives the linkage slide bar 318 to move in the opposite direction inside the fixed bracket 317. The opposite movement of the linkage slide bar 318 drives the linkage push plate 319 inside it to reset the slot plate 321. The movement of the linkage push plate 319 drives the connecting slide column 320 fixedly connected thereto to move toward the reset groove plate 321. At this time, the connecting slide column 320 is located on the side of the linkage slide rod 318 away from the linkage push column 315, and the movement of the linkage push plate 319 will not interfere with the linkage push column 315. When the connecting slide column 320 moves to the inside of the reset groove plate 321, under the guiding action of the reset groove plate 321, the connecting slide column 320 slides inside the linkage slide rod 318 toward the linkage push column 315. The sliding of the connecting slide column 320 drives the linkage push plate 319 to slide and reset in the direction of the linkage push column 315.
[0063] The following is an explanation of the process of the detection component detecting the grinding surface of the grinding wheel body 27:
[0064] like Fig.13 and Fig.14 As shown, when the grinding wheel body 27 is finished grinding and moves upward to the inside of the detection block 51, the side wall of the grinding wheel body 27 will resist the arc surface of the detection slide bar 53. In the process of the grinding wheel body 27 continuing to move, the side wall of the grinding wheel body 27 pushes the detection slide bar 53 along the arc surface of the detection slide bar 53 to slide inside the detection block 51 toward the first electric contact block 52. The sliding of the detection slide bar 53 drives the second electric contact block 54 fixedly connected thereto to move toward the first electric contact block 52 and stretch the linkage spring 55. When there is no obvious wear and depression on the grinding surface of the side wall of the grinding wheel body 27, the second electric contact block 54 arranged in the annular array Block 54 will be in electrical contact with the first electric contact block 52 at the same time. When the grinding surface of the side wall of the grinding wheel body 27 shows obvious wear and depression, the second electric contact block 54 arranged in the ring array cannot be in electrical contact with the first electric contact block 52 at the same time. When the second electric contact block 54 is not in electrical contact with the first electric contact block 52 at the same time, the external reminder of the machine tool body 1 is activated to remind the staff to replace the grinding wheel body 27, so that the wear of the valve can be discovered in time, avoiding the need for repeated inspections by the staff, preventing the grinding quality of the valve from being reduced due to the untimely discovery of the wear of the grinding wheel body 27, and reducing the possibility of valve damage.
[0065] When the grinding wheel body 27 moves away from the inside of the detection block 51 , the detection slide bar 53 slides and resets inside the detection block 51 under the elastic extension of the linkage spring 55 , and the second electric contact block 54 is separated from the first electric contact block 52 .
[0066] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision machine tool for valve grinding and maintenance, comprising a machine tool body (1), characterized in that: The machine tool body (1) is provided with a grinding assembly for valve grinding, the machine tool body (1) is provided with a liquid spraying assembly for improving the valve grinding effect, the machine tool body (1) is provided with a collecting assembly for collecting waste liquid, and the machine tool body (1) is provided with a detection assembly for detecting the grinding surface of the grinding wheel.
2. A high-precision machine tool for valve grinding and maintenance according to claim 1, characterized in that: The grinding assembly comprises a fixed turntable (21), the fixed turntable (21) is rotatably connected to the bottom of the inner wall of the machine tool body (1), the bottom of the inner wall of the fixed turntable (21) is rotatably connected to a driving gear (22), the interior of the fixed turntable (21) is symmetrically slidably connected to a fixed clamping plate (23), the symmetrically arranged fixed clamping plates (23) are all meshed with the driving gear (22), the inner wall of the machine tool body (1) is fixedly connected to a sliding guide rail (24), the surface of the sliding guide rail (24) is slidably connected to a sliding bracket (25), the bottom of the sliding bracket (25) is fixedly connected to a driving motor (26), and the output end of the driving motor (26) is fixedly connected to a grinding wheel body (27).
3. A high-precision machine tool for valve grinding and maintenance according to claim 2, characterized in that: The liquid spraying assembly comprises a cooling tank (31), the cooling tank (31) being fixedly connected to the top of the inner wall of the machine tool body (1), the bottom of the cooling tank (31) being fixedly connected to a cooling pipe (32), the top of the inner wall of the machine tool body (1) being fixedly connected to a rust removal tank (33), the bottom of the rust removal tank (33) being fixedly connected to a rust removal pipe (34), the bottom of the rust removal tank (33) being fixedly connected to a connecting ball shell (35), the bottom of the connecting ball shell (35) being fixedly connected to a connecting spray pipe (36), the interior of the connecting ball shell (35) being rotatably connected to a switching ball shell (37), the surface of the switching ball shell (37) being penetrated by a connecting groove (38), the surface of the switching ball shell (37) being fixedly connected to a switching gear (39), and the side wall of the sliding bracket (25) being fixedly connected to a starting toothed plate (310).
4. A high-precision machine tool for valve grinding and maintenance according to claim 3, characterized in that: The liquid spraying assembly further comprises a liquid outlet (311), the liquid outlet (311) being arranged at the bottom of the inner wall of the rust removal tank (33), a liquid passage chute (312) being arranged inside the rust removal tank (33), a return spring (313) being fixedly connected to the groove wall of the liquid passage chute (312), a sliding baffle (314) being fixedly connected to one end of the return spring (313) close to the liquid outlet (311), a linkage push column (315) being fixedly connected to the bottom of the sliding baffle (314), a sliding push groove (316) being interconnected with the liquid passage chute (312) being arranged at the bottom of the machine tool body (1), and a fixed bracket (317) being fixedly connected to the bottom of the rust removal tank (33). The fixed bracket (317) is internally slidably connected with a linkage slide rod (318), and the linkage slide rod (318) is internally slidably connected with a linkage push plate (319) passing through the end thereof close to the rust removal storage box (33), and the top of the linkage push plate (319) is fixedly connected with a connecting slide column (320), and the bottom of the rust removal storage box (33) is fixedly connected with a reset groove plate (321), and the bottom of the rust removal storage box (33) is fixedly connected with a fixed groove plate (322), and one end of the linkage slide rod (318) close to the fixed splint (23) is fixedly connected with a linkage groove frame (323), and the top of a fixed splint (23) close to the linkage slide rod (318) is fixedly connected with a fixed push block (324).
5. A high-precision machine tool for valve grinding and maintenance according to claim 4, characterized in that: The connecting grooves (38) are provided with two, and the two connecting grooves (38) intersect vertically. The switching gear (39) penetrates and is rotatably connected to the inside of the connecting ball shell (35). The sliding baffle (314) is slidably connected to the inside of the liquid passage chute (312). The rust removal pipe (34) is connected to the liquid outlet (311) through the liquid passage chute (312). The linkage push column (315) is slidably connected to the inside of the sliding push groove (316). The connecting slide column (320) penetrates and is slidably connected to the inside of the linkage slide rod (318). The fixed push block (324) is slidably connected to the inside of the linkage groove frame (323).
6. The high-precision machine tool for valve grinding and maintenance according to claim 1, characterized in that: The collecting assembly comprises a liquid flow groove (41), the liquid flow groove (41) is arranged inside the machine tool body (1), the inner wall bottom of the machine tool body (1) is evenly provided with leakage holes (42) which are interconnected with the inside of the liquid flow groove (41), the inside of the liquid flow groove (41) is fixedly connected with a fixed filter plate (43), the inside of the machine tool body (1) is fixedly connected with a waste liquid tank (44), the inside of the machine tool body (1) is fixedly connected with a liquid storage tank (45), the liquid flow groove ( A collecting hole (46) is symmetrically provided on one side of the bottom of the groove wall of the machine tool (41) near the liquid storage tank (45), a switching slide rod (47) is slidably connected to the inside of the machine tool body (1), a switching spring (48) is sleeved on the outer wall of the switching slide rod (47), a linkage bracket (49) is fixedly connected to the bottom of the switching slide rod (47), a first piston (410) is fixedly connected to the bottom of the linkage bracket (49), and a second piston (411) is fixedly connected to the bottom of the linkage bracket (49).
7. A high-precision machine tool for valve grinding and maintenance according to claim 6, characterized in that: The side of the bottom of the groove wall of the liquid flow groove (41) away from the waste liquid tank (44) is set as an inclined surface with the bottom end close to the waste liquid tank (44); the fixed filter plate (43) is detachably installed inside the liquid flow groove (41); the symmetrically arranged collecting holes (46) are respectively connected to the inside of the waste liquid tank (44) and the liquid storage tank (45); the bottom end of the switching spring (48) is fixedly connected to the inner wall of the machine tool body (1); and the top end of the switching spring (48) is fixedly connected to the outer wall of the switching slide rod (47).
8. The high-precision machine tool for valve grinding and maintenance according to claim 2, characterized in that: The detection assembly comprises a detection block (51), wherein the detection block (51) is fixedly connected to the top of the inner wall of the machine tool body (1), the interior of the detection block (51) is fixedly connected with a first electric contact block (52) in an annular array, the interior of the detection block (51) is slidably connected with a detection slide bar (53) in an annular array, the surface of the end of the detection slide bar (53) close to the grinding wheel body (27) is set as an arc surface, the number of the first electric contact block (52) and the number of the detection slide bar (53) are the same, the end of the detection slide bar (53) close to the first electric contact block (52) is fixedly connected with a second electric contact block (54), the surface of the detection slide bar (53) is sleeved with a linkage spring (55), the end of the linkage spring (55) close to the second electric contact block (54) is fixedly connected to the second electric contact block (54), and the end of the linkage spring (55) away from the second electric contact block (54) is fixedly connected to the inner wall of the detection block (51).
Citation Information
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