Automatic aluminum coil surface wiredrawing treatment equipment

Abstract

The automatic aluminum coil surface wire drawing treatment equipment comprises an operation table, an aluminum coil guiding mechanism, a machining chamber, a floating type wire drawing assembly and a waste treatment mechanism, two sets of mounting openings are symmetrically formed in the two ends of the operation table, a control cabinet is arranged on the front side of the operation table, and the aluminum coil guiding mechanism comprises a discharging roller, a winding wheel and a servo motor; the discharging roller is installed in the right side installation opening, the winding wheel is installed in the left side installation opening, the servo motor is installed on the edge of the left side installation opening, the power output end of the servo motor is connected with the winding wheel, the machining chamber is installed on the operation table, a machining inner cavity is formed in the machining chamber, and the machining inner cavity is covered with a top plate. The two floating type wire drawing assemblies are installed in the machining inner cavity. According to the automatic aluminum coil wire drawing equipment designed by the invention, automatic wire drawing, floating adjustment and wire density adjustment treatment of an aluminum coil can be realized, and the automation degree of the device is improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum coil wire drawing equipment, in particular to an automatic aluminum coil surface wire drawing processing equipment. Background Art

[0002] Aluminum coil refers to a form of aluminum sheet that has been processed by rolling. It is a continuous coil made by processing aluminum billets through a continuous rolling process, with a thin thickness and a large width. Aluminum coils are usually supplied in the form of coils and can be cut and processed as needed. Aluminum coils are often used in various applications, including construction, electronics, automobiles, packaging, etc. It has many advantages, such as light weight, corrosion resistance, good conductivity, easy forming and processing, etc., so it is widely used in many industries. The specifications and characteristics of aluminum coils can be determined according to specific needs and applications. Common aluminum coil specifications include thickness, width and coil weight. The thickness of aluminum coils is usually between tens of microns and several millimeters, and the width can range from tens of millimeters to several meters. Depending on the alloy and processing state, aluminum coils can also have different mechanical properties and surface characteristics. The surface wire drawing of aluminum coils is a surface treatment method that forms lines on the surface of the workpiece by grinding the product to achieve a decorative effect. Since the surface wire drawing can reflect the texture of the metal material, it has been loved by more and more users and is increasingly widely used. The existing method of wire drawing for aluminum coils mainly uses a wire drawing machine for wire drawing.

[0003] However, the existing wire drawing method for the surface of aluminum coils has the following problems: the existing wire drawing assembly for drawing aluminum coils is subjected to friction and has certain losses during the long-term wire drawing process of the aluminum coil surface, and the clarity and depth of the wire drawing lines may be affected if the position is not adjusted in time. Moreover, after the existing wire drawing assembly is installed, the density of the wire drawing lines cannot be adjusted according to actual needs, and the degree of automation is low. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Summary of the invention

[0004] The purpose of the present invention is to provide an automated aluminum coil surface wire drawing processing equipment, which solves the technical problem that the existing wire drawing components used for drawing aluminum coils are subjected to friction and suffer certain losses during the long-term wire drawing process on the surface of the aluminum coil, and that failure to adjust the position in time may affect the clarity and depth of the wire drawing lines, and that after the existing wire drawing components are installed, the density of the wire drawing lines cannot be adjusted according to actual needs, and the degree of automation is low.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated aluminum coil surface wire drawing processing equipment, comprising an operating table, an aluminum coil guiding mechanism, a processing chamber, a floating wire drawing component and a waste processing mechanism, two sets of mounting ports are symmetrically opened at both ends of the operating table and a control cabinet is provided on the front side, the aluminum coil guiding mechanism comprises a discharge roller, a winding wheel and a servo motor, the discharge roller is installed in the right mounting port, the winding wheel is installed in the left mounting port, the servo motor is installed at the edge of the left mounting port and the power output end is connected to the winding wheel, the processing chamber is installed on the operating table and a processing inner cavity is formed inside, the processing inner cavity is covered with a top plate, the floating wire drawing component is divided into two groups and both are installed in the processing inner cavity, the floating wire drawing component comprises a regulator, a slider, a slide groove, a roller body, a spiral wire drawing member and a lateral mover, the regulator is divided into two groups and is symmetrically installed on the processing chamber The cam is provided with a plurality of sliding plates at the bottom, the sliding plates being arranged on the inner wall of the processing cavity and the plurality of sliding plates at the bottom.

[0006] As a preferred embodiment of the present invention, the regulator includes an arc-shaped plate and an electric push rod installed on the upper end of the arc-shaped plate, and the lower end of the electric push rod is connected to the slider.

[0007] As a preferred embodiment of the present invention, the spring piece is made of elastic metal material and has an overall arc-shaped structure. The spring piece is internally machined to have a plurality of groups of extrusion grooves, and the plurality of groups of extrusion grooves are distributed in a stacked manner.

[0008] As a preferred embodiment of the present invention, the spiral wire drawing piece has a spiral structure and forms several groups of wire drawing rings. The wire drawing rings are made of aluminum coil abrasive material. A spacing groove is formed between two adjacent groups of wire drawing rings. The tail of the spiral wire drawing piece is a free end and the front end is fixed on the roller body.

[0009] As a preferred embodiment of the present invention, the height of the spiral wire drawing component located on the right side is greater than the height of the rotating wire drawing component located on the left side.

[0010] As a preferred embodiment of the present invention, the lateral mover includes a driving motor and a screw installed at the power output end of the driving motor. The screw is rotatably arranged in a guide groove and has a moving block threadedly embedded therein. The upper end of the moving block is connected to the end of the spiral drawing piece.

[0011] As a preferred embodiment of the present invention, the spiral guide rod includes a motor installed in the material introduction cavity and a rod body installed at the power output end of the motor, and a plurality of groups of spiral blades are installed on the surface of the rod body, and two adjacent groups of spiral blades are connected end to end.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention designs a device for automatically drawing the surface of an aluminum coil. The automatic aluminum coil drawing device includes an operating table, an aluminum coil guiding mechanism, a processing chamber, a floating wire drawing component and a waste handling mechanism. When the surface of the aluminum coil needs to be drawn, the staff can guide the aluminum coil laterally through the aluminum coil guiding mechanism and pass it through the processing chamber. The floating wire drawing component in the processing chamber can be used to evenly draw the surface of the aluminum coil. When the wire drawing component is worn out, the longitudinal height adjustment of the wire drawing roller can be achieved through the floaters at both ends. When the density of the lines needs to be adjusted, the wire drawing roller can be adjusted through the lateral mover. The processed aluminum coil waste can be guided and discharged through the waste handling mechanism.

[0014] 2. The automated aluminum coil wire drawing equipment designed by the present invention can realize automated wire drawing, floating adjustment and line density adjustment processing of aluminum coils, thereby improving the automation level of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the overall structure diagram of the present invention;

[0016] Figure 2 This is a structural diagram of the floating wire drawing assembly of the present invention;

[0017] Figure 3 It is a local A structural diagram of the present invention;

[0018] Figure 4 This is a structural diagram of the waste treatment mechanism of the present invention;

[0019] Figure 5 It is a local B structural diagram of the present invention.

[0020] In the figure: 1. operating table; 2. processing room; 3. installation port; 4. control cabinet; 5. unwinding roller; 6. winding wheel; 7. servo motor; 8. processing inner cavity; 9. top plate; 10. regulator; 11. slider; 12. slide groove; 13. roller body; 14. spiral drawing piece; 15. lateral mover; 16. spring; 17. guide groove; 18. shovel plate; 19. mounting plate; 20. spiral guide rod; 21. discharge pipe; 22. storage container; 23. collection trough; 24. feed chamber; 25. arc plate; 26. electric push rod; 27. extrusion groove; 28. drawing ring; 29. ​​spacing groove; 30. driving motor; 31. screw; 32. moving block; 33. motor; 34. rod body; 35. spiral blade. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-5The present invention provides a technical solution: an automated aluminum coil surface drawing processing equipment, comprising an operating table 1, an aluminum coil guiding mechanism, a processing chamber 2, a floating wire drawing component and a waste processing mechanism, two groups of mounting ports 3 are symmetrically opened at both ends of the operating table 1 and a control cabinet 4 is provided on the front side, the aluminum coil guiding mechanism comprises a discharge roller 5, a winding wheel 6 and a servo motor 7, the discharge roller 5 is installed in the right mounting port 3, the winding wheel 6 is installed in the left mounting port 3, the servo motor 7 is installed at the edge of the left mounting port 3 and the power output end is connected to the winding wheel 6, the processing chamber 2 is installed on the operating table 1 and a processing inner cavity 8 is formed inside, and the upper part of the processing inner cavity 8 is covered with a top plate 9, the floating wire drawing component is divided into two groups and both are installed in the processing inner cavity 8, the floating wire drawing component comprises a regulator 10, a slider 11, a slide 12, a roller body 13, a spiral wire drawing piece 14 and a lateral mover 15, the regulator 10 is divided into two groups and symmetrically installed on the inner wall of the processing inner cavity 8, the lower part of the regulator 10 The ends of the roller body 13 are connected to the slider 11, the slider 11 is slidably arranged in the slide groove 12, the slide groove 12 is longitudinally opened on the inner wall of the processing cavity 8 and a spring 16 is arranged at the bottom, the two ends of the roller body 13 are respectively connected to the two sets of sliders 11, the spiral drawing piece 14 is embedded on the roller body 13, and the surface of the roller body 13 is also horizontally opened with a guide groove 17, the lateral mover 15 is installed in the guide groove 17 and the end is connected to the end of the spiral drawing piece 14, and the waste handling mechanism is installed on the left side of the processing cavity 8 The waste handling mechanism includes a shoveling plate 18, a mounting plate 19, a spiral guide rod 20, a discharge pipe 21 and a storage container 22. The shoveling plate 18 is installed at the bottom of the mounting plate 19 in an inclined state. A material collecting groove 23 is provided on the shoveling plate 18. The spiral guide rod 20 is divided into several groups and the upper and lower ends are respectively located on the material collecting groove 23 and the mounting plate 19. A material introducing cavity 24 is opened on the surface of the mounting plate 19 in an inclined state. The lower end of the material introducing cavity 24 is connected to the storage container 22 through the discharge pipe 21.

[0023] Further improvement, such as Figure 2 As shown: the regulator 10 includes an arc plate 25 and an electric push rod 26 installed on the upper end of the arc plate 25, the lower end of the electric push rod 26 is connected to the slider 11, and the electric push rod 26 pushes the arc plate 25 to perform longitudinal adjustment, thereby achieving height adjustment of the roller body 13 and the spiral drawing piece 14.

[0024] Further improvement, such as Figure 2 As shown, the spring piece 16 is made of elastic metal material and has an overall arc-shaped structure. The spring piece 16 is internally processed to form a plurality of groups of extrusion grooves 27 , and the plurality of groups of extrusion grooves 27 are distributed in a stacked manner, so as to facilitate the reset process of the slider 11 .

[0025] Further improvement, such as Figure 2As shown: the spiral wire drawing piece 14 has a spiral structure and is formed with several groups of wire drawing rings 28. The wire drawing rings 28 are made of aluminum coil abrasive material. A spacing groove 29 is formed between two adjacent groups of wire drawing rings 28. The tail of the spiral wire drawing piece 14 is a free end and the front end is fixed on the roller body 13. The spacing between the wire drawing rings 28 can be adjusted.

[0026] Further improvement, such as Figure 2 As shown: the height of the spiral wire drawing member 14 on the right is greater than the height of the rotating wire drawing member on the left. This design method can open the wire pattern through the spiral wire drawing member 14 on the right, and adjust the depth of the wire pattern through the spiral wire drawing member 14 on the left.

[0027] Further improvement, such as Figure 2 and 3 As shown: the lateral mover 15 includes a driving motor 30 and a screw 31 installed at the power output end of the driving motor 30. The screw 31 is rotatably set in the guide groove 17 and has a moving block 32 threadedly embedded therein. The upper end of the moving block 32 is connected to the end of the spiral drawing piece 14. The driving motor 30 can drive the screw 31 to rotate. During the rotation, the screw 31 drives the moving block 32 to move laterally, thereby contracting and stretching the spiral drawing piece 14.

[0028] Specifically, the spiral guide rod 20 includes a motor 33 installed in the guide cavity 24 and a rod body 34 installed at the power output end of the motor 33. A plurality of groups of spiral blades 35 are installed on the surface of the rod body 34. Two adjacent groups of spiral blades 35 are connected end to end. The motor 33 drives the rod body 34 to rotate. During the rotation process, the screw rod 34 uses the spiral blades 35 to guide the aluminum coil waste upward for processing.

[0029] When in use: When the surface of the aluminum coil needs to be wire-drawn, the staff will place the unwinding roller 5 wound with the aluminum coil in the installation port 3, and pass the end through the processing chamber 2 and wind it on the winding wheel 6, and rotate the winding wheel 6 through the servo motor 7, so as to achieve the purpose of pulling the aluminum coil. In the process of the aluminum coil moving along the bottom of the spiral wire drawing piece 14, the surface of the aluminum coil is wire-drawn through the wire drawing ring 28, and the aluminum coil material produced by wire drawing is scooped up by the shovel plate 18 and concentrated in the collecting trough 23, and the motor 33 drives the rod body 34 to rotate. The screw rod 34 will use the spiral blade during the rotation process. 35 guides the aluminum coil waste upward for processing, and introduces it into the feed chamber 24, and finally introduces it into the storage container 22. When the wire drawing ring 28 is damaged, the electric push rod 26 can push the arc plate 25 for longitudinal adjustment, so as to move the roller body 13 and the spiral wire drawing piece 14 downward and keep them in contact with the surface of the aluminum coil. In addition, when it is necessary to adjust the density of the wire drawing, the driving motor 30 can drive the screw 31 to rotate. During the rotation, the screw 31 drives the moving block 32 to move horizontally, thereby contracting and stretching the spiral wire drawing piece 14, and then adjusting the density of the wire.

[0030] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0032] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated aluminum coil surface drawing equipment, characterized in that: The invention comprises an operating table (1), an aluminum coil guiding mechanism, a processing chamber (2), a floating wire drawing component and a waste material processing mechanism. Two groups of mounting openings (3) are symmetrically provided at both ends of the operating table (1) and a control cabinet (4) is provided at the front side. The aluminum coil guiding mechanism comprises a discharge roller (5), a winding wheel (6) and a servo motor (7). The discharge roller (5) is installed in the right mounting opening (3), the winding wheel (6) is installed in the left mounting opening (3), the servo motor (7) is installed at the edge of the left mounting opening (3) and the power output end is connected to the winding wheel (6). The processing chamber (2 ) is installed on an operating table (1) and has a processing cavity (8) formed therein, the processing cavity (8) is covered with a top plate (9), the floating wire drawing assembly is divided into two groups and both are installed in the processing cavity (8), the floating wire drawing assembly includes a regulator (10), a slider (11), a slide groove (12), a roller body (13), a spiral wire drawing piece (14) and a transverse mover (15), the regulator (10) is divided into two groups and is symmetrically installed on the inner wall of the processing cavity (8), the lower end of the regulator (10) is connected to the slider (11), and the slider (11) The roller body (13) is slidably arranged in a slide groove (12), the slide groove (12) is longitudinally opened on the inner wall of the processing inner cavity (8) and a spring sheet (16) is arranged at the bottom, the two ends of the roller body (13) are respectively connected to the two sets of sliders (11), the spiral wire drawing piece (14) is sleeved on the roller body (13), and the surface of the roller body (13) is also horizontally opened with a guide groove (17), the horizontal mover (15) is installed in the guide groove (17) and the end is connected to the end of the spiral wire drawing piece (14), the waste handling mechanism is installed on the left side of the processing inner cavity (8), and the waste handling mechanism includes The invention comprises a shoveling plate (18), a mounting plate (19), a spiral guide rod (20), a discharge pipe (21) and a storage container (22); the shoveling plate (18) is installed at the bottom of the mounting plate (19) in an inclined state; a material collecting groove (23) is provided on the shoveling plate (18); the spiral guide rod (20) is divided into a plurality of groups and the upper and lower ends are respectively located on the material collecting groove (23) and the mounting plate (19); a material introducing cavity (24) is provided on the surface of the mounting plate (19) in an inclined state; the lower end of the material introducing cavity (24) is connected to the storage container (22) through the discharge pipe (21).

2. The automatic aluminum coil surface drawing processing equipment according to claim 1 is characterized in that: The regulator (10) comprises an arc-shaped plate (25) and an electric push rod (26) mounted on the upper end of the arc-shaped plate (25), and the lower end of the electric push rod (26) is connected to the slider (11).

3. The automatic aluminum coil surface drawing processing equipment according to claim 1 is characterized in that: The spring sheet (16) is made of elastic metal material and has an overall arc-shaped structure. A plurality of groups of extrusion grooves (27) are formed inside the spring sheet (16), and the plurality of groups of extrusion grooves (27) are distributed in a stacked manner.

4. The automatic aluminum coil surface drawing processing equipment according to claim 1 is characterized by: The spiral wire drawing piece (14) has a spiral structure and is formed with a plurality of groups of wire drawing rings (28). The wire drawing rings (28) are made of aluminum coil abrasive material. A spacing groove (29) is formed between two adjacent groups of wire drawing rings (28). The tail of the spiral wire drawing piece (14) is a free end and the front end is fixed on the roller body (13).

5. The automatic aluminum coil surface drawing processing equipment according to claim 4 is characterized in that: The height of the spiral wire drawing component (14) located on the right side is greater than the height of the rotating wire drawing component located on the left side.

6. The automatic aluminum coil surface drawing processing equipment according to claim 5 is characterized in that: The lateral mover (15) comprises a driving motor (30) and a screw (31) mounted on the power output end of the driving motor (30); the screw (31) is rotatably disposed in the guide groove (17) and has a moving block (32) threadedly embedded therein; the upper end of the moving block (32) is connected to the end of the spiral drawing piece (14).

7. The automatic aluminum coil surface drawing processing equipment according to claim 1 is characterized by: The spiral guide rod (20) comprises a motor (33) installed in the material introduction cavity (24) and a rod body (34) installed at the power output end of the motor (33), and a plurality of groups of spiral blades (35) are installed on the surface of the rod body (34).

8. The automatic aluminum coil surface drawing processing equipment according to claim 7 is characterized in that: Two adjacent groups of spiral blades (35) are connected end to end.

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