Sculpture and preparation method thereof

Through the combination method of mortise and tenon structure, inner reinforcement plate and conical pin, the use of engineering plastic materials has solved the problems of high density of metal sculpture and high assembly difficulty, and achieved lightweight and low-cost sculpture production, improving assembly efficiency and precision .

CN119261429APending Publication Date: 2025-01-07SHANGHAI SHENGLIN CULTURE COMM CO LTD
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Patent Information

Application Number
CN202411549175.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing metal sculptures made of expandable surfaces are expensive, dense and difficult to assemble, resulting in high cost and low production efficiency.

Method used

Using the combination method of mortise and tenon structure, inner reinforcement plate and conical pin, multiple outer contour plates are accurately and firmly assembled into a sculptural whole, using engineering plastics to replace metal materials, and improving connection stability through glue bonding and epoxy putty filling sex.

Benefits of technology

It achieves small sculpture density and light weight, reduces production costs, improves assembly accuracy and work efficiency, and simplifies the curved surface assembly process.

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Abstract

The invention provides a sculpture and a preparation method thereof, and relates to the field of sculptures. Comprising the following steps that a plurality of outer contour plates are prepared, and mortise and tenon joint structures and a plurality of strip-shaped groove holes are formed in the outer contour plates; a plurality of flanges are arranged on the inner rib plate, and through groove holes are formed in the flanges; the adjacent outer contour plates are connected in a clamped mode through tenon-and-mortise structures, the inner rib plates are supported in cavities formed by the multiple adjacent outer contour plates, the flanges penetrate through the corresponding strip-shaped groove holes, and then conical pins penetrate through the through groove holes, so that the outer contour plates and the inner rib plates are tightly connected, and a sculpture part is formed; coating glue; and after the glue is completely solidified, the flanges and the conical pins exposed out of the outer contour plate are cut off and polished, the gaps and the concave positions are inlaid with epoxy putty, polishing is conducted to be smooth, and surface paint spraying is conducted. According to the method, the precision is improved, and the difficulty in assembling the curved surfaces is reduced, so that the working efficiency is greatly improved.
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Description

Technical Field

[0001] The invention relates to the field of sculptures, and in particular to a sculpture and a preparation method thereof. Background Art

[0002] Three-dimensional sculpture is a kind of ornamental art, which is divided into round sculpture, relief sculpture, openwork sculpture, etc. Among them, round sculpture refers to non-compressed three-dimensional sculpture that can be appreciated from multiple directions and angles. It can be a person, animal, or even a still life.

[0003] Metal sculptures made of expandable curved surfaces are a type of three-dimensional sculptures that use expandable curved surfaces (i.e. curved surfaces that can be expanded into planes without deformation) as the basic form and are made through metal materials and craftsmanship. They have unique geometric forms and can show streamlined and dynamic beauty. The connection and support of metal materials can ensure the structural stability and safety of the sculpture.

[0004] The production process of this type of sculpture is roughly as follows: (1) First, the sculptor needs to design the sculpture according to the creative intention and the characteristics of the expandable surface. The design process needs to consider the way the surface is expanded, the choice of metal material, and the overall shape and details of the sculpture. (2) Material preparation: According to the design requirements, select suitable metal materials, such as stainless steel, copper, aluminum, etc. (3) Production and processing: Use laser cutting, CNC cutting and other technologies to cut the metal material into the required shape and size. Then, through bending, curling and other processes, the metal material is processed into the shape of an expandable surface. (4) Welding and assembly: The processed metal materials are welded and assembled to form the overall structure of the sculpture. During the welding process, attention should be paid to the flatness and strength of the weld to ensure the structural stability and safety of the sculpture. (5) Surface treatment: The sculpture is subjected to surface treatment processes such as grinding and polishing to improve its corrosion resistance and aesthetics.

[0005] At present, the material of this type of sculpture is mainly metal, which is expensive and dense; secondly, it is difficult to assemble and requires special tooling and fixtures to fix the parts. Summary of the invention

[0006] The object of the present invention is to provide a method for preparing a sculpture, which can accurately and firmly assemble various outer contour plates into one according to the shape of the sculpture through mortise and tenon structures, internal ribs and tapered pins.

[0007] Another object of the present invention is to provide a sculpture with low density, light weight, and low cost by using engineering plastics instead of metal.

[0008] The present invention solves the technical problem by adopting the following technical solutions.

[0009] On the one hand, an embodiment of the present invention provides a method for preparing a sculpture, comprising the following steps:

[0010] S1, preparing a plurality of outer contour plates according to the outer contour of the sculpture, wherein the plurality of outer contour plates can be combined to form the outer contour of the sculpture;

[0011] S2, arranging a mortise and tenon structure at the connection of adjacent outer contour plates; and opening a plurality of strip-shaped slot holes on the outer contour plates;

[0012] S3, preparing an inner rib plate placed in the sculpture cavity for supporting the outer contour plate, and providing a plurality of flanges on a side of the inner rib plate that is in contact with the outer contour plate, wherein through slots are provided on the flanges;

[0013] S4, according to the outer contour of the sculpture, adjacent outer contour plates are clamped together through mortise and tenon structures, and the inner rib plate is placed in the cavity formed by multiple adjacent outer contour plates, the flange passes through the corresponding strip slot hole, and then a tapered pin is passed through the through slot hole, so that the outer contour plate and the inner rib plate are tightly connected to form a sculpture component; repeat the operation to prepare multiple sculpture components;

[0014] S5, multiple parts are inlaid into one according to the shape of the sculpture, and glue is applied to the gaps between the exposed adjacent outer contour plates and the joints of the parts, and they are bonded together into a whole;

[0015] S6, after the glue solidifies, the flange and the tapered pin exposed outside the outer contour plate are cut off, and polished until they are flush with the outer contour plate;

[0016] S7, use epoxy putty to fill the gaps between the outer contour plates and the depressions on the surface of the outer contour plates, and grind them flat after the epoxy putty is completely dry, and then paint the surface.

[0017] In some embodiments of the present invention, the outer contour plate is made of ABS engineering plastic.

[0018] In some embodiments of the present invention, the inlay material is epoxy putty.

[0019] In some embodiments of the present invention, in step S5, the glue is applied 3-4 times.

[0020] In some embodiments of the present invention, there are multiple inner rib plates, and one inner rib plate is connected to at least two outer contour plates.

[0021] On the other hand, an embodiment of the present invention provides a sculpture made by the above method.

[0022] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:

[0023] The preparation method provided by the present invention is characterized in that strip-shaped slots are opened on the outer contour plate of the sculpture, and flanges are arranged on the inner rib plate, and the flanges can pass through the strip-shaped slots and be used in conjunction with tapered pins to tightly connect the outer contour plate and the inner rib plate together to fix the position of the outer contour plate; secondly, adjacent outer contour plates are clamped together by mortise and tenon structures, so that adjacent outer contour plates can be tightly connected to prevent dislocation and looseness, which is convenient for subsequent glue coating and assembly.

[0024] Compared with the existing metal sculptures composed of expandable curved surfaces, the production method and sculpture provided by the present invention greatly reduce the weight of the sculpture, save costs, improve precision, and reduce the difficulty of assembling the curved surfaces, thereby greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 A schematic diagram of preparing sculpture parts according to an embodiment of the present invention;

[0027] Figure 2 for Figure 1 Schematic diagram of the main view of the parts;

[0028] Figure 3 for Figure 1 Schematic diagram of the left side view of the component;

[0029] Figure 4 for Figure 1 Schematic diagram of the top view of the parts;

[0030] Figure 5 for Figure 2 Schematic diagram of the cross section in the AA direction;

[0031] Figure 6 for Figure 3 Schematic diagram of the cross section in the BB direction;

[0032] Figure 7 A three-dimensional diagram of the sealing plate;

[0033] Figure 8 It is a three-dimensional image of the outer contour plate;

[0034] Fig. 9 It is a three-dimensional diagram of the inner rib plate;

[0035] Fig.10 It is a schematic diagram of the outer contour sheet assembly;

[0036] Fig.11 Real sculpture parts Figure 1 ;

[0037] Fig.12 The actual sculpture parts Figure 2 ;

[0038] Fig.13 This is a physical picture of the sculpture "Three-leaf Rose" prepared by the preparation method of the embodiment of the present invention;

[0039] Fig.14 This is a physical picture of the sculpture "Dream" prepared by the preparation method of the embodiment of the present invention;

[0040] Icon: 1-outer contour plate, 2-mortise and tenon structure, 3-strip slot hole, 4-inner rib plate, 5-flange, 6-through slot hole, 7-tapered pin, 8-sealing plate. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be described clearly and completely below. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not specified, they are all conventional products that can be purchased commercially.

[0042] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other. The present invention will be described in detail below with reference to specific embodiments.

[0043] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

[0044] Example

[0045] The sculpture of this embodiment is made according to the following steps.

[0046] S1, according to the outer contour of the sculpture, prepare a plurality of engineering plastic ABS outer contour plates 1, and the plurality of outer contour plates 1 can be combined to form the outer contour of the sculpture;

[0047] S2, at the connection of adjacent outer contour plates 1, a mortise and tenon structure 2 is provided, such as Figure 1 As shown, the mortise and tenon structure 2 is an alternating protrusion and groove, and the protrusion of one outer contour plate 1 is matched with the groove of another outer contour plate 1; and a plurality of strip-shaped slots 3 are opened on the outer contour plate 1;

[0048] S3, prepare an inner rib plate 4 for supporting the sculpture cavity, and set a plurality of flanges 5 on the side of the inner rib plate 4 that is in contact with the outer contour plate 1, and the flange 5 is provided with a through slot hole 6, such as Figure 1 shown.

[0049] S4, according to the external contour of the sculpture, the adjacent outer contour plates 1 are clamped together through the mortise and tenon structure 2, and the inner rib plate 4 is supported in the cavity formed by the three adjacent outer contour plates 1, and the three flanges 5 on the inner rib plate 4 are respectively passed through the strip slots 3 on the corresponding three outer contour plates 1, and then the tapered pin 7 is passed through the through slot 6 to make the outer contour plate 1 and the inner rib plate 4 tightly connected, and the cavity opening formed by the outer contour plate 1 is sealed with a sealing plate 8 to form a sculpture component; repeat the operation to prepare multiple sculpture components; Figure 1 As shown. There are at least two inner ribs 4, and the two inner ribs 4 are located in the middle of the outer contour plate 1, as shown in FIG. Figure 1 shown.

[0050] S5, inlaying multiple parts firmly into one according to the shape of the sculpture, bonding them into a whole with glue, and applying glue 3-4 times on the gaps between adjacent outer contour plates 1, and applying glue on all the gaps exposed to the outside until they are completely bonded and firmly bonded;

[0051] S6, after the glue solidifies, the flange 5 and the tapered pin 7 exposed outside the outer contour plate are cut off, and polished until they are flush with the outer contour plate 1;

[0052] S7, fill the gaps between the outer contour plates 1 and the concave places on the surface of the outer contour plates 1 with epoxy putty, and after the epoxy putty is completely dried, grind it 3-4 times until the surface is smooth, and then spray paint the surface.

[0053] In this embodiment, the inlay filling material is epoxy putty.

[0054] In summary, the preparation method of the embodiment of the present invention is to open a strip slot 3 on the sculpture outer contour plate 1, and set a flange 5 on the inner rib plate 4. The flange 5 can pass through the strip slot 3 and be used in conjunction with the tapered pin 7. The outer contour plate 1 and the inner rib plate 4 can be tightly connected together to fix the position of the outer contour plate 1; secondly, the adjacent outer contour plates 1 are clamped together by the mortise and tenon structure 2, so that the adjacent outer contour plates 1 can be tightly connected to prevent dislocation and looseness, which is convenient for subsequent gluing and assembly.

[0055] Compared with the existing metal sculptures composed of expandable curved surfaces, the production method and sculpture provided by the present invention greatly reduce the weight of the sculpture, save costs, improve precision, and reduce the difficulty of assembling the curved surfaces, thereby greatly improving work efficiency.

[0056] The embodiments described above are part of the embodiments of the present invention, rather than all of the embodiments. The detailed description of the embodiments of the present invention is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. A method for preparing a sculpture, characterized in that: The following steps are involved: S1, preparing a plurality of outer contour plates (1) according to the outer contour of the sculpture, wherein the plurality of outer contour plates (1) can be combined to form the outer contour of the sculpture; S2, arranging a mortise and tenon structure (2) at the connection between adjacent outer contour plates (1); and opening a plurality of strip-shaped slot holes (3) on the outer contour plate (1); S3, preparing an inner rib plate (4) for supporting the outer profile plate (1), and providing a plurality of flanges (5) on a side of the inner rib plate (4) that is in contact with the outer profile plate (1), wherein the flanges (5) are provided with through slots (6); S4, according to the external contour of the sculpture, adjacent external contour plates (1) are clamped together through the mortise and tenon structure (2), and the inner rib plate (4) is placed in the cavity formed by the plurality of adjacent external contour plates (1), the flange (5) passes through the corresponding strip slot hole (3), and then the tapered pin (8) passes through the through slot hole (6) to connect the external contour plate (1) with the inner rib plate (4) to form a sculpture component; repeat the operation to prepare a plurality of sculpture components; S5, inlaying the multiple parts into one piece according to the shape of the sculpture, and applying glue to the gaps between the exposed adjacent outer contour plates (1) and the joints between the parts; S6, after the glue solidifies, the flange (5) and the tapered pin (7) exposed outside the outer contour plate (1) are cut off, and polished until they are flush with the outer contour plate (1); S7, fill the gaps between the outer contour plates (1) and the concave areas on the surface of the outer contour plates (1) with epoxy putty, and grind the epoxy putty to make it smooth after it dries, and then spray paint the surface.

2. The method for preparing a sculpture according to claim 1, characterized in that: The material of the outer contour plate (1) is ABS engineering plastic.

3. The method for preparing a sculpture according to claim 1, characterized in that: The inlay material is epoxy putty.

4. The method for preparing a sculpture according to claim 1, characterized in that: In step S5, the glue is applied 3-4 times.

5. The method for preparing a sculpture according to claim 1, characterized in that: There are a plurality of inner rib plates (4), and one inner rib plate (4) is connected to at least two outer contour plates (1).

6. A sculpture, characterized in that: Prepared by the preparation method according to any one of claims 1 to 5.