Efficient film pasting equipment and method
By designing high-efficiency film sticking equipment and using motor drive and guide roller components, the problems of low efficiency of film sticking equipment and difficulty in film separation are solved, and stable, uniform fit and efficient and automated production between film and workpieces are achieved.
Patent Information
- Application Number
- CN202411551511.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-01-07
AI Technical Summary
The existing film sticking equipment has problems such as low efficiency, difficulty in separation between the film and base film, and uneven film sticking. Especially in the production of automotive parts, it is difficult to ensure stable bonding and efficient automation of the film.
A high-efficiency film sticking equipment is designed, including horizontal support base plate, vertical support vertical plate, unwinding roller, retracting roller, peeling plate, movable seat and guide roller. The film is realized through the motor drive and the cooperation of guide rollers. Automatic separation and fitting of the film ensures a stable fit between the workpiece.
It improves the film efficiency and accuracy, reduces manual operation, ensures uniform film bonding, enhances the electrostatic adsorption effect between the film and the workpiece, and improves production efficiency and yield.
Smart Images

Figure CN119262424A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automobile parts production, and relates to a high-efficiency film pasting device and method. Background Art
[0002] As the name suggests, film pasting is to stick the film on the structure where it is required. For example, in the production process of the B-pillar of some new energy vehicles in my country, it is necessary to stick a protective film on the outer shell (plastic) of the B-pillar to protect the B-pillar outer shell and prevent dust, so that it can remain bright during storage, transportation and assembly. The protective film is usually torn off before the car is used.
[0003] The film attached to the B-pillar shell is electrostatically adsorbed, not glue, etc., so that tax reduction residues can be reduced. At the same time, the film is usually slightly smaller than the B-pillar shell. Specifically, there is a certain distance between the periphery of the film and the edge of the B-pillar shell. This can not only reduce the difficulty of film application (that is, there is no need to completely align the edge of the film with the edge of the B-pillar shell), but also prevent the film from peeling off from the B-pillar shell during storage, transportation and assembly of the B-pillar shell.
[0004] The film to be pasted has a certain hardness (but not hard), and is usually electrostatically adsorbed on the base film (flexible and thin); when pasting the film, the back film needs to be separated from the base film and then transferred to the B-pillar shell. Summary of the invention
[0005] The purpose of the present invention is to provide a high-efficiency film-sticking device and method, aiming to provide a new film-sticking device.
[0006] In order to achieve the above technical effects, the present invention provides a high-efficiency film-laminating device, comprising:
[0007] A horizontal support base plate and a support vertical plate vertically arranged on the top of the support base plate, wherein the support vertical plate is located at the -X end of the support base plate;
[0008] An unwinding roller, the unwinding roller is horizontally connected to the supporting vertical plate, and the unwinding roller is used to support a rolled film, the film comprising a base film and a plurality of films to be attached that are spaced apart and distributed on the base film (the film is not the object of protection claimed in the present application, and is only introduced here for auxiliary explanation);
[0009] A winding roller, the winding roller is horizontally rotatably connected to the supporting vertical plate, and a motor for driving the winding roller to rotate is arranged on the supporting vertical plate, and the winding roller is used to wind up the base film;
[0010] A stripping plate, the stripping plate is connected to the supporting vertical plate, and the longitudinal section of the X end of the stripping plate is pointed, the unwinding roller and the winding roller are both located at the -X side of the stripping plate, the film on the unwinding roller passes through the X end of the stripping plate from top to bottom, and the film to be attached is separated from the base film at the X end of the stripping plate;
[0011] A movable seat, wherein a support groove is provided on the top of the movable seat, and a workpiece is clamped in the support groove;
[0012] The first driving mechanism is used to drive the movable seat to move along the X direction and the -X direction. When the movable seat is located below the stripping plate, the film to be pasted separated from the base film can be pasted on the top of the workpiece.
[0013] The present invention is further configured such that the stripping plate is inclined, and the height of the -X end of the stripping plate is higher than the height of the X end, a fixed guide roller is horizontally rotatably arranged on the supporting vertical plate, the fixed guide roller is located on the -X side of the stripping plate, the film on the unwinding roller moves around the fixed guide roller and the stripping plate in turn, and the film between the fixed guide roller and the stripping plate moves to fit the upper side of the stripping plate.
[0014] The present invention is further configured that the side portion of the supporting vertical plate is horizontally rotatably provided with a first guide roller, a second guide roller and a third guide roller;
[0015] During film lamination, the first guide roller is lower than the unwinding roller and is located at the -X side of the unwinding roller, the second guide roller is higher than the first guide roller and is located at the X side of the first guide roller, the third guide roller is located directly below the second guide roller, the third guide roller is higher than the fixed guide roller and is located at the X side of the fixed guide roller, and the film on the unwinding roller passes around the first guide roller, the second guide roller, the third guide roller, the fixed guide roller and the peeling plate in sequence.
[0016] The present invention is further configured that a first inner horizontal groove, a second inner horizontal groove and a third inner horizontal groove are opened through the supporting vertical plate, and the first inner horizontal groove, the second inner horizontal groove and the third inner horizontal groove are all horizontal, and an inclined inner inclined groove is also opened through the supporting vertical plate, the X end of the first inner horizontal groove is directly opposite to the upper side of the inner inclined groove, and the first inner water trough, the second inner horizontal groove, the third inner horizontal groove and the middle of the inner walls on both sides of the inner inclined groove are all opened with long strip grooves;
[0017] The outer side of the supporting vertical plate is vertically movable with an outer movable plate and a second driving mechanism for controlling the outer movable plate to be lifted and lowered. The outer movable plate is provided with a first outer inclined groove, a second outer inclined groove and a third outer inclined groove with successively decreasing heights. The top of the first outer inclined groove faces the X side, and the tops of the second outer inclined groove and the third outer inclined groove both face the -X side. The outer movable plate is also provided with an outer horizontal groove horizontally.
[0018] It also includes a connecting column, on the outer wall of which is provided an annular stabilizing ring and two spaced anti-slipping rings, the two anti-slipping rings are respectively movably fitted to the two sides of the outer movable plate, both ends of the stabilizing ring are movably fitted to the inner walls of the two opposite strip-shaped grooves, and the inner walls of the first guide roller, the second guide roller and the third guide roller are respectively rotatably sleeved on the outer wall of one of the connecting columns;
[0019] The connecting column connected to the first guide roller is movably located in the first inner horizontal groove and the first outer inclined groove, the connecting column connected to the second guide roller is movably located in the inner inclined groove and the outer horizontal groove, and the connecting column connected to the third guide roller is movably located in the second inner horizontal groove and the second outer inclined groove;
[0020] The end of the stripping plate is provided with a rectangular sliding seat, the top and bottom of the sliding seat are provided with a long strip sliding part, the outer end of the sliding seat is horizontally provided with a linkage rod, and two anti-slip parts are arranged on the outer wall of the linkage rod at intervals, and the two anti-slip parts are movably fitted on both sides of the outer movable plate, the sliding seat is movably located in the third inner horizontal groove, the sliding part is movably fitted on the inner wall of the corresponding strip groove, and the outer wall of the anti-slip part is movably engaged with the third outer inclined groove;
[0021] The outer movable plate includes when there is film pulling and when there is film sticking;
[0022] When the outer movable plate is in the film-applying state, the outer movable plate is at the highest height;
[0023] When the outer movable plate is in the film pulling position, the outer movable plate is at the lowest height, the first guide roller and the fixed guide roller are both located on the X side of the film, and the second guide roller, the third guide roller and the peeling plate are all located on the -X side of the film.
[0024] The present invention is further configured such that two lifting grooves are vertically opened on the outer side of the supporting vertical plate, the cross section of the lifting groove is T-shaped, dovetail-shaped or Ω-shaped, the outer movable plate is separated from the supporting vertical plate, and the side of the outer movable plate is provided with a lifting part that matches the lifting groove;
[0025] A fixing bar is also horizontally arranged on the support bottom plate, and the second driving mechanism includes a driving screw rod horizontally rotatably connected to the supporting vertical plate and the fixing bar, a lifting seat is threadedly arranged on the driving screw rod, a driving arm is obliquely arranged on the top of the lifting seat, the top of the driving arm is hinged to the outside of the outer movable plate, two driving arms are arranged in parallel, and a guide rod is horizontally arranged between the fixing bar and the supporting vertical plate, the guide rod movably passes through the lifting seat, and the outer wall of the guide rod movably fits the lifting seat.
[0026] The present invention is further configured such that a stabilizing seat is also provided on the top of the supporting bottom plate, a stabilizing portion with a cross-shaped longitudinal section is provided at one end of the stripping seat originally away from the outer movable plate, and a stabilizing groove matching with the stabilizing portion is horizontally opened in the middle of the stabilizing seat.
[0027] The present invention is further configured as follows: a laminating frame is horizontally arranged on the side of the supporting vertical plate, two laminating arms are vertically movably passed through the laminating frame, the outer walls of the laminating arms are movably fitted to the laminating frame, the top of the laminating arm is provided with an anti-slip disk with a diameter larger than that of the laminating arm, the bottom of the laminating arm is provided with an anti-slip seat, a laminating roller is horizontally rotatably arranged between the two anti-slip seats, the bottom of the laminating roller is lower than the anti-slip seat, a first elastic member which is continuously in a compressed state is provided between the top of the anti-slip seat and the bottom of the laminating frame, the laminating roller is located on the X side of the stripping plate and when the workpiece with film laminated thereon moves toward the X direction, the laminating roller contacts the top of the film, and the anti-slip disk is higher than the laminating frame.
[0028] The present invention is further configured that the first driving mechanism comprises two supporting plates vertically arranged on the top of the supporting bottom plate, two supporting rollers are horizontally rotatably arranged between the two supporting plates, a motor for driving the supporting roller to rotate is arranged on the outside of one of the supporting plates, two driving wheels are arranged on the outer wall of the supporting roller, and a driving belt is movably sleeved between the two opposite driving wheels, and a first top groove, a first transition groove, a bottom groove, a second transition groove and a second top groove which are sequentially connected are opened through the supporting plates, the projections of the first top groove, the first transition groove, the bottom groove, the second transition groove and the second top groove in the vertical direction are sequentially connected end to end, the first top groove, the bottom groove and the second top groove are all horizontal, the first transition groove and the second transition groove are both inclined, and the bottoms of the first transition groove and the second transition groove are both connected to the bottom groove;
[0029] An upper groove is also formed through the support plate, and the upper groove is higher than the first top groove and the second top groove;
[0030] The bottom of both sides of the movable seat are provided with extension parts, and the top of the outer end of the extension part is vertically provided with a lifting piece with an L-shaped longitudinal section, the top of the lifting piece faces the movable seat and is separated from the movable seat, and the X end of the top of the lifting piece is provided with a descending hole;
[0031] The top of the -X end of the lifting member is hingedly provided with an arc-shaped lifting portion, the top of the lifting portion is hingedly connected to the lifting member, and an anti-rotation member is provided on the lower side of the top of the lifting portion, and the anti-rotation member abuts against the -X end of the vertical part of the lifting member;
[0032] The bottom of the anti-slip seat is vertically provided with a vertical part, the outer side of the vertical part is horizontally provided with a horizontal part, and a drag reduction cylinder is horizontally rotatably sleeved on the horizontal part. When the movable seat moves along the -X direction, the upper side of the lifting part movably contacts the lower side of the drag reduction cylinder and raises the bonding roller. When the movable seat is at the maximum stroke of the -X direction, the drag reduction cylinder passes downward through the descending hole and makes the bonding roller contact the X end of the movable seat. When the movable seat moves along the X direction, the vertical part passes between the top of the lifting member and the movable seat, the drag reduction cylinder is higher than the extending part, and the drag reduction cylinder acts on the lower side of the lifting part, so that the lifting part rotates upward.
[0033] The movable seats include two;
[0034] The outer part of the lifting member on the movable seat is provided with a connecting seat, and the outer part of the connecting seat is provided with a first guide column horizontally, and the first guide column is movably located in the upper groove, and all the connecting seats are connected to the driving belt located on the upper side;
[0035] A compensation seat and a plurality of vertical lifting rods are arranged at the bottom of the other movable seat, a second guide column is horizontally arranged at the bottom of the compensation seat, the second guide column can be movably located in the first top groove or the first transition groove or the bottom groove or the second transition groove or the second top groove, a translation plate is horizontally arranged on the driving belt located at the lower side, both sides of the translation plate are connected to the driving belt, a plurality of vertical cylinders are vertically arranged on the top of the translation plate, the bottom of each lifting rod is movably fitted to the inner wall of one of the vertical cylinders, and when the second guide column is located in the first top groove or the second top groove, the tops of the two movable seats are at the same height;
[0036] When one of the movable seats is at the X end, the other movable seat is at the -X end, and when the second guide column is located in the bottom groove, one of the movable seats is located above the other movable seat.
[0037] The present invention is further configured as follows: a positioning hole is provided through the stripping plate, a receiving groove is provided on the top of the stripping plate, a matching plate matching the shape of the opening end of the matching groove is provided at the outer end of the matching groove, a first adjusting post and a second adjusting post are rotatably provided in the matching groove, an adjusting belt is movably sleeved on the outer walls of the first adjusting post and the second adjusting post, the outer end of the first adjusting post movably passes through the matching plate, the inner end of the first adjusting post, the second adjusting post and the adjusting belt are all located in the receiving groove, two adjusting grooves are provided through the matching plate, the length direction of the adjusting groove is parallel to the length direction of the stripping plate, and two sinking grooves are provided on the top of the stripping plate and the top of the matching plate;
[0038] The invention also includes two limit plates, the plane where the limit plates are located is perpendicular to the plane where the top of the stripping plate is located, and two sides of the film are movably fitted on the inner sides of the two limit plates, and the lower sides of the two limit plates are movably fitted on the bottom inner walls of the two sinking grooves respectively, and the bottom of the limit plates is provided with two sliding seats with convex cross-sections, the top of the sliding seat is connected to the limit plate, and the two sides of the top are movably fitted on the inner walls of the adjusting groove, and the bottom of the sliding seat is movably fitted on the inner wall of the accommodating groove, and a linkage part is provided on the inner end of the sliding seat of the limit plate, and the two sides of the adjusting belt are connected to one of the linkage parts, and when the adjusting belt moves, the two limit plates can be driven to move closer to or away from each other;
[0039] The top of the stripping plate is provided with a locking seat, and the locking seat is located outside the first adjusting column, and the locking seat is horizontally provided with a locking groove at one end close to the first adjusting column, and the top of the locking seat is provided with an unlocking groove connected to the locking groove, and a locking arm is movably provided in the locking groove, and the longitudinal cross-section of the locking arm is rectangular, and the outer wall of the locking arm is movably fitted with the inner wall of the locking groove, and a second elastic member that is continuously in a compressed state is provided between one end of the locking arm located in the locking groove and the inner wall of the locking groove, and the other end is provided with an arc-shaped locking portion, the opening of the locking portion faces the first adjusting column, and both ends of the locking portion are provided with anti-rotation portions made of flexible material, the outer end of the anti-rotation portion is connected to the outer end of the locking plate, the middle and free ends are both fitted with the locking portion and the first adjusting column, and the top of the locking arm is provided with an unlocking protrusion, and the unlocking protrusion is movably located in the unlocking groove.
[0040] The present invention also discloses a method for laminating a film using the high-efficiency laminating device as described in any one of the above items, comprising the following steps:
[0041] S1, placing the workpiece into the support groove;
[0042] S2, the first driving mechanism drives the movable seat to move toward the -X direction, so that the X end of the workpiece is located below the stripping plate;
[0043] S 3, the motor drives the winding roller to rotate, winds the base film, and at the same time pulls the unwinding roller to rotate through the base film;
[0044] S3, the film to be attached and the base film are separated at the X end of the stripping plate, and the base film moves toward the -X direction, the film to be attached moves toward the X direction, and the film to be attached is adsorbed on the top of the workpiece;
[0045] S4, the unwinding roller continuously pulls the base film, and the first driving mechanism drives the movable seat to move in the X direction, so that the film to be laminated is continuously laminated to the top of the workpiece;
[0046] S5, when the film lamination is completed, the winding roller stops rotating, the movable seat moves to the X end, the worker removes the workpiece with the film lamination completed, and places the next workpiece.
[0047] Compared with the prior art, the present invention provides a high-efficiency film laminating equipment. When laminating, a worker first manually places the workpiece into the supporting groove; then the first driving mechanism drives the movable seat to move toward the -X direction and stops after the X end of the workpiece is located below the stripping plate; the motor drives the winding roller to rotate, winds the base film, and at the same time pulls the unwinding roller to rotate through the base film (wherein there is a certain friction force between the rolled film and the unwinding roller, and the friction force can be the friction force between the film roll and the outer wall of the unwinding roller, or the friction force between the film roll plate on the outer wall of the unwinding roller and the two sides of the film roll; and the film roll can release the film when it is subjected to tension, but can stop stably and quickly when it is not subjected to tension);
[0048] The film to be pasted is separated from the base film at the X end of the stripping plate, and the base film moves toward the -X direction, the film to be pasted moves toward the X direction, and the film to be pasted is adsorbed on the top of the workpiece; the film to be pasted has a certain strength relative to the base film, so that it can change direction with the base film between the guide rollers, but because the X end of the stripping plate is pointed, the film to be pasted can be separated from the base film by itself, and in the subsequent movement of the base film, the film to be pasted can extend forward under the action of its own strength until it is pasted on the top of the workpiece;
[0049] Then the unwinding roller continues to pull the base film, and the first driving mechanism drives the movable seat to move in the X direction, so that the film to be pasted continues to be pasted on the top of the workpiece, and the movement of the workpiece and the movement of the film to be pasted are carried out simultaneously and synchronously, and the speeds of the two activities match, so that the film to be pasted can be stably and fully pasted and electrostatically adsorbed on the top of the workpiece; when a section of the film to be pasted is completed, the winding roller stops rotating (all automatically controlled by the computer), the movable seat moves to the X end, the worker removes the workpiece with the film pasted, and places the next workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Figure 1 It is a schematic diagram of the structure of the present invention;
[0051] Figure 2 yes Figure 1 A magnified view of part A;
[0052] Figure 3 yes Figure 1 A magnified view of part B;
[0053] Figure 4 yes Figure 1 Enlarged view of part C;
[0054] Figure 5 yes Figure 1 A magnified view of part D in the middle;
[0055] Figure 6 The present invention is a cross-sectional view Figure 1 ;
[0056] Figure 7 yes Figure 6 Enlarged view of part E in the middle;
[0057] Figure 8 yes Figure 6 Enlarged view of part F;
[0058] Fig. 9 The present invention is a cross-sectional view Figure 2 ;
[0059] Fig.10 yes Fig. 9 Enlarged view of section G;
[0060] Fig.11 is a cross-sectional view of the stabilizing portion of the present invention;
[0061] Fig.12 It is a schematic diagram of the first guide roller portion of the present invention when drawing the film;
[0062] Fig.13 is a schematic diagram of the supporting vertical plate and the outer movable plate of the present invention;
[0063] Fig.14 is a schematic diagram of a support plate in the present invention;
[0064] Fig.15 It is a schematic diagram of the movable seat in the present invention Figure 1 ;
[0065] Fig.16 It is a schematic diagram of the movable seat in the present invention Figure 2 ;
[0066] Fig.17 It is a schematic diagram of the movable seat in the present invention Figure 3;
[0067] Fig.18 is a schematic diagram of the laminating roller part of the present invention;
[0068] Fig.19 is a schematic diagram of a peeling plate in the present invention;
[0069] Fig. 20 yes Fig.19 Enlarged view of section H;
[0070] Fig.21 is a schematic diagram of a stripping plate lacking a mating plate in the present invention;
[0071] Fig. 22 yes Fig.21 Enlarged view of the middle J section;
[0072] Fig.23 It is a schematic diagram of the base film and the film to be pasted.
[0073] Among them, 1. Support bottom plate; 2. Support vertical plate; 3. Unwinding roller; 4. Base film; 5. Film to be pasted; 6. Winding roller; 7. Peeling plate; 8. Movable seat; 9. Support groove; 10. Fixed guide roller; 11. First guide roller; 12. Second guide roller; 13. Third guide roller; 14. First inner horizontal groove; 15. Second inner horizontal groove; 16. Third inner horizontal groove; 17. Inner inclined groove; 18. Strip groove; 19. Outer movable plate; 20. First outer inclined groove; 21. Second outer inclined groove; 22. Third outer inclined groove; 23. Outer horizontal groove; 24. Connecting column; 25. Stable ring; 26. Anti-slip ring; 27. Sliding seat; 28. Sliding part; 29. Linkage rod; 30. Anti-slip part; 31. Lifting groove; 32. Lifting part; 33. Fixing bar; 34. Driving screw rod; 35. Lifting seat; 36. Driving arm; 37. Guide rod; 38. Stable seat; 39. Stable part; 40. Stable groove; 41. Laminating frame; 42. Laminating arm; 3. Anti-slip disc 44, anti-slip seat; 45, laminating roller 46, first elastic member 47, support plate; 48, support roller 49, driving wheel 50, driving belt; 51, first top groove 52, first transition groove 53, bottom groove 54, second transition groove; 55, second top groove; 56, upper groove 57, extension; 58, lifting member; 59, descending hole 60, lifting part; 61, anti-rotation member 62, vertical part 63, horizontal part 64, drag reduction cylinder 65, connecting seat 66 , first guide column 67, compensation seat 68, lifting rod 69, second guide column 70, translation plate; 71, vertical cylinder 72, positioning hole 73, accommodating groove 74, matching plate 75, first adjusting column 76, second adjusting column 77, adjusting belt 78, adjusting groove; 79, sinking groove 80, limiting plate; 81, sliding seat 82, linkage part 83, locking seat 84, unlocking groove 85, locking arm 86, second elastic member 87, locking part; 88, anti-rotation part 89, unlocking protrusion. DETAILED DESCRIPTION
[0074] A high-efficiency film-sticking equipment, such as Figures 1 to 23 As shown, including:
[0075] A horizontal support base plate 1 and a support vertical plate 2 vertically arranged on the top of the support base plate 1, wherein the support vertical plate 2 is located at the -X end of the support base plate 1;
[0076] An unwinding roller 3, the unwinding roller 3 is horizontally connected to the supporting vertical plate 2, and the unwinding roller 3 is used to support a film in a roll shape, the film comprising a base film 4 and a plurality of films to be pasted 5 spaced apart on the base film 4;
[0077] A winding roller 6, wherein the winding roller 6 is horizontally rotatably connected to the support vertical plate 2, and a motor for driving the winding roller 6 to rotate is provided on the support vertical plate 2, and the winding roller 6 is used to wind up the base film 4;
[0078] A stripping plate 7, wherein the stripping plate 7 is connected to the supporting vertical plate 2, and the longitudinal section of the X end of the stripping plate 7 is pointed, the unwinding roller 3 and the winding roller 6 are both located at the -X side of the stripping plate 7, and the film on the unwinding roller passes through the X end of the stripping plate 7 from top to bottom, and the film to be attached 5 is separated from the base film 4 at the X end of the stripping plate 7;
[0079] A movable seat 8, wherein a support groove 9 is provided on the top of the movable seat 8, wherein the support groove 9 is used to engage a workpiece, wherein the bottom of the workpiece is engaged in the support groove 9, and the top of the workpiece is slightly higher than the top of the movable seat 8;
[0080] The first driving mechanism is used to drive the movable seat 8 to move along the X direction and the -X direction. When the movable seat 8 is below the peeling plate 7, the film 5 to be attached separated from the base film 4 can be attached to the top of the workpiece.
[0081] The stripping plate 7 is inclined, and the height of the -X end of the stripping plate 7 is higher than the height of the X end. A fixed guide roller 10 is horizontally rotatably arranged on the supporting vertical plate 2. The fixed guide roller 10 is located on the -X side of the stripping plate 7. The film on the unwinding roller 3 moves around the fixed guide roller 10 and the stripping plate 7 in turn, and the film between the fixed guide roller 10 and the stripping plate 7 moves to fit the upper side of the stripping plate 7.
[0082] The side of the supporting vertical plate 2 is provided with a first guide roller 11, a second guide roller 12 and a third guide roller 13 for horizontal rotation;
[0083] During film lamination, the first guide roller 11 is lower than the unwinding roller 3, and the first guide roller 11 is located at the -X side of the unwinding roller 3, the second guide roller 12 is higher than the first guide roller 11, and the second guide roller 12 is located at the X side of the first guide roller 11, the third guide roller 13 is located directly below the second guide roller 12, the third guide roller 13 is higher than the fixed guide roller 10, and the third guide roller 13 is located at the X side of the fixed guide roller 10, and the film on the unwinding roller 3 sequentially passes around the first guide roller 11, the second guide roller 12, the third guide roller 13, the fixed guide roller 10 and the peeling plate 7 [1] (wherein Fig.13 The three dotted lines from top to bottom represent the second guide roller 12, the first guide roller 11 and the third guide roller 13 respectively).
[0084] A first inner horizontal groove 14, a second inner horizontal groove 15 and a third inner horizontal groove 16 are provided through the support vertical plate 2, and the first inner horizontal groove 14, the second inner horizontal groove 15 and the third inner horizontal groove 16 are all horizontal, and an inner inclined groove 17 is also provided through the support vertical plate 2, and the X end of the first inner horizontal groove 14 is directly opposite to the upper side of the inner inclined groove 17, and the first inner water tank, the second inner horizontal groove 15, the third inner horizontal groove 16 and the middle of the inner walls on both sides of the inner inclined groove 17 are provided with long strip grooves 18;
[0085] The outer side of the supporting vertical plate 2 is vertically movable with an outer movable plate 19 and a second driving mechanism for controlling the outer movable plate 19 to be lifted and lowered. The outer movable plate 19 is penetrated with a first outer inclined groove 20, a second outer inclined groove 21 and a third outer inclined groove 22 of successively decreasing heights. The top of the first outer inclined groove 20 faces the X side, and the tops of the second outer inclined groove 21 and the third outer inclined groove 22 both face the -X side. The outer movable plate 19 is also horizontally penetrated with an outer horizontal groove 23.
[0086] It also includes a connecting column 24, on the outer wall of which is provided an annular stabilizing ring 25 and two spaced anti-slip rings 26, the two anti-slip rings 26 are respectively movably attached to the two sides of the outer movable plate 19, and both ends of the stabilizing ring 25 are movably attached to the inner walls of the two opposite strip grooves 18, and the inner walls of the first guide roller 11, the second guide roller 12 and the third guide roller 13 are respectively rotatably sleeved on the outer wall of one of the connecting columns 24;
[0087] The connecting column 24 connected to the first guide roller 11 is movably located in the first inner horizontal groove 14 and the first outer inclined groove 20, the connecting column 24 connected to the second guide roller 12 is movably located in the inner inclined groove 17 and the outer horizontal groove 23, and the connecting column 24 connected to the third guide roller 13 is movably located in the second inner horizontal groove 15 and the second outer inclined groove 21;
[0088] The end of the stripping plate 7 is provided with a rectangular sliding seat 27, and the top and bottom of the sliding seat 27 are both provided with a long strip sliding portion 28. The outer end of the sliding seat 27 is horizontally provided with a linkage rod 29, and two anti-slip portions 30 are arranged on the outer wall of the linkage rod 29 at intervals. The two anti-slip portions 30 are movably fitted on both sides of the outer movable plate 19, and the sliding seat 27 is movably located in the third inner horizontal groove 16, and the sliding portion 28 is movably fitted on the inner wall of the corresponding strip groove 18, and the outer wall of the anti-slip portion 30 is movably engaged with the third outer inclined groove 22;
[0089] The outer movable plate 19 includes when there is film pulling and when there is film sticking;
[0090] When the outer movable plate 19 is in the film-applying state, the outer movable plate 19 is at the highest height;
[0091] When the outer movable plate 19 is in the film pulling position, the outer movable plate 19 is at the lowest height, the first guide roller 11 and the fixed guide roller 10 are both located on the X side of the film, and the second guide roller 12, the third guide roller 13 and the peeling plate 7 are all located on the -X side of the film.
[0092] Two lifting grooves 31 are vertically opened on the outer side of the supporting vertical plate 2, and the cross section of the lifting groove 31 is T-shaped, dovetail-shaped or Ω-shaped. The outer movable plate 19 is separated from the supporting vertical plate 2, and the side of the outer movable plate 19 is provided with a lifting portion 32 that matches the lifting groove 31;
[0093] A fixing bar 33 is also horizontally arranged on the support bottom plate 1, and the second driving mechanism includes a driving screw 34 which is horizontally rotatably connected to the support vertical plate 2 and the fixing bar 33, and a lifting seat 35 is threadedly arranged on the driving screw 34, and a driving arm 36 is obliquely arranged on the top of the lifting seat 35, and the top of the driving arm 36 is hinged to the outside of the outer movable plate 19, and two driving arms 36 are arranged in parallel, and a guide rod 37 is horizontally arranged between the fixing bar 33 and the support vertical plate 2, and the guide rod 37 movably passes through the lifting seat 35, and the outer wall of the guide rod 37 movably fits the lifting seat 35.
[0094] A stabilizing seat 38 is also provided on the top of the supporting base plate 1 , and a stabilizing portion 39 with a cross-shaped longitudinal section is provided at one end of the stripping seat away from the outer movable plate 19 , and a stabilizing groove 40 matching with the stabilizing portion 39 is horizontally opened in the middle of the stabilizing seat 38 .
[0095] A laminating frame 41 is horizontally arranged on the side of the supporting vertical plate 2, and two laminating arms 42 are vertically movable through the laminating frame 41, and the outer wall of the laminating arm 42 is movably fitted to the laminating frame 41, and the top of the laminating arm 42 is provided with an anti-slip disk 43 with a diameter larger than that of the laminating arm 42, and the bottom of the laminating arm 42 is provided with an anti-slip seat 44, and a laminating roller 45 is horizontally rotatably arranged between the two anti-slip seats 44, and the bottom of the laminating roller 45 is lower than the anti-slip seat 44, and a first elastic member 46 which is continuously in a compressed state is provided between the top of the anti-slip seat 44 and the bottom of the laminating frame 41, and the laminating roller 45 is located on the X side of the stripping plate 7, and when the workpiece with film laminated thereon moves toward the X direction, the laminating roller 45 contacts the top of the film, and the anti-slip disk 43 is higher than the laminating frame 41.
[0096] The first driving mechanism comprises two supporting plates 47 vertically arranged on the top of the supporting bottom plate 1, two supporting rollers 48 are horizontally rotatably arranged between the two supporting plates 47, a motor for driving the supporting rollers 48 to rotate is arranged on the outside of one of the supporting plates 47, two driving wheels 49 are arranged on the outer wall of the supporting rollers 48, and a driving belt 50 is movably sleeved between the two opposing driving wheels 49, and a first top groove 51, a first transition groove 52, a bottom groove 53, a second transition groove 54 and a second top groove 55 are sequentially connected through the supporting plate 47, and the projections of the first top groove 51, the first transition groove 52, the bottom groove 53, the second transition groove 54 and the second top groove 55 in the vertical direction are connected end to end in sequence, the first top groove 51, the bottom groove 53 and the second top groove 55 are all horizontal, the first transition groove 52 and the second transition groove 54 are both inclined, and the bottoms of the first transition groove 52 and the second transition groove 54 are both connected to the bottom groove 53;
[0097] An upper groove 56 is also formed through the support plate 47 , and the upper groove 56 is higher than the first top groove 51 and the second top groove 55 ;
[0098] The bottom of both sides of the movable seat 8 are provided with extension parts 57, and the top of the outer end of the extension part 57 is vertically provided with a lifting piece 58 with an L-shaped longitudinal section, the top of the lifting piece 58 faces the movable seat 8 and is separated from the movable seat 8, and the X end of the top of the lifting piece 58 is provided with a descending hole 59;
[0099] The top of the -X end of the lifting member 58 is hingedly provided with an arc-shaped lifting portion 60, the top of the lifting portion 60 is hingedly connected to the lifting member 58, and the lower side of the top of the lifting portion 60 is provided with an anti-rotation member 61, and the anti-rotation member 61 abuts against the -X end of the vertical portion 62 of the lifting member 58;
[0100] A vertical portion 62 is vertically provided at the bottom of the anti-slip seat 44, and a horizontal portion 63 is horizontally provided on the outer side of the vertical portion 62. A drag reduction cylinder 64 is horizontally rotatably sleeved on the horizontal portion 63. When the movable seat 8 moves along the -X direction, the upper side of the lifting portion 60 movably contacts the lower side of the drag reduction cylinder 64 and raises the laminating roller 45. When the movable seat 8 is at the maximum stroke in the -X direction, the drag reduction cylinder 64 passes downward through the descending hole 59 and makes the laminating roller 45 contact the X end of the movable seat 8. When the movable seat 8 moves along the X direction, the vertical portion 62 passes between the top of the lifting member 58 and the movable seat 8. The drag reduction cylinder 64 is higher than the extending portion 57, and the drag reduction cylinder 64 acts on the lower side of the lifting portion 60, so that the lifting portion 60 rotates upward.
[0101] The movable seat 8 includes two;
[0102] A connecting seat 65 is disposed outside the lifting member 58 on the movable seat 8, and a first guide column 66 is horizontally disposed outside the connecting seat 65. The first guide column 66 is movably located in the upper groove 56, and all the connecting seats 65 are connected to the driving belt 50 located on the upper side;
[0103] A compensation seat 67 and a plurality of vertical lifting rods 68 are provided at the bottom of the other movable seat 8. A second guide column 69 is horizontally provided at the bottom of the compensation seat 67. The second guide column 69 can be movably located in the first top groove 51 or the first transition groove 52 or the bottom groove 53 or the second transition groove 54 or the second top groove 55. A translation plate 70 is horizontally provided on the driving belt 50 located at the lower side. Both sides of the translation plate 70 are connected to the driving belt 50. A plurality of vertical cylinders 71 are vertically provided on the top of the translation plate 70. The bottom of each lifting rod 68 is movably fitted to the inner wall of one of the vertical cylinders 71. When the second guide column 69 is located in the first top groove 51 or the second top groove 55, the tops of the two movable seats 8 are at the same height.
[0104] When one of the movable seats 8 is at the X end, the other movable seat 8 is at the −X end. When the second guide column 69 is located in the bottom groove 53 , one of the movable seats 8 is located above the other movable seat 8 .
[0105] A positioning hole 72 is provided through the stripping plate 7 (a sensor is provided on the inner side of the supporting vertical plate 2, and detection holes are provided at intervals on the base film 4. Each diagonal portion of the film 5 to be pasted has a detection hole, which can be detected by the sensor, and the sensor is directly opposite to the positioning hole 72. After the sensor senses the detection hole, the position of the film 5 to be pasted at the next station can be determined, and the winding roller 6 can be controlled to rotate at an appropriate time). A receiving groove 73 is provided on the top of the stripping plate 7, and a matching plate 74 matching the shape of the opening end of the receiving groove 73 is provided at the outer end of the receiving groove 73. 3, a first adjusting column 75 and a second adjusting column 76 are rotatably arranged inside, an adjusting belt 77 is movably sleeved on the outer wall of the first adjusting column 75 and the second adjusting column 76, the outer end of the first adjusting column 75 movably passes through the matching plate 74, the inner end of the first adjusting column 75, the second adjusting column 76 and the adjusting belt 77 are all located in the accommodating groove 73, two adjusting grooves 78 are opened through the matching plate 74, the length direction of the adjusting groove 78 is parallel to the length direction of the stripping plate 7, and the top of the stripping plate 7 and the top of the matching plate 74 are both provided with two sinking grooves 79;
[0106] The two limit plates 80 are also included, the plane where the limit plates 80 are located is perpendicular to the plane where the top of the stripping plate 7 is located, and the two sides of the film are movably fitted to the inner sides of the two limit plates 80, and the lower sides of the two limit plates 80 are movably fitted to the bottom inner walls of the two sinking grooves 79 respectively. The bottom of the limit plate 80 is provided with two sliding seats 81 with a convex longitudinal section, the top of the sliding seat 81 is connected to the limit plate 80, and the two sides of the top are movably fitted to the inner wall of the adjusting groove 78. The bottom of the sliding seat 81 is movably fitted to the inner wall of the accommodating groove 73, and the inner end of one of the sliding seats 81 on the limit plate 80 is provided with a linkage part 82, and the two sides of the adjusting belt 77 are connected to one of the linkage parts 82. When the adjusting belt 77 is active, the two limit plates 80 can be driven to move closer to or away from each other;
[0107] A locking seat 83 is provided on the top of the stripping plate 7, and the locking seat 83 is located outside the first adjusting column 75. A locking groove is horizontally provided at one end of the locking seat 83 close to the first adjusting column 75, and an unlocking groove 84 communicating with the locking groove is provided on the top of the locking seat 83. A locking arm 85 is movably provided in the locking groove, and the longitudinal section of the locking arm 85 is rectangular, and the outer wall of the locking arm 85 is movably fitted to the inner wall of the locking groove, and one end of the locking arm 85 located in the locking groove is in contact with the inner wall of the locking groove. A second elastic member 86 which is continuously in a compressed state is arranged between the walls, and an arc-shaped locking portion 87 is arranged at the other end. The opening of the locking portion 87 faces the first adjusting column 75, and anti-rotation portions 88 made of flexible material are arranged at both ends of the locking portion 87. The outer end of the anti-rotation portion 88 is connected to the outer end of the locking plate, and the middle part and the free end are both fitted to the locking portion 87 and the first adjusting column 75. An unlocking protrusion 89 is arranged on the top of the locking arm 85, and the unlocking protrusion 89 is movably located in the unlocking groove 84.
[0108] The present invention also provides a method for film pasting using a high-efficiency film pasting device as described in any one of the above items, comprising the following steps:
[0109] S 1, placing the workpiece into the support groove 9;
[0110] S2, the first driving mechanism drives the movable seat 8 to move toward the -X direction, so that the X end of the workpiece is located below the stripping plate 7;
[0111] S3, the motor drives the winding roller 6 to rotate, winds the base film 4, and at the same time pulls the unwinding roller 3 to rotate through the base film 4;
[0112] S3, the film to be attached 5 and the base film 4 are separated at the X end of the peeling plate 7, and the base film 4 moves toward the -X direction, the film to be attached 5 moves toward the X direction, and the film to be attached 5 is adsorbed on the top of the workpiece;
[0113] S4, the unwinding roller 3 continues to pull the base film 4, and the first driving mechanism drives the movable seat 8 to move in the X direction, so that the film 5 to be laminated is continuously laminated to the top of the workpiece;
[0114] S5, when the lamination of a section of the film 5 is completed, the winding roller 6 stops rotating, the movable seat 8 moves to the X end, and the worker removes the workpiece with the film laminating completed and places the next workpiece.
[0115] The present invention provides an efficient film laminating device. When laminating, a worker first manually places the workpiece into the support groove 9; then the first driving mechanism drives the movable seat 8 to move toward the -X direction, and stops after the X end of the workpiece is located below the peeling plate 7; the motor drives the winding roller 6 to rotate, winds the base film 4, and at the same time pulls the unwinding roller 3 to rotate through the base film 4 (wherein there is a certain friction force between the rolled film and the unwinding roller 3, and the friction force can be the friction force between the film roll and the outer wall of the unwinding roller 3, or the friction force between the film roll plate on the outer wall of the unwinding roller 3 and the two sides of the film roll; and the film roll can release the film when it is subjected to tension, but can stop stably and quickly when it is not subjected to tension);
[0116] The film to be attached 5 is separated from the base film 4 at the X end of the stripping plate 7, and the base film 4 moves toward the -X direction, and the film to be attached 5 moves toward the X direction, and the film to be attached 5 is adsorbed on the top of the workpiece; wherein the film to be attached 5 has a certain strength relative to the base film 4, so that it can change direction with the base film 4 between the guide rollers, but because the X end of the stripping plate 7 is pointed, the film to be attached 5 can be separated from the base film 4 by itself, and in the subsequent movement of the base film 4, the film to be attached 5 can extend forward under the action of its own strength until it is attached to the top of the workpiece;
[0117] Then the unwinding roller 3 continues to pull the base film 4, and the first driving mechanism drives the movable seat 8 to move in the X direction, so that the film to be pasted 5 continues to be pasted to the top of the workpiece, and the movement of the workpiece and the movement of the film to be pasted 5 are carried out simultaneously and synchronously, and the speeds of the two activities are matched, so that the film to be pasted 5 can be stably and fully pasted and electrostatically adsorbed on the top of the workpiece; when a section of the film to be pasted 5 is completed, the winding roller 6 stops rotating (all automatically controlled by the computer), the movable seat 8 moves to the X end, and the worker removes the workpiece with the film pasted and places the next workpiece.
[0118] At the very beginning of the processing, the worker first needs to put a new film roll on the unwinding roller 3, wherein preferably there is a plastic or cardboard support tube in the middle of the film roll (i.e. the film roll is wrapped around the outer wall of the support tube); one form is that there is a certain friction between the inner wall of the support tube and the outer wall of the unwinding roller 3 (stationary and not rotating), and the support tube uses this friction to enable the film roll to release the film when it is subjected to tension, and not release the film when it is not subjected to tension; at the same time, there are stop plates at both ends of the support tube, and the stop plates are detachably connected to the unwinding roller 3 by bolts (the stop plate has a cylinder outside, the bolts are threadedly connected to the cylinder, and the ends of the bolts can contact the unwinding roller 3). Another form is that there is friction between the stop plates on both sides and the edges of the film roll, so that the film roll can release the film when it is subjected to tension, and not release the film when it is not subjected to tension.
[0119] After the film roll is installed on the unwinding roller 3, the free end of the film is in a free state; then the worker manually turns the handle on the driving screw 34 or uses a motor to drive the driving screw 34 to rotate (the figure is only for illustration and does not represent the actual structure), wherein the driving screw 34 also passes through the support plate 47 and the stabilizing seat 38 (not threaded). When the driving screw 34 rotates, the driving lifting seat 35 moves in a direction away from the supporting vertical plate 2, and the lifting seat 35 drives the outer movable plate 19 downward through the driving arm 36.
[0120] When the outer movable plate 19 moves downward, under the joint action of the first inner horizontal groove 14 and the first outer inclined groove 20, the connecting column 24 connected to the first guide roller 11 moves horizontally toward the X direction; under the joint action of the inner inclined groove 17 and the outer horizontal groove 23, the connecting column 24 connected to the second guide roller 12 moves toward the -X direction, and the height becomes lower and lower; under the joint action of the second inner horizontal groove 15 and the second outer inclined groove 21, the connecting column 24 connected to the third guide roller 13 moves horizontally toward the -X direction; under the joint action of the third inner horizontal groove 16 and the third outer inclined groove 22, the linkage rod 29 moves horizontally toward the -X direction;
[0121] When the outer movable plate 19 moves to the lowest state, the worker only needs to pull the free end of the film vertically downward. At this time, the first guide roller 11 and the fixed guide roller 10 are located on the X side of the film, and the second guide roller 12 and the third guide roller 13 and the stripping plate 7 are all located on the -X side of the film; after that, the worker only needs to pass the free end of the film around the bottom of the stripping plate 7, pull the film in the -X direction, and fix the end of the film to the winding roller 6 (for example, the free end of the film is fixedly connected to the winding roller 6 through conventional structures such as tape or clips). At this time, waste of the film 5 to be pasted will be generated (such as the film 5 to be pasted wrapped on the winding roller 6 and the film 5 to be pasted located under the stripping plate 7), or the worker can also manually tear off this part of the film 5 to be pasted to avoid affecting the subsequent normal winding.
[0122] After the end of the film is fixedly connected to the winding roller 6, the screw rod 34 is driven to rotate in the opposite direction and the outer movable plate 19 is raised, so that the outer movable plate 19 reaches the state when the film is applied (i.e., the state of part [1]). When applying the film, the winding roller 6 is driven by the motor to rotate, and the base film 4 pulls the film to move, so that after the film is released from the film roll, it passes around the first guide roller 11, the second guide roller 12, the third guide roller 13, the peeling plate 7, the fixed guide roller 10 and the unwinding roller 3 in sequence. After the film passes through the first guide roller 11, the second guide roller 12 and the third guide roller 13, it can knead the film to be pasted 5 and the base film 4, thereby increasing the separability between the film to be pasted 5 and the base film 4, but at the same time does not affect the shape and strength of the film to be pasted 5; at the same time, since the film to be pasted 5 is wound on the film roll, when it is pulled around the first guide roller 11, the second guide roller 12 and the third guide roller 13, it can restore its shape, so that after being electrostatically adsorbed on the surface of the workpiece, it can have a smaller internal stress, thereby better fitting to the surface of the workpiece.
[0123] After being guided by the fixed guide roller 10, the film moves in a form of being attached to the upper surface of the peeling plate 7, so that when the film 5 to be attached is separated from the base film 4, there is a sufficiently large angle between the film 5 to be attached and the base film 4, so that the film 5 to be attached can be better separated from the base film 4. At the same time, the peeling plate 7 is tilted downward, and when the workpiece moves to the -X end, the workpiece is slightly lower than the bottom of the X end of the peeling plate 7, so the film 5 to be attached needs to be tilted downward to be normally adsorbed on the top of the workpiece.
[0124] When the outer movable plate 19 is moving, the stabilizing ring 25 on the outer wall of the connecting column 24 is movably engaged in the corresponding two strip grooves 18, and the anti-slip ring 26 is movably attached to the two sides of the outer movable plate 19, so that the connecting column 24 has sufficient strength to support the first guide roller 11, the second guide roller 12 and the third guide roller 13 (the end of the connecting column 24 is inserted into the first guide roller 11, the second guide roller 12 and the third guide roller 13 to a certain depth, and the first guide roller 11, the second guide roller 12 and the third guide roller 13 and the connecting column 24 can rotate relative to each other to reduce the resistance of the membrane movement), and can also better maintain the activity stability of the connecting column 24. At the same time, since there is a certain distance between the outer movable plate 19 and the supporting vertical plate 2, when the connecting column 24 is driven by the outer movable plate 19 and the supporting vertical plate 2, it can better prevent the connecting column 24 from being deformed and better avoid being stuck and unable to move.
[0125] At the same time, when the outer movable plate 19 is raised or lowered, the linkage rod 29, the anti-slip portion 30 and the sliding portion 28 can also ensure that the stripping seat can move; but the difference is that the stripping seat, the sliding seat 27 and the linkage rod 29 are all fixedly connected, and the sliding seat 27 is a rectangular parallelepiped, so that the stripping plate 7 can only move horizontally but cannot rotate. At the same time, the stabilizing portion 39 at the other end of the stripping seat is supported by the stabilizing groove 40, so that the stripping plate 7 can be stably translated.
[0126] There are two movable seats 8 between the two opposite support plates 47, and the movement directions of the two movable seats 8 are opposite, that is, when one of the movable seats 8 is at the X end of its trajectory, the other movable seat 8 is at the -X end of its trajectory. In this way, when one movable seat 8 is laminating, the other movable seat 8 can remove the workpiece with the film pasted and replace it with a new workpiece for laminating, which can greatly improve the efficiency of laminating.
[0127] Specifically, when the workpiece with film just starts to move toward the X direction, the top driving belt 50 moves toward the X direction, so the bottom driving belt 50 moves toward the -X direction at the same time, so that the movable seat 8 for the worker to put and take the workpiece moves toward the -X direction; when the second guide column 69 at the bottom of the movable seat 8 that moves toward the -X direction moves to the first transition groove 52, the guiding effect of the top of the first transition groove 52 and the gravity of the movable seat 8 make the movable seat 8 move downward, and after the second guide column 69 enters the bottom groove 53, the movable seat 8 moves horizontally at a lower height; at the same time, the movable seat 8 with the film pasted on the top moves toward the X direction at a higher height; when the second guide column 69 enters the second top groove 55 through the second transition groove 54, the top of the movable seat 8 returns to the highest height (the same height as the top of the movable seat 8 that moves toward the X direction).
[0128] Afterwards, the movable seat 8 continues to move inward, and at a certain node, the upper surface of the lifting part 60 contacts the lower side of the drag reduction cylinder 64, and under the driving action of the lifting part 60, the drag reduction cylinder 64, the horizontal part 63, the vertical part 62, the anti-slip seat 44, the bonding roller 45 and the bonding arm 42 all move upward until the drag reduction cylinder 64 transitions from the lifting part 60 to the top of the lifting member 58. At this time, the bonding roller 45 is higher than the top of the workpiece and does not affect the position stability of the workpiece.
[0129] When the movable seat 8 moves to the innermost end, the drag reduction cylinder 64 just passes through the descending hole 59, and the laminating roller 45 moves downward under the elastic force of the first elastic member 46, and the lower side of the laminating roller 45 contacts the top of the movable seat 8. Then the computer controls the movable seat 8 to move outward (preferably stops for a short period of time for the worker to put and take the workpiece at the X end at this time), and drives the winding roller 6 to rotate, so that the film 5 to be laminated is laminated on the top of the workpiece; at the same time, as the movable seat 8 moves, the lower side of the laminating roller 45 can apply a downward pressure, and the film 5 to be laminated is better laminated on the surface of the workpiece. The shape of the laminating roller 45 matches the shape of the workpiece. For example, if the middle part of the workpiece bulges upward, the middle part of the laminating roller 45 is concave downward; or the outer surface of the laminating roller 45 has a deformation cylinder with a certain thickness, so that workpieces of different shapes can be laminated.
[0130] During the outward movement of the movable seat 8, the vertical portion 62 is located between the free end of the lifting member 58 and the outer side of the movable seat 8, so the vertical portion 62 does not affect the normal movement of the movable seat 8; at the same time, the drag reduction cylinder 64 is higher than the extension portion 57, so the elastic force of the first elastic member 46 can be borne by the workpiece, ensuring the lamination effect on the film and the workpiece. When the movable seat 8 continues to move, at some point the drag reduction cylinder 64 hits the lower side of the lifting portion 60, and drives the lifting portion 60 to rotate upward, so that the movable seat 8 can normally pass over the laminating roller 45. After the lifting part 60 passes over the drag reduction cylinder 64, the laminating roller 45 descends until the anti-slip disc 43 contacts the top of the laminating frame 41, and the lifting part 60 rotates downward under the action of gravity until the anti-rotation member 61 contacts the -X end of the lifting member 58, waiting for the next use; at the same time, when the upper side of the lifting part 60 contacts the drag reduction cylinder 64, the anti-rotation member 61 can also provide resistance to prevent the lifting part 60 from rotating downward. The driving belt 50 at the top is used to drive the movable seat 8 to move, but the gravity of the movable seat 8 is mainly or entirely transmitted to the support plate 47 through the connecting seat 65 and the first guide column 66. At the same time, although the thickness of the two movable seats 8 is equal, and the first top groove 51 and the second top groove 55 are both lower than the upper groove 56, the compensation seat 67 has a certain thickness. Therefore, when the second guide column 69 is located in the first top groove 51 or the second top groove 55, the compensation seat 67 can raise the height of the movable seat 8 upward, so that the two movable seats 8 can normally receive the film 5 to be pasted and be affected by the laminating roller 45. In addition, the second guide column 69 can not only transmit the gravity of the movable seat 8 outward, but also be guided by the first transition groove 52, the second transition groove 54, etc., so as to control the lifting and lowering of the movable seat 8; at the same time, the lifting rods 68 at the bottom of the movable seat 8 are each limited by the vertical cylinder 71, so that the movable seat 8 can maintain stable vertical lifting and lowering without angular deviation. At the same time, anti-rotation strips (not shown in the figure) are horizontally arranged on the inner sides of the two support plates 47. The two sides of the translation plate 70 are movably fitted on the inner sides of the support plates 47, the two sides of the bottom are movably fitted on the tops of the two anti-rotation strips, and the two sides of the top are connected to the two driving belts 50.
[0131] When the film has a certain length before and after passing through the stripping plate 7, it is easy to cause the film to be offset; at this time, there is a limit plate 80 on the top of the stripping plate 7 to limit the two sides of the film, so that the film can be corrected to a certain extent, so that the film can be better aligned with the workpiece; in the actual production process, the size of the film is slightly smaller than the workpiece, and the two are not required to be completely aligned. Therefore, although the film is flexible and it is difficult to accurately correct it, the limit plate 80 can still correct it to a certain extent, thereby improving the yield rate. At the same time, there is a sinking groove 79 on the top of the matching plate 74 and the stripping plate 7, and at the same time, the bottom of the limit plate 80 is attached to the bottom of the sinking groove 79, so that when the film passes through the limit plate 80, there is a certain height difference between it and the bottom of the limit plate 80, that is, the film is close to the bottom of the limit plate 80, which can better prevent the film from being stuck at the bottom of the limit plate 80. At the same time, since there will be workpieces and films of different sizes during processing, it is necessary to replace the movable seat 8 and adjust the spacing between the limit plates 80. The movable seat 8 includes a base and an adjustment seat located on the top of the base (the base is fixed to the extension part 57, the lifting member 58, the connecting seat 65, the compensation seat 67, etc.), a countersunk hole is opened on the top of the adjustment seat, a bolt passes through the countersunk hole, and the base and the adjustment seat are connected by bolts, and the support groove 9 is located at the top of the adjustment seat. In this way, when laminating different workpieces, you only need to remove the bolts and then replace the new adjustment seat. The countersunk holes on different adjustment seats are the same, and the thickness is also the same, but the depth and shape of the support groove 9 need to be adapted according to the shape of the workpiece. At the same time, the bolt is lower than the top of the adjustment seat, which does not affect the normal use of the laminating roller 45.
[0132] When adjusting the position of the limit plate 80, the worker only needs to operate the unlocking protrusion 89 outward with one hand, and further compress the second elastic member 86, and separate the locking portion 87 from the first adjustment column 75. At this time, the first adjustment column 75 is in an empty state, and the worker only needs to adjust the first adjustment column 75. At this time, the first adjustment column 75 drives the adjustment belt 77 (preferably a gear belt) to rotate, and at the same time drives the two linkage portions 82 to move; since the two linkage portions 82 are connected to the two sides of the adjustment belt 77, the two linkage portions 82 can be close to or away from each other at this time, so that not only the position of the limit plate 80 can be adjusted, but also the position of the middle part of the two limit plates 80 can be always aligned with the position of the middle part of the peeling plate 7, thereby ensuring the correction effect. Since the limiting plate 80 is in the shape of a long strip, and the bottom of the limiting plate 80 has two convex-shaped sliding seats 81, and the two sliding seats 81 are respectively movably engaged in the two adjustment slots 78, the two sliding seats 81 can well prevent the limiting plate 80 from angular deviation, thereby ensuring the correction and guiding effect. In actual operation, if the limiting plate 80 is not convenient to automatically change its position (for example, it is stuck in the adjustment slot 78), the worker can also push or pull the limiting plate 80 manually from the outside.
[0133] After the positions of the two limit plates 80 are appropriate, the worker releases the unlocking protrusion 89. At this time, under the thrust of the second elastic member 86, the locking arm 85 and the locking portion 87 move toward the first adjustment column 75, and the anti-rotation portions 88 at both ends of the locking portion 87 are attached to the outer wall of the first adjustment column 75. The anti-rotation portions 88 are flexible (for example, made of rubber or silicone material), and the free end of one anti-rotation portion 88 (named a anti-rotation portion 88) is located on the counterclockwise side of its connection end, and the free end of the other anti-rotation portion 88 (named b anti-rotation portion 88) is located on the clockwise side of its connection end; in this way, if the first adjustment column 75 has a tendency to rotate counterclockwise during use, it also has a tendency to drive the free end of the b anti-rotation portion 88 to deform. However, due to the action of the second elastic member 86, the position of the locking portion 87 is relatively stable, and the b anti-rotation portion 88 is not deformed. 8 is also difficult to be compressed and cannot be deformed, so the first adjustment column 75 can be prevented from rotating counterclockwise; similarly, if the first adjustment column 75 has a tendency to rotate clockwise at this time, the anti-rotation portion 88 can also better prevent it from rotating (usually the force of spontaneous rotation is very small, so only an appropriate self-locking effect is needed to fully ensure its position stability); in this way, the anti-rotation portions 88 on both sides can well prevent the first adjustment column 75 from rotating clockwise or counterclockwise, thereby ensuring the position stability of the first adjustment column 75 and also ensuring the limiting effect of the two limiting plates 80 on the membrane.
Claims
1. A high-efficiency film-sticking equipment, characterized in that: include: A horizontal support base plate (1) and a support vertical plate (2) vertically arranged on the top of the support base plate (1), wherein the support vertical plate (2) is located at the -X end of the support base plate (1); An unwinding roller (3), the unwinding roller (3) being horizontally connected to the supporting vertical plate (2), the unwinding roller (3) being used to support a film in a rolled form, the film comprising a base film (4) and a plurality of films to be applied (5) spaced apart and distributed on the base film (4); A winding roller (6), the winding roller (6) being horizontally rotatably connected to the supporting vertical plate (2), and the supporting vertical plate (2) being provided with a motor for driving the winding roller (6) to rotate, and the winding roller (6) being used to wind up the base film (4); A stripping plate (7), the stripping plate (7) is connected to the supporting vertical plate (2), and the longitudinal section of the X end of the stripping plate (7) is pointed, the unwinding roller (3) and the winding roller (6) are both located on the -X side of the stripping plate (7), the film on the unwinding roller (3) passes through the X end of the stripping plate (7) from top to bottom, and the film to be attached (5) and the base film (4) are separated at the X end of the stripping plate (7); A movable seat (8), wherein a support groove (9) is provided on the top of the movable seat (8), and a workpiece is engaged in the support groove (9); The first driving mechanism is used to drive the movable seat (8) to move along the X direction and the -X direction. When the movable seat (8) is located below the peeling plate (7), the film to be pasted (5) separated from the base film (4) can be pasted on the top of the workpiece.
2. The high-efficiency film-sticking equipment according to claim 1, characterized in that: The stripping plate (7) is inclined, and the height of the -X end of the stripping plate (7) is higher than the height of the X end. A fixed guide roller (10) is horizontally rotatably arranged on the supporting vertical plate (2), and the fixed guide roller (10) is located on the -X side of the stripping plate (7). The film on the unwinding roller (3) moves around the fixed guide roller (10) and the stripping plate (7) in turn, and the film between the fixed guide roller (10) and the stripping plate (7) moves to fit the upper side of the stripping plate (7).
3. The high-efficiency film-sticking equipment according to claim 2, characterized in that: The side of the supporting vertical plate (2) is horizontally rotatably provided with a first guide roller (11), a second guide roller (12) and a third guide roller (13); During film lamination, the first guide roller (11) is lower than the unwinding roller (3), and the first guide roller (11) is located on the -X side of the unwinding roller (3); the second guide roller (12) is higher than the first guide roller (11), and the second guide roller (12) is located on the X side of the first guide roller (11); the third guide roller (13) is located directly below the second guide roller (12), the third guide roller (13) is higher than the fixed guide roller (10), and the third guide roller (13) is located on the X side of the fixed guide roller (10); the film on the unwinding roller (3) sequentially passes around the first guide roller (11), the second guide roller (12), the third guide roller (13), the fixed guide roller (10), and the peeling plate (7).
4. The high-efficiency film-sticking equipment according to claim 3, characterized in that: A first inner horizontal groove (14), a second inner horizontal groove (15) and a third inner horizontal groove (16) are provided through the supporting vertical plate (2) and the heights of the first inner horizontal groove (14), the second inner horizontal groove (15) and the third inner horizontal groove (16) are all horizontal. An inner inclined groove (17) is also provided through the supporting vertical plate (2). The X end of the first inner horizontal groove (14) is directly opposite to the upper side of the inner inclined groove (17). The first inner water trough, the second inner horizontal groove (15), the third inner horizontal groove (16) and the middle of the inner walls on both sides of the inner inclined groove (17) are provided with long strip grooves (18). The outer side of the supporting vertical plate (2) is vertically movable with an outer movable plate (19) and a second driving mechanism for controlling the outer movable plate (19) to be raised and lowered; a first outer inclined groove (20), a second outer inclined groove (21) and a third outer inclined groove (22) are provided through the outer movable plate (19) with the heights decreasing in sequence; the top of the first outer inclined groove (20) faces the X side, the top of the second outer inclined groove (21) and the top of the third outer inclined groove (22) both face the -X side; and an outer horizontal groove (23) is also provided through the outer movable plate (19); It also includes a connecting column (24), the outer wall of which is provided with an annular stabilizing ring (25) and two spaced anti-slip rings (26), the two anti-slip rings (26) are respectively movably fitted on both sides of the outer movable plate (19), both ends of the stabilizing ring (25) are movably fitted on the inner walls of the two opposite strip grooves (18), and the inner walls of the first guide roller (11), the second guide roller (12) and the third guide roller (13) are respectively rotatably sleeved on the outer wall of one of the connecting columns (24); The connecting column (24) connected to the first guide roller (11) is movably located in the first inner horizontal groove (14) and the first outer inclined groove (20), the connecting column (24) connected to the second guide roller (12) is movably located in the inner inclined groove (17) and the outer horizontal groove (23), and the connecting column (24) connected to the third guide roller (13) is movably located in the second inner horizontal groove (15) and the second outer inclined groove (21); A rectangular sliding seat (27) is provided at the end of the stripping plate (7), and a long strip sliding portion (28) is provided at the top and bottom of the sliding seat (27). A linkage rod (29) is horizontally provided at the outer end of the sliding seat (27), and two anti-slipping portions (30) are arranged at intervals on the outer wall of the linkage rod (29). The two anti-slipping portions (30) are movably fitted on both sides of the outer movable plate (19), and the sliding seat (27) is movably located in the third inner horizontal groove (16), and the sliding portion (28) is movably fitted on the inner wall of the corresponding strip groove (18), and the outer wall of the anti-slipping portion (30) is movably engaged with the third outer inclined groove (22); The outer movable plate (19) includes a film-pulling state and a film-sticking state; When the outer movable plate (19) is in the film-sticking state, the outer movable plate (19) is at the highest height; When the outer movable plate (19) is in the film-pulling position, the outer movable plate (19) is at the lowest height, the first guide roller (11) and the fixed guide roller (10) are both located on the X side of the film, and the second guide roller (12), the third guide roller (13) and the peeling plate (7) are all located on the -X side of the film.
5. The high-efficiency film-sticking equipment according to claim 4, characterized in that: Two lifting grooves (31) are vertically opened on the outer side of the supporting vertical plate (2), and the cross section of the lifting groove (31) is T-shaped, dovetail-shaped or Ω-shaped. The outer movable plate (19) and the supporting vertical plate (2) are separated, and the side of the outer movable plate (19) is provided with a lifting portion (32) that matches the lifting groove (31); A fixing bar (33) is also horizontally arranged on the support bottom plate (1), and the second driving mechanism includes a driving screw rod (34) horizontally rotatably connected to the support vertical plate (2) and the fixing bar (33), a lifting seat (35) is threadedly arranged on the driving screw rod (34), a driving arm (36) is obliquely arranged on the top of the lifting seat (35), the top of the driving arm (36) is hinged to the outside of the outer movable plate (19), and two driving arms (36) are arranged in parallel, and a guide rod (37) is horizontally arranged between the fixing bar (33) and the support vertical plate (2), the guide rod (37) movably passes through the lifting seat (35), and the outer wall of the guide rod (37) movably fits the lifting seat (35).
6. The high-efficiency film-sticking equipment according to claim 4, characterized in that: A stabilizing seat (38) is also provided on the top of the supporting base plate (1), and a stabilizing portion (39) with a cross-shaped longitudinal section is provided at one end of the stripping seat away from the outer movable plate (19), and a stabilizing groove (40) matching with the stabilizing portion (39) is horizontally provided in the middle of the stabilizing seat (38).
7. The high-efficiency film-sticking equipment according to claim 1, characterized in that: A fitting frame (41) is horizontally arranged on the side of the supporting vertical plate (2), and two fitting arms (42) are arranged to vertically move through the fitting frame (41), and the outer wall of the fitting arm (42) is movably fitted to the fitting frame (41), and an anti-slip disk (43) having a diameter larger than that of the fitting arm (42) is arranged on the top of the fitting arm (42), and an anti-slip seat (44) is arranged at the bottom of the fitting arm (42), and a horizontal rotation is arranged between the two anti-slip seats (44). There is a laminating roller (45), the bottom of which is lower than the anti-slip seat (44), a first elastic member (46) which is continuously in a compressed state is provided between the top of the anti-slip seat (44) and the bottom of the laminating frame (41), the laminating roller (45) is located on the X side of the stripping plate (7), and when the workpiece with the film laminated thereon moves in the X direction, the laminating roller (45) contacts the top of the film, and the anti-slip disc (43) is higher than the laminating frame (41).
8. The high-efficiency film-sticking equipment according to claim 7, characterized in that: The first driving mechanism comprises two supporting plates (47) vertically arranged on the top of the supporting bottom plate (1), two supporting rollers (48) are horizontally rotatably arranged between the two supporting plates (47), a motor for driving the supporting roller (48) to rotate is arranged outside one of the supporting plates (47), two driving wheels (49) are arranged on the outer wall of the supporting roller (48), a driving belt (50) is movably sleeved between the two opposing driving wheels (49), and a first top groove (51), a first transition groove (52), a bottom groove (53) and a bottom groove (54) are arranged through the supporting plate (47) in sequence. ), a second transition groove (54) and a second top groove (55), the first top groove (51), the first transition groove (52), the bottom groove (53), the second transition groove (54) and the second top groove (55) are connected in sequence end to end in the vertical direction, the first top groove (51), the bottom groove (53) and the second top groove (55) are all horizontal, the first transition groove (52) and the second transition groove (54) are both inclined, and the bottoms of the first transition groove (52) and the second transition groove (54) are both connected to the bottom groove (53); An upper groove (56) is also formed through the support plate (47), and the upper groove (56) is higher than the first top groove (51) and the second top groove (55); The bottom of both sides of the movable seat (8) are provided with extension parts (57), and the top of the outer end of the extension part (57) is vertically provided with a lifting piece (58) with an L-shaped longitudinal section, the top of the lifting piece (58) faces the movable seat (8) and is separated from the movable seat (8), and the X end of the top of the lifting piece (58) is provided with a descending hole (59); The top of the -X end of the lifting member (58) is hingedly provided with an arc-shaped lifting portion (60), the top of the lifting portion (60) is hingedly connected to the lifting member (58), and the lower side of the top of the lifting portion (60) is provided with an anti-rotation member (61), and the anti-rotation member (61) abuts against the -X end of the vertical portion (62) of the lifting member (58); The bottom of the anti-slip seat (44) is vertically provided with a vertical portion (62), the outer side of the vertical portion (62) is horizontally provided with a horizontal portion (63), and a drag reduction cylinder (64) is horizontally rotatably sleeved on the horizontal portion (63). When the movable seat (8) moves along the -X direction, the upper side of the lifting portion (60) moves against the lower side of the drag reduction cylinder (64) and raises the laminating roller (45). When the movable seat (8) is at the maximum stroke in the -X direction, the drag reduction cylinder (64) is horizontally rotatably sleeved on the horizontal portion (63). The resistance cylinder (64) passes downward through the descending hole (59) and makes the laminating roller (45) contact the X end of the movable seat (8). When the movable seat (8) moves along the X direction, the vertical portion (62) passes between the top of the lifting member (58) and the movable seat (8). The resistance reduction cylinder (64) is higher than the extending portion (57), and the resistance reduction cylinder (64) acts on the lower side of the lifting portion (60), so that the lifting portion (60) rotates upward. The movable seats (8) include two; A connecting seat (65) is disposed outside the lifting member (58) on the movable seat (8), and a first guide column (66) is horizontally disposed outside the connecting seat (65), and the first guide column (66) is movably located in the upper groove (56), and all the connecting seats (65) are connected to the driving belt (50) located on the upper side; A compensation seat (67) and a plurality of vertical lifting rods (68) are arranged at the bottom of the other movable seat (8); a second guide column (69) is arranged horizontally at the bottom of the compensation seat (67); the second guide column (69) can be movably located in the first top groove (51) or the first transition groove (52) or the bottom groove (53) or the second transition groove (54) or the second top groove (55); a translation plate (70) is arranged horizontally on the driving belt (50) located at the lower side; both sides of the translation plate (70) are connected to the driving belt (50); a plurality of vertical cylinders (71) are arranged vertically on the top of the translation plate (70); the bottom of each lifting rod (68) is movably fitted to the inner wall of one of the vertical cylinders (71); when the second guide column (69) is located in the first top groove (51) or the second top groove (55), the tops of the two movable seats (8) are at the same height; When one of the movable seats (8) is at the X end, the other movable seat (8) is at the -X end; when the second guide column (69) is located in the bottom groove (53), one of the movable seats (8) is located above the other movable seat (8).
9. The high-efficiency film-sticking equipment according to claim 1, characterized in that: A positioning hole (72) is provided through the stripping plate (7), a receiving groove (73) is provided on the top of the stripping plate (7), a matching plate (74) matching the shape of the opening end of the receiving groove (73) is provided at the outer end of the receiving groove (73), a first adjusting column (75) and a second adjusting column (76) are rotatably provided in the receiving groove (73), an adjusting belt (77) is movably sleeved on the outer wall of the first adjusting column (75) and the second adjusting column (76), the outer end of the first adjusting column (75) movably passes through the matching plate (74), the inner end of the first adjusting column (75), the second adjusting column (76) and the adjusting belt (77) are all located in the receiving groove (73), two adjusting grooves (78) are provided through the matching plate (74), the length direction of the adjusting groove (78) is parallel to the length direction of the stripping plate (7), and two sinking grooves (79) are provided on the top of the stripping plate (7) and the top of the matching plate (74); The stripping plate (7) further comprises two limit plates (80), the plane where the limit plates (80) are located is perpendicular to the plane where the top of the stripping plate (7) is located, and the two sides of the film are movably fitted to the inner sides of the two limit plates (80), and the lower sides of the two limit plates (80) are movably fitted to the bottom inner walls of the two sinking grooves (79), and the bottom of the limit plates (80) is provided with two sliding seats (81) with convex longitudinal sections, and the top of the sliding seat (81) is connected to the limit plate (80). The two limiting plates (80) are connected, and both sides of the top end are movably fitted to the inner wall of the adjusting groove (78), and the bottom of the sliding seat (81) is movably fitted to the inner wall of the accommodating groove (73). The inner end of one of the sliding seats (81) on the limiting plate (80) is provided with a linkage part (82), and both sides of the adjusting belt (77) are connected to one of the linkage parts (82). When the adjusting belt (77) moves, the two limiting plates (80) can be driven to move closer to or farther from each other. A locking seat (83) is provided on the top of the stripping plate (7), and the locking seat (83) is located outside the first adjusting column (75). A locking groove is horizontally provided at one end of the locking seat (83) close to the first adjusting column (75). An unlocking groove (84) communicating with the locking groove is provided on the top of the locking seat (83). A locking arm (85) is movably provided in the locking groove. The longitudinal section of the locking arm (85) is rectangular, and the outer wall of the locking arm (85) is movably fitted to the inner wall of the locking groove. One end of the locking arm (85) located in the locking groove is in contact with the inner wall of the locking groove. A second elastic member (86) which is continuously in a compressed state is arranged between the two ends, and a circular arc-shaped locking portion (87) is arranged at the other end, the opening of the locking portion (87) faces the first adjusting column (75), and anti-rotation portions (88) made of flexible material are arranged at both ends of the locking portion (87), the outer end of the anti-rotation portion (88) is connected to the outer end of the locking plate, and the middle part and the free end are both in contact with the locking portion (87) and the first adjusting column (75), and an unlocking protrusion (89) is arranged at the top of the locking arm (85), and the unlocking protrusion (89) is movably located in the unlocking groove (84).
10. A method for film pasting using the high-efficiency film pasting equipment according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, placing the workpiece into the support groove (9); S2, the first driving mechanism drives the movable seat (8) to move toward the -X direction, so that the X end of the workpiece is located below the stripping plate (7); S 3, the motor drives the winding roller (6) to rotate, winds the base film (4), and at the same time pulls the unwinding roller (3) to rotate through the base film (4); S3, the film to be attached (5) and the base film (4) are separated at the X end of the peeling plate (7), and the base film (4) moves toward the -X direction, the film to be attached (5) moves toward the X direction, and the film to be attached (5) is adsorbed on the top of the workpiece; S4, the unwinding roller (3) continuously pulls the base film (4), and the first driving mechanism drives the movable seat (8) to move in the X direction, so that the film to be attached (5) is continuously attached to the top of the workpiece; S5, when the lamination of a section of the film (5) is completed, the winding roller (6) stops rotating, the movable seat (8) moves to the X end, and the worker removes the workpiece with the film lamination completed and places the next workpiece.
Citation Information
Patent Citations
Label dispenser and applicator assembly
CA2151969A1
Automatic labeling and issuing equipment for implantable labels and cable production system
CN115123639A
Intelligent labeling equipment
CN115285481A
Automatic laminator
CN204979348U
Automatic film sticking device
CN207876087U