A material sorting device for bearing processing
By designing a material processing device for bearing processing, using technical means such as servo motors, transmission rollers and synchronous belts, the problem of deviation between the boring and the gland position during bearing loading is solved, and the efficiency and accuracy of bearing processing is achieved.
Patent Information
- Application Number
- CN202411806661.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-10
AI Technical Summary
During bearing processing, when the bearing is loaded and transported to the gland mechanism, the boring position on the circumferential surface has a deviation from the gland position, resulting in a large deviation between the axial center and boring gland position and the gland position of the gland mechanism during the gland processing, which requires further adjustment, which has a greater impact on bearing processing.
A feeding device for bearing processing is designed, including a workbench, a feed box, a gland mechanism and a variety of positioning and adjustment mechanisms. Through the cooperation of the servo motor, transmission roller and synchronization belt, batch loading and position adjustment of the bearings is achieved to ensure the alignment of the boreholes and the gland mechanism.
The precise alignment of the boring holes and the gland mechanism when loading the bearings is achieved, reducing the steps and time of subsequent adjustments, and improving the efficiency and accuracy of bearing processing.
Smart Images

Figure CN119262766B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing processing and feeding, in particular to a material sorting device used for bearing processing. Background Art
[0002] Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies, reduce the friction coefficient during their movement, and ensure their rotation accuracy. During the processing of bearings, it is necessary to load the bearings in different processes. By adjusting the position of the bearings, it is convenient for the next process to further process the bearings.
[0003] As attached to this application manual Figure 3 As shown, when the bearings are transferred to different processes for further processing, the conveying position needs to be further adjusted.
[0004] However, when capping is performed on the bored holes opened at equal intervals on the circumferential surface of the bearing, there is a deviation between the position of the bored holes on the circumferential surface and the position of the capping when the bearing is fed and transported to the capping mechanism, and further adjustment is required to cap the bored holes. During the transportation process of the bearings fed in batches, the axis position and the boring hole position will be disturbed by the belt conveyor, resulting in a large deviation between the axis center, the boring hole capping position and the capping position of the capping mechanism during the capping process, which requires further adjustment, having a great impact on the bearing processing. Summary of the invention
[0005] The object of the present invention is to provide a material sorting device for bearing processing, which can adjust the conveying path to align with the axial position when loading batches of bearings, and can adjust the boring and capping positions and the capping mechanism to correspond, so as to facilitate the subsequent capping operation of the boring holes on the circumferential surface.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material sorting device for bearing processing, comprising a workbench, a material feeding box, and a capping mechanism, a servo motor is installed at the inner corner of one side of the workbench, a rotating roller and a transmission roller are rotatably installed in the middle of the workbench, a transmission belt is sleeved on the rotating roller and the transmission roller, and the rotating roller is used to drive the transmission belt;
[0007] A straightening mechanism is respectively installed on the same side of the two groups of feed boxes, and the straightening mechanism includes a connecting seat fixedly installed on the outside of the feed box, and a guide plate is integrally formed on the side of the connecting seat away from the feed box, and a straightening plate is slidably installed inside the guide plate, and the straightening plate is used to straighten the top bearing of the conveyor belt;
[0008] A positioning rack is integrally formed at one end of the straightening plate away from the guide plate, a connecting roller is rotatably installed in the inner wall of the connecting seat, a positioning roller is fixedly sleeved in the middle of the connecting roller, a positioning block is fixedly installed on the outer circumference of the positioning roller, a positioning tooth block is provided at the bottom of the inner wall of the connecting seat, a connecting block is formed on the side of the positioning tooth block away from the positioning rack, a positioning protrusion is fixedly installed on the top of one end of the connecting block away from the positioning tooth block, and the outer edge of the positioning protrusion is in contact with the outer circumference of the positioning roller;
[0009] The workbench is respectively provided with support frames on one side away from the feed box, the support frames include two groups of symmetrical support plates, the capping mechanism is installed on the support plates on the side away from the feed box, and a middle plate is fixedly installed in the middle of the two groups of support frames;
[0010] Positioning mechanisms are respectively arranged on both sides of the middle of the workbench, and the positioning mechanisms include a movably mounted steering seat, and push rods are evenly spaced on the outer circumference of the steering seat, and an arc block is fixedly connected to one end of the push rod away from the steering seat, and a slider is slidably mounted on the outer arc surface of the arc block, and an arc gear block is fixedly connected to the top of the slider;
[0011] An adjustment mechanism is provided in the middle of the support frame, and the adjustment mechanism includes a stroke cylinder fixedly installed on the top of the center plate, the telescopic end of the stroke cylinder is fixedly connected to a lifting frame, a photoelectric switch and an electric turntable are fixedly installed at the bottom of the lifting frame, a gear ring is fixedly connected to the output end of the electric turntable, and the gear ring is used to adjust the bearings between the two groups of sliders.
[0012] Preferably, the feed box includes a material tray fixedly mounted on the side of the workbench, an electric turntable is rotatably mounted on the bottom of the inner wall of the material tray, the electric turntable is driven by a reduction motor at the bottom of the material tray, and a feed track is integrally formed at the opening on one side of the material tray close to the conveyor belt.
[0013] Preferably, the straightening plate is a T-shaped structure, the connecting seat and the guide plate form an L-shaped structure, a first compression spring is fixedly installed between the positioning rack and the inner wall of the connecting seat, and the connection point between the positioning tooth block and the connecting block is rotatably installed at the bottom of the inner wall of the connecting seat through a rotating shaft.
[0014] Preferably, the outer edge of the positioning tooth block meshes with the outer edge of the positioning rack on the same side, the protruding arc surfaces on both sides of the positioning block correspond to the positions of the positioning protrusions on the same side, and a synchronous belt is provided at one end of the connecting roller away from the positioning roller and the corresponding rotating roller end fixing sleeve.
[0015] Preferably, the support frame includes support plates fixed on both sides of the workbench, guide rods are vertically fixedly installed in the guide grooves on both sides of the support plates, and the convex plates on both sides of the lifting frame are respectively slidably sleeved on the outside of the corresponding guide rods.
[0016] Preferably, supports and angle seats are fixedly installed on both sides of the workbench, a steering shaft is fixedly passed through the bottom of the steering seat, and the steering shaft is rotatably installed between the support and the angle seat on the same side. A second bevel gear is fixedly sleeved on the outside of the steering shaft, and a first bevel gear is fixedly sleeved on both ends of the transmission roller, and the outer edge of the first bevel gear is meshed with the outer edge of the second bevel gear. A gear box is also fixedly installed on the outside of the workbench, and the gear box is used to protect the first bevel gear and the second bevel gear.
[0017] Preferably, a base plate is fixedly installed at the bottom of the inner wall of the steering seat, guide seats are fixedly installed at equal intervals on the circumference of the base plate, through grooves are opened at equal intervals on the outer circumference of the steering seat, the push rod slides between the corresponding through grooves and the guide seat, and a second compression spring is fixedly installed between one end of the push rod close to the base plate and the guide seat.
[0018] Preferably, a sliding groove is provided on the inner side of the arc block, and the sliding block slides in the corresponding inner wall of the sliding groove.
[0019] Preferably, a third compression spring is fixedly installed between the sliding block and the inner wall of the sliding groove, and the center position of the circle between the two groups of arc-shaped tooth blocks is the same as the center position of the electric turntable.
[0020] Preferably, a PLC controller is electrically connected between the photoelectric switch, the adjustment mechanism and the servo motor.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The positioning roller of the present invention can be synchronously driven with the rotating roller through a synchronous belt, and the positioning block on the circumference of the positioning roller can rotate in a circle, so that the positioning protrusion at the end of the connecting block can be periodically abutted by the arc-shaped surfaces on both sides of the positioning block, so that the positioning tooth block and the connecting block swing periodically, so that the positioning tooth block can periodically abut the positioning rack meshed on the outer edge, so that the straightening plate can be periodically extended and retracted in the guide plate under the cooperation of the first compression spring, and the two sides of the bearing on the conveying belt can be pushed in the center, so that the straightening mechanism on both sides of the workbench can straighten the conveyed bearing to the middle of the conveying belt during the bearing conveying process, and place it in the center, so that the subsequent positioning mechanism can clamp the centrally placed bearing;
[0023] When the transmission roller of the present invention rotates, the second bevel gears on both sides are driven by the first bevel gear, so that the two groups of steering seats can rotate synchronously, the upper push rods of the two groups of steering seats can swing synchronously to the top of the conveyor belt, and the sliders at the ends of the two groups of push rods can further clamp the bearings that are transported in the center with equal spacing. At this time, the photoelectric switch directly above detects the deviation position between the boring hole on the circumferential surface of the bearing and the pressure cover mechanism, and controls the servo motor and the electric turntable to stop working through the controller, and the stroke cylinder drives the lifting frame and the electric turntable at the bottom to descend to the bottom On the two sets of arc blocks, at the same time, the reduction motor drives the electric turntable transmission gear ring to rotate evenly. After the gear ring is mounted on the two sets of arc gear blocks, the two meshing arc gear blocks and the bearing clamped in the middle are driven to adjust the boring and capping positions so that the boring and capping positions on the bearings match the circumferential arrangement direction initially set by the photoelectric switch. In this way, when the bearings transported on the conveyor belt are loaded, multiple sets of circumferentially arranged boring holes on the bearing surface can be matched one by one with the capping positions of the capping mechanism, so that subsequent multiple sets of boring holes can be capped and formed at one time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the side section structure of the workbench in the present invention;
[0026] Figure 3 It is a schematic diagram of the top view structure of the present invention;
[0027] Figure 4 This is a schematic diagram of the front structure of the workbench in the present invention;
[0028] Figure 5 It is a schematic diagram of the steering seat structure in the present invention;
[0029] Figure 6 It is a schematic diagram of the bottom structure of the steering seat in the present invention;
[0030] Figure 7 for Figure 2 A schematic diagram of the partially enlarged structure at center A;
[0031] Figure 8 for Figure 3 A schematic diagram of the partially enlarged structure at B in the middle;
[0032] Fig. 9 for Figure 5 A schematic diagram of the partially enlarged structure at C in the middle;
[0033] Fig.10 for Figure 6 Schematic diagram of the local enlarged structure at point D in the middle.
[0034] In the figure: 1, workbench; 2, feed box; 3, straightening mechanism; 4, center plate; 5, support frame; 6, positioning mechanism; 7, adjustment mechanism; 8, electric turntable; 11, servo motor; 12, transmission belt; 13, roller; 14, transmission roller; 140, first bevel gear; 20, electric turntable; 21, material tray; 22, feed track; 30, connecting roller; 31, straightening plate; 32, connecting seat; 33, positioning roller; 34, synchronous belt; 35, guide plate; 36, first compression spring; 37, positioning tooth block; 38, positioning protrusion; 310, fixed Position rack; 330, positioning block; 380, connecting block; 50, cover mechanism; 51, support plate; 52, guide rod; 60, support; 61, steering seat; 62, bottom plate; 63, push rod; 64, arc block; 65, slider; 66, arc gear block; 610, through groove; 611, steering shaft; 612, second bevel gear; 613, angle seat; 614, gear box; 630, guide seat; 631, second compression spring; 640, slide groove; 650, third compression spring; 70, photoelectric switch; 71, stroke cylinder; 72, lifting frame; 81, gear ring. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] Embodiment 1:
[0037] This embodiment introduces a material sorting device for bearing processing, such as Figure 1 - Figure 3 As shown, a material sorting device for bearing processing includes a workbench 1, a material feeding box 2, and a capping mechanism 50. A servo motor 11 is installed at the inner corner of one side of the workbench 1. A rotating roller 13 and a transmission roller 14 are rotatably installed in the middle of the workbench 1. A transmission belt 12 is sleeved on the rotating roller 13 and the transmission roller 14. The rotating roller 13 is used to drive the transmission belt 12.
[0038] A straightening mechanism 3 is installed on the same side of the two groups of feed boxes 2, respectively. The straightening mechanism 3 includes a connecting seat 32 fixedly installed on the outside of the feed box 2, and a guide plate 35 is integrally formed on the side of the connecting seat 32 away from the feed box 2. A straightening plate 31 is slidably installed inside the guide plate 35, and the straightening plate 31 is used to straighten the top bearing of the conveyor belt 12;
[0039] A positioning rack 310 is integrally formed at one end of the straightening plate 31 away from the guide plate 35, a connecting roller 30 is rotatably installed in the inner wall of the connecting seat 32, a positioning roller 33 is fixedly sleeved in the middle of the connecting roller 30, a positioning block 330 is fixedly installed on the outer circumference of the positioning roller 33, a positioning tooth block 37 is provided at the bottom of the inner wall of the connecting seat 32, a connecting block 380 is formed on the side of the positioning tooth block 37 away from the positioning rack 310, a positioning protrusion 38 is fixedly installed on the top of the end of the connecting block 380 away from the positioning tooth block 37, the outer edge of the positioning protrusion 38 is in contact with the outer circumference of the positioning roller 33, the side sections of the slider 65 and the slide groove 640 are both T-shaped structures, and the slider 65 can slide in the inner wall of the slide groove 640;
[0040] The conveyor belt 12 on the workbench 1 can be driven by multiple groups of rollers 13, and the rollers 13 are synchronously driven by belts, so that the servo motor 11 and the conveyor belt 12 form a conveying mechanism, so that the bearings conveyed in the feed box 2 can be conveyed in batches;
[0041] The electric turntable 20 driven by the reduction motor in the two sets of feed boxes 2 rotates at a constant speed, so that the bearing on the material tray 21 is guided to the conveyor belt 12 through the feed track 22, and the bearing is bored (as shown in the attached specification of this application) Figure 3 As shown in the figure), after the bearing is loaded, the boring position and the capping mechanism 50 deviate, which affects the subsequent capping operation (a problem existing in the capping processing after the existing bearing is loaded);
[0042] In this embodiment, the positioning roller 33 can be synchronously driven with the rotating roller 13 through the synchronous belt 34, and the positioning block 330 on the circumference of the positioning roller 33 can rotate in a circle, so that the positioning protrusion 38 at the end of the connecting block 380 can be periodically abutted by the arc-shaped surfaces on both sides of the positioning block 330, so that the positioning tooth block 37 and the connecting block 380 swing periodically, so that the positioning tooth block 37 can periodically abut the positioning rack 310 meshing on the outer edge, so that the straightening plate 31 can be periodically extended and retracted in the guide plate 35 under the cooperation of the first compression spring 36, and the two sides of the bearing on the conveying belt 12 can be pushed in the center, so that the straightening mechanism 3 on both sides of the workbench 1 can straighten the conveyed bearing to the middle of the conveying belt 12 during the bearing conveying process, and place it in the center, so that the subsequent positioning mechanism 6 can clamp the centrally placed bearing;
[0043] Among them, the feed box 2 includes a material tray 21 fixedly installed on the side of the workbench 1, and an electric turntable 20 is rotatably installed at the bottom of the inner wall of the material tray 21. The electric turntable 20 is driven by a reduction motor at the bottom of the material tray 21. A feed track 22 is integrally formed at the opening of the material tray 21 on one side close to the conveyor belt 12. The electric turntable 20 driven by the reduction motor in the two groups of feed boxes 2 rotates at a uniform speed, so that the bearing on the material tray 21 is guided to the conveyor belt 12 through the feed track 22.
[0044] Among them, the straightening plate 31 is a T-shaped structure, the connecting seat 32 and the guide plate 35 form an L-shaped structure, a first compression spring 36 is fixedly installed between the positioning rack 310 and the inner wall of the connecting seat 32, the positioning tooth block 37 and the connecting block 380 are rotatably installed at the bottom of the inner wall of the connecting seat 32 through a rotating shaft, the outer edge of the positioning tooth block 37 is meshed with the outer edge of the positioning rack 310 on the same side, and the convex arc surfaces on both sides of the positioning block 330 correspond to the position of the positioning protrusion 38 on the same side. A synchronous belt 34 is fixedly sleeved on the end of the connecting roller 30 away from the positioning roller 33 and the corresponding end of the rotating roller 13. The positioning roller 33 can be synchronously driven with the rotating roller 13 through the synchronous belt 34. The positioning block 330 on the circumference of the positioning roller 33 can rotate in a circle, so that the positioning protrusion 38 at the end of the connecting block 380 can be periodically resisted by the arc surfaces on both sides of the positioning block 330, so that the positioning tooth block 37 and the connecting block 380 can swing periodically, so that the positioning tooth block 37 can periodically resist the positioning rack 310 meshing on the outer edge, so that the straightening plate 31 can be periodically extended and retracted in the guide plate 35 with the cooperation of the first compression spring 36, and the two sides of the bearing on the conveying belt 12 can be pushed in the center, so that the straightening mechanism 3 on both sides of the workbench 1 can straighten the conveyed bearing to the middle of the conveying belt 12 and place it in the center during the bearing conveying process.
[0045] Embodiment 2:
[0046] Based on Example 1, this example introduces a material sorting device for bearing processing, such as Figure 3 - Fig.10 As shown, a support frame 5 is installed on one side of the workbench 1 away from the feeding box 2, and the support frame 5 includes two groups of symmetrical support plates 51. The capping mechanism 50 is installed on the support plate 51 away from the feeding box 2. A middle plate 4 is fixedly installed in the middle of the two groups of support frames 5.
[0047] Positioning mechanisms 6 are respectively arranged on both sides of the middle of the workbench 1, and the positioning mechanism 6 includes a movably mounted steering seat 61, and push rods 63 are evenly spacedly mounted on the outer circumference of the steering seat 61, and an arc block 64 is fixedly connected to one end of the push rod 63 away from the steering seat 61, and a slider 65 is slidably mounted on the outer arc surface of the arc block 64, and an arc tooth block 66 is fixedly connected to the top of the slider 65;
[0048] An adjustment mechanism 7 is provided in the middle of the support frame 5, and the adjustment mechanism 7 includes a stroke cylinder 71 fixedly installed on the top of the center plate 4, and the telescopic end of the stroke cylinder 71 is fixedly connected to a lifting frame 72, and a photoelectric switch 70 and an electric turntable 8 are fixedly installed at the bottom of the lifting frame 72. A gear ring 81 is fixedly connected to the output end of the electric turntable 8, and the gear ring 81 is used to adjust the bearing between the two groups of sliders 65. The photoelectric switch 70 is located on the reduction motor of the electric turntable 8. When the electric turntable 8 drives the gear ring 81 to rotate, the photoelectric switch 70 is always at the center of the gear ring 81.
[0049] In this embodiment, when the transmission roller 14 rotates, the second bevel gears 612 on both sides are driven by the first bevel gear 140, so that the two groups of steering seats 61 can rotate synchronously, and the push rods 63 on the two groups of steering seats 61 can be synchronously swung to the top of the conveyor belt 12, and the sliders 65 at the ends of the two groups of push rods 63 can further clamp the bearings that are transported in the center with equal spacing. At this time, the photoelectric switch 70 directly above detects the deviation position between the boring hole on the circumferential surface of the bearing and the capping mechanism 50, and controls the servo motor 11 and the electric turntable 20 to stop working through the controller, and the stroke cylinder 71 drives the lifting frame 72 and the bottom The electric turntable 8 descends to the two groups of arc blocks 64 below. At the same time, the reduction motor drives the transmission gear ring 81 of the electric turntable 8 to rotate evenly. When the gear ring 81 is mounted on the two groups of arc gear blocks 66, the two meshing groups of arc gear blocks 66 and the bearing clamped in the middle are driven to adjust the boring and capping positions so that the boring and capping positions on the bearings match the circumferential arrangement direction initially set by the photoelectric switch 70. In this way, when the bearings transported on the conveyor belt 12 are loaded, multiple groups of circumferentially arranged boring holes on the bearing surface can be matched one by one with the capping positions of the capping mechanism 50, so that multiple groups of boring holes can be capped and formed at one time.
[0050] Among them, the support frame 5 includes a support plate 51 fixed on both sides of the workbench 1, and guide rods 52 are vertically fixedly installed in the guide grooves on both sides of the support plate 51. The convex plates on both sides of the lifting frame 72 are respectively slidably sleeved on the outside of the corresponding guide rods 52. The rotation speed of the servo motor 11 driving the transmission belt 12 is matched with the bearing spacing conveyed in the feed box 2. In this way, after the batches of bearings are conveyed between the straightening mechanisms 3, they can be straightened by the intermittently retractable straightening plates 31, and after the bearings are conveyed between the two groups of positioning mechanisms 6, they can be tightened by the corresponding end sliders 65 of the support rods 63 in the two groups of positioning mechanisms 6.
[0051] Among them, the two sides of the workbench 1 are respectively fixedly installed with a support 60 and an angle seat 613, and a steering shaft 611 is fixedly passed through the bottom of the steering seat 61. The steering shaft 611 is rotatably installed between the support 60 and the angle seat 613 on the same side. The outer sleeve of the steering shaft 611 is fixedly provided with a second bevel gear 612, and the two ends of the transmission roller 14 are respectively fixedly provided with a first bevel gear 140. The outer edge of the first bevel gear 140 is meshed with the outer edge of the second bevel gear 612. The outer side of the workbench 1 is also fixedly installed with a gear box 614, and the gear box 614 is used to rotate the first bevel gear 140. The bevel gear 140 and the second bevel gear 612 are protected, a bottom plate 62 is fixedly installed at the bottom of the inner wall of the steering seat 61, and a guide seat 630 is fixedly installed at equal intervals on the circumference of the bottom plate 62. Through grooves 610 are opened at equal intervals on the outer circumference of the steering seat 61, and the push rod 63 slides between the corresponding through groove 610 and the guide seat 630. A second compression spring 631 is fixedly installed between one end of the push rod 63 close to the bottom plate 62 and the guide seat 630, a slide groove 640 is opened on the inner side of the arc block 64, and the slider 65 slides in the inner wall of the corresponding slide groove 640.
[0052] Among them, a third compression spring 650 is fixedly installed between the slider 65 and the inner wall of the slide groove 640, and the center position of the circle between the two groups of arc-shaped tooth blocks 66 is the same as the center position of the circle of the electric turntable 8. The elastic force of the third compression spring 650 is much smaller than the weight of the bearing. In this way, the transmission gear ring 81 of the electric turntable 8 rotates evenly, and the two meshing groups of arc-shaped tooth blocks 66 and the bearing clamped in the middle are driven. After adjusting the boring hole pressure cover position, the slider 65 generates deformation elastic force under the bearing weight and the friction between the slider 65 and the conveyor belt 12. In this way, after the two groups of push rods 63 continue to rotate, the distance between the two groups of arc blocks 64 gradually increases, and can be reset to the middle of the slide groove 640 by the third compression spring 650, so as to facilitate the adjustment of the boring hole pressure cover position after clamping the subsequent bearing.
[0053] Among them, the photoelectric switch 70 is electrically connected to the adjustment mechanism 7 and the servo motor 11 through a PLC controller. The photoelectric switch 70 can be set to correspond one to one with the number of boring holes on the bearing surface. Under the induction of the photoelectric switch 70, the position deviation of the circumferentially arranged boring holes on the bearing surface and the setting position of the photoelectric switch 70 can be detected, and the reduction motor can be further controlled to control the electric turntable 8 to rotate until the boring hole position after the bearing rotation adjustment matches the set position of multiple photoelectric switches 70.
[0054] Working principle: When in use, the electric turntable 20 driven by the reduction motor in the two sets of feeding boxes 2 rotates at a uniform speed, so that the bearings on the material tray 21 are guided to the conveyor belt 12 through the feed track 22, and the servo motor 11 and the conveyor belt 12 form a conveying mechanism, so that the bearings conveyed in the feeding box 2 can be conveyed in batches, so that the bearings conveyed in the feeding box 2 are conveyed with matching spacing;
[0055] When the bearing is loaded and passes between the two groups of straightening mechanisms 3, the positioning roller 33 can be driven synchronously with the rotating roller 13 through the synchronous belt 34, and the positioning block 330 on the circumference of the positioning roller 33 can rotate in a circle, so that the positioning protrusion 38 at the end of the connecting block 380 can be periodically abutted by the arc-shaped surfaces on both sides of the positioning block 330, so that the positioning tooth block 37 and the connecting block 380 swing periodically, so that the positioning tooth block 37 can periodically abut the positioning rack 310 meshing on the outer edge, so that the straightening plate 31 can be periodically extended and retracted in the guide plate 35 under the cooperation of the first compression spring 36, and the two sides of the bearing on the conveying belt 12 can be pushed in the center, so that the straightening mechanism 3 on both sides of the workbench 1 can straighten the conveyed bearing to the middle of the conveying belt 12 during the bearing conveying process, and place it in the center, so that the subsequent positioning mechanism 6 can clamp the centrally placed bearing;
[0056] When the centered and straightened bearing passes between the two sets of positioning mechanisms 6, the transmission roller 14 rotates, and the second bevel gears 612 on both sides are transmitted through the first bevel gear 140, so that the two sets of steering seats 61 can rotate synchronously, and the push rods 63 on the two sets of steering seats 61 can swing synchronously to the top of the conveyor belt 12, and the sliders 65 at the ends of the two sets of push rods 63 can further clamp the bearings that are centered and transported at equal intervals. At this time, the photoelectric switch 70 directly above detects the deviation position between the boring hole on the circumferential surface of the bearing and the pressing cover mechanism 50, and controls the servo motor 11 and the electric turntable 20 to stop working through the controller, and the stroke cylinder 71 drives the lifting frame 72 and the electric turntable 8 at the bottom are lowered onto the two groups of arc blocks 64 below. At the same time, the reduction motor drives the transmission gear ring 81 of the electric turntable 8 to rotate evenly. When the gear ring 81 is mounted on the two groups of arc gear blocks 66, the two meshing groups of arc gear blocks 66 and the bearing clamped in the middle are driven to adjust the boring and capping positions so that the boring and capping positions on the bearings match the circumferential arrangement direction initially set by the photoelectric switch 70. In this way, when the bearings transported on the conveyor belt 12 are loaded, multiple groups of circumferentially arranged boring holes on the bearing surface can be matched one by one with the capping positions of the capping mechanism 50, so that multiple groups of boring holes can be capped and formed at one time.
[0057] Finally, after the bearings with the boring holes adjusted in position pass through the capping mechanism 50, multiple groups of boring holes can be capped at one time.
[0058] When the bearing processing and sorting device in the present application is actually used, the feed track 22 between the feed box 2 and the conveyor belt 12 can be matched and installed according to the bearing loading size, and the straightening plate 31 between the two sets of straightening mechanisms 3 can be telescoped and adjusted in spacing with the cooperation of the first compression spring 36 to adapt to the centering of bearings of different diameters. Similarly, the two sets of arc blocks 64 in the positioning mechanism 6 and the inner diameter of the end arc tooth block 66 and the gear ring 81 can be disassembled and replaced by bolts to adapt to the loading bearing diameter size.
[0059] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A material sorting device for bearing processing, comprising a workbench (1), a material feeding box (2), and a capping mechanism (50), characterized in that: A servo motor (11) is installed at an inner corner of one side of the workbench (1); a rotating roller (13) and a transmission roller (14) are rotatably installed in the middle of the workbench (1); a transmission belt (12) is sleeved on the rotating roller (13) and the transmission roller (14); the rotating roller (13) is used to drive the transmission belt (12); A straightening mechanism (3) is respectively installed on the same side of the two groups of feed boxes (2), and the straightening mechanism (3) comprises a connecting seat (32) fixedly installed on the outside of the feed box (2), and a guide plate (35) is integrally formed on the side of the connecting seat (32) away from the feed box (2), and a straightening plate (31) is slidably installed inside the guide plate (35), and the straightening plate (31) is used to straighten the top bearing of the conveyor belt (12); A positioning rack (310) is integrally formed at one end of the straightening plate (31) away from the guide plate (35); a connecting roller (30) is rotatably mounted in the inner wall of the connecting seat (32); a positioning roller (33) is fixedly sleeved in the middle of the connecting roller (30); a positioning block (330) is fixedly mounted on the outer circumference of the positioning roller (33); a positioning tooth block (37) is provided at the bottom of the inner wall of the connecting seat (32); a connecting block (380) is formed on the side of the positioning tooth block (37) away from the positioning rack (310); a positioning protrusion (38) is fixedly mounted on the top of one end of the connecting block (380) away from the positioning tooth block (37); the outer edge of the positioning protrusion (38) is in contact with the outer circumference of the positioning roller (33); A support frame (5) is respectively installed on the side of the workbench (1) away from the feed box (2), the support frame (5) comprises two groups of symmetrical support plates (51), the capping mechanism (50) is installed on the support plate (51) on the side away from the feed box (2), and a middle plate (4) is fixedly installed in the middle of the two groups of support frames (5); Positioning mechanisms (6) are respectively arranged on both sides of the middle of the workbench (1), and the positioning mechanism (6) comprises a movably mounted steering seat (61), and push rods (63) are evenly spacedly mounted on the outer circumference of the steering seat (61), and an arc block (64) is fixedly connected to one end of the push rod (63) away from the steering seat (61), and a slider (65) is slidably mounted on the outer arc surface of the arc block (64), and an arc gear block (66) is fixedly connected to the top of the slider (65); An adjustment mechanism (7) is provided in the middle of the support frame (5), and the adjustment mechanism (7) comprises a stroke cylinder (71) fixedly mounted on the top of the middle plate (4), a telescopic end of the stroke cylinder (71) is fixedly connected to a lifting frame (72), a photoelectric switch (70) and an electric turntable (8) are fixedly mounted on the bottom of the lifting frame (72), and a gear ring (81) is fixedly connected to the output end of the electric turntable (8), and the gear ring (81) is used to adjust the bearings between the two sets of sliders (65).
2. A material sorting device for bearing processing according to claim 1, characterized in that: The feed box (2) comprises a material tray (21) fixedly mounted on the side of the workbench (1), an electric turntable (20) rotatably mounted on the bottom of the inner wall of the material tray (21), the electric turntable (20) being driven by a reduction motor at the bottom of the material tray (21), and a feed track (22) being integrally formed at an opening on one side of the material tray (21) close to the conveyor belt (12).
3. A material sorting device for bearing processing according to claim 2, characterized in that: The straightening plate (31) is a T-shaped structure, the connecting seat (32) and the guide plate (35) form an L-shaped structure, a first compression spring (36) is fixedly installed between the positioning rack (310) and the inner wall of the connecting seat (32), and the connection point between the positioning tooth block (37) and the connecting block (380) is rotatably installed at the bottom of the inner wall of the connecting seat (32) via a rotating shaft.
4. A material sorting device for bearing processing according to claim 3, characterized in that: The outer edge of the positioning tooth block (37) meshes with the outer edge of the positioning rack (310) on the same side, the convex arc surfaces on both sides of the positioning block (330) correspond to the positions of the positioning protrusions (38) on the same side, and a synchronous belt (34) is provided on the end of the connecting roller (30) away from the positioning roller (33) and fixed to the corresponding end of the rotating roller (13).
5. A material sorting device for bearing processing according to claim 4, characterized in that: The support frame (5) comprises support plates (51) fixed on both sides of the workbench (1), guide rods (52) are vertically fixedly installed in guide grooves on both sides of the support plates (51), and convex plates on both sides of the lifting frame (72) are respectively slidably sleeved on the outside of the corresponding guide rods (52).
6. A material sorting device for bearing processing according to claim 5, characterized in that: A support (60) and an angle seat (613) are fixedly mounted on both sides of the workbench (1), a steering shaft (611) is fixedly mounted through the bottom of the steering seat (61), and the steering shaft (611) is rotatably mounted between the support (60) and the angle seat (613) on the same side, a second bevel gear (612) is fixedly sleeved on the outside of the steering shaft (611), and first bevel gears (140) are fixedly sleeved on both ends of the transmission roller (14), and the outer edge of the first bevel gear (140) is meshed with the outer edge of the second bevel gear (612), and a gear box (614) is also fixedly mounted on the outside of the workbench (1), and the gear box (614) is used to protect the first bevel gear (140) and the second bevel gear (612).
7. A material sorting device for bearing processing according to claim 6, characterized in that: A bottom plate (62) is fixedly mounted on the bottom of the inner wall of the steering seat (61), guide seats (630) are fixedly mounted at equal intervals on the circumference of the bottom plate (62), through grooves (610) are opened at equal intervals on the outer circumference of the steering seat (61), the support rod (63) slides between the corresponding through grooves (610) and the guide seat (630), and a second compression spring (631) is fixedly mounted between one end of the support rod (63) close to the bottom plate (62) and the guide seat (630).
8. A material sorting device for bearing processing according to claim 7, characterized in that: A sliding groove (640) is provided on the inner side of the arc-shaped block (64), and the sliding block (65) slides in the corresponding inner wall of the sliding groove (640).
9. A material sorting device for bearing processing according to claim 8, characterized in that: A third compression spring (650) is fixedly installed between the slider (65) and the inner wall of the slide groove (640), and the center position of the circle between the two groups of arc-shaped tooth blocks (66) is the same as the center position of the electric turntable (8).
10. A material sorting device for bearing processing according to claim 9, characterized in that: A PLC controller is electrically connected between the photoelectric switch (70), the adjustment mechanism (7) and the servo motor (11).
Citation Information
Patent Citations
Automatic feeding device for conveyor
CN117963500A
Automatic mounting apparatus for elevator guide rail connecting piece and mounting method for automatic mounting apparatus
WO2022257634A1