Method and system for detecting fault of elevator system
By designing a detection device for elevator steel cables, the cleaning mechanism and collection mechanism are used to clean oil and dust on the surface of the steel cable, the problem of oil pollution affecting the detection clarity is solved, and more accurate fault detection and longer-term cleaning effects are achieved.
Patent Information
- Application Number
- CN202411662562.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-07
AI Technical Summary
During the use of elevator wire rope, the oil stains are leaking due to the structure of the oil core and the multi-strand wire rope, which affects the clarity of visual inspection and thus affects the accuracy of fault detection.
A detection device is designed, including a detection tank, vision sensor, cleaning mechanism and collection mechanism. The cleaning mechanism cleans the oil and dust on the surface of the steel cable to ensure the cleanliness of the steel cable, and the oil and dust under the cleaning are collected through the collection mechanism to reduce the oil and pollution. Possibility of reattachment. The cleaning mechanism adopts a combination of cleaning brushes and resistance limit rollers. The cleaning brushes move horizontally under the driving of the moving belt, clean the scraper and scrape off oil and stains, and realize effective cleaning of the steel cable surface.
It effectively reduces the impact of oil stains and dust on the surface of the steel cable, improves detection clarity, ensures that the visual sensor can accurately detect the damage and aging of the steel cable, extends the service life of the cleaning brush, and reduces the risk of oil stains re-adhesion.
Smart Images

Figure CN119263022A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of elevator maintenance, and in particular to a method and system for detecting faults in an elevator system. Background Art
[0002] A box elevator, also called a vertical elevator or lift elevator, is an elevator that runs in a vertical shaft. It consists of a closed car and a set of vertically moving guide rails. Box elevators are generally composed of a bridge box, door system, control system, drive system, safety device, guide rail system, etc. The steel cable in the drive device is the main force-bearing structure used to drag the bridge box. In order to improve the safety of elevator use, elevators need to be inspected regularly, and the inspection of the steel cable is to detect whether the surface is damaged and aged, so as to reduce the possibility of the steel cable breaking during use.
[0003] The existing Chinese patent (publication number: CN11270658A) mentions a machine vision-based elevator wire rope detection method. The system converts elevator wire rope samples into digital signals through a high-definition camera based on the characteristics of the wire rope surface, and transmits the image data of the wire rope surface to the image processing module in real time. According to the characteristics of the elevator wire rope surface image, image preprocessing technologies such as image acquisition and grayscale conversion are studied. Through experimental comparison of various filtering algorithms, the best algorithm is selected to reduce the image noise caused by the detection environment, and the wire rope surface correction is realized through interpolation technology. In the judgment of wire rope surface defects, the grayscale co-occurrence matrix parameters are used to extract image texture features, and the neural network is used to distinguish wire rope defects, which has broad market prospects.
[0004] However, in actual use, the structure of the steel wire rope used in elevators is woven from an oil core and multiple strands of steel wire ropes. During use, the steel wire rope is subjected to tension for a long time, which will cause the multiple strands of steel wire ropes to squeeze the oil core wrapped in the middle, causing oil to seep out from the gaps in the steel wire rope. These oils will adhere to the surface of the steel wire rope and come into contact with dust in the air to form oil stains. During visual inspection, the oil stains on the surface of the steel wire rope will directly affect the clarity of the visual imaging and affect the inspection. Summary of the invention
[0005] The purpose of the present application is to solve the problem that the structure of the steel wire rope for elevators proposed in the above-mentioned background technology is formed by weaving an oil core and multiple strands of steel wire ropes. During use, the steel wire rope is subjected to tension for a long time, which will cause the multiple strands of steel wire ropes to squeeze the oil core wrapped in the middle, causing oil to seep out from the gaps in the steel wire rope. These oils will adhere to the surface of the steel wire rope and come into contact with dust in the air to form oil stains. When performing visual inspection, the oil stains on the surface of the steel wire rope will directly affect the clarity of visual imaging and affect the inspection. The present application provides a method and system for detecting faults in elevator systems.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions: A system for detecting faults in an elevator system comprises a detection device, wherein a detection slot is provided on the detection device, the detection slot passes through the detection device, one side of the detection slot is open, a steel cable is provided in the detection slot, the steel cable passes through the detection slot, a plurality of visual sensors are installed in the detection slot, a plurality of light strips are installed in the detection slot, a mounting seat is fixed at one end of the detection device, a cleaning mechanism is provided at the end of the detection device away from the mounting seat, and a collecting mechanism is provided at the end of the detection device away from the mounting seat.
[0007] By adopting the above technical scheme, the steel cable is allowed to enter the detection groove from the side opening of the detection groove, and then the visual sensor on the detection device is connected to the monitoring system to observe whether the surface of the steel cable is damaged or aged. The cleaning mechanism on the detection device cleans the surface of the steel cable to clean the oil seeping from the inner oil core and the dust attached to the surface of the steel cable during use. The collecting mechanism scrapes and collects the oil cleaned by the cleaning mechanism, so that the surface of the steel cable can be kept clean and the possibility of oil and dust attached to the surface of the steel cable being unable to be observed is reduced. At the same time, the cleaned oil can be collected to reduce the oil cleaned by the cleaning mechanism from being re-attached to the steel cable, thereby further improving the effect of cleaning the surface of the steel cable.
[0008] Furthermore, the cleaning mechanism includes two support plates symmetrically arranged on the detection device, the two support plates are fixedly connected to the detection device, two symmetrical cleaning seats are arranged between the two detection devices, the two cleaning seats are provided with evenly distributed cleaning brushes, and an interference component is arranged between the support plate and the cleaning seat.
[0009] By adopting the above technical solution, the cleaning seat between the two support plates is moved closer to the steel cable under the action of the resistance component. When the steel cable moves, the cleaning brush on the cleaning seat cleans the oil stains on the steel cable. Therefore, when the steel cable moves, the cleaning brush can clean the oil stains and dust on the surface of the steel cable, thereby reducing the possibility of the surface of the steel cable being covered with oil stains and dust, which affects the detection.
[0010] Furthermore, the resistance assembly includes two supporting telescopic rods arranged between the cleaning plate and the support plate, one end of the supporting telescopic rod is fixedly connected to the support plate, and one end of the supporting telescopic rod away from the support plate is fixedly connected to the cleaning seat, and a resistance spring is sleeved on the supporting telescopic rod, and both ends of the resistance spring are fixedly connected to the support plate and the cleaning seat.
[0011] By adopting the above technical solution, under the push of the resistance spring, the supporting telescopic rod supports the cleaning seat to move closer to the steel cable, so that the cleaning brush can fully contact the steel cable, which is convenient for adapting to steel cables of different sizes.
[0012] Furthermore, both cleaning seats are provided with a conflict limiting roller, both ends of which are rotatably connected to the cleaning seat, and the conflict limiting roller is provided with evenly distributed grooves, which correspond to the steel cables.
[0013] By adopting the above technical scheme, the resistance limiting roller on the cleaning seat resists against the steel cable, the resistance limiting roller provides limiting support for the cleaning seat, and the resistance limiting roller squeezes and disperses the oil and dust lumps on the surface of the steel cable, thereby reducing the possibility of the cleaning brush excessively resisting the steel cable, causing the cleaning brush to wear out faster, and at the same time reducing the possibility of oil lumps on the steel cable affecting the cleaning of the cleaning brush.
[0014] Furthermore, the collecting mechanism includes two supporting blocks symmetrically fixed at both ends of the cleaning seat, a supporting assembly is arranged between the two supporting blocks and the cleaning brush, a collecting scraper is fixed on one of the supporting blocks, and scraping grooves corresponding to the cleaning brush are provided on both sides of the collecting scraper, a collecting box is fixed at one end of the cleaning seat, and the collecting box corresponds to the collecting scraper, and a synchronization assembly is arranged between one of the supporting blocks and the resistance limiting roller.
[0015] By adopting the above technical solution, the resistance limiting roller drives the synchronous component, the synchronous component drives the supporting component, and the supporting component drives the cleaning brush to move laterally between the two supporting blocks. The cleaning brush passes through the cleaning scraper during the lateral movement, so that when the cleaning brush cleans the steel cable, the possibility of oil stains adhering to the cleaning brush and affecting cleaning can be reduced, and the possibility of oil stains on the cleaning brush adhering to the steel cable again can be reduced.
[0016] Furthermore, the support assembly includes two support shafts symmetrically arranged on the cleaning seat, the two support shafts are rotatably connected to the corresponding support blocks, a movable belt is transmission-connected between the two support shafts, and the movable belt is fixedly connected to a plurality of cleaning brushes.
[0017] By adopting the above technical solution, when the support shaft rotates, the support shaft drives the moving belt, and the moving belt drives the cleaning brush to move horizontally, so that the cleaning brush on the moving belt can easily pass through the collecting scraper.
[0018] Furthermore, a bevel gear 1 is provided at one end of the resistance limiting roller, the bevel gear 1 penetrates the cleaning seat and is fixedly connected to the resistance limiting roller, a bevel gear 2 is rotatably connected to the support block, the bevel gear 1 is meshed with the bevel gear 2, and the bevel gear 2 penetrates the support block and is fixedly connected to the corresponding support shaft.
[0019] By adopting the above technical solution, the resistance limiting roller drives bevel gear one to rotate, bevel gear one drives bevel gear two to rotate, bevel gear two drives one of the support shafts to rotate, and the support shaft drives the moving belt, so that the cleaning brush can be conveniently moved horizontally when the steel cable moves to be cleaned.
[0020] A method for detecting a fault in an elevator system, the method comprising: S1: After the elevator is installed, the detection device is placed at the position of the elevator steel cable according to the position of the elevator steel cable, and the elevator steel cable enters the detection device from the detection slot opening of the detection device; S2: The visual sensor in the detection device is connected to the supervision system. When the elevator is running, the visual sensor records the steel cable in real time. At the same time, the light strip provides sufficient light. Then the supervisor will penetrate the surface of the elevator steel cable in the monitoring system in real time to eliminate the possibility of damage and aging of the elevator steel cable in time. S3: During the inspection, the cleaning brush on the cleaning seat is pushed by the resistance spring and limited by the resistance limit roller to resist the elevator steel cable. During the operation of the elevator, the cleaning brush on the cleaning seat is used to clean the oil and dust on the elevator steel cable. S4: When the contact limit roller contacts the elevator steel cable, the elevator steel cable drives the contact limit roller to rotate, and then the contact limit roller drives bevel gear 1, and bevel gear 1 drives bevel gear 2, so that the moving belt drives the cleaning brush to move horizontally; S5: When the cleaning brush moves driven by the moving belt, the cleaning brush passes through the scraping groove on the collection scraper, and the scraping groove scrapes and collects the oil stains attached to the cleaning brush; S6: Keep the surface of the elevator steel cable clean through the detection device so that the visual sensor on the detection device can clearly detect the elevator steel cable.
[0021] In summary, the present application includes at least one of the following beneficial effects: 1. In the present application, when the steel cable passes through the detection device, under the push of the resistance spring, the supporting telescopic rod supports the cleaning seat to approach the steel cable, and the resistance limiting roller on the cleaning seat resists against the steel cable. The resistance limiting roller provides limited support to the cleaning seat, so that the cleaning brush on the cleaning seat maintains a certain distance when resisting the steel cable. During the movement of the steel cable, the cleaning brush cleans the oil and dust on the steel cable, and at the same time, the steel cable drives the resistance limiting roller to rotate, and the resistance limiting roller presses and disperses the oil and dust lumps on the steel cable. When the resistance limiting roller rotates, it drives the synchronous component, and the synchronous component drives the supporting The shaft and the supporting shaft drive the moving belt, and the moving belt drives the cleaning brush to move laterally. The cleaning brush passes through the cleaning scraper during the lateral movement, and then the cleaning brush passes through the scraping groove on the cleaning scraper. The scraping groove scrapes the oil on the cleaning brush, and the scraped oil enters the collection box, so as to keep the surface of the steel cable clean and reduce the possibility that the oil and dust attached to the surface of the steel cable cannot be observed and detected normally. At the same time, the cleaned oil can be collected to reduce the oil cleaned by the cleaning mechanism from being re-attached to the steel cable, thereby further improving the effect of cleaning the surface of the steel cable.
[0022] 2. In the present application, when the resistance limit roller is in resistance against the steel cable and the steel cable moves, the steel cable drives the resistance limit roller to rotate, the resistance limit roller drives bevel gear one to rotate, bevel gear one drives bevel gear two to rotate, bevel gear two drives one of the support shafts to rotate, the support shaft drives the moving belt, and the moving belt drives the cleaning brush to move laterally, thereby achieving the purpose of facilitating the laterally movement of the cleaning brush when the steel cable moves to be cleaned.
[0023] 3. In the present application, when the elevator steel cable passes between two support plates, the supporting telescopic rod supports the cleaning seat to move closer to the steel cable under the push of the resistance spring, so that the cleaning brush on the cleaning seat is in contact with the surface of the steel cable, thereby achieving the purpose of allowing the cleaning brush to fully contact with the steel cable and facilitating adaptation to steel cables of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a first three-dimensional structural diagram of a system for detecting a fault in an elevator system in the present application; Figure 2 is a second three-dimensional structural diagram of the system for detecting a fault in an elevator system in the present application; Figure 3 is a third three-dimensional structural diagram of a system for detecting a fault in an elevator system in the present application; Figure 4 This application Figure 1 The enlarged schematic diagram at A in the middle; Figure 5 This application Figure 2The enlarged schematic diagram of point B in the middle; Figure 6 This application Figure 3 Enlarged schematic diagram at point C in the middle.
[0025] Description of reference numerals: 1. Detection device; 2. Visual sensor; 3. Light strip; 4. Mounting seat; 5. Cleaning mechanism; 51. Support plate; 52. Cleaning brush; 53. Cleaning seat; 54. Resistance assembly; 541. Support telescopic rod; 542. Resistance spring; 543. Resistance limit roller; 6. Collection mechanism; 61. Support block; 62. Collection scraper; 63. Collection box; 64. Support assembly; 641. Support shaft; 642. Moving belt; 65. Synchronous assembly; 651. Bevel gear one; 652. Bevel gear two. DETAILED DESCRIPTION
[0026] The following is combined with Figure 1 —6 Provide further details of this application.
[0027] Embodiments of the present application disclose a method and system for detecting faults in an elevator system.
[0028] Reference Figure 1 , Figure 2 and Figure 3 A system for detecting faults of an elevator system comprises a detection device 1, a detection slot is provided on the detection device 1, the detection slot passes through the detection device 1, one side of the detection slot is open, a steel cable is provided in the detection slot, the steel cable passes through the detection slot, a plurality of visual sensors 2 are installed in the detection slot, a plurality of light strips 3 are installed in the detection slot, a mounting seat 4 is fixed at one end of the detection device 1, a cleaning mechanism 5 is provided at the end of the detection device 1 away from the mounting seat 4, and a collecting mechanism 6 is provided at the end of the detection device 1 away from the mounting seat 4.
[0029] When it is necessary to inspect the elevator steel cable, first use the mounting seat 4 to fix the inspection device 1 in the elevator shaft, let the steel cable enter the inspection slot from the side opening of the inspection slot, and then connect the visual sensor 2 on the inspection device 1 to the monitoring system. The inspection personnel inspect the surface of the steel cable passing through the inspection device 1 from the monitoring system to observe whether the surface of the steel cable is damaged or aged. At the same time, the light strip 3 on the inspection device 1 is used to illuminate the passing steel cable so that the cable surface can be clearly uploaded by the visual sensor 2. When the steel cable passes through the inspection device 1, the cleaning mechanism 5 on the inspection device 1 cleans the surface of the steel cable to clean the oil seeping from the inner oil core and the dust attached to it during use, so that the surface of the steel cable is kept clean when passing through the visual sensor 2. At the same time, the cleaning mechanism 5 drives the collecting mechanism 6, and the collecting mechanism 6 scrapes and collects the oil cleaned by the cleaning mechanism 5, so as to reduce the possibility that the oil attached to the cleaning mechanism 5 affects the cleaning of the elevator cable. When the elevator cable passes through the detection device 1 and then the visual sensor 2 performs cable fault detection, the cable passes through the cleaning mechanism 5, so that the cleaning mechanism 5 cleans the oil and dust on the cable. At the same time, the cleaning mechanism 5 drives the collecting mechanism 6, so that the collecting mechanism 6 scrapes and collects the oil cleaned by the cleaning mechanism 5, so that the surface of the cable can be kept clean, and the possibility that the oil and dust attached to the cable surface cannot be observed can be reduced. At the same time, the cleaned oil can be collected, so as to reduce the oil cleaned by the cleaning mechanism 5 from being re-attached to the cable, thereby further improving the effect of cleaning the cable surface.
[0030] Reference Figure 1 , Figure 2 and Figure 3 The cleaning mechanism 5 includes two support plates 51 symmetrically arranged on the detection device 1, the two support plates 51 are fixedly connected to the detection device 1, two symmetrical cleaning seats 53 are arranged between the two detection devices 1, and evenly distributed cleaning brushes 52 are arranged on the two cleaning seats 53, and an interference component 54 is arranged between the support plate 51 and the cleaning seat 53.
[0031] When the steel cable passes through the detection groove on the detection device, the cleaning seat 53 between the two support plates 51 approaches the steel cable under the action of the resistance component 54, and then the cleaning brush 52 on the cleaning seat 53 resists the steel cable. When the steel cable moves, the cleaning brush 52 on the cleaning seat 53 cleans the oil stains on the steel cable. By being pushed by the resistance component 54 between the two support plates 51, the cleaning brush 52 on the corresponding cleaning seat 53 resists the steel cable, so that when the steel cable moves, the cleaning brush 52 can clean the oil stains and dust on the surface of the steel cable, thereby reducing the possibility of the steel cable surface being covered with oil stains and dust, which affects the detection.
[0032] Reference Figure 1 and Figure 4 The resistance component 54 includes two supporting telescopic rods 541 arranged between the cleaning plate and the supporting plate 51, one end of the supporting telescopic rod 541 is fixedly connected to the supporting plate 51, and the end of the supporting telescopic rod 541 away from the supporting plate 51 is fixedly connected to the cleaning seat 53, and a resistance spring 542 is sleeved on the supporting telescopic rod 541, and both ends of the resistance spring 542 are fixedly connected to the supporting plate 51 and the cleaning seat 53.
[0033] When the elevator steel cable passes through between the two support plates 51, under the push of the resistance spring 542, the supporting telescopic rod 541 supports the cleaning seat 53 to move closer to the steel cable, so that the cleaning brush 52 on the cleaning seat 53 is in contact with the surface of the steel cable. By utilizing the push of the resistance spring 542, the cleaning brush 52 on the cleaning seat 53 is in contact with the steel cable, so that the cleaning brush 52 can fully contact with the steel cable, which is convenient for adapting to steel cables of different sizes.
[0034] Reference Figure 3 and Figure 6 Both cleaning seats 53 are provided with a conflicting limiting roller 543, both ends of which are rotatably connected to the cleaning seat 53, and the conflicting limiting roller 543 is provided with evenly distributed grooves corresponding to the steel cables.
[0035] Pushed by the resistance spring 542, the cleaning seat 53 is moved toward the steel cable, and the resistance limiting roller 543 on the cleaning seat 53 is in resistance against the steel cable. The resistance limiting roller 543 provides limiting support for the cleaning seat 53, so that the cleaning brush 52 on the cleaning seat 53 maintains a certain distance when it is in resistance against the steel cable. At the same time, when the steel cable passes through the resistance limiting roller 543, the resistance limiting roller 543 squeezes and disperses the oil, dirt and dust lumps on the surface of the steel cable. By utilizing the resistance limiting roller 543 to resist the steel cable, the cleaning brush 52 maintains a distance from the steel cable, and at the same time, the oil, dirt and dust lumps on the surface of the steel cable are squeezed and dispersed, thereby reducing the possibility of the cleaning brush 52 excessively resisting the steel cable, causing the cleaning brush 52 to wear faster, and at the same time reducing the possibility of oil lumps on the steel cable affecting the cleaning of the cleaning brush 52.
[0036] Reference Figure 2 , Figure 5 and Figure 6 The collecting mechanism 6 includes two supporting blocks 61 symmetrically fixed at both ends of the cleaning seat 53, a supporting assembly 64 is arranged between the two supporting blocks 61 and the cleaning brush 52, a collecting scraper 62 is fixed on one of the supporting blocks 61, and scraping grooves corresponding to the cleaning brush 52 are provided on both sides of the collecting scraper 62, a collecting box 63 is fixed at one end of the cleaning seat 53, the collecting box 63 corresponds to the collecting scraper 62, and a synchronization assembly 65 is arranged between one of the supporting blocks 61 and the abutment limiting roller 543.
[0037] During the movement of the steel cable, the steel cable drives the resistance limiting roller 543 to rotate, the resistance limiting roller 543 drives the synchronous component 65, the synchronous component 65 drives the supporting component 64, and the supporting component 64 drives the cleaning brush 52 to move laterally between the two supporting blocks 61. During the lateral movement, the cleaning brush 52 passes through the cleaning scraper, and then the cleaning brush 52 passes through the scraping groove on the cleaning scraper. The scraping groove scrapes the oil on the cleaning brush 52, and the scraped oil enters the collecting box 63. By driving the resistance limiting roller 543 during the movement of the steel cable, the resistance limiting roller 543 drives the collecting brush to move laterally, so that the oil on the cleaning brush 52 is scraped off by the collecting scraper 62, so that when the cleaning brush 52 cleans the steel cable, the possibility of oil adhering to the cleaning brush 52 and affecting cleaning is reduced, and the possibility of oil on the cleaning brush 52 adhering to the steel cable again is reduced.
[0038] Reference Figure 2 and Figure 5 The support assembly 64 includes two support shafts 641 symmetrically arranged on the cleaning seat 53. The two support shafts 641 are rotatably connected to the corresponding support blocks 61. A moving belt 642 is transmission-connected between the two support shafts 641. The moving belt 642 is fixedly connected to a plurality of cleaning brushes 52. The support shafts 641 on the two support blocks 61 support the moving belt 642. The cleaning brushes 52 are evenly fixed on the moving belt 642. When the support shafts 641 rotate, the support shafts 641 drive the moving belt 642, and the moving belt 642 drives the cleaning brush 52 to move laterally. Through the support of the two support shafts 641 on the moving belt 642, the moving belt 642 drives the cleaning brush 52 to move laterally, so that the cleaning brush 52 on the moving belt 642 can be easily passed through the collecting scraper 62.
[0039] Reference Figure 3 and Figure 6A bevel gear 651 is provided at one end of the resistance limiting roller 543. The bevel gear 651 passes through the cleaning seat 53 and is fixedly connected to the resistance limiting roller 543. A bevel gear 652 is rotatably connected to the support block 61. The bevel gear 651 is meshed with the bevel gear 652. The bevel gear 652 passes through the support block 61 and is fixedly connected to the corresponding support shaft 641. When the friction limiting roller 543 is in friction with the steel cable, when the steel cable moves, the steel cable drives the friction limiting roller 543 to rotate, the friction limiting roller 543 drives the bevel gear 1 651 to rotate, the bevel gear 1 651 drives the bevel gear 2 652 to rotate, the bevel gear 2 652 drives one of the support shafts 641 to rotate, the support shaft 641 drives the moving belt 642, and the moving belt 642 drives the cleaning brush 52 to move laterally. By utilizing the friction limiting roller 543 with the bevel gear 1 651, the bevel gear 1 651 drives the bevel gear 2 652 to rotate, and one of the support shafts 641 drives the moving belt 642 to rotate, it is convenient for the cleaning brush 52 to move laterally when the steel cable moves to be cleaned.
[0040] A method for detecting a fault in an elevator system, the method being applicable to the above-mentioned system for detecting a fault in an elevator system, the method comprising: S1: After the elevator is installed, the detection device 1 is placed at the position of the elevator steel cable according to the position of the elevator steel cable, and the elevator steel cable enters the detection device 1 from the detection slot opening of the detection device 1; S2: The visual sensor 2 in the detection device 1 is connected to the supervision system. When the elevator is running, the visual sensor 2 records the steel cable in real time. At the same time, the light strip 3 provides sufficient light. Then the supervisor penetrates the surface of the elevator steel cable in the monitoring system in real time to eliminate the possibility of damage and aging of the elevator steel cable in time. S3: During the detection process, under the push of the resistance spring 542 and the limit of the resistance limit roller 543, the cleaning brush 52 on the cleaning seat 53 is allowed to resist the elevator steel cable. During the operation of the elevator, the cleaning brush 52 on the cleaning seat 53 cleans the oil and dust on the elevator steel cable; S4: When the contact limiting roller 543 contacts the elevator steel cable, the elevator steel cable drives the contact limiting roller 543 to rotate, and then the contact limiting roller 543 drives the bevel gear 1 651, and the bevel gear 1 651 drives the bevel gear 2 652, so that the moving belt 642 drives the cleaning brush 52 to move horizontally; S5: When the cleaning brush 52 is driven by the moving belt 642 to move, the cleaning brush 52 passes through the scraping groove on the collecting scraper 62, and the scraping groove scrapes and collects the oil stains attached to the cleaning brush 52; S6: Keep the surface of the elevator steel cable clean and pass through the detection device 1, so that the visual sensor 2 on the detection device 1 can clearly detect the elevator steel cable.
[0041] Working principle: When it is necessary to inspect the elevator steel cable, first use the mounting seat 4 to fix the detection device 1 in the elevator shaft, let the steel cable enter the detection slot from the side opening of the detection slot, and then connect the visual sensor 2 on the detection device 1 to the monitoring system. The inspection personnel inspect the surface of the steel cable passing through the detection device 1 from the monitoring system to observe whether the surface of the steel cable is damaged or aged. At the same time, use the light strip 3 on the detection device 1 to illuminate the passing steel cable so that the cable surface can be clearly uploaded by the visual sensor 2. When the steel cable passes through the detection device 1, under the push of the resistance spring 542, the supporting telescopic rod 541 supports the cleaning seat 53 to approach the direction of the steel cable, and the resistance limit roller 543 on the cleaning seat 53 resists on the steel cable. The resistance limit roller 543 supports the cleaning seat 53 to limit the position, so that the cleaning seat 53 The cleaning brush 52 maintains a certain distance when it contacts the steel cable. During the movement of the steel cable, the cleaning brush 52 cleans the oil and dust on the steel cable. At the same time, the steel cable drives the contact limiting roller 543 to rotate. The contact limiting roller 543 presses the oil and dust lumps on the steel cable. While the contact limiting roller 543 rotates, the contact limiting roller 543 drives the bevel gear 1 651 to rotate, the bevel gear 1 651 drives the bevel gear 2 652 to rotate, the bevel gear 2 652 drives one of the support shafts 641 to rotate, the support shaft 641 drives the moving belt 642, and the moving belt 642 drives the cleaning brush 52 to move laterally. During the lateral movement, the cleaning brush 52 passes through the cleaning scraper, and then the cleaning brush 52 passes through the scraping groove on the cleaning scraper. The scraping groove scrapes the oil on the cleaning brush 52, and the scraped oil enters the collection box 63.
Claims
1. A system for detecting a fault in an elevator system, comprising a detection device (1), characterized in that: The detection device (1) is provided with a detection slot, the detection slot passes through the detection device (1), one side of the detection slot is open, a steel cable is arranged in the detection slot, the steel cable passes through the detection slot, a plurality of visual sensors (2) are installed in the detection slot, a plurality of light strips (3) are installed in the detection slot, a mounting seat (4) is fixed at one end of the detection device (1), a cleaning mechanism (5) is arranged at one end of the detection device (1) away from the mounting seat (4), and a collecting mechanism (6) is arranged at one end of the detection device (1) away from the mounting seat (4).
2. The system for detecting a fault in an elevator system according to claim 1, characterized in that: The cleaning mechanism (5) comprises two support plates (51) symmetrically arranged on the detection device (1), the two support plates (51) being fixedly connected to the detection device (1), two symmetrical cleaning seats (53) being arranged between the two detection devices (1), the two cleaning seats (53) being provided with evenly distributed cleaning brushes (52), and a resistance component (54) being arranged between the support plate (51) and the cleaning seat (53).
3. The system for detecting a fault in an elevator system according to claim 2, characterized in that: The resistance assembly (54) comprises two supporting telescopic rods (541) arranged between the cleaning plate and the supporting plate (51); one end of the supporting telescopic rod (541) is fixedly connected to the supporting plate (51); one end of the supporting telescopic rod (541) away from the supporting plate (51) is fixedly connected to the cleaning seat (53); a resistance spring (542) is sleeved on the supporting telescopic rod (541); both ends of the resistance spring (542) are fixedly connected to the supporting plate (51) and the cleaning seat (53).
4. The system for detecting a fault in an elevator system according to claim 3, characterized in that: Both cleaning seats (53) are provided with a resisting limiting roller (543), both ends of which are rotatably connected to the cleaning seat (53), and the resisting limiting roller (543) is provided with evenly distributed grooves, which correspond to the steel cables.
5. The system for detecting a fault in an elevator system according to claim 4, characterized in that: The collecting mechanism (6) comprises two supporting blocks (61) symmetrically fixed at two ends of the cleaning seat (53); a supporting assembly (64) is arranged between the two supporting blocks (61) and the cleaning brush (52); a collecting scraper (62) is fixed on one of the supporting blocks (61); scraping grooves corresponding to the cleaning brush (52) are provided on both sides of the collecting scraper (62); a collecting box (63) is fixed at one end of the cleaning seat (53); the collecting box (63) corresponds to the collecting scraper (62); and a synchronizing assembly (65) is arranged between one of the supporting blocks (61) and the abutting limiting roller (543).
6. The system for detecting a fault in an elevator system according to claim 5, characterized in that: The support assembly (64) comprises two support shafts (641) symmetrically arranged on the cleaning seat (53); the two support shafts (641) are rotatably connected to the corresponding support blocks (61); a moving belt (642) is transmission-connected between the two support shafts (641); and the moving belt (642) is fixedly connected to a plurality of cleaning brushes (52).
7. The system for detecting a fault in an elevator system according to claim 6, characterized in that: A bevel gear 1 (651) is provided at one end of the abutting limiting roller (543), the bevel gear 1 (651) passes through the cleaning seat (53) and is fixedly connected to the abutting limiting roller (543), a bevel gear 2 (652) is rotatably connected to the support block (61), the bevel gear 1 (651) meshes with the bevel gear 2 (652), and the bevel gear 2 (652) passes through the support block (61) and is fixedly connected to the corresponding support shaft (641).
8. A method for detecting a fault in an elevator system, characterized in that: The method is applicable to any system for detecting a fault in an elevator system in claims 1 to 7 above, and the method is: S1: After the elevator is installed, the detection device (1) is placed at the position of the elevator steel cable according to the position of the elevator steel cable, and the elevator steel cable enters the detection device (1) from the detection slot opening of the detection device (1); S2: The visual sensor (2) in the detection device (1) is connected to the monitoring system. When the elevator is running, the visual sensor (2) records the steel cable in real time. At the same time, the light strip (3) provides sufficient light. Then the supervisor can see the surface of the elevator steel cable in real time in the monitoring system to eliminate the possibility of damage and aging of the elevator steel cable in time. S3: During the detection process, under the push of the resistance spring (542) and the limit of the resistance limit roller (543), the cleaning brush (52) on the cleaning seat (53) is allowed to resist the elevator steel cable. During the operation of the elevator, the cleaning brush (52) on the cleaning seat (53) cleans the oil and dust on the elevator steel cable; S4: When the contact limiting roller (543) contacts the elevator steel cable, the elevator steel cable drives the contact limiting roller (543) to rotate, and then the contact limiting roller (543) drives the bevel gear 1 (651), and the bevel gear 1 (651) drives the bevel gear 2 (652), so that the moving belt (642) drives the cleaning brush (52) to move horizontally; S5: When the cleaning brush (52) is moved by the moving belt (642), the cleaning brush (52) passes through the scraping groove on the collecting scraper (62), and the scraping groove scrapes and collects the oil stains attached to the cleaning brush (52); S6: Allow the surface of the elevator steel cable to pass through the detection device (1) while being clean, so that the visual sensor (2) on the detection device (1) can clearly detect the elevator steel cable.