Centrifugal cylinder

Abstract

The centrifugal barrel comprises a centrifugal barrel body, the centrifugal barrel body is large in lower portion and small in upper portion, and the bottom and the top of the centrifugal barrel body are open; the spoke main shaft unit is arranged in the centrifugal cylinder body and is connected with the inner wall of the centrifugal cylinder body. The separation flange and the centrifugal fins are distributed outside the separation barrel, dead steam enters downwards through the dead steam inlet, the centrifugal barrel rotates clockwise when viewed from the direction of the main motor, and the centrifugal fins separate condensed water in the dead steam towards the inner wall of the shell, so that the direction of separation force faces the bottom of the shell; meanwhile, the separation effect of the condensate water is improved through larger centrifugal force generated by the separation flange, and the condensate water is collected to the bottom of the lower shell after being separated and is directly discharged from the lower shell of the condensate water outlet.

Description

Technical Field

[0001] The invention relates to the technical field of boiler exhaust steam treatment, and more particularly to a centrifugal cylinder. Background Art

[0002] In the production process of the cigarette industry, the boiler system plays a key role, which is responsible for providing the required heat energy for the production process. However, during the operation of the boiler, a large amount of exhaust steam is generated, which is usually regarded as waste water vapor and discharged directly into the atmosphere. There are certain problems with this treatment method, the most important of which are energy waste and environmental pollution. In the cigarette industry, energy is an indispensable resource in the production process, so the waste of energy causes direct economic losses to the enterprise. In addition, the waste water vapor discharged into the atmosphere contains a large amount of water vapor and harmful gases, which will pollute the environment and affect the quality of life of surrounding residents. Therefore, it is of great significance to solve the problems of energy waste and environmental pollution in the process of boiler exhaust steam treatment.

[0003] At present, some solutions have been proposed for boiler exhaust steam treatment. Among them, a common treatment method is to separate water vapor by centrifugal separation. However, this existing treatment method has a problem that the water vapor separation effect is poor due to the complex structure of the centrifugal cylinder. Summary of the invention

[0004] The purpose of the present invention is to provide a centrifugal cylinder to solve the technical problems existing in the background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A centrifuge cylinder, comprising:

[0007] A centrifuge cylinder body, wherein the centrifuge cylinder body is larger at the bottom and smaller at the top, and the bottom and top of the centrifuge cylinder body are both opened;

[0008] The spoke spindle unit is arranged in the centrifugal cylinder body and connected to the inner wall of the centrifugal cylinder body.

[0009] In some embodiments, the upper portion of the centrifuge barrel body is in a truncated cone shape, and separation flanges are respectively connected to the top and end of the truncated cone and the lower end of the centrifuge barrel body, and the separation flanges are arranged to tilt downward.

[0010] In some embodiments, the centrifugal barrel body is provided with a plurality of centrifugal fins on the truncated cone-shaped outer wall and the outer wall of the lower part of the centrifugal barrel body, respectively, and the centrifugal fins are arranged obliquely.

[0011] In some embodiments, the spoke spindle unit includes: a separation barrel spindle, upper spokes of the separation barrel, lower spokes of the separation barrel, and a plurality of upper spokes of the separation barrel and lower spokes of the separation barrel are respectively arranged on the separation barrel spindle, and the other ends of the upper spokes of the separation barrel and the lower spokes of the separation barrel are respectively connected to the inner wall of the centrifugal barrel body.

[0012] In some embodiments, the centrifugal barrel is keyed to the separator barrel main shaft through the separator barrel lower spokes and the separator barrel upper spokes, and is fixed by the separator barrel fixing nut.

[0013] In some embodiments, the spoke spindle unit also includes: a steam inlet hood, a through hole in the middle of the steam inlet hood that is compatible with the top opening of the centrifugal barrel body, an air inlet sheet inclined to diffuse toward the lower side is provided at the end of the through hole, and a gap is provided between the air inlet sheet and the separation flange on the upper side; the steam inlet hood is arranged on the upper part of the shell of the centrifugal separator.

[0014] In some embodiments, the spoke spindle unit further includes: an inlet hood spoke, an upper end bearing, the upper end bearing is connected to the inner side of the inlet plate, and the upper part of the separation barrel spindle is connected to the upper end bearing.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The centrifugal cylinder disclosed in the present application has a novel structure and strong practicality. The centrifugal separator using the centrifugal cylinder can basically and completely separate water vapor, and the separated water is transported to the deaerator through the insulation pipeline, and then transported to the boiler for heating through the insulation pipeline.

[0017] The separation cylinder of the present application is provided with separation flanges and centrifugal ribs on the outside. Exhaust steam enters downward through the exhaust steam inlet. The centrifugal cylinder rotates clockwise when viewed from the direction of the main motor. The centrifugal ribs separate the condensed water in the exhaust steam toward the inner wall of the shell, so that the separation force is directed toward the bottom of the shell. At the same time, a larger centrifugal force is generated by the separation flange to improve the condensed water separation effect. After separation, the condensed water gathers at the bottom of the lower shell and is directly discharged from the condensed water outlet of the lower shell.

[0018] This treatment method avoids the loss of energy and water quality, improves energy utilization efficiency, and reduces energy consumption costs. By applying this equipment, it is basically possible to completely separate the water vapor in the exhaust steam, achieve the single state of material transportation, improve energy utilization and reduce energy consumption costs. Therefore, this equipment has high practical value and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a centrifugal separator of the present invention;

[0020] Figure 2 It is a structural schematic diagram of a centrifugal separator of the present invention;

[0021] Figure 3 It is a schematic diagram of the internal structure of the centrifugal separator of the present invention;

[0022] Figure 4 It is a schematic diagram of the steam inlet hood of the present invention.

[0023] Figure 5 Schematic diagram of the sealed transmission device of the present invention.

[0024] Figure 6 Schematic diagram of the water vapor separation and recovery equipment of the present invention.

[0025] Markings in the figure: 1-main motor, 2-sealing device, 2.1-main transmission bearing, 2.2-coupling center axis, 3-centrifugal cylinder, 3.1-separation flange, 3.2-centrifugal ribs, 3.3-separation cylinder lower spokes, 3.4-separation cylinder main shaft, 3.5-separation cylinder upper spokes, 3.6 separation cylinder fixing nut, 4-steam inlet cover, 4.1-upper end bearing, 4.2-steam inlet cover spokes, 5-exhaust steam inlet, 6-exhaust unit, 6.1-exhaust turbine , 7-exhaust motor, 8-exhaust port, 9-pressure sensor, 10-upper shell, 11-lower shell, 12-condensate outlet, 13-connecting bolts, 14-safety valve, 15-liquid level detector, 100-centrifugal separator, 101-steam pipeline, 102-separation condensate pipeline, 200-condensate collection tank, 300-water pump, 301-condensate pipeline, 400-deaerator, 401-water supply pipeline, 500-boiler. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0027] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0030] In addition, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product, or display that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed but may include other steps or elements not explicitly listed or inherent to such process, method, product, or display.

[0031] The following will be combined Figure 1-Figure 6 , a centrifugal cylinder involved in the embodiment of the present application is described in detail. It is worth noting that the following embodiments are only used to explain the present application and do not constitute a limitation of the present application. In order to better explain the present application, it is applied to a water vapor separation and recovery device for detailed description below.

[0032] Embodiment 1:

[0033] Figure 1-Figure 6 A water vapor separation and recovery device comprises: a centrifugal separator 100, a deaerator 400, and a water pump 300; the centrifugal separator 100 is used to separate water vapor from exhaust steam; the separated steam enters the auxiliary heating port of the deaerator 400 through the steam pipeline 101; the separated condensed water enters the condensed water collection tank 200 through the separation condensed water pipeline 102, and the water pump 300 is used to pump the condensed water collected in the condensed water collection tank 200 into the condensed water reuse port of the deaerator 400 through the condensed water pipeline 301; the deoxygenated water is pumped into the boiler 500 for use through the water supply pipeline 401.

[0034] The present application provides a water vapor separation and recovery device, including a centrifugal separator 100, an insulated pipeline, a deaerator 400 and a boiler 500. The centrifugal separator 100 is used to separate water vapor, and the separated water is transported to the deaerator 400 through the insulated pipeline, and then transported to the boiler 500 through the insulated pipeline for heating, so as to improve energy utilization and reduce energy consumption costs. Its advantage is that it can completely separate water vapor, realize the simplification of material transportation state, improve energy utilization and reduce energy consumption costs. The functions of each core component are as follows:

[0035] Centrifugal separator 100: Located at the head of the water vapor separation and recovery equipment, its main function is to separate water vapor from exhaust steam by centrifugal force. The internal structure of the centrifugal separator 100 is reasonably designed, and it adopts efficient separation technology to achieve rapid and thorough separation of water vapor.

[0036] Insulated pipeline: including steam pipeline 101, condensate pipeline 301, water supply pipeline 401, and the pipeline system connecting the centrifugal separator 100, deaerator 400 and boiler 500, the main function of which is to transport the separated water vapor to the next step for treatment. The insulated pipeline adopts high-efficiency insulation materials to ensure that the separated water vapor can maintain a suitable temperature during the transportation process to avoid the loss of energy and water quality.

[0037] Deaerator 400: Located in the middle of the insulation pipeline, its main function is to remove oxygen from the water. Deaerator 400 is a prior art, so it will not be elaborated here. It can effectively absorb and remove oxygen from the water, protect the boiler 500 system from corrosion, and extend the service life of the equipment.

[0038] Boiler 500: Located at the end of the insulated pipeline, it is the final destination of the entire water vapor separation and recovery equipment. The separated water vapor is transported to the boiler 500 through the insulated pipeline for heating, and the water vapor is converted into steam through the heating system to meet various needs in the production process. The heating system of boiler 500 is designed to be efficient and can quickly heat the water vapor to a high temperature and high pressure state to achieve the reuse of steam.

[0039] In some embodiments, the centrifugal separator 100 includes: a shell, a centrifugal cylinder 3, a sealing transmission device, a main motor 1, and an exhaust unit. The upper side of the shell has an exhaust steam inlet 5, the lower part has a condensed water outlet 12, and the top has an air outlet; the centrifugal cylinder 3 is rotatably arranged in the shell, and is used to separate the exhaust steam introduced into the shell from water vapor; the sealing transmission device is arranged through the lower part of the shell and is connected to the centrifugal cylinder 3; the main motor 1 is arranged outside the shell, and is used to drive the sealing transmission device to rotate; the exhaust unit is arranged at the air outlet, and is used to discharge the gas after the water vapor is separated. The exhaust steam introduced from the exhaust steam inlet is separated from the water vapor through the centrifugal cylinder 3, so that the separated liquid is discharged from the condensed water outlet 12 at the lower part, and the separated steam is discharged from the air outlet.

[0040] The centrifugal separator 100 is one of the key components of the water vapor separation and recovery equipment, and its performance directly affects the separation effect. In actual design, corrosion-resistant and wear-resistant materials such as stainless steel and acid- and alkali-resistant materials can be used to make the internal components of the centrifugal separator 100 to ensure the long-term stable operation of the equipment.

[0041] Specifically, the shell includes an upper shell 10 and a lower shell, and the upper shell and the lower shell are sealed and connected by connecting bolts 13 and sealing rings; the exhaust steam inlet is opened on the side wall of the upper shell, the air outlet is opened on the top of the upper shell, and the condensate outlet 12 is opened on the bottom of the lower shell.

[0042] In some embodiments, the centrifugal barrel 3 includes: a centrifugal barrel 3 body and a spoke spindle unit. The centrifugal barrel 3 body is larger at the bottom and smaller at the top, and the bottom and top of the centrifugal barrel 3 body are both opened. Specifically, the upper part of the centrifugal barrel 3 body is truncated cone-shaped; and there is a gap between the top opening of the centrifugal barrel 3 body and the air outlet; there is a gap between the bottom opening of the centrifugal barrel 3 body and the bottom of the shell; the spoke spindle unit is arranged in the centrifugal barrel 3 body and connected to the inner wall of the centrifugal barrel 3 body; the lower part of the spoke spindle unit is connected to the sealing transmission device.

[0043] In some embodiments, the centrifugal cylinder 3 body is connected with a separation flange 3.1 at the top and end of the truncated cone and the lower end of the centrifugal cylinder 3 body, and the separation flange 3.1 is arranged downwardly inclined. The centrifugal cylinder 3 body is provided with a plurality of centrifugal fins 3.2 on the outer wall of the truncated cone and the outer wall of the lower part of the centrifugal cylinder 3 body, and the centrifugal fins are arranged inclined.

[0044] That is, the separation flange 3.1 is divided into an upper flange, a middle flange and a lower flange to ensure the separation effect while preventing the structure from being too complicated. The upper flange increases the centrifugal force on the upper part of the separation cylinder to prevent condensed water from entering the exhaust unit 6 from the outer edge of the steam inlet hood. The centrifugal ribs have a certain torsion angle, so that the separation direction is toward the bottom, and some droplets attached to the separation cylinder are gathered downward. By setting the middle flange and the lower flange to increase the separation centrifugal force, it can be ensured that this part of the liquid is effectively separated. The lower flange increases the centrifugal force of the lower air inlet of the centrifugal cylinder 3, and at the same time increases the diameter of the suction port to reduce the suction force on the liquid, preventing the liquid from being sucked into the separation cylinder.

[0045] In some embodiments, the sealing transmission device includes: a sealing device 2 and a coupling center axis unit, wherein the rotating seal of the coupling center axis unit passes through the lower part of the shell, the lower part of the coupling center axis unit is fixedly connected to the main motor 1, the coupling center axis unit is arranged in the sealing device 2, and the top of the coupling center axis unit is fixedly connected to the lower part of the separation barrel main shaft; the sealing device 2 is used to isolate and seal the coupling center axis unit.

[0046] The sealing device 2 includes a sealing device 2 body and a sealing cover, wherein the lower diameter of the sealing device 2 body is larger than the upper diameter. This is more conducive to improving the stability of the overall structure during rotation. The sealing device 2 body is sealed and connected to the bottom of the housing, and a mounting cavity is provided in the sealing device 2 body. The coupling central axis unit is arranged in the mounting cavity, and the sealing cover is installed on the sealing device 2 body to isolate and seal the coupling central axis unit.

[0047] The coupling center axis unit includes a coupling center axis 2.2 and a main drive bearing 2.1. The lower diameter of the installation cavity is larger than the upper diameter of the installation cavity. Main drive bearings are installed in the lower part, the middle part and the upper part of the installation cavity. The coupling center axis is rotatably connected to the main body of the sealing device 2 through the main drive bearings arranged in the lower part, the middle part and the upper part of the installation cavity; the upper seal of the coupling center axis passes through the sealing cover and is connected to the main shaft of the separation cylinder; the lower part of the coupling center axis is connected to the main motor 1.

[0048] The central axis of the coupling is rotatably sealed to the bottom wall of the shell via a sealing ring; the main body of the sealing device 2 is rotatably sealed to the bottom of the shell via a sealing ring, the sealing cover is rotatably sealed to the main body of the sealing device 2 via a sealing ring, and the sealing cover is rotatably sealed to the central axis of the coupling via a sealing ring.

[0049] The main motor 1 is located at the center of the outer part of the lower shell, and the sealing device 2 is located at the center of the inner part of the lower shell. Both shells are fixedly connected to the inner and outer parts of the lower shell. The central axis of the coupling is freely rotated through three pairs of main transmission bearings. The shaft of the main motor 1 is connected to the main axis of the separation cylinder of the centrifugal cylinder 3 through the central axis of the coupling, thereby transmitting the power of the main motor 1. The main motor 1 drives the centrifugal cylinder 3 to rotate through the sealing device 2, and the internal condensed water is prevented from leaking through the seal.

[0050] The outside of the separation cylinder is provided with a separation flange 3.1 and centrifugal fins. Exhaust steam enters downward through the exhaust steam inlet. The centrifugal cylinder 3 rotates clockwise when viewed from the direction of the main motor 1. The centrifugal fins separate the condensed water in the exhaust steam toward the inner wall of the shell. The centrifugal fins have a certain torsion angle, so that the separation force is directed toward the bottom of the shell. At the same time, a larger centrifugal force is generated by the separation flange 3.1 to improve the condensed water separation effect. After separation, the condensed water gathers at the bottom of the lower shell and is directly discharged from the condensed water outlet 12.

[0051] The centrifugal fins extend on the separation flange 3.1, firstly, to enable the separation fins to obtain a better centrifugal effect, and secondly, to further strengthen the separation flange 3.1 in structure.

[0052] In some embodiments, the spoke spindle unit includes: a separation cylinder spindle 3.4, an upper spoke 3.5 of the separation cylinder, a lower spoke 3.3 of the separation cylinder, and a plurality of the upper spokes of the separation cylinder and the lower spokes of the separation cylinder are respectively arranged on the separation cylinder spindle, and the other ends of the upper spokes of the separation cylinder and the lower spokes of the separation cylinder are respectively connected to the inner wall of the centrifugal cylinder 3 body; the lower end of the separation cylinder spindle is connected to the sealing transmission device.

[0053] In some embodiments, the centrifugal cylinder 3 is key-connected to the separation cylinder main shaft through the lower spokes of the separation cylinder and the upper spokes of the separation cylinder, and is fixed by the separation cylinder fixing nut 3.6. The spoke main shaft unit also includes: a steam inlet hood 4, the middle part of which has a through hole that matches the top opening of the centrifugal cylinder 3 body, and the end of the through hole is provided with an air intake sheet that extends obliquely downward, and there is a gap between the air intake sheet and the separation flange 3.1 on the upper side. The spoke main shaft unit also includes: a steam inlet hood spoke 4.2, an upper end bearing 4.1, the upper end bearing is connected to the inner side of the air intake sheet through the steam inlet hood spokes, and the upper part of the separation cylinder main shaft is connected to the upper end bearing.

[0054] The exhaust unit drives the exhaust turbine through the exhaust motor to discharge the steam in the exhaust steam through the exhaust port 8. Since the separation cylinder has a small centrifugal effect on the steam, the steam runs upward and enters the exhaust unit from the outer edge of the steam inlet hood when the exhaust unit is running. At the same time, the spokes under the separation cylinder will generate an upward airflow when the separation cylinder rotates, which can send the steam generated by the condensed water in the lower shell to the upper part and enter the exhaust unit through the steam inlet hood.

[0055] The exhaust unit includes: an exhaust cavity, an exhaust wheel 6.1, and an exhaust motor 7. The exhaust cavity is arranged on the upper part of the upper shell and is adapted to the air outlet. The exhaust wheel is rotatably arranged in the exhaust cavity. The exhaust motor is arranged on the upper part of the exhaust cavity and is used to drive the exhaust wheel to rotate and discharge the steam after water vapor separation through the exhaust port arranged on the exhaust cavity.

[0056] It also includes a pressure sensor 9, which is arranged on the side wall of the exhaust cavity and below the exhaust wheel. The exhaust motor can be a variable frequency motor, which detects negative pressure through the pressure sensor, adjusts the exhaust motor frequency, balances the positive and negative pressure difference between the spokes under the separation cylinder and the exhaust unit, and realizes effective steam discharge.

[0057] The condensed water formed on the top of the upper shell is prevented from entering the exhaust unit from the outer edge of the steam inlet hood due to the combined effect of the trumpet-shaped structure of the steam inlet hood and the separation flange 3.1 located on the top of the separation cylinder.

[0058] The bottom of the separation cylinder has a large diameter and is provided with a separation flange 3.1. The sealing device 2 forms a circular water retaining boss to prevent condensed water from entering the interior of the separation cylinder from the bottom.

[0059] The centrifugal separator 100 is provided with a safety valve 14 to prevent abnormal overpressure of the internal pressure, and is provided with a liquid level detector 15 to detect the liquid level to prevent separation failure caused by excessive internal condensed water.

[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A centrifuge cylinder, characterized in that: include: A centrifuge cylinder body, wherein the centrifuge cylinder body is larger at the bottom and smaller at the top, and the bottom and top of the centrifuge cylinder body are both opened; The spoke spindle unit is arranged in the centrifugal cylinder body and connected to the inner wall of the centrifugal cylinder body.

2. A centrifuge cylinder according to claim 1, characterized in that: The upper part of the centrifugal cylinder body is in a truncated cone shape, and the centrifugal cylinder body is respectively connected with separation flanges at the top and end of the truncated cone and the lower end of the centrifugal cylinder body, and the separation flanges are arranged to be inclined downward.

3. A centrifuge cylinder according to claim 2, characterized in that: The centrifugal cylinder body is provided with a plurality of centrifugal fins on the truncated cone-shaped outer wall and the outer wall of the lower part of the centrifugal cylinder body, respectively, and the centrifugal fins are arranged obliquely.

4. A centrifuge cylinder according to claim 1, characterized in that: The spoke spindle unit comprises: a separation cylinder spindle, an upper spoke of the separation cylinder, a lower spoke of the separation cylinder, and a plurality of the upper spokes of the separation cylinder and the lower spokes of the separation cylinder are respectively arranged on the separation cylinder spindle, and the other ends of the upper spokes of the separation cylinder and the lower spokes of the separation cylinder are respectively connected to the inner wall of the centrifugal cylinder body.

5. A centrifuge cylinder according to claim 4, characterized in that: The centrifugal cylinder is key-connected to the main shaft of the separation cylinder through the lower spokes of the separation cylinder and the upper spokes of the separation cylinder, and is fixed by the separation cylinder fixing nut.

6. A centrifuge cylinder according to claim 4, characterized in that: The spoke spindle unit also includes: a steam inlet hood, a through hole in the middle of which is compatible with the top opening of the centrifugal cylinder body, an air inlet sheet inclined to diffuse toward the lower side is provided at the end of the through hole, and a gap is provided between the air inlet sheet and the separation flange on the upper side; the steam inlet hood is arranged on the upper part of the shell of the centrifugal separator.

7. A centrifuge cylinder according to claim 4, characterized in that: The spoke spindle unit also includes: an inlet cover spoke, an upper end bearing, the upper end bearing is connected to the inner side of the inlet plate, and the upper part of the separation tube spindle is connected to the upper end bearing.

Images