Photovoltaic glass conveying detection device and detection method thereof
By designing a photovoltaic glass conveying detection device and using components such as cylinders and induction blocks for precise inspection, the problem of appearance detection in the prior art is easily affected by angle and light, and fast and accurate size and compression detection are achieved, which improves the Photovoltaic glass production quality.
Patent Information
- Application Number
- CN202411539329.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-07
AI Technical Summary
In the production process of photovoltaic glass, the prior art is susceptible to observation angle and light exposure when performing appearance detection through cameras, resulting in errors in determining whether the inclined deformation or size of the photovoltaic glass meets the standards, affecting production quality.
A photovoltaic glass conveying detection device is designed, including a workbench, transmission roller, motor, cylinder, detection frame and induction block. The connecting plate is pushed down through the cylinder piston rod to make the detection frame come into contact with the photovoltaic glass, and the induction block is The glass contacts and moves the push spring to compress, and the slide rod pushes the power connector plate to trigger the alarm light, confirming the size to meet the standards, and at the same time, the compression resistance is detected through the pressure plate.
It realizes rapid and accurate judgment of the size and compressive strength of photovoltaic glass, reduces erroneous judgments and improves production quality.
Smart Images
Figure CN119269539A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic glass detection, and in particular to a photovoltaic glass conveying detection device and a detection method thereof. Background Art
[0002] Photovoltaic glass is a glass material that can generate solar energy. It is usually composed of a transparent glass surface and a thin layer of photovoltaic film. The photovoltaic film can convert sunlight into electrical energy, thereby realizing the utilization of solar energy. Photovoltaic glass can be used in some mobile devices and electronic products to provide them with sustainable energy support.
[0003] At present, in the production and processing of photovoltaic glass, the production quality of photovoltaic glass needs to be inspected and processed. In the process of inspection, in order to improve the inspection efficiency, the appearance of photovoltaic glass in the transportation process is generally only inspected by camera to judge whether the photovoltaic glass is tilted or deformed or whether the size meets the standard. Due to the influence of observation angle and light exposure, wrong judgment is easy to occur, which will affect the quality of photovoltaic glass production. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a photovoltaic glass conveying detection device and a detection method thereof, which have the advantages of quickly and accurately measuring and judging whether the size of the photometric glass meets the detection standards, and can promptly discover whether the photovoltaic glass is tilted or deformed, and can detect the compressive strength of the photovoltaic glass. This solves the problem that in order to improve the detection efficiency during the detection process, generally only the appearance of the photovoltaic glass in the conveying process is inspected by a camera to judge whether the photovoltaic glass is tilted or deformed or whether the size meets the standards. Due to the influence of the observation angle and light exposure, wrong judgments are easily made, which will affect the quality of photovoltaic glass production.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a photovoltaic glass conveying detection device and a detection method thereof, comprising a workbench, wherein a plurality of transmission rollers are rotatably connected inside the workbench, a box body is fixedly connected to the side wall of the workbench, a motor is fixedly connected to the side wall of the box body, ends of the plurality of transmission rollers respectively extend to the interior of the box body and are fixedly connected to a first gear, an output shaft of the motor is fixedly connected to the end of one of the transmission rollers, photovoltaic glass is placed on the roller wall of the transmission roller, a frame is fixedly connected to the top of the workbench, a cylinder is fixedly connected to the top of the frame, a connecting plate is fixedly connected to the end of the piston rod of the cylinder, a plurality of connecting rods are fixedly connected to the bottom of the connecting plate, a detection card frame is fixedly connected to the bottom of the plurality of connecting rods at the same time, a plurality of induction blocks are arranged around the interior of the detection card frame, a first spring and a sliding rod are fixedly connected to the side wall of the induction block, the rod wall of the sliding rod is slidably arranged on the inner wall of the detection card frame, and the end of the first spring facing away from the induction block is fixedly connected to the inner wall of the detection card frame.
[0006] Preferably, a plurality of rotating rods are rotatably connected to the side wall of the workbench, and second gears are fixedly sleeved on the rod walls of the plurality of rotating rods respectively, and the first gear and the second gear are meshed with each other.
[0007] Preferably, one end of the sliding rod facing away from the sensing block is fixedly connected to a power board, the detection card frame is located on the side wall of the sliding rod and is fixedly connected to a fixed frame, the side wall of the fixed frame is fixedly connected to a power supply, the side wall of the power supply is electrically connected to an electric wire, the power board is electrically connected to the electric wire, and the side of the fixed frame facing away from the detection card frame is fixedly connected to an alarm light.
[0008] Preferably, the bottom side wall of the induction block is provided with a rounded corner, and the connection terminal of the alarm light extends to the inner wall of the fixing frame and is aligned with the power board.
[0009] Preferably, a moving rod is slidably provided on the inner wall of the connecting plate, the bottom rod wall of the moving rod is fixedly connected to a pressure plate, the top end of the pressure plate is fixedly connected to a second spring, and the top end of the second spring is fixedly connected to the bottom of the connecting plate.
[0010] Preferably, a guide rod is fixedly connected to the upper surface of the connecting plate, and a rod wall of the guide rod is slidably arranged on the top inner wall of the frame.
[0011] Preferably, a protective pad is fixedly connected to the bottom of the pressure plate, and a side wall of the protective pad is provided with a rounded corner.
[0012] Preferably, an opening is provided at the top of the box body, and the roller wall of the driving roller is arranged flush with the upper surface of the workbench.
[0013] Compared with the prior art, the present invention provides a photovoltaic glass conveying detection device and a detection method thereof, which have the following beneficial effects: 1. The photovoltaic glass conveying detection device and the detection method thereof move the connecting plate downward by moving the piston rod of the cylinder, so that the connecting rod pushes the detection card frame to be sleeved on the outside of the photovoltaic glass. The sensing block contacts the photovoltaic glass and moves to push the first spring to compress, so that the sliding rod moves and pushes the power board to move to contact the wiring terminal of the alarm light, so that the power supply is used to supply power to the alarm light through the wires and the power board to perform alarm processing, so as to determine whether the size of the grating glass meets the standard.
[0014] 2. The photovoltaic glass conveying detection device and detection method thereof, while detecting the size of the photovoltaic glass, the connecting plate descends to press the pressure plate set on the surface of the photovoltaic glass, so that the second spring is compressed and presses the pressure plate downward, and the pressure resistance of the grating glass is tested. At the same time, the moving plate moves up to ensure the stability of the pressure plate, and the protective pad ensures pressure transmission while protecting the surface of the photovoltaic glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A southwest isometric view of a photovoltaic glass conveying detection device and a detection method thereof proposed by the present invention; Figure 2 A northeast isometric view of a photovoltaic glass conveying detection device and a detection method thereof proposed by the present invention; Figure 3 for Figure 1 A top view of the structure of the middle detection card frame; Figure 4 for Figure 2 A three-dimensional diagram of the structure of the detection card frame.
[0016] In the figure: 1 workbench, 2 transmission roller, 3 box body, 4 motor, 5 first gear, 6 rotating rod, 7 second gear, 8 photovoltaic glass, 9 frame, 10 cylinder, 11 connecting plate, 12 connecting rod, 13 detection card frame, 14 sensor block, 15 first spring, 16 sliding rod, 17 power board, 18 fixed frame, 19 power supply, 20 wires, 21 warning light, 22 moving rod, 23 pressure plate, 24 second spring, 25 guide rod, 26 protective pad. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-4 A photovoltaic glass conveying detection device and a detection method thereof, comprising a workbench 1, a plurality of transmission rollers 2 are rotatably connected inside the workbench 1, a box body 3 is fixedly connected to the side wall of the workbench 1, a motor 4 is fixedly connected to the side wall of the box body 3, the ends of the plurality of transmission rollers 2 respectively extend to the inside of the box body 3 and are fixedly connected to a first gear 5, the output shaft of the motor 4 is fixedly connected to the end of one of the transmission rollers 2, a plurality of rotating rods 6 are rotatably connected to the side wall of the workbench 1, a second gear 7 is fixedly sleeved on the rod wall of the plurality of rotating rods 6, the first gear 5 and the second gear 7 are meshed with each other, and a gear 5 is placed on the roller wall of the transmission roller 2. Photovoltaic glass 8, the top of the workbench 1 is fixedly connected to a frame 9, the top of the frame 9 is fixedly connected to a cylinder 10, the end of the piston rod of the cylinder 10 is fixedly connected to a connecting plate 11, the bottom of the connecting plate 11 is fixedly connected to a plurality of connecting rods 12, the bottoms of the plurality of connecting rods 12 are simultaneously fixedly connected to a detection card frame 13, a plurality of sensing blocks 14 are arranged around the interior of the detection card frame 13, a first spring 15 and a sliding rod 16 are fixedly connected to the side walls of the sensing blocks 14, the rod wall of the sliding rod 16 is slidably arranged on the inner wall of the detection card frame 13, and the end of the first spring 15 facing away from the sensing block 14 is fixedly connected to the inner wall of the detection card frame 13.
[0019] One end of the slide bar 16 facing away from the sensing block 14 is fixedly connected to a power board 17, the detection card frame 13 is located on the side wall of the slide bar 16 and is fixedly connected to a fixed frame 18, a power supply 19 is fixedly connected to the side wall of the fixed frame 18, a wire 20 is electrically connected to the side wall of the power supply 19, the power board 17 is electrically connected to the wire 20, and an alarm light 21 is fixedly connected to the side of the fixed frame 18 facing away from the detection card frame 13. The bottom end side wall of the sensing block 14 is provided with a rounded corner, and the wiring terminal of the alarm light 21 extends to the inner wall of the fixed frame 18 and is aligned with the power board 17.
[0020] A moving rod 22 is slidably provided on the inner wall of the connecting plate 11, and a pressure plate 23 is fixedly connected to the bottom rod wall of the moving rod 22, and a second spring 24 is fixedly connected to the top of the pressure plate 23, and the top of the second spring 24 is fixedly connected to the bottom of the connecting plate 11, and a guide rod 25 is fixedly connected to the upper surface of the connecting plate 11, and the rod wall of the guide rod 25 is slidably set on the top inner wall of the frame 9, and a protective pad 26 is fixedly connected to the bottom of the pressure plate 23, and the side wall of the protective pad 26 is provided with chamfered corners, and an opening is provided at the top of the box body 3, and the roller wall of the transmission roller 2 is flush with the upper surface of the workbench 1.
[0021] In summary, the photovoltaic glass conveying detection device and its detection method, when in use, the rotation of the output shaft of the motor 4 can drive one of the transmission rollers 2 to rotate, and the rotation of the transmission roller 2 can drive the first gear 5 to rotate. The multiple first gears 5 are respectively meshed with the multiple second gears 7 to perform transmission processing, so that the multiple transmission rollers 2 can rotate stably and synchronously to ensure the conveying effect of the photovoltaic glass 8. After the photovoltaic glass 8 moves to the bottom of the frame 9, the movement of the piston rod of the cylinder 10 can push the connecting plate 11 to move downward, so that the connecting rod 12 pushes the detection card frame 13 to be sleeved on the outside of the photovoltaic glass 8. At the same time, the sensor block 14 contacts and moves with the photovoltaic glass 8 to push the first spring 15 to compress, so that the sliding rod 16 moves and pushes the power board 17 to move to contact the wiring terminal of the alarm light 21, so that the power supply 19 can supply power to the alarm light 21 through the wire 20 and the power board 17 for alarm processing. When the multiple alarm lights 21 around the detection card frame 13 are powered on and light up at the same time, it can be determined that the size of the grating glass 8 meets the standard and there is no deviation.
[0022] While the size of the photovoltaic glass 8 is being inspected, the connecting plate 11 descends to allow the pressure plate 23 to be pressed against the surface of the photovoltaic glass 8, causing the second spring 24 to compress and press the pressure plate 23 downward, thereby allowing the grating glass 8 to be tested for its compressive strength. At the same time, the upward movement of the movable plate 22 can ensure the stability of the pressure plate 23, and the protective pad 26 can ensure pressure transmission while protecting the surface of the photovoltaic glass 8.
[0023] It should be noted that the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article, or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic glass conveying detection device and a detection method thereof, comprising a workbench (1), characterized in that: The workbench (1) is internally rotatably connected to a plurality of transmission rollers (2); a box body (3) is fixedly connected to the side wall of the workbench (1); a motor (4) is fixedly connected to the side wall of the box body (3); ends of the plurality of transmission rollers (2) extend into the interior of the box body (3) and are fixedly connected to a first gear (5); an output shaft of the motor (4) is fixedly connected to an end of one of the transmission rollers (2); a photovoltaic glass (8) is placed on the roller wall of the transmission roller (2); a frame (9) is fixedly connected to the top of the workbench (1); a cylinder (10) is fixedly connected to the top of the frame (9); The piston rod end of the cylinder (10) is fixedly connected to a connecting plate (11), the bottom of the connecting plate (11) is fixedly connected to a plurality of connecting rods (12), the bottoms of the plurality of connecting rods (12) are simultaneously fixedly connected to a detection card frame (13), a plurality of sensing blocks (14) are arranged around the inside of the detection card frame (13), a first spring (15) and a sliding rod (16) are fixedly connected to the side walls of the sensing blocks (14), the rod wall of the sliding rod (16) is slidably arranged on the inner wall of the detection card frame (13), and one end of the first spring (15) facing away from the sensing block (14) is fixedly connected to the inner wall of the detection card frame (13).
2. A photovoltaic glass conveying detection device and detection method according to claim 1, characterized in that: A plurality of rotating rods (6) are rotatably connected to the side wall of the workbench (1), and second gears (7) are fixedly sleeved on the rod walls of the plurality of rotating rods (6), and the first gear (5) and the second gear (7) are meshed with each other.
3. A photovoltaic glass conveying detection device and detection method according to claim 1, characterized in that: One end of the slide bar (16) facing away from the induction block (14) is fixedly connected to a power board (17); the detection card frame (13) is located on a side wall of the slide bar (16) and is fixedly connected to a fixed frame (18); a power source (19) is fixedly connected to the side wall of the fixed frame (18); a wire (20) is electrically connected to the side wall of the power source (19); the power board (17) is electrically connected to the wire (20); and a warning light (21) is fixedly connected to a side of the fixed frame (18) facing away from the detection card frame (13).
4. A photovoltaic glass conveying detection device and detection method according to claim 3, characterized in that: The bottom side wall of the induction block (14) is provided with a rounded corner, and the connection terminal of the warning light (21) extends to the inner wall of the fixing frame (18) and is aligned with the power board (17).
5. The photovoltaic glass conveying detection device and detection method according to claim 1, characterized in that: A moving rod (22) is slidably provided on the inner wall of the connecting plate (11); a pressure plate (23) is fixedly connected to the rod wall at the bottom end of the moving rod (22); a second spring (24) is fixedly connected to the top end of the pressure plate (23); and the top end of the second spring (24) is fixedly connected to the bottom of the connecting plate (11).
6. A photovoltaic glass conveying detection device and detection method according to claim 1, characterized in that: A guide rod (25) is fixedly connected to the upper surface of the connecting plate (11), and a rod wall of the guide rod (25) is slidably arranged on the top inner wall of the frame (9).
7. A photovoltaic glass conveying detection device and detection method according to claim 5, characterized in that: A protective pad (26) is fixedly connected to the bottom of the pressure plate (23), and a side wall of the protective pad (26) is provided with a rounded corner.
8. The photovoltaic glass conveying detection device and detection method according to claim 1, characterized in that: The top end of the box body (3) is provided with an opening, and the roller wall of the driving roller (2) is arranged flush with the upper surface of the workbench (1).