A high-efficiency cleaning process and system for oxides on the surface of quartz products
By introducing path planning, cleaning and detection mechanisms into the efficient cleaning system of surface oxides of quartz products, the problems of distance control, impurity removal and compliance detection during the melting process are solved, and more efficient melting effect and longer equipment life are achieved.
Patent Information
- Application Number
- CN202411813454.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-11
AI Technical Summary
During the melting process, the distance between the nozzle and the quartz product is difficult to effectively control, impurities are easily adhered to the nozzle position, and it is impossible to effectively determine whether the quartz workpiece meets the standards during dust collection.
A high-efficiency cleaning system for surface oxides of quartz products is designed, including path planning mechanisms, cleaning mechanisms and testing mechanisms. The path planning mechanism determines the travel route of the melting gun by identifying the appearance of the quartz product, the cleaning mechanism removes impurities at the nozzle position by restraining the assembly and grinding assembly, and the detection mechanism detects the smoothness of the surface of the quartz product through the yarn reset and extruding assembly.
It improves the efficiency and effect of the melting process, extends the service life of the melting gun, solves the problem of not being able to determine whether the quartz workpiece meets the standards during dust collection, and improves the working efficiency and equipment life.
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Figure CN119281763B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of efficient cleaning of oxides on the surface of quartz products, and in particular to a process and system for efficient cleaning of oxides on the surface of quartz products. Background Art
[0002] Quartz is an important industrial raw material and is widely used in glass, casting, ceramics, refractory materials, metallurgy, construction, chemical industry and other fields. The surface of quartz products has a rough feel due to the presence of oxides, which is not conducive to the assembly and installation of workpieces, and also affects its appearance. Therefore, factories usually use spraying to spray molten metal onto the surface of quartz products for treatment, so that the oxides on the surface of quartz products are removed and the originally rough surface becomes smooth.
[0003] However, in actual use, the inventors found that during the spraying process, the workers need to constantly adjust the distance and angle between themselves and the surface of the quartz product. Under the action of the reaction force of the spraying, the workers are prone to fatigue, and are unable to effectively control the distance between the nozzle and the quartz product, resulting in reduced spraying efficiency and effects. At the same time, impurities are easily adhered to the nozzle of the spraying gun during the spraying process, and excessive accumulation will affect the spraying of the metal solution during the spraying process. After the spraying is completed, due to the generation of more dust, the dust collection device needs a certain amount of time to remove the dust, during which time the workers cannot effectively determine whether the quartz workpiece meets the standards. Summary of the invention
[0004] The purpose of the present invention is to address the shortcomings of the prior art and, by setting a path planning mechanism, a cleaning mechanism and a detection mechanism, solve the technical problems that the distance between the nozzle and the quartz product cannot be effectively controlled, impurities are easily adhered to the nozzle position, and the standard results cannot be detected during dust collection.
[0005] In view of the above technical problems, the technical solution is as follows: a highly efficient cleaning system for oxides on the surface of quartz products, comprising:
[0006] A path planning mechanism, which is disposed in the box and is used to formulate a path for the spray gun according to the product shape;
[0007] A cleaning mechanism, which is arranged on the blasting gun and is used to remove impurities from the nozzle of the blasting gun;
[0008] A detection mechanism, which is arranged on the path planning mechanism and is used to detect the surface of the product after the spraying work is completed;
[0009] The detection mechanism includes a reset component arranged on the path planning mechanism and used for driving the wool to reset, and an extrusion component arranged on the reset component and used for driving the wool to perform product surface detection.
[0010] Preferably, the path planning mechanism includes an identification component arranged on the box body and used to identify the outer contour of the product, and a spraying component arranged on the box body and used to cooperate with the identification component to drive the spraying gun to move.
[0011] Preferably, the identification component includes a driving guide rail arranged on the housing, a mounting frame connected to the driving guide rail, a plurality of protrusions connected to the mounting frame, an identification rod connected to the mounting frame via the protrusions, a threaded rod connected to the mounting frame and having a first gear connected to the top, a first rack connected to the housing and meshing with the first gear, a second gear connected to the mounting frame, and a second rack connected to the housing and meshing with the second gear.
[0012] Preferably, the spraying assembly includes a sliding frame connected to the box body and connected to a sliding seat, a rotating seat connected to the sliding seat and used to install the spraying gun, a limit frame connected to the box body, a limit rod connected to the limit frame through a first telescopic member, a connecting rod whose two ends are respectively connected to the limit rod and the sliding seat, and a rotating table connected to the box body and connected to the output end of the first motor.
[0013] Preferably, the cleaning mechanism includes a constraint assembly arranged on the blasting gun and used to change the nozzle aperture, a trigger assembly arranged on the blasting gun and used to drive the constraint assembly to close, a grinding assembly arranged on the constraint assembly and used to clean the nozzle position, and a driving assembly arranged on the box and used to drive the product and the grinding assembly to work.
[0014] Preferably, the constraint assembly comprises a first mounting ring connected to the spray gun, a plurality of connecting frames connected to the first mounting ring via a second telescopic member, and a U-shaped rod connected to the connecting frame via a third telescopic member and having a constraint plate connected to the other end;
[0015] The trigger assembly includes a second mounting ring connected to the spray gun, a plurality of long rods connected to the second mounting ring and passing through the first mounting ring, a trigger ring connected to the other end of the long rod, a groove provided on the trigger ring and used to drive the U-shaped rod to move, an arc groove provided on the long rod, and an extrusion block connected to the first mounting ring and used to cooperate with the arc groove to drive the long rod to move.
[0016] Preferably, the grinding assembly comprises a first grinding plate connected to the U-shaped rod, a second grinding plate connected to the U-shaped rod through a guide frame, a third gear connected to the U-shaped rod, a push plate connected to the U-shaped rod, two third racks respectively connected to the first grinding plate and the push plate and meshing with the third gear for transmission, and a push block connected to the push plate through a fourth telescopic member;
[0017] The driving assembly includes a slot plate connected to the box body, a positioning block connected to the slot plate, a first driving wheel connected to the output end of the first motor, a driving rod connected to the positioning block, and a second driving wheel connected to the box body and connected to the driving rod.
[0018] Preferably, the reset assembly includes a carrying plate connected to the rotating seat, a mounting plate connected to the carrying plate, a first slide groove and a second slide groove opened on the mounting plate and connected to each other, a second motor connected to the carrying plate, a transmission belt connected to the mounting plate and connected to the output end of the second motor, and a traction rod connected to the transmission belt and located in the first slide groove, wherein the traction rod is used to drive the yarn to move in the second slide groove.
[0019] Preferably, the extrusion assembly includes an extrusion plate connected to the mounting plate via a fifth telescopic member, an extrusion rod connected to the mounting plate via a sixth telescopic member, a support rod connected to the extrusion rod and located between the transmission belt and the wool, a triangular block connected to the extrusion plate, a ratchet gear connected to the output end of the second motor, and a follower rack connected to the extrusion rod and meshing with the ratchet gear for transmission.
[0020] A high-efficiency cleaning process for oxides on the surface of quartz products, applied to a high-efficiency cleaning system for oxides on the surface of quartz products, comprises the following steps:
[0021] Step 1: Identification process. First, the staff installs and fixes the quartz product to be processed on the rotating table, then closes the box, and the identification component in the path planning mechanism starts to work, automatically forming a path by squeezing the surface of the quartz product. After the path is formed, the identification component moves to one side and fixes its own shape;
[0022] Step 2: Spraying process. Next, the rotating table drives the quartz product to rotate. The staff adjusts the position of the spraying gun through the spraying assembly and the path planned by the identification assembly, including the horizontal position, vertical height and tilt angle of the spraying gun, thereby helping the staff to complete the spraying work in a more labor-saving and efficient way.
[0023] Step 3: Cleaning process: when a lot of impurities accumulate at the nozzle of the spray gun, the staff rotates the trigger assembly to drive the constraint assembly to assemble at a certain distance inside the nozzle, reduce the nozzle aperture, and isolate the front end of the nozzle. Then, the driving assembly and the grinding assembly are used to grind and remove the impurities adsorbed at the nozzle.
[0024] Step 4, the inspection process, after the quartz product is sprayed, due to the large amount of dust generated in the process, the reset component drives the extrusion component to work during the operation of the dust collection device, squeezes the wool into the surface of the quartz product, and cooperates with the rotation of the quartz product to detect the smoothness of the surface, and then judge whether the spraying result meets the standard.
[0025] Beneficial effects of the present invention:
[0026] (1) In the present invention, a path planning mechanism is provided to identify the outer surface of the quartz product and plan the route before the spraying work. Then, during the spraying process, the staff only needs to control the spraying component to cooperate with the identification component to adjust the distance and angle between the spraying gun nozzle and the surface of the quartz product, so that the spraying process always maintains a high efficiency and improves the spraying effect;
[0027] (2) In the present invention, a cleaning mechanism is provided to cooperate with the rotating table to drive the quartz product to rotate for self-cleaning during the spraying process, thereby completing the cleaning of the nozzle position without stopping the work, so that the spraying of the metal solution will not be blocked and accumulated by the surrounding impurities, thereby improving the spraying effect and extending the service life of the spraying gun;
[0028] (3) The present invention provides a detection mechanism, utilizes the phenomenon that the surface of the quartz product changes from rough to smooth before and after the spraying, and cooperates with the result of whether the wool thread driven by the detection mechanism is pulled out, thereby effectively judging whether the quartz workpiece meets the standard after the spraying, thereby solving the technical problem that the staff cannot effectively judge due to the interference of dust on the line of sight;
[0029] (4) In the present invention, by setting a grinding component in the cleaning mechanism, when the trigger component drives it to move toward the nozzle position of the blasting gun, the pressure causes the first grinding plate and the second grinding plate to be elastically squeezed against the edge and inner wall of the nozzle respectively, and automatically make slight adjustments during the grinding process, thereby ensuring the grinding effect, improving the grinding efficiency, and helping to reduce the influence of the constraint component on the output effect of the blasting gun.
[0030] In summary, the equipment has the advantages of simple operation, time-saving and labor-saving, and is conducive to improving work efficiency and extending equipment life. It is particularly suitable for the field of efficient cleaning technology of oxides on the surface of quartz products. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0032] Figure 1 This is a schematic diagram of the box structure.
[0033] Figure 2 It is a schematic diagram of the overall structure of the present invention.
[0034] Figure 3 It is a structural schematic diagram of the rotating table.
[0035] Figure 4 for Figure 3 Enlarged schematic diagram of part A.
[0036] Figure 5 Schematic diagram of the working status of the identification component.
[0037] Figure 6 A schematic diagram of the structure for identifying components.
[0038] Figure 7 for Figure 6 Schematic diagram of the enlarged portion B.
[0039] Figure 8 It is a schematic diagram of the structure of the spraying component.
[0040] Fig. 9 A schematic diagram of the structure of the drive component.
[0041] Fig.10 It is a schematic diagram of the structure of the cleaning mechanism.
[0042] Fig.11 It is a schematic structural diagram of the first mounting ring.
[0043] Fig.12 A schematic diagram of the structure of the trigger component.
[0044] Fig.13 Schematic diagram of the internal structure of the first mounting ring.
[0045] Fig.14 It is a structural diagram of the constraint component.
[0046] Fig.15 for Fig.14 Enlarged schematic diagram of part C.
[0047] Fig.16 Schematic diagram of the working status of the constraint component.
[0048] Fig.17 It is a structural diagram of the detection mechanism.
[0049] Fig.18 Schematic diagram of the structure of the extrusion component.
[0050] Fig.19 for Fig.17 Enlarged schematic diagram of part D in the figure.
[0051] Fig. 20 This is a schematic diagram of the structure of wool.
[0052] Fig.21 It is a schematic diagram of the structure of the first chute and the second chute.
[0053] Fig. 22 A schematic diagram of the workflow. DETAILED DESCRIPTION
[0054] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0055] Embodiment 1
[0056] like Figures 1 to 4 and Figure 17 to Figure 18 As shown, a system for efficiently cleaning oxides on the surface of quartz products comprises:
[0057] A path planning mechanism 1, which is disposed in the box 100 and is used to formulate a travel route of the spray gun 200 according to the product shape;
[0058] A cleaning mechanism 2, which is disposed on the molten-spray gun 200 and is used to remove impurities from the nozzle of the molten-spray gun 200;
[0059] A detection mechanism 3, which is arranged on the path planning mechanism 1 and is used to detect the surface of the product after the spraying work is completed;
[0060] The detection mechanism 3 includes a reset component 31 disposed on the path planning mechanism 1 and used to drive the woolen yarn 300 to reset, and an extrusion component 32 disposed on the reset component 31 and used to drive the woolen yarn 300 to perform product surface detection.
[0061] In this embodiment, by setting up a detection mechanism 3, utilizing the phenomenon that the surface of the quartz product changes from rough to smooth before and after spraying, and cooperating with the detection mechanism 3 to see whether the wool yarn 300 is pulled out, it is possible to effectively judge whether the quartz workpiece meets the standards after the spraying, thereby solving the technical problem that the staff cannot effectively judge due to dust interfering with the line of sight.
[0062] In detail, first the staff installs and fixes the quartz product to be processed, and then closes the box 100. The path planning mechanism 1 automatically forms a path by squeezing the surface of the quartz product. After the path is formed, the spraying work begins. During the process, when impurities accumulate at the nozzle position of the spraying gun 200, the cleaning mechanism 2 restricts the nozzle aperture and quickly grinds the isolation position to remove impurities. After the spraying of the quartz product is completed, since a lot of dust is generated during the process, the detection mechanism 3 cooperates with the rotation of the quartz product to detect the smoothness of its surface, and then determines whether the spraying result meets the standard. If there is any part that does not meet the standard, it can be remedied in time to improve work efficiency.
[0063] Further, if Figures 1 to 5 As shown, the path planning mechanism 1 includes an identification component 11 disposed on the box 100 and used to identify the outer contour of the product, and a spraying component 12 disposed on the box 100 and used to cooperate with the identification component 11 to drive the spraying gun 200 to move.
[0064] In this embodiment, by setting up a path planning mechanism 1, the outer surface of the quartz product is identified and the route is planned before the spraying work. Then, during the spraying process, the staff only needs to control the spraying component 12 to cooperate with the identification component 11 to adjust the distance and angle between the nozzle of the spraying gun 200 and the surface of the quartz product, so that the spraying process always maintains a high efficiency and improves the spraying effect.
[0065] In detail, after the quartz product is fixed, the identification component 11 starts to work, and a path is automatically formed by squeezing the surface of the quartz product. After the path is formed, the identification component 11 moves to one side and fixes its own shape. Next, the turntable 129 drives the quartz product to rotate. The staff adjusts the position of the blasting gun 200 through the path planned by the blasting component 12 and the identification component 11, including the horizontal position, vertical height and inclination angle of the blasting gun 200, thereby helping the staff to complete the blasting work in a more labor-saving and efficient way.
[0066] Further, if Figures 3 to 7 As shown, the identification component 11 includes a driving guide rail 111 arranged on the box body 100, a mounting frame 112 connected to the driving guide rail 111, a plurality of protrusions 113 connected to the mounting frame 112, an identification rod 114 connected to the mounting frame 112 through the protrusions 113, a threaded rod 116 connected to the mounting frame 112 and having a first gear 115 connected to the top, a first rack 117 connected to the box body 100 and meshing with the first gear 115 for transmission, a second gear 118 connected to the mounting frame 112, and a second rack 119 connected to the box body 100 and meshing with the second gear 118 for transmission.
[0067] In this embodiment, a threaded rod 116 with a first gear 115 connected to the top is provided. When the mounting frame 112 drives the deformed identification rod 114 to move to one side, the first gear 115 cooperates with the first rack 117 to make the threaded rod 116 rotate downward, thereby increasing the friction between the multiple identification rods 114 through pressure, further fixing the position of the identification rod 114, and maintaining the stability of the path.
[0068] In detail, first, the mounting frame 112 moves toward the quartz product driven by the driving guide rail 111. During the process, the identification rod 114 is squeezed and contracted with the outer wall of the quartz product, thereby forming a path that fits the outer wall of the quartz product. Then, it continues to move to one side driven by the driving guide rail 111. At this time, the second gear 118 and the second rack 119 are first engaged and transmitted, so that the mounting frame 112 completes a 180° rotation. Then, the second gear 118 and the second rack 119 are engaged and transmitted, so that the threaded rod 116 moves downward to squeeze the top of the identification rod 114.
[0069] It should be noted that a driving force is provided in the driving guide rail 111 to drive the mounting frame 112 to move.
[0070] Further, if Figures 1 to 9 As shown, the spraying assembly 12 includes a sliding frame 122 connected to the box body 100 and connected to a sliding seat 121, a rotating seat 123 connected to the sliding seat 121 and used to install the spraying gun 200, a limiting frame 124 connected to the box body 100, a limiting rod 126 connected to the limiting frame 124 through a first telescopic member 125, a connecting rod 127 whose two ends are respectively connected to the limiting rod 126 and the sliding seat 121, and a rotating table 129 connected to the box body 100 and connected to the output end of the first motor 128.
[0071] In this embodiment, by providing a limit rod 126 connected to the first telescopic member 125 and cooperating with the path formed by the identification component 11, the staff can quickly locate the optimal distance from the outer wall of the quartz product at any height position, thereby ensuring that the output effect of the fusion gun 200 always remains within the high efficiency range.
[0072] In detail, when the spraying starts, the rotating table 129 drives the quartz product to rotate under the drive of the first motor 128, and then the spraying gun 200 sprays high-temperature and high-pressure mist metal solution on the surface of the quartz product. During the process, the staff changes the height of the spraying gun 200 by moving the sliding seat 121 up and down, and the limit rod 126 moves close to the identification rod 114 under the action of the first telescopic member 125 to keep the spraying gun 200 moving on the planned path at all times.
[0073] It should be noted that dampers are disposed between the sliding seat 121 , the sliding frame 122 and the rotating seat 123 , which is beneficial for fixing their own positions.
[0074] Further, if Figures 2 to 4 and Fig.10 As shown, the cleaning mechanism 2 includes a constraint component 21 arranged on the blasting gun 200 and used to change the nozzle aperture, a trigger component 22 arranged on the blasting gun 200 and used to drive the constraint component 21 to close, a grinding component 23 arranged on the constraint component 21 and used to clean the nozzle position, and a driving component 24 arranged on the box 100 and used to drive the product and the grinding component 23 to work.
[0075] In this embodiment, a cleaning mechanism 2 is provided, and during the spraying process, the rotating table 129 is used to drive the quartz product to rotate for self-cleaning, thereby completing the cleaning of the nozzle position without stopping the operation, so that the ejection of the metal solution will not be blocked and accumulated by the surrounding impurities, thereby improving the spraying effect and extending the service life of the spraying gun 200.
[0076] In detail, when a large number of impurities accumulate at the nozzle position of the molten spray gun 200, the staff rotates the trigger component 22 to drive the constraint component 21 to assemble at a certain distance inside the nozzle, thereby reducing the aperture of the nozzle and isolating the front end of the nozzle. Subsequently, the driving component 24 and the grinding component 23 are used to grind and remove the impurities adsorbed at the nozzle position.
[0077] Further, if Figures 10 to 14 and Fig.16 As shown, the constraint assembly 21 includes a first mounting ring 211 connected to the molten spray gun 200, a plurality of connecting frames 213 connected to the first mounting ring 211 through second telescopic members 212, and a U-shaped rod 216 connected to the connecting frame 213 through a third telescopic member 214 and having a constraint plate 215 connected to the other end;
[0078] The trigger assembly 22 includes a second mounting ring 221 connected to the spray gun 200, a plurality of long rods 222 connected to the second mounting ring 221 and penetrating the first mounting ring 211, a trigger ring 223 connected to the other end of the long rod 222, a groove 224 provided on the trigger ring 223 and used to drive the U-shaped rod 216 to move, an arc groove 225 provided on the long rod 222, and an extrusion block 226 connected to the first mounting ring 211 and used to cooperate with the arc groove 225 to drive the long rod 222 to move.
[0079] In this embodiment, multiple constraint plates 215 are arranged to be assembled at the front end of the nozzle and moved laterally into the interior of the nozzle. During the process, the constraint plates 215 are fitted with the nozzle to first remove some of the more protruding and loose impurities, which is beneficial for the subsequent grinding component 23 to work specifically on stubborn impurities.
[0080] In detail, first, the staff rotates the second mounting ring 221 on the molten spray gun 200, and the second mounting ring 221 drives the trigger ring 223 to rotate through the long rod 222. The trigger ring 223 is initially rotated to squeeze the U-shaped rod 216 through the groove 224, so that the U-shaped rod 216 drives the constraint plate 215 to move and splice, and then in the subsequent rotation until the long rod 222 is blocked by the first mounting ring 211, the arc groove 225 on the long rod 222 is spliced with the extrusion block 226 on the first mounting ring 211, and during the interaction, the long rod 222 is retracted backward, thereby driving the U-shaped rod 216 and the constraint plate 215 to retract together, and finally the spliced constraint plate 215 enters the interior of the nozzle; after the grinding is completed, the staff rotates the second mounting ring 221 in the opposite direction again, and the second mounting ring 221 drives the long rod 222 and the trigger ring 223 to reset, and at the same time, the U-shaped rod 216 and the constraint plate 215 are also gradually reset under the action of the second telescopic member 212 and the third telescopic member 214, respectively.
[0081] It should be noted that when the second mounting ring 221 rotates, it generates a certain thrust on the first mounting ring 211. Due to the resistance between the first mounting ring 211 and the outer wall of the spray gun 200, the thrust at this time is not enough to rotate the first mounting ring 211.
[0082] Further, if Figures 14 to 16 As shown, the grinding assembly 23 includes a first grinding plate 231 connected to the U-shaped rod 216, a second grinding plate 233 connected to the U-shaped rod 216 through a guide frame 232, a third gear 234 connected to the U-shaped rod 216, a push plate 235 connected to the U-shaped rod 216, two third racks 236 respectively connected to the first grinding plate 231 and the push plate 235 and meshing with the third gear 234 for transmission, and a push block 238 connected to the push plate 235 through a fourth telescopic member 237;
[0083] The driving assembly 24 includes a slot plate 241 connected to the box body 100, a positioning block 242 connected inside the slot plate 241, a first driving wheel 243 connected to the output end of the first motor 128, a driving rod 244 connected to the positioning block 242, and a second driving wheel 245 connected to the box body 100 and connected to the driving rod 244.
[0084] In this embodiment, by setting up the grinding component 23, when the trigger component 22 drives it to move toward the nozzle position of the blasting gun 200, the pressure causes the first grinding plate 231 and the second grinding plate 233 to be elastically squeezed against the edge and inner wall of the nozzle respectively, and automatically make slight adjustments during the grinding process, thereby ensuring the grinding effect, improving the grinding efficiency, and helping to reduce the influence of the constraint component 21 on the output effect of the blasting gun 200.
[0085] In detail, when the U-shaped rod 216 drives the constraint plate 215 to enter the nozzle, the first grinding plate 231 is squeezed and contacted with the edge of the nozzle. The squeezing effect causes the first grinding plate 231 and the U-shaped plate to slide relative to each other, and the meshing transmission of the third rack 236 and the third gear 234 causes the push plate 235 to move. The push plate 235 pushes the push block 238 to squeeze the second grinding plate 233 through the fourth telescopic member 237, so that the second grinding plate 233 moves upward along the guide frame 232 and is pressed against the inner wall of the nozzle. At this time, under the elastic force of the fourth telescopic member 237, the first grinding plate 231 and the second grinding plate 233 both maintain a certain pressure, so that during the grinding process A certain degree of fine-tuning can be performed to ensure the polishing effect; after the polishing assembly 23 is in place, the staff pulls up the driving rod 244. Due to the friction between the positioning block 242 and the groove plate 241, the driving rod 244 can stay at any position, and then the driving rod 244 contacts the first mounting ring 211. The first motor 128 drives the quartz product to rotate while driving the second driving wheel 245 on the driving rod 244 to rotate through the first driving wheel 243, thereby driving the driving rod 244 to rotate, and then the friction between the driving rod 244 and the first mounting ring 211 is used to drive the first mounting ring 211 to rotate. At this time, the first mounting ring 211 and the second mounting ring 221 rotate together and drive the polishing assembly 23 to work.
[0086] It should be noted that the elastic force of the fourth telescopic member 237 and the second telescopic member 212 is not sufficient to drive the second mounting ring 221 to overcome friction and automatically reset. A ring is provided on the driving rod 244 to facilitate the staff to drive the driving rod 244 to move up and down through the ring.
[0087] Further, if Figures 17 to 21 As shown, the reset assembly 31 includes a carrying plate 311 connected to the rotating seat 123, a mounting plate 312 connected to the carrying plate 311, a first slide groove 313 and a second slide groove 314 opened on the mounting plate 312 and connected to each other, a second motor 315 connected to the carrying plate 311, a transmission belt 316 connected to the mounting plate 312 and connected to the output end of the second motor 315, and a traction rod 317 connected to the transmission belt 316 and located in the first slide groove 313, and the traction rod 317 is used to drive the wool 300 to move in the second slide groove 314.
[0088] It is worth mentioning here that whenever the wool yarn 300 is rubbed by the rough surface of insufficient melt spraying so that one end is separated from the second slide groove 314, since the aperture of the second slide groove 314 is matched with the setting of the wool yarn 300, the wool yarn 300 can be quickly reset under the power, and then the detection work can be carried out until the detection is completed.
[0089] In detail, after the spraying work is completed, the external dust collecting device starts to work to collect the dust inside the box 100. During the process, the staff rotates the rotating seat 123 to make the spraying gun 200 flip upward 90°, and then the supporting plate 311 drives the mounting plate 312 to flip to a horizontal position together, and then adjusts the height of the supporting plate 311 according to the path setting of the identification component 11, and uses the extrusion component 32 to press the wool against the outer wall of the quartz product. As the quartz product rotates, the outer wall and the wool 300 rub against each other. When there is a position where the spraying is insufficient, the strong friction force causes the free end of the wool 300 to separate from the second slide groove 314, and the infrared identification device transmits a signal to the outside and alarms, and then starts the second motor 315 to rotate forward. When the second motor 315 rotates, the wool 300 is pulled into the second slide groove 314 through the transmission belt 316 and the traction rod 317 to achieve resetting. When all positions are detected, the staff uniformly perform repair work.
[0090] It should be noted that an infrared recognition device is provided at the tail end of the yarn 300 in the second slide groove 314. When the yarn 300 is separated, a signal will be transmitted outward to remind the staff that there is insufficient spraying at this height; when the second motor 315 rotates forward, it cannot drive the extrusion assembly 32 to work through the ratchet gear 327.
[0091] Embodiment 2
[0092] like Figures 17 to 21 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:
[0093] Further, if Figures 17 to 21 As shown, the extrusion assembly 32 includes an extrusion plate 322 connected to the mounting plate 312 via a fifth telescopic member 321, an extrusion rod 324 connected to the mounting plate 312 via a sixth telescopic member 323, a support rod 325 connected to the extrusion rod 324 and located between the transmission belt 316 and the yarn 300, a triangular block 326 connected to the extrusion plate 322, a ratchet gear 327 connected to the output end of the second motor 315, and a follower rack 328 connected to the extrusion rod 324 and meshing with the ratchet gear 327 for transmission.
[0094] It is worth mentioning that by setting up the extrusion component 32, the wool 300 is squeezed onto the outer wall of the quartz product, and the difference in surface smoothness before and after spraying is used to realize the detection work, thereby saving working time and improving work efficiency. In addition, by setting up a support rod 325 located between the transmission belt 316 and the wool 300, while driving the extrusion plate 322 to extrude the wool 300, the wool 300 can be stretched outward by a certain distance, thereby increasing the contact area between the wool 300 and the outer wall of the quartz product, which is beneficial to improving the detection effect.
[0095] In detail, when the mounting plate 312 is in place, the second motor 315 rotates in the opposite direction. At this time, the output end of the second motor 315 drives the wool 300 to release a certain length through the transmission belt 316 and the traction rod 317. At the same time, the second motor 315 drives the follower rack 328 to move through the ratchet gear 327. During the movement of the follower rack 328, the support rod 325 is first driven to move through the extrusion rod 324 to stretch the released wool 300 outward, and then the end of the extrusion rod 324 squeezes the triangular block 326, and the extrusion causes the extrusion plate 322 to move and squeeze the extended wool 300 onto the outer wall of the quartz product.
[0096] It should be noted that the second motor 315 reverses to the position where the ratchet gear 327 and the follower rack 328 are about to separate, and then stops, thereby maintaining the squeezing state of the wool 300 by the squeezing plate 322. When the free end of the wool 300 is separated due to friction, the second motor 315 starts to rotate forward, and the squeezing rod 324 and the squeezing plate 322 are reset under the drive of the sixth telescopic member 323 and the fifth telescopic member 321 respectively; the end of the squeezing plate 322 is flexibly arranged.
[0097] Embodiment 3
[0098] like Fig. 22 As shown, a high-efficiency cleaning process for oxides on the surface of quartz products is applied to a high-efficiency cleaning system for oxides on the surface of quartz products, comprising the following steps:
[0099] Step 1, identification process, first the staff installs and fixes the quartz product to be processed on the rotating table 129, then closes the box 100, and the identification component 11 in the path planning mechanism 1 starts to work, and automatically forms a path by squeezing the surface of the quartz product. After the path is formed, the identification component 11 moves to one side and fixes its own shape;
[0100] Step 2, the spraying process, the rotating table 129 drives the quartz product to rotate, and the staff adjusts the position of the spraying gun 200 through the spraying component 12 and the path planned by the recognition component 11, including the horizontal position, vertical height and tilt angle of the spraying gun 200, thereby helping the staff to complete the spraying work in a more labor-saving and efficient way;
[0101] Step 3, cleaning process, when a lot of impurities are accumulated at the nozzle position of the spray gun 200, the staff rotates the trigger component 22 to drive the constraint component 21 to be assembled at a certain distance inside the nozzle, thereby reducing the aperture of the nozzle and isolating the front end of the nozzle. Then, the driving component 24 and the grinding component 23 are used to grind and remove the impurities adsorbed at the nozzle position;
[0102] Step 4, the inspection process, after the quartz product is sprayed, since a lot of dust is generated in the process, the reset component 31 drives the extrusion component 32 to work during the operation of the dust collecting device, and squeezes the wool yarn 300 into the surface of the quartz product, and cooperates with the rotation of the quartz product to detect the smoothness of the surface, and then judge whether the spraying result meets the standard.
[0103] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0104] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0105] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A highly efficient cleaning system for oxides on the surface of quartz products, characterized in that: include: A path planning mechanism, which is disposed in the box and is used to formulate a path for the spray gun according to the product shape; A cleaning mechanism, which is arranged on the blasting gun and is used to remove impurities from the nozzle of the blasting gun; A detection mechanism, which is arranged on the path planning mechanism and is used to detect the surface of the product after the spraying work is completed; The detection mechanism includes a reset component arranged on the path planning mechanism and used to drive the wool to reset, and an extrusion component arranged on the reset component and used to drive the wool to perform product surface detection; The path planning mechanism includes an identification component disposed on the box body and used to identify the outer contour of the product, and a spraying component disposed on the box body and used to cooperate with the identification component to drive the spraying gun to move; The cleaning mechanism includes a constraint assembly arranged on the spray gun and used to change the nozzle aperture, a trigger assembly arranged on the spray gun and used to drive the constraint assembly to close, a polishing assembly arranged on the constraint assembly and used to clean the nozzle position, and a driving assembly arranged on the box and used to drive the product and the polishing assembly to work; The reset assembly includes a bearing plate connected to the rotating seat, a mounting plate connected to the bearing plate, a first slide groove and a second slide groove which are provided on the mounting plate and are connected to each other, a second motor connected to the bearing plate, a transmission belt connected to the mounting plate and connected to the output end of the second motor, and a traction rod connected to the transmission belt and located in the first slide groove, wherein the traction rod is used to drive the yarn to move in the second slide groove; The extrusion assembly includes an extrusion plate connected to the mounting plate through a fifth telescopic member, an extrusion rod connected to the mounting plate through a sixth telescopic member, a support rod connected to the extrusion rod and located between the transmission belt and the wool, a triangular block connected to the extrusion plate, a ratchet gear connected to the output end of the second motor, and a follower rack connected to the extrusion rod and meshing with the ratchet gear for transmission.
2. A highly efficient cleaning system for surface oxides of quartz products according to claim 1, characterized in that: The identification component includes a driving guide rail arranged on a housing, a mounting frame connected to the driving guide rail, a plurality of protrusions connected to the mounting frame, an identification rod connected to the mounting frame via the protrusions, a threaded rod connected to the mounting frame and having a first gear connected to the top, a first rack connected to the housing and meshing with the first gear, a second gear connected to the mounting frame, and a second rack connected to the housing and meshing with the second gear.
3. A system for efficiently cleaning oxides on the surface of quartz products according to claim 2, characterized in that: The spraying assembly includes a sliding frame connected to the box body and connected to a sliding seat, a rotating seat connected to the sliding seat and used to install the spraying gun, a limiting frame connected to the box body, a limiting rod connected to the limiting frame through a first telescopic member, a connecting rod whose two ends are respectively connected to the limiting rod and the sliding seat, and a rotating table connected to the box body and connected to the output end of the first motor.
4. A system for efficiently cleaning oxides on the surface of quartz products according to claim 3, characterized in that: The constraint assembly includes a first mounting ring connected to the spray gun, a plurality of connecting frames connected to the first mounting ring through a second telescopic member, and a U-shaped rod connected to the connecting frame through a third telescopic member and having a constraint plate connected to the other end; The trigger assembly includes a second mounting ring connected to the spray gun, a plurality of long rods connected to the second mounting ring and passing through the first mounting ring, a trigger ring connected to the other end of the long rod, a groove provided on the trigger ring and used to drive the U-shaped rod to move, an arc groove provided on the long rod, and an extrusion block connected to the first mounting ring and used to cooperate with the arc groove to drive the long rod to move.
5. A system for efficiently cleaning oxides on the surface of quartz products according to claim 4, characterized in that: The grinding assembly includes a first grinding plate connected to the U-shaped rod, a second grinding plate connected to the U-shaped rod through a guide frame, a third gear connected to the U-shaped rod, a push plate connected to the U-shaped rod, two third racks respectively connected to the first grinding plate and the push plate and meshing with the third gear, and a push block connected to the push plate through a fourth telescopic member; The driving assembly includes a slot plate connected to the box body, a positioning block connected to the slot plate, a first driving wheel connected to the output end of the first motor, a driving rod connected to the positioning block, and a second driving wheel connected to the box body and connected to the driving rod.
6. A highly efficient cleaning process for oxides on the surface of quartz products, applied to a highly efficient cleaning system for oxides on the surface of quartz products as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Identification process. First, the staff installs and fixes the quartz product to be processed on the rotating table, then closes the box, and the identification component in the path planning mechanism starts to work, automatically forming a path by squeezing the surface of the quartz product. After the path is formed, the identification component moves to one side and fixes its own shape; Step 2: Spraying process. Next, the rotating table drives the quartz product to rotate. The staff adjusts the position of the spraying gun through the spraying assembly and the path planned by the identification assembly, including the horizontal position, vertical height and tilt angle of the spraying gun, thereby helping the staff to complete the spraying work in a more labor-saving and efficient way. Step 3: Cleaning process: when a lot of impurities accumulate at the nozzle of the spray gun, the staff rotates the trigger assembly to drive the constraint assembly to assemble at a certain distance inside the nozzle, reduce the nozzle aperture, and isolate the front end of the nozzle. Then, the driving assembly and the grinding assembly are used to grind and remove the impurities adsorbed at the nozzle. Step 4, the inspection process, after the quartz product is sprayed, due to the large amount of dust generated in the process, the reset component drives the extrusion component to work during the operation of the dust collection device, squeezes the wool into the surface of the quartz product, and cooperates with the rotation of the quartz product to detect the smoothness of the surface, and then judge whether the spraying result meets the standard.
Citation Information
Patent Citations
Surface meltallizing metal spraying processing technology
CN113862605A
Quartz pot plasma meltallizing method suitable for physical vapor deposition process
CN114752886A