Steel bar bender capable of preventing steel bars from tilting and used for constructional engineering

By designing an automated bending mechanism and material discharge mechanism, the problem of time-consuming and labor-consuming manual operation of existing steel bar bending machines is solved, and the automatic steel bar bending and anti-curve functions are realized, which significantly improves the processing efficiency and success rate.

CN119281975AInactive Publication Date: 2025-01-10WUHAN CENTURY RUIXIN CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202411642096.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing steel bar bending machines lack the anti-curve function, which leads to staff needing to manually operate the steel bars, which is time-consuming and labor-consuming, increasing the chance of processing failure.

Method used

A steel bar bending machine including bending mechanism, reciprocating mechanism and material discharge mechanism is designed. Automatic steel bar removal is realized through hydraulic tanks, movable rods, pressing heads, movable plates, limit plates, fixed blocks, connecting rods, motors and other components. and bend, and use the second movable groove limit to prevent the steel bar from rising.

Benefits of technology

Automatic steel bar processing has been realized, which reduces the workload and time of staff and significantly reduces the chance of steel bar bending failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a constructional engineering steel bar bender capable of preventing steel bars from tilting, and relates to the technical field of steel bar bending, the constructional engineering steel bar bender comprises a base, a fixing plate is mounted on the right side of the top end of the base through bolts, a lower fixing groove is formed in the right side of the top end of the base, and an upper fixing groove is formed in the right side of the bottom end of the fixing plate; a maintenance door is mounted on the right sides of the lower fixing groove and the upper fixing groove through hinges, and a second movable groove is formed in the left side of the bottom end of the fixing plate. By designing and installing the reciprocating mechanism and the discharging mechanism, steel bars can be automatically taken out and pushed to a machining area, so that workers do not need to manually place the steel bars into the machining area one by one, the workload of the workers is reduced, and the time and energy of the workers are greatly saved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel bar bending, in particular to a steel bar bending machine for construction engineering to prevent steel bar from warping. Background Art

[0002] Steel bars refer to steel used for reinforced concrete and prestressed reinforced concrete. Their cross-sections are circular, sometimes square with rounded corners, including plain round steel bars, ribbed steel bars and twisted steel bars. Steel bar bending machine is one of the steel bar processing machines. The working mechanism is a horizontal working disc rotating on a vertical axis. The steel bars are placed in the dotted line position in the figure. The supporting pins are fixed on the machine bed. The center pins and bending pins are installed on the working disc. When the disc rotates, the steel bars are bent. In order to bend steel bars of various diameters, there are several holes on the working disc to insert the bending pins, and the center pins of different diameters can also be replaced accordingly.

[0003] At present, the common rebar bending machines on the market basically do not have the function of preventing the rebar from curling up. At the same time, the current rebar bending machines require workers to manually pick up the rebars and then bend them. This requires workers to constantly pick up the rebars one by one and put them into the rebar bending machine. After the processing is completed, the processed rebars must be taken out. This is not only very time-consuming, but also greatly increases the workload of the workers and greatly wastes their energy. Summary of the invention

[0004] The object of the present invention is to provide a steel bar bending machine for construction engineering that can prevent steel bars from curling up, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a steel bar bending machine for construction engineering to prevent steel bar from curling up, comprising a base, a fixing plate is installed on the right side of the top of the base by bolts, a lower fixing groove is opened on the right side of the top of the base, an upper fixing groove is opened on the right side of the bottom of the fixing plate, a maintenance door is installed on the right side of the lower fixing groove and the upper fixing groove by hinges, and a second movable groove is opened on the left side of the bottom of the fixing plate;

[0006] The bending mechanism includes a hydraulic tank, a movable rod, a pressure head and a first fixed column, wherein the hydraulic tank is installed on the left side of the top of the base by bolts, the movable rod is movably installed on the right side of the hydraulic tank, the pressure head is installed on the right end of the movable rod by bolts, and the first fixed column is installed in the middle of the top of the base by bolts;

[0007] A reciprocating mechanism, the reciprocating mechanism comprising a movable plate, a limiting plate and a fixed block, the limiting plates having two in total and being respectively mounted on the front and rear sides of the top end of the fixed plate by bolts, the movable plate being slidably connected between the two limiting plates, and the fixed block being mounted on the lower right end of the movable plate by bolts;

[0008] The material discharge mechanism includes a storage box, a storage slot and a first movable slot. The storage box is installed on the left side of the top of the fixed plate by bolts, the storage slot is opened in the middle of the storage box, and the first movable slot is opened at the bottom of the storage box.

[0009] Preferably, the reciprocating mechanism further comprises a second fixed column and a connecting rod, the second fixed column is mounted on the top of the fixed block by bolts, a first circular groove is opened on the left side of the connecting rod, and the connecting rod is sleeved on the second fixed column through the first circular groove.

[0010] Preferably, the reciprocating mechanism also includes a third fixed column and a turntable, the turntable is installed on the right side of the top of the fixed plate through a bearing, the third fixed column is installed on one side of the top of the turntable through bolts, a second circular groove is opened on the right side of the connecting rod, and the connecting rod is sleeved on the third fixed column through the second circular groove.

[0011] Preferably, the reciprocating mechanism also includes a motor, a third circular groove is opened in the middle of the top of the upper fixed groove, the motor is installed in the lower fixed groove and the upper fixed groove by bolts, and the output shaft of the motor is installed in the middle of the bottom end of the turntable by bolts.

[0012] Preferably, the discharge mechanism further comprises steel bars, the steel bars are cylindrical, a plurality of steel bars are movably installed inside the storage slot, and one steel bar is movably installed inside the first movable slot.

[0013] Preferably, the discharge mechanism further comprises a limiting groove, the limiting groove is arranged on the left side of the top end of the fixing plate, and the limiting groove is in a rectangular structure.

[0014] Preferably, the discharge mechanism also includes springs, and there are three springs in total. The springs are respectively installed on the front side, the middle part and the rear side of the bottom end of the limiting groove by bolts.

[0015] Preferably, the discharge mechanism further comprises a limiting tongue, and the limiting tongue is mounted on the upper end of the spring by means of a bolt.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention is designed and installed with a reciprocating mechanism and a discharging mechanism, so that the steel bars can be automatically taken out and pushed to the processing area. In this way, the staff does not need to manually put the steel bars one by one into the processing area, which reduces the workload of the staff and greatly saves the time and energy of the staff;

[0018] 2. The present invention is designed and installed with a bending mechanism and a second movable groove, so that when the steel bar is bent, the steel bar will not be lifted due to the limitation of the second movable groove, which greatly reduces the probability of failure of the steel bar bending process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Provides an overall structural diagram for an embodiment of the present invention;

[0020] Figure 2 A schematic diagram of the three-dimensional structure of a bending mechanism provided in an embodiment of the present invention;

[0021] Figure 3 A schematic diagram of the three-dimensional structure of a reciprocating mechanism provided in an embodiment of the present invention;

[0022] Figure 4 A schematic diagram of the three-dimensional structure of a material discharge mechanism provided in an embodiment of the present invention;

[0023] Figure 5 A schematic diagram of the vertical cross-sectional structure of a material discharge mechanism provided in an embodiment of the present invention.

[0024] In the figure: 1. base; 2. fixed plate; 3. bending mechanism; 301. hydraulic tank; 302. movable rod; 303. pressure head; 304. first fixed column; 4. reciprocating mechanism; 401. movable plate; 402. limit plate; 403. fixed block; 404. second fixed column; 405. connecting rod; 406. third fixed column; 407. turntable; 408. motor; 5. discharge mechanism; 501. storage box; 502. storage slot; 503. first movable slot; 504. steel bar; 505. limit slot; 506. spring; 507. limit tongue; 6. lower fixed slot; 7. upper fixed slot; 8. maintenance door; 9. second movable slot. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 5 The present invention provides a technical solution: a steel bar bending machine for construction engineering to prevent steel bars from curling up, comprising a base 1, a fixing plate 2 is installed on the right side of the top of the base 1 by bolts, a lower fixing groove 6 is opened on the right side of the top of the base 1, an upper fixing groove 7 is opened on the right side of the bottom end of the fixing plate 2, a maintenance door 8 is installed on the right side of the lower fixing groove 6 and the upper fixing groove 7 by hinges, and a second movable groove 9 is opened on the left side of the bottom end of the fixing plate 2;

[0027] The bending mechanism 3 includes a hydraulic tank 301, a movable rod 302, a pressure head 303 and a first fixed column 304. The hydraulic tank 301 is installed on the left side of the top of the base 1 by bolts, the movable rod 302 is movably installed on the right side of the hydraulic tank 301, the pressure head 303 is installed on the right end of the movable rod 302 by bolts, and the first fixed column 304 is installed in the middle of the top of the base 1 by bolts;

[0028] The reciprocating mechanism 4 includes a movable plate 401, a limiting plate 402 and a fixed block 403. There are two limiting plates 402, which are respectively installed on the front and rear sides of the top of the fixed plate 2 by bolts. The movable plate 401 is slidably connected between the two limiting plates 402. The fixed block 403 is installed on the lower right end of the movable plate 401 by bolts.

[0029] The material discharging mechanism 5 includes a storage box 501, a storage slot 502 and a first movable slot 503. The storage box 501 is installed on the left side of the top of the fixed plate 2 by bolts, the storage slot 502 is opened in the middle of the storage box 501, and the first movable slot 503 is opened at the bottom of the storage box 501.

[0030] The reciprocating mechanism 4 also includes a second fixed column 404 and a connecting rod 405. The second fixed column 404 is installed on the top of the fixed block 403 by bolts. A first circular groove is opened on the left side of the connecting rod 405. The connecting rod 405 is sleeved on the second fixed column 404 through the first circular groove; the rotation of the third fixed column 406 drives the connecting rod 405 to swing, and the swing of the connecting rod 405 drives the second fixed column 404 to make a left and right linear reciprocating motion, the movement of the second fixed column 404 drives the fixed block 403 to make a linear reciprocating motion, and the movement of the fixed block 403 drives the movable plate 401 to make a linear reciprocating motion in the middle of the two limit plates 402;

[0031] The reciprocating mechanism 4 further includes a third fixed column 406 and a rotating disk 407. The rotating disk 407 is mounted on the right side of the top of the fixed plate 2 through a bearing. The third fixed column 406 is mounted on one side of the top of the rotating disk 407 through a bolt. A second circular groove is provided on the right side of the connecting rod 405. The connecting rod 405 is sleeved on the third fixed column 406 through the second circular groove. The third fixed column 406 is driven to rotate together with the rotating disk 407 by the rotation of the rotating disk 407.

[0032] The reciprocating mechanism 4 further includes a motor 408. A third circular groove is provided in the middle of the top of the upper fixing groove 7. The motor 408 is installed in the lower fixing groove 6 and the upper fixing groove 7 by bolts. The output shaft of the motor 408 is installed in the middle of the bottom of the rotating disk 407 by bolts. By turning on the motor 408, the output shaft of the motor 408 drives the rotating disk 407 to rotate.

[0033] The material discharge mechanism 5 also includes a steel bar 504, which is cylindrical. A plurality of steel bars 504 are movably installed inside the storage groove 502, and a steel bar 504 is movably installed inside the first movable groove 503; when the steel bar 504 moves to the left, it hits the limit tongue 507. At this time, the steel bar 504 will give a force to the limit tongue 507, so that the limit tongue 507 moves downward until the limit tongue 507 completely drops into the limit groove 505. At this time, the limit tongue 507 no longer blocks the steel bar 504, so that the steel bar 504 can continue to move to the left until the steel bar 504 moves between the pressure head 303 and the first fixed column 304. At this time, the steel bar 504 will fall into the pressure head 303. The movable rod 302 is between the pressure head 303 and the first fixed column 304. At this time, the hydraulic tank 301 is started, and the hydraulic tank 301 will give a rightward force to the movable rod 302, so that the movable rod 302 will move to the right. The rightward movement of the movable rod 302 will drive the pressure head 303 to move to the right together. At this time, the steel bar 504 is located between the pressure head 303 and the first fixed column 304. Under the rightward movement of the pressure head 303 and the restriction of the first fixed column 304, the steel bar 504 will be bent. During the bending process, the steel bar 504 will enter the inside of the second movable groove 9. Under the limitation of the second movable groove 9, the steel bar 504 will not be lifted up during the bending process, thereby preventing the steel bar 504 from lifting up.

[0034] The discharge mechanism 5 further includes a limiting groove 505, which is provided on the left side of the top of the fixed plate 2 and has a rectangular structure; the limiting tongue 507 is no longer squeezed by the movable plate 401, so that the limiting tongue 507 returns to the upper part of the limiting groove 505 under the push of the spring 506;

[0035] The discharge mechanism 5 also includes springs 506, and there are three springs 506, which are respectively installed on the front side, the middle part and the rear side of the bottom end of the limiting groove 505 by bolts; the springs 506 provide an upward supporting force to the limiting tongue 507, so that the limiting tongue 507 can be kept above the limiting groove 505;

[0036] The discharge mechanism 5 also includes a limiting tongue 507, which is installed on the upper end of the spring 506 by bolts; the steel bar 504 inside the first movable groove 503 will not swing left and right under the common limitation of the limiting tongue 507 and the movable plate 401, so that the steel bar 504 inside the storage groove 502 will not fall into the first movable groove 503.

[0037] Working principle: When the present invention is used, the steel bar 504 is first placed inside the storage slot 502. At this time, there is also a steel bar 504 inside the first movable slot 503. When the steel bar 504 needs to be bent, the motor 408 is turned on. At this time, the output shaft of the motor 408 drives the turntable 407 to rotate. The rotation of the turntable 407 drives the third fixed column 406 to rotate together with the turntable 407. The rotation of the third fixed column 406 drives the connecting rod 405 to swing, and the swing of the connecting rod 405 drives the second fixed column 40 4 makes a linear reciprocating motion to the left and right, the movement of the second fixed column 404 will drive the fixed block 403 to make a linear reciprocating motion together, the movement of the fixed block 403 will drive the movable plate 401 to make a linear reciprocating motion between the two limit plates 402, when the movable plate 401 moves to the left, the movable plate 401 will pass through the first movable groove 503, thereby pushing the steel bar 504 inside the first movable groove 503 to move to the left, and the steel bar 504 will hit the limit tongue 507 during the leftward movement, at this time the steel bar 504 will give a force to the limit tongue 507, so that the limit tongue 507 moves downward until the limit tongue 507 completely drops into the limit groove 505. At this time, the limit tongue 507 no longer blocks the steel bar 504, so that the steel bar 504 can continue to move to the left until the steel bar 504 moves between the pressure head 303 and the first fixed column 304. At this time, the steel bar 504 will fall between the pressure head 303 and the first fixed column 304. At this time, the hydraulic tank 301 is started, and the hydraulic tank 301 will give the movable rod 302 a rightward force. The movable rod 302 moves to the right, and the rightward movement of the movable rod 302 drives the pressure head 303 to move to the right together. At this time, the steel bar 504 is located between the pressure head 303 and the first fixed column 304. Under the rightward movement of the pressure head 303 and the restriction of the first fixed column 304, the steel bar 504 will be bent. During the bending process, the steel bar 504 will enter the second movable groove 9. Under the restriction of the second movable groove 9, the steel bar 504 will not be tilted during the bending process, thereby preventing the steel bar 504 from tilting.

[0038] When the steel bar 504 is bent to a suitable angle, the hydraulic tank 301 gives the movable rod 302 a leftward force, causing the movable rod 302 to move to the left. At this time, the leftward movement of the movable rod 302 will drive the pressure head 303 to move to the left together. At this time, the steel bar 504 is no longer squeezed, and the staff can take out the bent steel bar 504. At the same time, the movable plate 401 begins to move to the right, and the movable plate 401 slowly moves to the right back to the right side of the storage box 501. At this time, the lower end of the steel bar 504 inside the storage slot 502 is no longer supported by the movable plate 401, causing the steel bar 504 to move downward under the influence of gravity, and the steel bar 504 at the bottom will fall into the first The reinforcing bar 504 in the storage slot 502 will not fall into the first movable slot 503. This cycle can be continued, and the reinforcing bar 504 can be quickly bent, and the workload of the staff can be reduced, which greatly saves the staff's energy. When the motor 408 needs to be repaired, the maintenance door 8 can be opened to repair the motor 408.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel bar bending machine for construction engineering to prevent steel bar from curling up, comprising a base (1), a fixing plate (2) is fixedly installed on the right side of the top of the base (1), a lower fixing groove (6) is opened on the right side of the top of the base (1), an upper fixing groove (7) is opened on the right side of the bottom of the fixing plate (2), a maintenance door (8) is movably installed on the right side of the lower fixing groove (6) and the upper fixing groove (7), and a second movable groove (9) is opened on the left side of the bottom of the fixing plate (2), characterized in that: A bending mechanism (3), the bending mechanism (3) comprising a hydraulic tank (301), a movable rod (302), a pressure head (303) and a first fixed column (304), the hydraulic tank (301) being fixedly mounted on the left side of the top end of the base (1), the movable rod (302) being movably mounted on the right side of the hydraulic tank (301), the pressure head (303) being fixedly mounted on the right end of the movable rod (302), and the first fixed column (304) being fixedly mounted on the middle part of the top end of the base (1); A reciprocating mechanism (4), the reciprocating mechanism (4) comprising a movable plate (401), a limiting plate (402) and a fixed block (403), the limiting plates (402) having two in total and fixedly mounted on the front side and the rear side of the top end of the fixed plate (2), respectively, the movable plate (401) being movably mounted between the two limiting plates (402), and the fixed block (403) being fixedly mounted on the lower right end of the movable plate (401); A material discharging mechanism (5), the material discharging mechanism (5) comprising a storage box (501), a storage slot (502) and a first movable slot (503), the storage box (501) being fixedly mounted on the left side of the top end of the fixed plate (2), the storage slot (502) being opened in the middle of the storage box (501), and the first movable slot (503) being opened at the bottom end of the storage box (501).

2. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 1, characterized in that: The reciprocating mechanism (4) further comprises a second fixed column (404) and a connecting rod (405), wherein the second fixed column (404) is mounted on the top of the fixed block (403) by means of bolts, a first circular groove is provided on the left side of the connecting rod (405), and the connecting rod (405) is sleeved on the second fixed column (404) through the first circular groove.

3. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 2, characterized in that: The reciprocating mechanism (4) further comprises a third fixed column (406) and a rotating disk (407), wherein the rotating disk (407) is mounted on the right side of the top end of the fixed plate (2) via a bearing, and the third fixed column (406) is mounted on one side of the top end of the rotating disk (407) via bolts, and a second circular groove is provided on the right side of the connecting rod (405), and the connecting rod (405) is sleeved on the third fixed column (406) via the second circular groove.

4. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 3, characterized in that: The reciprocating mechanism (4) also includes a motor (408). A third circular groove is provided in the middle of the top end of the upper fixed groove (7). The motor (408) is installed in the lower fixed groove (6) and the upper fixed groove (7) by means of bolts. The output shaft of the motor (408) is installed in the middle of the bottom end of the turntable (407) by means of bolts.

5. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 4, characterized in that: The material discharge mechanism (5) further comprises a steel bar (504) which is cylindrical in shape. A plurality of steel bars (504) are movably installed inside the storage groove (502), and a steel bar (504) is movably installed inside the first movable groove (503).

6. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 5, characterized in that: The material discharging mechanism (5) further comprises a limiting groove (505), wherein the limiting groove (505) is arranged on the left side of the top end of the fixing plate (2), and the limiting groove (505) is in a rectangular structure.

7. A steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 6, characterized in that: The discharge mechanism (5) further comprises springs (506), and there are three springs (506) in total. The springs (506) are respectively installed at the front side, the middle part and the rear side of the bottom end of the limiting groove (505) by means of bolts.

8. The steel bar bending machine for construction engineering to prevent steel bar from tilting according to claim 7, characterized in that: The discharge mechanism (5) further comprises a limiting tongue (507), and the limiting tongue (507) is mounted on the upper end of the spring (506) by means of a bolt.