A high pressure grouting machine for daily ceramics

By designing automatic cutting and grouting cutting mechanism, grouting mechanism and automatic cleaning cleaning mechanism, the problems of low processing efficiency and low degree of automation of ceramic grouting machines are solved, and efficient ceramic grouting and automatic cleaning are achieved.

CN119283157BActive Publication Date: 2025-03-14CHAOZHOU HUIDI CERAMIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411701523.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-03-14
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

The existing ceramic grouting machine has low processing efficiency and cannot synchronously grouting multiple sets of molds. After the grouting is completed, the residual slag in the inner wall of the mold needs to be wiped manually. The process is cumbersome, the degree of automation is low, and the lack of automatic cleaning mechanism is lacking.

Method used

A ceramic high-pressure grouting machine including a feeding mechanism, a grouting mechanism and a cleaning mechanism is designed. The automatic discharge and grouting of ceramic raw materials is achieved through the cooperation of the linkage ring and the extrusion arm, and the inner wall of the mold is automatically cleaned through the cleaning mechanism.

Benefits of technology

The processing efficiency and cleaning effect of ceramic high-pressure grouting machine are improved, and the synchronous grouting and automatic cleaning of multiple sets of molds are realized, which reduces manual operations and improves the degree of automation.

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Abstract

The present invention discloses a high-pressure grouting machine for daily-use ceramics, which belongs to the technical field of ceramic grouting. The interior of the raw material barrel is provided with a contraction chamber and a driving chamber located on both sides of the feeding chamber, and a linkage ring is movably arranged in the connecting chamber; the bottom of the base is provided with multiple groups of support arms inclined outward, and a ring frame is fixedly arranged on the top of the support arm; the grouting mechanism also includes a fixed mold fixedly arranged at the bottom of the ring frame, and a grouting pipe connected to the fixed mold is arranged on the outside of the discharge frame; a moving mold matched with the fixed mold is fixedly arranged on the side of the connecting arm; and a cleaning mechanism is slidably arranged on the ring frame. The present invention can automatically clean the mold through the cleaning mechanism. When the moving mold and the connecting arm rotate counterclockwise, the driving gear ring drives the linkage gear to rotate clockwise. At this time, the linkage gear plate drives the nozzle to enter between the fixed mold and the moving mold for blast cleaning. This design improves the cleaning effect and work efficiency of the electric injection molding machine.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic grouting, in particular to a high-pressure grouting machine for daily-use ceramics. Background Art

[0002] Grouting molding refers to the method of selecting appropriate debonding agents to evenly suspend powdered raw materials in a solution, mixing them into slurry, and then pouring them into a water-absorbent model to absorb moisture and forming them into a green body according to the model. This method is often used to manufacture daily-use ceramics and architectural ceramics with complex shapes and low precision requirements. Ceramic grouting processing is a very important production process. It can form the required ceramic products through high-pressure grouting of ceramic raw materials, and the high-pressure grouting device is one of the indispensable equipment in ceramic grouting processing. The working principle of the high-pressure grouting device is to pressurize the ceramic raw materials through a high-pressure pump, and then transport them to the nozzle through a pipeline, and finally spray the ceramic raw materials into the mold to form the required ceramic products. The high-pressure grouting device is widely used in the production of various ceramic products, but the existing high-pressure grouting device still has many shortcomings, and we need to continuously explore the improvement and optimization of the high-pressure grouting device.

[0003] The patent application with publication number CN118181464A discloses a high-efficiency molding device for ceramic grouting, the device includes a mold closing station, a material injection station, a vibration station and a mold opening station, and also includes a main frame, the main frame includes a mounting table arranged on the main frame, and a fixed cylinder is fixedly installed on the surface of the mounting table; the vibration mechanism includes a main rotating shaft installed on the fixed cylinder, the surface of the main rotating shaft is slidably connected with an external vibration gear, the external vibration gear is meshed with the external vibration ratchet, the surface of the main rotating shaft is slidably connected with an internal vibration gear, the internal vibration gear is meshed with the internal vibration ratchet, through the cooperation of the external vibration gear and the internal vibration gear with the external vibration ratchet and the internal vibration ratchet, the external vibration ratchet and the internal vibration ratchet are driven to vibrate at a high frequency, and all the bubbles in the ceramic slurry inside the closing mechanism are concentrated on the top of the ceramic slurry, thereby avoiding affecting the internal density of the finished ceramic product, resulting in abnormal pits on the surface during polishing, and achieving the purpose of improving the quality of ceramic molding.

[0004] However, the processing efficiency of the ceramic grouting machine disclosed above is average, and it cannot perform grouting processing on multiple sets of molds simultaneously. After the grouting is completed, some debris will remain on the inner wall of the mold, which needs to be wiped manually. The process is cumbersome, time-consuming and labor-intensive, with a low degree of automation and a lack of an automatic cleaning mechanism. Summary of the invention

[0005] The purpose of the present invention is to provide a daily-use ceramic high-pressure grouting machine to solve the problems that the existing ceramic grouting machine has general processing efficiency, cannot perform grouting processing on multiple groups of molds simultaneously, and after the grouting is completed, some debris will remain on the inner wall of the mold, which needs to be wiped manually, the process is cumbersome, time-consuming and labor-intensive, the degree of automation is low, and there is a lack of an automatic cleaning mechanism.

[0006] To achieve the above-mentioned purpose, the technical scheme of the present invention is: a high-pressure grouting machine for daily-use ceramics, comprising a feeding mechanism, a grouting mechanism and a cleaning mechanism, wherein the feeding mechanism comprises a raw material barrel, a feeding chamber penetrating therethrough is provided on the outer wall of the raw material barrel, and a contraction bin and a driving bin located on both sides of the feeding chamber are provided inside the raw material barrel; a mounting groove located above the feeding chamber is also provided on the outer wall of the raw material barrel, and a connecting cavity penetrating the mounting groove is provided on the top of the feeding chamber and the driving bin; a linkage ring is movably provided in the connecting cavity; the raw material barrel is provided with a base, and a plurality of support arms inclined outward are provided at the bottom of the base, and a ring frame is fixedly provided on the top of the support arm; the grouting mechanism also comprises a fixed A fixed mold is fixedly arranged at the bottom of the annular frame, a mounting boss is arranged on the outer wall of the discharge cavity, a discharging frame is installed on the mounting boss, and a grouting pipe connected with the fixed mold is arranged on the outer side of the discharging frame; a plurality of groups of connecting arms are fixedly connected to the outer wall of the linkage ring, and a movable mold cooperating with the fixed mold is fixedly arranged on the side of the connecting arm; the cleaning mechanism is slidably arranged on the annular frame, and when the linkage ring rotates clockwise, the movable mold moves closer to the fixed mold, and the cleaning mechanism slides outward along the annular frame; when the linkage ring rotates counterclockwise, the movable mold moves away from the fixed mold, and the cleaning mechanism slides inward along the annular frame.

[0007] As a further solution of the present invention: a conical top cover is installed on the top of the raw material barrel, and a feeding pipe is arranged on the top cover; an injection air pump is also installed on the top of the top cover, and a plurality of nozzles cooperating with the feeding chamber are arranged at the output end of the injection air pump.

[0008] As a further solution of the present invention: a gate plate is slidably arranged in the shrinkage bin to open and close the material discharge chamber, and a plurality of groups of arc-shaped reset parts are connected to the inner side of the gate plate; a vertical plate slidably arranged in the connecting chamber is fixedly connected to the bottom of the linkage ring, and an extrusion arm cooperating with the gate plate is fixedly arranged on the side of the vertical plate.

[0009] As a further solution of the present invention: a meshing portion is further provided on the linkage ring, a convex plate is further provided on the outer wall of the raw material barrel, a linkage motor is installed at the bottom of the convex plate, and a driving gear matching the meshing portion is installed at the output end of the linkage motor.

[0010] As a further solution of the present invention: a plurality of groups of heat-insulating rods are arranged on the inner wall of the raw material barrel, and a control panel is also arranged on the outer wall of the raw material barrel.

[0011] As a further solution of the present invention: a grouting cavity cooperating with the movable mold is opened inside the fixed mold, a feeding cylinder is installed on the back of the fixed mold, and a feeding plate is arranged at the output end of the feeding cylinder.

[0012] As a further solution of the present invention: a T-shaped seat is arranged on the top of the connecting arm, and a T-shaped slot matching the T-shaped seat is opened at the bottom of the annular frame; a through slot is also opened on the top of the T-shaped slot, a vertical seat and a mounting plate are fixedly arranged on the top of the T-shaped seat, and the vertical seat is slidably arranged in the through slot; a driving gear ring is fixedly arranged on the top of the mounting plate.

[0013] As a further solution of the present invention: a linkage gear meshing with the driving gear ring is rotatably arranged on the annular frame, a plurality of sets of slide plates are arranged on the outer side of the annular frame, and the cleaning mechanism includes a linkage tooth plate, which is slidably arranged on the slide plate and meshed with the linkage gear; a vertical frame is fixedly arranged on the outer side of the linkage tooth plate, a fan is installed on the vertical frame, and the output end of the fan is provided with nozzles facing both sides.

[0014] As a further solution of the present invention: a slide groove is provided on the slide plate, and a sliding block cooperating with the slide groove is fixedly provided at the bottom of the linkage tooth plate.

[0015] As a further solution of the present invention: a one-way valve is also installed on the grouting pipe.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention can open and close the discharge chamber through the cooperation of the gate plate and the extrusion arm. When the linkage ring rotates clockwise, the extrusion arm squeezes the gate plate and retracts it into the shrinkage chamber. At this time, the moving mold moves in the direction of the fixed mold, and the ceramic raw material in the raw material barrel enters the grouting chamber through the grouting pipe. When the linkage ring rotates counterclockwise, the extrusion arm retracts into the driving chamber, and the gate plate closes the discharge chamber under the action of the reset member. At this time, the moving mold is away from the fixed mold, and the parts are separated from the grouting chamber under the cooperation of the discharge cylinder and the discharge plate. This design is ingenious and effective, which greatly improves the stability and practicality of the ceramic high-pressure grouting machine.

[0018] 2. The present invention can automatically clean the inner wall of the fixed mold and the moving mold through the cleaning mechanism. When the moving mold and the connecting arm rotate clockwise, the driving gear ring drives the linkage gear to rotate counterclockwise. At this time, the linkage gear plate drives the fan and the nozzle to disengage from between the fixed mold and the moving mold. When the moving mold and the connecting arm rotate counterclockwise, the driving gear ring drives the linkage gear to rotate clockwise. At this time, the linkage gear plate drives the fan and the nozzle to enter between the fixed mold and the moving mold for blast cleaning. This design improves the cleaning effect and work efficiency of the ceramic high-pressure grouting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:

[0020] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 It is a horizontal cross-sectional view of the raw material barrel in the present invention;

[0022] Figure 3 is a vertical cross-sectional view of the raw material barrel in the present invention;

[0023] Figure 4 It is a three-dimensional structural diagram of the top cover in the present invention;

[0024] Figure 5 It is the internal three-dimensional structure of the present invention Figure 1 ;

[0025] Figure 6 It is a three-dimensional structural diagram of the linkage ring in the present invention;

[0026] Figure 7 is a cross-sectional view of the present invention;

[0027] Figure 8 It is a three-dimensional structural diagram of the base in the present invention;

[0028] Fig. 9 It is the internal three-dimensional structure of the present invention Figure 2 ;

[0029] Fig.10 is a cross-sectional view of the base in the present invention;

[0030] Fig.11 It is a three-dimensional structural diagram of the cleaning mechanism in the present invention.

[0031] Description of reference numerals:

[0032] 1. Feeding mechanism; 101. Raw material barrel; 102. Feeding chamber; 103. Mounting boss; 104. Contraction chamber; 105. Gate; 106. Reset member; 107. Driving chamber; 108. Mounting groove; 109. Connecting chamber; 110. Linkage ring; 111. Engaging part; 112. Vertical plate; 113. Extrusion arm; 114. Insulation rod; 115. Control panel; 116. Top cover; 117. Feeding pipe; 118. Injection air pump; 119. Spray pipe; 120. Boss; 121. Linkage motor; 122. Driving gear; 123. Base; 124. Discharging frame; 125 , grouting pipe; 126, one-way valve; 2, grouting mechanism; 201, support arm; 202, ring frame; 203, fixed mold; 204, grouting chamber; 205, unloading cylinder; 206, unloading plate; 207, connecting arm; 208, moving mold; 209, T-seat; 210, T-slot; 211, through slot; 212, vertical seat; 213, mounting plate; 214, driving gear ring; 215, slide plate; 216, slide groove; 217, linkage gear; 3, cleaning mechanism; 301, linkage gear plate; 302, slider; 303, vertical frame; 304, fan; 305, nozzle. DETAILED DESCRIPTION

[0033] The following will be combined with the attached Figures 1 to 11 The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] The present invention provides a kind of daily-use ceramic high-pressure grouting machine through improvement, such as Figure 1-Figure 11As shown, it includes a feeding mechanism 1, a grouting mechanism 2 and a cleaning mechanism 3. The feeding mechanism 1 includes a raw material barrel 101, and a feeding cavity 102 is provided on the outer wall of the raw material barrel 101. A contraction bin 104 and a driving bin 107 located on both sides of the feeding cavity 102 are provided inside the raw material barrel 101; a mounting groove 108 located above the feeding cavity 102 is also provided on the outer wall of the raw material barrel 101, and a connecting cavity 109 connected with the installing groove 108 is provided on the top of the feeding cavity 102 and the driving bin 107; a linkage ring 110 is movably provided in the connecting cavity 109; the raw material barrel 101 is provided with a base 123, and a plurality of support arms 201 inclined outward are provided at the bottom of the base 123, and a ring frame 202 is fixedly provided on the top of the support arm 201; the grouting mechanism 2 also includes a ring frame 202 fixedly provided on the ring frame 2 02, a fixed mold 203 at the bottom, a mounting boss 103 is arranged on the outer wall of the discharge cavity 102, a discharging frame 124 is installed on the mounting boss 103, and a grouting pipe 125 connected with the fixed mold 203 is arranged on the outer side of the discharging frame 124; a plurality of groups of connecting arms 207 are fixedly connected to the outer wall of the linkage ring 110, and a movable mold 208 cooperating with the fixed mold 203 is fixedly arranged on the side of the connecting arm 207; the cleaning mechanism 3 is slidably arranged on the annular frame 202, when the linkage ring 110 rotates clockwise, the movable mold 208 moves closer to the fixed mold 203, and the cleaning mechanism 3 slides outward along the annular frame 202; when the linkage ring 110 rotates counterclockwise, the movable mold 208 moves away from the fixed mold 203, and the cleaning mechanism 3 slides inward along the annular frame 202.

[0035] In this embodiment: the daily-use ceramic high-pressure grouting machine is mainly divided into three parts: a feeding mechanism 1, a grouting mechanism 2 and a cleaning mechanism 3. When the device is in use, the grouting raw material in the raw material barrel 101 is first preheated in advance by the heat preservation rod 114, and when the preset temperature is reached, the linkage motor 121 is started through the control panel 115. When the driving gear 122 drives the linkage ring 110 to rotate clockwise, the squeezing arm 113 squeezes the gate plate 105 and retracts it into the shrinkage chamber 104. At this time, the moving mold 208 moves toward the fixed mold 203, and the ceramic slurry in the raw material barrel 101 enters the grouting cavity 204 in sequence through the discharge frame 124 and the grouting pipe 125 set on the mounting boss 103 under the action of the injection air pump 118. At this time, since the connecting arm 207 is fixedly connected to the linkage ring 110, the moving mold 208 and the connecting arm 207 will also rotate clockwise. The vertical seat 212 rotates clockwise along the through groove 211 and drives the driving gear ring 214 to rotate. At this time, the driving gear ring 214 drives the linkage gear 217 to rotate counterclockwise. Since the linkage gear plate 301 is in meshing state with the linkage gear 217, when the linkage gear 217 rotates counterclockwise, the cleaning mechanism 3 slides outward along the slide plate 215. At this time, the vertical frame 303 drives the fan 304 and the nozzle 305 to disengage from between the fixed mold 203 and the moving mold 208. When the grouting cavity 204 is filled with raw materials, the heaters (not shown) inside the fixed mold 203 and the moving mold 208 will heat and dehydrate the raw slurry in the grouting cavity 204. After the grouting is completed, the unloading cylinder 205 is started, and the ceramic mud blank is separated. When the driving gear 122 drives the linkage ring 110 to rotate counterclockwise, the extrusion arm 113 retracts into the driving chamber 107. At this time, the gate 105 closes the material discharge chamber 102 under the action of the reset member 106, and the moving mold 208 moves away from the fixed mold 203. When the linkage ring 110 rotates counterclockwise, the moving mold 208 and the connecting arm 207 also rotate counterclockwise. The vertical seat 212 rotates counterclockwise along the through groove 211 and drives the driving gear ring 214 to rotate. At this time, the driving gear ring 214 drives the linkage gear 217 to rotate clockwise. When the linkage gear 217 rotates clockwise, the cleaning mechanism 3 slides inward along the slide plate 215. At this time, the vertical frame 303 drives the fan 304 and the nozzle 305 to enter between the fixed mold 203 and the moving mold 208 and blow and clean both sides.

[0036] See attached Figure 4 -Attached Figure 5 A conical top cover 116 is installed on the top of the raw material barrel 101, and a feeding pipe 117 is arranged on the top cover 116; an injection air pump 118 is also installed on the top of the top cover 116, and a plurality of nozzles 119 cooperating with the feeding chamber 102 are arranged at the output end of the injection air pump 118.

[0037] In this embodiment, when injecting ceramic slurry into the grouting cavity 204, due to the high viscosity, in order to further improve the injection efficiency, a nozzle 119 structure is designed to cooperate with the feeding cavity 102. In order to facilitate adding raw materials into the raw material barrel 101, a feeding pipe 117 structure is designed.

[0038] See attached Figure 2 -Attached Figure 3 and attached Figure 6 -Attached Figure 7 A gate plate 105 for opening and closing the material discharge chamber 102 is slidably arranged in the shrinkage bin 104, and a plurality of arc-shaped reset members 106 are connected to the inner side of the gate plate 105; a vertical plate 112 slidably arranged in the connecting chamber 109 is fixedly connected to the bottom of the linkage ring 110, and a squeezing arm 113 cooperating with the gate plate 105 is fixedly arranged on the side of the vertical plate 112.

[0039] In this embodiment, when the linkage ring 110 rotates clockwise, the squeezing arm 113 squeezes the gate plate 105 and retracts it into the shrinking chamber 104. At this time, the moving mold 208 moves toward the fixed mold 203, and the ceramic slurry in the raw material barrel 101 enters the grouting cavity 204 through the grouting pipe 125. When the linkage ring 110 rotates counterclockwise, the squeezing arm 113 retracts into the driving chamber 107, and the gate plate 105 closes the material discharge cavity 102 under the action of the reset member 106, and the moving mold 208 is away from the fixed mold 203.

[0040] See attached Figure 5 -Attached Figure 7 A meshing portion 111 is also provided on the linkage ring 110 , a convex plate 120 is also provided on the outer wall of the raw material barrel 101 , a linkage motor 121 is installed at the bottom of the convex plate 120 , and a driving gear 122 matched with the meshing portion 111 is installed at the output end of the linkage motor 121 .

[0041] In this embodiment, in order to drive the linkage ring 110 to rotate, thereby further realizing injection molding and cleaning, a linkage motor 121 structure is designed.

[0042] See attached Figure 1 -Attached Figure 3 A plurality of groups of heat preservation rods 114 are arranged on the inner wall of the raw material barrel 101 , and a control panel 115 is also arranged on the outer wall of the raw material barrel 101 .

[0043] In this embodiment, in order to preheat the grouting raw material in advance, thereby further improving the injection molding efficiency, a heat preservation rod 114 structure is designed.

[0044] See attached Figure 8 -Attached Fig. 9A grouting cavity 204 cooperating with the moving mold 208 is provided inside the fixed mold 203 , a material discharge cylinder 205 is installed on the back of the fixed mold 203 , and a material discharge plate 206 is provided at the output end of the material discharge cylinder 205 .

[0045] In this embodiment, after the grouting is completed, a blanking plate 206 is designed to prevent the ceramic clay from adhering to the inner wall of the fixed mold 203. Since the motion trajectory of the moving mold 208 is an arc, in order to ensure a closed engagement, the fixed mold 203, the moving mold 208 and the grouting cavity 204 are all arc structures.

[0046] See attached Figure 7 -Attached Fig. 9 A T-shaped seat 209 is provided at the top of the connecting arm 207, and a T-shaped slot 210 cooperating with the T-shaped seat 209 is provided at the bottom of the annular frame 202; a through slot 211 is also provided at the top of the T-shaped slot 210, and a vertical seat 212 and a mounting plate 213 are fixedly provided at the top of the T-shaped seat 209, and the vertical seat 212 is slidably set in the through slot 211; a driving gear ring 214 is fixedly provided at the top of the mounting plate 213.

[0047] In this embodiment: when the linkage ring 110 drives the moving mold 208 to rotate along the annular frame 202, in order to further improve the stability, a T-shaped seat 209 and a T-shaped slot 210 structure that cooperate with each other are designed. When the connecting arm 207 rotates, in order to synchronously drive the cleaning mechanism 3 to clean the mold, a linkage gear 217 and a driving gear ring 214 structure that cooperate with each other are designed.

[0048] See attached Fig. 9 -Attached Fig.11 A linkage gear 217 meshing with the driving gear ring 214 is rotatably provided on the annular frame 202. A plurality of slide plates 215 are provided on the outer side of the annular frame 202. The cleaning mechanism 3 includes a linkage tooth plate 301, which is slidably provided on the slide plate 215 and meshed with the linkage gear 217. A vertical frame 303 is fixedly provided on the outer side of the linkage tooth plate 301, and a fan 304 is installed on the vertical frame 303. The output end of the fan 304 is provided with nozzles 305 facing both sides.

[0049] In this embodiment: when the driving gear 122 drives the linkage ring 110 to rotate clockwise, since the connecting arm 207 is fixedly connected to the linkage ring 110, the moving mold 208 and the connecting arm 207 will also rotate clockwise. The vertical seat 212 rotates clockwise along the through slot 211 and drives the driving gear ring 214 to rotate. At this time, the driving gear ring 214 drives the linkage gear 217 to rotate counterclockwise. Since the linkage gear plate 301 is in meshing state with the linkage gear 217, when the linkage gear 217 rotates counterclockwise, the cleaning mechanism 3 slides outward along the slide plate 215. At this time, the vertical frame 303 drives the fan 304 and the nozzle 305 to disengage from between the fixed mold 203 and the moving mold 208. When the linkage ring 110 rotates counterclockwise, the moving mold 208 and the connecting arm 207 will also rotate counterclockwise. The vertical seat 212 rotates counterclockwise along the through slot 211 and drives the driving ring gear 214 to rotate, and the driving ring gear 214 drives the linkage gear 217 to rotate clockwise. When the linkage gear 217 rotates clockwise, the cleaning mechanism 3 slides inward along the slide plate 215, and the vertical frame 303 drives the fan 304 and the nozzle 305 to enter between the fixed mold 203 and the moving mold 208.

[0050] See attached Figure 8 -Attached Fig.11 A slide groove 216 is provided on the slide plate 215 , and a slider 302 cooperating with the slide groove 216 is fixedly provided at the bottom of the linkage tooth plate 301 .

[0051] In this embodiment, in order to ensure that the cleaning mechanism 3 is slidably arranged on the slide plate 215 and further improve the stability during movement, a sliding groove 216 and a sliding block 302 structure that cooperate with each other are designed.

[0052] See attached Figure 5 and attached Figure 7 A one-way valve 126 is also installed on the grouting pipe 125.

[0053] In this embodiment: during processing, the heaters (not shown) inside the fixed mold 203 and the movable mold 208 will heat and dehydrate the raw slurry in the grouting cavity 204. In order to prevent the raw slurry from flowing back into the grouting pipe 125, a one-way valve 126 structure is designed.

[0054] Working principle of the present invention: When the device is in use, the grouting raw material in the raw material barrel 101 is first preheated in advance through the insulation rod 114. When the preset temperature is reached, the linkage motor 121 is started through the control panel 115. When the driving gear 122 drives the linkage ring 110 to rotate clockwise, the extrusion arm 113 squeezes the gate plate 105 and retracts it into the contraction chamber 104. At this time, the moving mold 208 moves in the direction of the fixed mold 203, and the ceramic slurry in the raw material barrel 101 enters the grouting cavity 204 through the grouting pipe 125 under the action of the injection air pump 118. At this time, since the connecting arm 207 is fixedly connected to the linkage ring 110, the moving mold 208 and the connecting arm 207 will also rotate clockwise. The vertical seat 212 rotates clockwise along the through groove 211 and drives the driving gear ring 214 to rotate. At this time, the driving gear ring 214 drives the linkage gear 217 to rotate counterclockwise. Since the linkage tooth plate 301 is in meshing state with the linkage gear 217, when the linkage gear 217 rotates counterclockwise, the cleaning mechanism 3 slides outward along the slide plate 215, and the vertical frame 303 drives the fan 304 and the nozzle 305 to disengage from between the fixed mold 203 and the movable mold 208. When the grouting cavity 204 is filled with raw materials, the heaters inside the fixed mold 203 and the movable mold 208 will heat and dehydrate the raw slurry in the grouting cavity 204.

[0055] After the grouting is completed, the unloading cylinder 205 is started, and the ceramic mud blank is separated. When the driving gear 122 drives the linkage ring 110 to rotate counterclockwise, the extrusion arm 113 retracts into the driving chamber 107, and the gate 105 closes the unloading chamber 102 under the action of the reset member 106, and the moving mold 208 is away from the fixed mold 203. When the linkage ring 110 rotates counterclockwise, the moving mold 208 and the connecting arm 207 also rotate counterclockwise. The vertical seat 212 rotates counterclockwise along the through groove 211 and drives the driving gear ring 214 to rotate. At this time, the driving gear ring 214 drives the linkage gear 217 to rotate clockwise. When the linkage gear 217 rotates clockwise, the cleaning mechanism 3 slides inward along the slide plate 215, and the vertical frame 303 drives the fan 304 and the nozzle 305 to enter between the fixed mold 203 and the moving mold 208 and blows and cleans both sides.

[0056] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and inventive features disclosed herein.

Claims

1. A high-pressure grouting machine for daily-use ceramics, comprising a feeding mechanism (1), a grouting mechanism (2) and a cleaning mechanism (3), characterized in that: The material discharge mechanism (1) comprises a raw material barrel (101), the outer wall of the raw material barrel (101) is provided with a material discharge cavity (102) extending therethrough, and the interior of the raw material barrel (101) is provided with a contraction chamber (104) and a driving chamber (107) located on both sides of the material discharge cavity (102); the outer wall of the raw material barrel (101) is further provided with a mounting groove (108) located above the material discharge cavity (102), and the tops of the material discharge cavity (102) and the driving chamber (107) are provided with a connecting cavity (109) extending therethrough and communicating with the mounting groove (108); A linkage ring (110) is movably arranged in the connecting cavity (109); the raw material barrel (101) is provided with a base (123); the bottom of the base (123) is provided with a plurality of support arms (201) inclined outward, and a ring frame (202) is fixedly arranged on the top of the support arm (201); the grouting mechanism (2) comprises a fixed mold (203) fixedly arranged at the bottom of the ring frame (202); a mounting boss (103) is arranged on the outer wall of the material discharge cavity (102); a material discharge frame (124) is mounted on the mounting boss (103); a grouting pipe (125) connected to the fixed mold (203) is arranged on the outer side of the material discharge frame (124); a plurality of connection arms (207) are fixedly connected to the outer wall of the linkage ring (110); a movable mold (208) cooperating with the fixed mold (203) is fixedly arranged on the side of the connection arm (207); The cleaning mechanism (3) is slidably arranged on the annular frame (202); when the linkage ring (110) rotates clockwise, the movable mold (208) moves closer to the fixed mold (203), and the cleaning mechanism (3) slides outward along the annular frame (202); when the linkage ring (110) rotates counterclockwise, the movable mold (208) moves away from the fixed mold (203), and the cleaning mechanism (3) slides inward along the annular frame (202).

2. A high-pressure grouting machine for daily-use ceramics according to claim 1, characterized in that: A gate plate (105) for opening and closing the material discharge chamber (102) is slidably disposed in the shrinking bin (104), and a plurality of groups of arc-shaped reset members (106) are connected to the inner side of the gate plate (105); a vertical plate (112) slidably disposed in the driving bin (107) is fixedly connected to the bottom of the linkage ring (110), and a squeezing arm (113) cooperating with the gate plate (105) is fixedly disposed on the side of the vertical plate (112).

3. The high-pressure grouting machine for daily-use ceramics according to claim 1, characterized in that: The linkage ring (110) is also provided with a meshing portion (111), and the outer wall of the raw material barrel (101) is also provided with a convex plate (120). A linkage motor (121) is installed at the bottom of the convex plate (120), and a driving gear (122) that cooperates with the meshing portion (111) is installed at the output end of the linkage motor (121).

4. The high-pressure grouting machine for daily-use ceramics according to claim 1, characterized in that: A plurality of groups of heat-insulating rods (114) are arranged on the inner wall of the raw material barrel (101), and a control panel (115) is also arranged on the outer wall of the raw material barrel (101).

5. A high pressure grouting machine for daily-use ceramics according to any one of claims 1 to 4, characterized in that: The fixed mold (203) has a grouting cavity (204) inside that cooperates with the movable mold (208). A material discharge cylinder (205) is installed on the back of the fixed mold (203). A material discharge plate (206) is provided at the output end of the material discharge cylinder (205).

6. A high pressure grouting machine for daily-use ceramics according to any one of claims 1 to 4, characterized in that: A T-shaped seat (209) is arranged at the top of the connecting arm (207), and a T-shaped slot (210) cooperating with the T-shaped seat (209) is provided at the bottom of the annular frame (202); a through slot (211) penetrating therethrough is also provided at the top of the T-shaped slot (210); a vertical seat (212) is fixedly arranged at the top of the T-shaped seat (209), a mounting plate (213) is arranged on the inner side of the vertical seat (212), and the vertical seat (212) is slidably arranged in the through slot (211); a driving gear ring (214) is fixedly arranged at the top of the mounting plate (213).

7. The high-pressure grouting machine for daily-use ceramics according to claim 6, characterized in that: A linkage gear (217) meshing with the driving gear ring (214) is also rotatably arranged on the annular frame (202); a plurality of sets of slide plates (215) are arranged on the outer side of the annular frame (202); the cleaning mechanism (3) comprises a linkage tooth plate (301); the linkage tooth plate (301) is slidably arranged on the slide plate (215) and meshing with the linkage gear (217); a vertical frame (303) is fixedly arranged on the outer side of the linkage tooth plate (301); a fan (304) is mounted on the vertical frame (303); and nozzles (305) facing both sides are arranged at the output end of the fan (304).

8. The high-pressure grouting machine for daily-use ceramics according to claim 7, characterized in that: The slide plate (215) is provided with a slide groove (216), and a sliding block (302) cooperating with the slide groove (216) is fixedly provided at the bottom of the linkage tooth plate (301).

9. A high pressure grouting machine for daily-use ceramics according to any one of claims 1 to 4, characterized in that: A one-way valve (126) is also installed on the grouting pipe (125).

Citation Information

Patent Citations

  • Efficient forming device for ceramic grouting

    CN118181464A

  • 3D printing equipment for building

    CN118952408A

  • Mold opening, cleaning and blowing mechanism of mold

    CN216181458U