Separating type intelligent discharging mechanism for food processing

By designing a separate intelligent discharge mechanism, using rotary feed mold frame and separation block to flip the discharge, the problems of discharge accuracy and food collision in existing food processing equipment are solved, and the quality and stability of finished products are achieved .

CN119284571AActive Publication Date: 2025-01-10江苏海特尔机械有限公司
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Patent Information

Application Number
CN202411709116.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-10
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The accuracy of existing food processing equipment is difficult to ensure during the discharge process, resulting in food bumps and finished product defects, affecting product quality.

Method used

A separate intelligent material discharge mechanism is designed, including a rotary feeding die frame, a separation block, a lower pressing block and a mobile positioning column. The rotating component and a positioning motor drive the rotary feeding die frame to flip the material discharge to achieve The synchronous movement of the heating and pressurization channel with the upper pressurization block reduces assembly difficulty and accuracy requirements.

Benefits of technology

It improves the stability and molding quality of food discharge, reduces food bumps and finished product defects, reduces subsequent product bonding problems, and improves the overall processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a separating type intelligent discharging mechanism for food processing. The separating type intelligent discharging mechanism comprises a processing base, a side positioning beam, an upper floating plate, a top positioning plate, an upper pressurizing block, a lower pressurizing feeding assembly and an upper driving module. The positioning motor drives the movable positioning columns to move and clamp and position the movable positioning columns on the two sides of the separation block, so that the separation block and the rotary feeding die frame are integrally positioned, the rotary feeding die frame is driven to rotate through the rotating assembly, the rotary feeding die frame drives the separation block to turn over and discharge materials together, and then the movable positioning columns are reset for next operation. Therefore, a traditional operation structure and mode that a lower pressurizing block ejects food upwards for discharging are abandoned, the discharging stability is achieved, the assembling difficulty and precision are reduced, and the forming quality of the food and the subsequent processing quality are improved.
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Description

Technical Field

[0001] The present invention belongs to the field of intelligent control food equipment manufacturing, and in particular relates to an intelligent discharging mechanism for separate food processing. Background Art

[0002] At present, food processing is becoming increasingly popular, and high-end processing equipment in the food field is also emerging. There are various existing food processing methods. Now crispy foods are more popular. Generally, grains are heated and pressurized by food processing equipment, and then suddenly decompressed to expand the grains, making the food loose, porous, expanded, and crispy. It has a light and crispy taste and high digestibility. It is not only healthy, but also crispy, fluffy and has good palatability. Generally, food is made by using a puffing device, and its structure generally includes a mold frame, an upper pressure block, and a lower pressure block. A heating and pressurizing channel that passes through the mold frame is provided. The grains are fed into the heating and pressurizing channel, and the heating and pressurizing channel is pressurized and heated by the upper and lower pressure blocks, and then the upper and lower pressure blocks are separated to achieve cooling and pressure relief, thereby realizing the shaping of the grains. When discharging the food, it is necessary to move upward in the heating and pressurizing channel through the lower pressure block. When the upper end surface of the pressure block is too low, the food will be blocked by the upper end surface of the heating and pressurizing channel. When the upper end surface of the pressure block is too high, the food will fall into or sink into the mold frame between the pressure blocks. In this way, the upper end surface of the pressure block and the upper end surface of the heating and pressurizing channel are aligned with the accuracy, which makes product debugging more difficult and assembly more difficult. At the same time, there is a slight height difference between the upper end surface of the pressure block and the upper end surface of the heating and pressurizing channel, which makes the food bumpy when discharged, resulting in defects in the appearance of the food and the residual food fragments in the heating and pressurizing channel, which will stick to the subsequent products and affect the quality of the subsequent products. Summary of the Invention

[0003] In view of the above-mentioned deficiencies of the prior art, the present invention solves the problem of providing an intelligent discharging mechanism for separate food processing that is convenient for discharging, reduces the structural accuracy of discharging, reduces food bumping, and improves product quality.

[0004] In order to solve the above problems, the technical solutions adopted by the present invention are as follows: The lifting mechanism is a kind of inert material transfer mechanism, and its lifting mechanism is a kind of inert material transfer mechanism, and its lifting mechanism is a kind of inert material transfer mechanism, and its lifting mechanism is a kind of inert material transfer mechanism. The rotatable feeding mold frame has one supporting plate provided with a rotating assembly, the rotating assembly is controlled to be connected to one side of the rotating feeding mold frame, and the other side of the rotating feeding mold frame is overlapped with the other supporting plate; the upper end of the upper floating plate is installed with a lower lifting mechanism; the upper end of the lower lifting mechanism is connected to the lower pressure plate, and the upper end of the lower pressure plate is installed with a lower pressure block; the upper end of the lower pressure block is respectively adsorbed and connected to the separation block; the upper pressure block, the heating and pressure channel, and the separation block are distributed correspondingly up and down in sequence, and the upper part of the separation block is located in the heating and pressure channel; a plurality of movable positioning columns are evenly installed on the lower side of the rotating feeding mold frame, and a movable positioning column is distributed on both sides of the separation block, and the plurality of movable positioning columns are connected by a positioning motor; the positioning motor drives the plurality of movable positioning columns to move and clamp and position on both sides of the separation block, and the rotating assembly drives the rotating feeding mold frame to rotate, and the rotating feeding mold frame drives the separation block to flip and discharge together.

[0005] Furthermore, the rotating assembly includes a rotating motor, a strip support frame, and a rotating support rod; the rotating motor and the strip support frame are both installed on the upper side of a support plate; one side of the rotating feeding mold frame is rotatably installed on the strip support frame through the rotating support rod; the rotating motor drives a rotating support rod to rotate through a rotating shaft.

[0006] Furthermore, the movable positioning columns on both sides of the separation block are fixedly connected through a strip linkage plate, and a strip linkage plate is distributed on both sides of the multiple separation blocks distributed front and back; the strip linkage plate is slidably clamped on the lower side of the rotary feeding mold frame; a positioning motor is respectively installed on the front and rear sides of the lower side of the rotary feeding mold frame; threaded holes are provided at the front and rear ends of the strip linkage plate, and the positioning motor is threadedly connected to the threaded holes of the strip linkage plate through a screw rod, and the screw rod rotates and drives the strip linkage plates on both sides of the separation block to slide relative to each other, and causes the movable positioning column to press against or separate from the separation block.

[0007] Furthermore, a plurality of sliding slots are provided on the lower side of the rotary feeding mold frame, and the upper sides of both ends of the strip linkage plate are slidably engaged with the sliding slots through sliding teeth.

[0008] Furthermore, the lower pressure block is made of magnetic material; the lower pressure block separates the blocks through magnetic adsorption.

[0009] Furthermore, a connecting protrusion is provided at the upper end of the lower pressure block; a connecting groove is provided at the lower side of the separation block; and the connecting protrusion and the connecting groove are plugged into each other correspondingly.

[0010] Furthermore, positioning holes are respectively provided on both sides of the separation block; the movable positioning posts are plugged into the positioning holes correspondingly and enable the separation block and the rotary feeding mold frame to be positioned integrally.

[0011] Furthermore, heating tubes are provided inside the upper pressure block and the separation block; and the upper pressure block and the separation block are both made of heat-conducting material.

[0012] Furthermore, the upper driving module, the lower lifting mechanism, the positioning motor, and the rotating motor are all driven in coordination by an external controller.

[0013] Furthermore, the four sides of the upper floating plate are slidably mounted on the side positioning beams through sliders, and the lower side of the upper driving module drives the slider to slide up and down through a screw.

[0014] The beneficial effects of the present invention are as follows: The present invention feeds the grains into the multiple heating and pressurizing channels on the rotary feeding die frame and supports the materials through the separation block, and then drives the rotary feeding die frame, the separation block, the lower pressure block, the lower pressure plate, and the lower lifting mechanism upward synchronously through the upper driving module, so that the heating and pressurizing channels are sleeved on the upper pressure block, and at the same time, the lower lifting mechanism drives the lower pressure block and the separation block to move toward the inside of the heating and pressurizing channels, thereby pressurizing and heating the grains inside the heating and pressurizing channels, and finally drives the rotary feeding die frame, the separation block, the lower pressure block, the lower pressure plate, and the lower lifting mechanism downward synchronously through the upper driving module, and at the same time, the lower lifting mechanism drives the lower pressure block and the separation block to move toward the inside of the heating and pressurizing channels, thereby pressurizing and heating the grains inside the heating and pressurizing channels. The lowering mechanism drives the lower pressure block and the separation block to reset downward, and then the positioning motor drives multiple movable positioning columns to move and clamp and position on both sides of the separation block, so that the separation block and the rotary feeding mold frame are positioned as a whole. Finally, the rotary feeding mold frame is driven to rotate by the rotating component, and the rotary feeding mold frame drives the separation block to flip and discharge together, and then reset to perform the next operation. In this way, the present invention abandons the traditional operating structure and method of the lower pressure block pushing the food upward for discharging. The present invention realizes the stability of discharging, reduces the difficulty and precision of assembly, and improves the molding quality of food and the quality of subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a structural schematic diagram of the rotary feeding mold frame, separation block, lower pressure block, lower pressure plate and lower lifting mechanism of the present invention moving upward synchronously.

[0016] Figure 2 It is a structural schematic diagram of the rotary feeding mold frame, separation block, lower pressure block, lower pressure plate and lower lifting mechanism of the present invention after synchronous downward movement.

[0017] Figure 3 It is a structural schematic diagram of the lower pressure feeding assembly of the present invention.

[0018] Figure 4 For the present invention Figure 3 Schematic diagram of the local enlarged structure.

[0019] Figure 5 It is a structural schematic diagram of the rotary feeding mold frame and the separation block for flipping and discharging of materials in the present invention.

[0020] Figure 6 For the present invention Figure 5 Schematic diagram of the local enlarged structure.

[0021] Figure 7 For the present invention Figure 1 Schematic diagram of the structure of the rotating feeding mold frame, separation block, movable positioning column and rotating assembly from above. DETAILED DESCRIPTION

[0022] The present invention will be described in further detail below with reference to the accompanying drawings.

[0023] like Figures 1 to 7As shown, a separate type of intelligent discharging mechanism for food processing includes a processing base 1, side positioning beams 2, an upper floating plate 3, a top positioning plate 4, an upper pressure block 5, a lower pressure feeding assembly 6, and an upper driving module 7; a side positioning beam 2 is installed on both sides of the upper end of the processing base 1; the four corners of the upper floating plate 3 are installed on the four side positioning beams 2 for sliding up and down, and the upper driving module 7 is installed on the side positioning beams 2 to drive the upper floating plate 3 to move up and down; the top positioning plate 4 is installed on the upper part between the side positioning beams 2, and the top positioning block 5 is installed on the lower part for pressing the feeding assembly 6, and the upper driving module 7 is installed on the upper ... A plurality of upper pressure blocks 5 are installed on the lower side of the plate 4; the lower pressure feeding assembly 6 is installed on the upper floating plate 3; the lower pressure feeding assembly 6 includes a support plate 61, a rotating feeding die frame 62, a separation block 63, a lower pressure block 64, a lower pressure plate 65, a lower lifting mechanism 66, and a movable positioning column 67; a plurality of heating and pressurizing channels 621 are evenly opened on the rotating feeding die frame 62; a support plate 61 is installed on each side of the upper end of the upper floating plate 3, and a rotating feeding die frame 62 is installed on the upper ends of the two support plates 61. , a rotating assembly 8 is provided on one of the support plates 61, and the rotating assembly 8 is connected to one side of the rotating feeding mold frame 62 for rotation control, and the other side of the rotating feeding mold frame 62 is overlapped on the other support plate 61; the upper end of the upper floating plate 3 is installed with a lower lifting mechanism 66; the upper end of the lower lifting mechanism 66 is connected to the lower pressing plate 65, and the upper side of the lower pressing plate 65 is installed with a lower pressure block 64; the upper end of the lower pressure block 64 is respectively adsorbed and connected to the separation block 63; the upper pressure block 5, the heating and pressurizing channel 621, and the separation block 63 correspond to each other in sequence. The upper portion of the separation block 63 is located within the heating and pressurizing channel 621. Multiple mobile positioning posts 67 are evenly mounted on the lower side of the rotating feed die frame 62, with one mobile positioning post 67 distributed on each side of the separation block 63. These multiple mobile positioning posts 67 are connected and driven by a positioning motor 671. The positioning motor 671 drives the multiple mobile positioning posts 67 to move and clamp and position them on both sides of the separation block 63. The rotating assembly 8 drives the rotating feed die frame 62 to rotate, which in turn drives the separation block 63 to flip and discharge. The upper drive module 7 is the drive motor, and the lower lifting mechanism 66 is the drive cylinder.

[0024] like Figures 1 to 7 As shown, in order to be able to flip and drive the rotating feeding mold frame 62, the rotating assembly 8 further includes a rotating motor 81, a strip support frame 82, and a rotating bracket rod 83; the rotating motor 81 and the strip support frame 82 are both installed on the upper side of a support plate 61; one side of the rotating feeding mold frame 62 is rotatably installed on the strip support frame 82 through the rotating bracket rod 83; the rotating motor 81 drives a rotating bracket rod 83 to rotate through the rotating shaft.

[0025] like Figures 1 to 7As shown, in order to facilitate the synchronous driving of multiple mobile positioning columns 67 and realize the integrated positioning of the separation block 63 and the rotary feeding mold frame 62, further, the mobile positioning columns 67 on both sides of the separation block 63 are fixedly connected by a strip linkage plate 91, and a strip linkage plate 91 is distributed on both sides of the multiple separation blocks 63 distributed front and back; the strip linkage plate 91 is slidably engaged with the lower side of the rotary feeding mold frame 62; a positioning motor 671 is respectively installed on the front and rear sides of the lower side of the rotary feeding mold frame 62; threaded holes are provided at the front and rear ends of the strip linkage plate 91, and the positioning motor 671 is threadedly connected to the threaded holes of the strip linkage plate 91 through a screw rod 672, and the screw rod 672 rotates and drives the strip linkage plates 91 on both sides of the separation block 63 to slide relative to each other, and causes the mobile positioning column 67 to press against or separate from the separation block 63.

[0026] like Figures 1 to 7 As shown, to ensure stable sliding of the bar linkage plate 91, the lower side of the rotating feed mold frame 62 is further provided with multiple sliding slots 622. The upper sides of the bar linkage plate 91 slide and engage with the sliding slots 622 via sliding teeth 911. To ensure connection stability, the lower pressure block 64 is further made of a magnetic material; the lower pressure block 64 magnetically attracts the separation block 63. Furthermore, the upper end of the lower pressure block 64 is provided with a connecting protrusion 641; the lower side of the separation block 63 is provided with a connecting groove 631; the connecting protrusion 641 and the connecting groove 631 are correspondingly plugged into each other.

[0027] like Figures 1 to 7 As shown, in order to stably position the separation block 63 and the rotary feeding mold frame 62, further, positioning holes 632 are respectively provided on both sides of the separation block 63; the movable positioning column 67 is correspondingly plugged into the positioning hole 632 and enables the separation block 63 and the rotary feeding mold frame 62 to be positioned integrally. Furthermore, heating tubes are provided inside the upper pressure block 5 and the separation block 63; the upper pressure block 5 and the separation block 63 are both made of heat-conducting material. Furthermore, the upper drive module 7, the lower lifting mechanism 66, the positioning motor 671, and the rotating motor are all driven in coordination by an external controller. Furthermore, the four sides of the upper floating plate 3 are slidably mounted on the side positioning beam 2 through a slider 31, and the lower side of the upper drive module 7 drives the slider to slide up and down through a screw 71.

[0028] The present invention feeds the grains into the multiple heating and pressurizing channels 621 on the rotary feeding die frame 62 and supports the materials through the separation block 63. Then, the upper driving module 7 drives the rotary feeding die frame 62, the separation block 63, the lower pressure block 64, the lower pressure plate 65, and the lower lifting mechanism 66 to move upward synchronously, so that the heating and pressurizing channels 621 are sleeved on the upper pressure block 5. At the same time, the lower lifting mechanism 66 drives the lower pressure block 64 and the separation block 63 to move into the heating and pressurizing channels 621, thereby pressurizing and heating the grains inside the heating and pressurizing channels 621. Finally, the upper driving module 7 drives the rotary feeding die frame 62, the separation block 63, the lower pressure block 64, the lower pressure plate 65, the lower lifting mechanism 66 Synchronously downward, at the same time, the lower lifting mechanism 66 drives the lower pressure block 64 and the separation block 63 to reset downward, and then the positioning motor 671 drives multiple movable positioning columns 67 to move and clamp and position on both sides of the separation block 63, so that the separation block 63 and the rotary feeding mold frame 62 are positioned as a whole, and finally the rotary feeding mold frame 62 is driven to rotate by the rotating component 8, and the rotary feeding mold frame 62 drives the separation block 63 to flip and discharge together, and then reset for the next operation. In this way, the present invention abandons the traditional lower pressure block 64 to push the food upward for discharge operation structure and method, the present invention realizes the stability of discharge, reduces the difficulty and precision of assembly, and improves the molding quality of food and the quality of subsequent processing.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent discharging mechanism for separate food processing, characterized in that: The lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of the lifting of A rotating component is provided on one of the support plates, and the rotating component is controlled to be connected to one side of the rotating feeding mold frame by rotation, and the other side of the rotating feeding mold frame is overlapped on another supporting plate; a lower lifting mechanism is installed on the upper end of the upper floating plate; the upper end of the lower lifting mechanism is connected to the lower pressure plate, and the lower pressure block is installed on the upper side of the lower pressure plate; the upper ends of the lower pressure blocks are respectively adsorbed and connected to the separation blocks; the upper pressure block, the heating and pressure channel, and the separation block are distributed correspondingly up and down in sequence, and the upper part of the separation block is located in the heating and pressure channel; a plurality of movable positioning columns are evenly installed on the lower side of the rotating feeding mold frame, and a movable positioning column is distributed on both sides of the separation block, and the plurality of movable positioning columns are connected by a positioning motor drive; the positioning motor drives the plurality of movable positioning columns to move and clamp and position on both sides of the separation block, and the rotating component drives the rotating feeding mold frame to rotate, and the rotating feeding mold frame drives the separation block to flip and discharge together.

2. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: The rotating assembly includes a rotating motor, a strip support frame, and a rotating bracket rod; the rotating motor and the strip support frame are both installed on the upper side of a support plate; one side of the rotating feeding mold frame is rotatably installed on the strip support frame through a rotating bracket rod; the rotating motor drives a rotating bracket rod to rotate through a rotating shaft.

3. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: The movable positioning columns on both sides of the separation block are fixedly connected through a strip linkage plate, and a strip linkage plate is distributed on both sides of multiple separation blocks distributed front and back; the strip linkage plate is slidably clamped on the lower side of the rotating feeding mold frame; a positioning motor is respectively installed on the front and rear sides of the lower side of the rotating feeding mold frame; threaded holes are provided at the front and rear ends of the strip linkage plate, and the positioning motor is threadedly screwed with the threaded holes of the strip linkage plate through a screw rod, and the screw rod rotates and drives the strip linkage plates on both sides of the separation block to slide relative to each other, so that the movable positioning column is pressed against or separated from the separation block.

4. The intelligent discharging mechanism for separate food processing according to claim 3, characterized in that: A plurality of sliding slots are arranged on the lower side of the rotary feeding mold frame, and the upper sides of both ends of the strip linkage plate are slidably engaged with the sliding slots through sliding teeth.

5. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: The lower pressure block is made of magnetic material; the lower pressure block separates the blocks through magnetic adsorption.

6. The intelligent discharging mechanism for separate food processing according to claim 5, characterized in that: A connecting protrusion is provided at the upper end of the lower pressure block; a connecting groove is provided at the lower side of the separation block; and the connecting protrusion and the connecting groove are plugged in correspondence.

7. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: Positioning holes are respectively arranged on both sides of the separation block; the movable positioning posts are plugged into the positioning holes correspondingly and enable the separation block and the rotating feeding mold frame to be positioned integrally.

8. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: The upper pressure block and the separation block are both provided with heating pipes inside; the upper pressure block and the separation block are both made of heat-conducting materials.

9. The intelligent discharging mechanism for separate food processing according to claim 2, characterized in that: The upper driving module, the lower lifting mechanism, the positioning motor and the rotating motor are all driven in coordination by an external controller.

10. The intelligent discharging mechanism for separate food processing according to claim 1, characterized in that: The four sides of the upper floating plate are slidably mounted on the side positioning beams through sliding blocks, and the lower side of the upper driving module drives the sliding blocks to slide up and down through screw rods.

Citation Information

Patent Citations

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