Concrete chiseling surface roughness measuring device and measuring method thereof

By designing a concrete surface roughness measurement device with tracks and traction components, the impact and wear problems in the prior art are solved, and a roughness measurement with higher accuracy and portability is achieved.

CN119289929AInactive Publication Date: 2025-01-10CHINA RAILWAY SEVENTH BUREAU GRP XIAN RAILWAY ENG CO LTD +1

Patent Information

Application Number
CN202411848525.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing roughness meters are susceptible to jitter when measuring the roughness of concrete surfaces, resulting in inaccurate detection data and wear on both the contact stylus and the surface, making it difficult to obtain accurate detection data.

Method used

A device including a measuring instrument assembly, a track assembly, a traction assembly and a storage assembly is designed to provide a smooth moving track using the track assembly, the traction assembly provides a constant speed drive, and the measuring instrument assembly is detected by a lightweight probe rod and an infrared ranging sensor. Reduce external interference and improve accuracy, and each part can be detached and folded for easy portability.

Benefits of technology

It improves the accuracy of concrete surface roughness measurement, reduces wear, and is adapted to different angle detection. The structure is detachable and easy to carry, ensuring the most accurate roughness measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concrete chiseling surface roughness measuring device and a measuring method thereof, and relates to the technical field of roughness measurement. The concrete chiseling surface roughness measuring device comprises a measuring instrument assembly, a track assembly, a traction assembly and a storage assembly. The track assembly is used for providing a stable moving track for the measuring instrument assembly, the traction assembly is used for providing constant-speed driving, the traction assembly is designed in an independent split mode, vibration of the traction assembly does not affect the track assembly and the measuring instrument assembly, interference of external factors on the measuring process of the measuring instrument assembly is reduced, and the measuring accuracy of the measuring instrument assembly is improved. Meanwhile, the measuring instrument assembly can conduct two sets of same-track detection at the same time, the accuracy of detection data is further improved through mutual comparison, compared with direct hand-held roughness instrument movement detection, the accuracy is higher, the device can meet detection of concrete faces at different angles, adaptability is high, and all the parts are detachable or foldable and convenient to carry.
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Description

Technical Field

[0001] The invention relates to the technical field of roughness measurement, in particular to a device for measuring the roughness of a chiseled concrete surface and a method thereof. Background Art

[0002] Concrete roughening refers to the process of using chisels, pneumatic picks or roughening machines to remove the hardened skin on the surface of concrete to form a rough surface with a certain depth and spacing in order to make the new and old concrete bond well. The purpose of roughening is to increase the roughness of the concrete surface, thereby improving its adhesion with other materials and ensuring the stability and durability of the structure.

[0003] The purpose of measuring the roughness of the chiseled concrete surface is to quantify the degree of surface unevenness and provide data support for evaluating the bonding performance, anti-slip performance and aesthetics of the concrete surface.

[0004] At present, the roughness of concrete surface is usually measured by a roughness meter. For example, the concrete surface roughness measuring device and its measuring method disclosed in publication number CN106225654A use the common stylus roughness meter for measurement. The difference is that compared with the current direct handheld use, it adds a bracket to improve the stability of detection.

[0005] However, when such roughness meters are used handheld for measurement, they are easily affected by jitter factors, resulting in inaccurate test data. Using a bracket as shown in the above technology only improves stability, but if the speed is uneven when pushing, it will also affect the test data. The force when pushing is also likely to cause the device to shake. In addition, such roughness meters will cause varying degrees of wear on both the stylus and the concrete surface. The former affects the service life and detection accuracy of the device, and the latter will result in the inability to accurately obtain the roughness of the concrete surface itself, but the roughness after being scratched. Therefore, it is difficult for current roughness meters to obtain accurate test data. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a device and method for measuring the roughness of a chiseled concrete surface, which solve the problems existing in the prior art roughness meter for detecting the roughness of a concrete surface.

[0007] To achieve the above purpose, the present invention is implemented by the following technical scheme: a device for measuring the roughness of a chiseled concrete surface, comprising: A measuring instrument assembly, which detects the roughness by contacting the chiseled surface of concrete with a detection end and moving; A track assembly, used for guiding the linear movement of the measuring instrument assembly, and the track assembly can be folded and stored; A traction assembly, used for traction of the measuring instrument assembly to move along the track assembly; A storage assembly, used to store the measuring instrument assembly, the track assembly and the traction assembly, and the storage assembly controls the measuring instrument assembly and the traction assembly; The measuring instrument assembly is provided with two groups of measuring components for simultaneous measurement to reduce errors. The measuring instrument assembly is detachably mounted on the track assembly, and the measuring instrument assembly is detachably connected to the traction assembly. The traction assembly is separately arranged from the storage assembly. The track assembly is placed on a horizontal plane or a vertical plane to guide the track assembly to detect the ground or a vertical plane.

[0008] Preferably, the measuring instrument assembly includes a quick-install component and a measuring component, the measuring component is installed on the track assembly through the quick-install component, and the measuring component includes: A right-angle mounting frame, which is rotatably mounted on the quick-install component and fastened by fastening bolts; Two guide tubes are fixedly connected to the bottom of the right-angle mounting frame; A lightweight probe rod is slidably arranged inside the guide tube, and the bottom end of the lightweight probe rod extends out of the guide tube. The lightweight probe rod slides down by its own weight to contact the detection surface, and the bottom end of the lightweight probe rod is wear-resistant and replaceable; Two groups of infrared distance measuring sensors are fixedly connected to the top of the right-angle mounting frame, and the infrared distance measuring sensors are used to measure the distance change at the top of the lightweight probe rod.

[0009] Preferably, the lightweight probe rod includes a light-body main pipe, the top end of which is connected to a slider, the slider is slidably arranged inside the guide tube, and the side of the slider is provided with an airflow groove for airflow at both ends to pass through when the slider slides axially in the guide tube, the bottom end of the light-body main pipe is plugged with a wear-resistant head, and the inner bottom end of the light-body main pipe is provided with a rubber plug that elastically engages the wear-resistant head.

[0010] Preferably, the quick-install component comprises a U-shaped sleeve and a side plate for sleeved on the outside of the track assembly, the side plate is installed on the open end of the U-shaped sleeve to form a complete frame, the upper and lower surfaces of the U-shaped sleeve are provided with positioning sleeves, and the four corners of one side of the side plate are provided with metal springs correspondingly inserted into and engaged with the positioning sleeve; A winding column is arranged in the middle of the top of the U-shaped sleeve, a ring groove is opened on the side of the winding column, and a rubber ring is embedded in the ring groove.

[0011] Preferably, a positioning column is provided on the other side of the side panel, which rotates through the right-angle mounting frame and is threadedly connected to the fastening bolt, and a non-slip rubber pad is also adhered to the other side of the side panel. A magnetic ring is embedded in the side of the right-angle mounting frame close to the fastening bolt, and the magnetic ring magnetically attracts the fastening bolt and does not protrude from the surface of the right-angle mounting frame.

[0012] Preferably, the traction assembly includes an active end bracket and a driven end bracket, and the active end bracket and the driven end bracket both include a vertical bracket and a first bottom plate, the top of the inner side of the vertical bracket is rotatably connected to a rubber wheel, and a transmission rope is transmitted between the two rubber wheels, and a servo motor for driving the rubber wheel to rotate is installed on the side of the vertical bracket of the active end bracket, and the transmission rope is wound in the ring groove to connect the measuring instrument assembly; A magnetic disk is arranged at the bottom of the first bottom plate of the active end bracket, and a groove for accommodating and adsorbing the magnetic disk is arranged at the top of the storage component.

[0013] Preferably, the track assembly includes at least two sections of track square tubes, and the track square tubes are connected by built-in pull-out connectors, and the pull-out connectors include two sections of sliding members slidably arranged in the track square tubes, and a connecting block is rotatably connected between the two sliding members, and a positioning spring piece is fixedly connected to one side of the sliding member, and both ends of the positioning spring piece are arched. A positioning plate corresponding to the positioning spring piece is arranged on the inner side of the end of the track square tube, and three groups of through holes with a spacing consistent with the arch spacing of the positioning spring piece are opened inside the positioning plate, and the sliding member is limited after being pulled out or pushed in by the arch of the positioning spring piece and the through hole of the positioning plate.

[0014] Preferably, the track assembly further comprises vertical plates arranged at both ends, and a rotating block inserted into the track square tube is fixed on one side of the vertical plate, and the rotating block can be rotated 90 degrees downward in the track square tube for storage, and a second bottom plate is arranged at the bottom end of the vertical plate, and side plates are hinged on both sides of the second bottom plate by hinges, and when the track assembly is erected for use, the side plates are rotated to be perpendicular to the second bottom plate and hung on the step surface; A support rib is fixedly connected between the vertical bracket of the driven end bracket and the side surface of the first base plate, a positioning rod is arranged at the outer bottom of the vertical plate, and a positioning hole corresponding to the positioning rod is opened inside the support rib, so that when the track assembly is vertically hung on the step surface, the driven end bracket is attached to the track assembly for installation.

[0015] Preferably, the storage assembly includes a storage box, and the storage box is divided into a machine compartment and a storage compartment, the electrical components are installed in the machine compartment, and a control panel is provided on the top of the machine compartment, and a box cover is hinged at the bottom of the storage compartment.

[0016] The invention also discloses a method for measuring the roughness of a chiseled concrete surface, comprising the following steps: S1. Equipment preparation: first open the storage assembly, take out the measuring instrument assembly, track assembly and traction assembly, unfold and place the track assembly and traction assembly, and electrically connect the traction assembly and the measuring instrument assembly to the storage assembly, then install the measuring instrument assembly on the track assembly, and connect the traction assembly to the measuring instrument assembly, and then adjust the angle of the measuring component of the measuring instrument assembly. When testing on the ground, keep the measuring component detection direction vertically downward. When testing on the opposite surface, keep the measuring component detection direction inclined diagonally downward to use gravity to keep the measuring component in contact with the surface to be tested; S2, roughness measurement: start the traction assembly to pull the measuring instrument assembly to move along the track assembly at a constant speed, so that the measuring instrument assembly performs two measurements along a straight line; S3. Data processing: Create a waveform graph with the data from the two tests, eliminate the distance difference between the two test points, intercept a common distance for the two sets of waveform graphs, distinguish the waveform graphs in the same graph, and calculate the data average of the two sets of waveform graphs as the final measurement value.

[0017] The present invention provides a device and method for measuring the roughness of a chiseled concrete surface. Compared with the prior art, it has the following beneficial effects: 1. The concrete chiseled surface roughness measuring device and the measuring method thereof use a track assembly to provide a smooth moving track for the measuring instrument assembly, and use a traction assembly to provide a uniform drive. The traction assembly is independently split and its vibration will not affect the track assembly and the measuring instrument assembly, thereby reducing the interference of external factors on the measuring process of the measuring instrument assembly. At the same time, the measuring instrument assembly can simultaneously perform two groups of detections on the same track, and the mutual comparison further improves the accuracy of the detection data. Compared with the direct handheld roughness meter mobile detection, the accuracy is higher, and the device can meet the detection of concrete surfaces at different angles, has strong adaptability, and each part of the structure is detachable or foldable, which is easy to carry.

[0018] 2. The roughness measuring device and the measuring method of the chiseled concrete surface use a quick-install structure to enable the measuring instrument assembly to be quickly assembled and disassembled by simply plugging and unplugging. The measuring instrument assembly uses a lightweight probe rod with a small dead weight to slide under gravity in a guide tube for detection. At the same time, a wear-resistant head that is easy to disassemble and replace and wear-resistant is provided at the bottom to contact the ground for detection, so that the friction between the wear-resistant head and the ground is small, thereby reducing wear and tear. It is also easy to replace after serious wear and tear, and the ground will not cause obvious scratches, thereby ensuring the most accurate roughness measurement. Or, for the roughness detection needs of different detection surfaces, different wear-resistant heads can be replaced, which is convenient to use.

[0019] 3. The concrete chiseled surface roughness measuring device and its measuring method, the traction component adopts a ring-shaped transmission rope transmission traction method to pull the measuring instrument component to move, and it can complete the connection with the measuring instrument component by a simple winding and sleeve method, and the flexible traction structure can effectively eliminate the influence of the vibration of the traction component itself on the measuring instrument component. By controlling the number of winding circles, the overall span of the traction component can also be adjusted to meet the actual detection length range requirements.

[0020] 4. The device and method for measuring the roughness of chiseled concrete surfaces. The multi-section setting of the track assembly can realize straight-line splicing or folding, and the overall length can be adjusted by controlling the number of spliced ​​sections, thereby adjusting the detection range. The foldable setting of the brackets at both ends of the track assembly can further improve the storability, and one end of the track assembly can be hung on the facade for detection by hanging. At this time, it can also cooperate with the driven end bracket of the traction assembly, and the driven end bracket is hung on one end of the track assembly, which is more convenient for the roughness detection of the facade. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a left isometric view of the ground detection state of the present invention; Figure 2 It is a right isometric view of the ground detection state of the present invention; Figure 3 It is a schematic diagram of the facade detection state of the present invention; Figure 4 is a schematic diagram of a measuring instrument assembly of the present invention; Figure 5 For the present invention Figure 4 A partial enlarged view of the middle A; Figure 6 It is a three-dimensional cross-sectional view of the guide tube and the lightweight probe rod of the present invention; Figure 7 For the present invention Figure 6 A partial enlarged view of point B in the middle; Figure 8 It is a partial structural schematic diagram of the track assembly and the traction assembly of the present invention; Fig. 9 It is a schematic diagram of the track assembly of the present invention in a folded state; Fig.10 It is an exploded view of the local structure of the track assembly of the present invention; Fig.11 It is a schematic diagram of the installation of the track assembly and the storage assembly of the present invention; Fig.12 It is a schematic diagram of the position of the magnetic disk of the present invention.

[0022] In the figure: 1- measuring instrument assembly, 11- right angle mounting frame, 12- fastening bolt, 13- guide tube, 14- light probe rod, 141- light main pipe, 142- slider, 143- wear-resistant head, 15- infrared ranging sensor, 16- U-shaped sleeve, 17- side plate, 18- metal spring, 19- winding column, 191- ring groove, 192- rubber ring, 110- positioning column, 111- non-slip rubber pad, 112- magnetic ring, 113- positioning sleeve; 2-track assembly, 21-track square tube, 22-connecting block, 23-positioning spring, 24-positioning plate, 25-vertical plate, 26-rotating block, 27-second bottom plate, 28-positioning rod, 29-sliding member, 210-hanging plate; 3-traction assembly, 31-active end bracket, 32-driven end bracket, 33-vertical bracket, 34-first bottom plate, 35-rubber wheel, 36-transmission rope, 37-servo motor, 38-disk, 39-support rib, 310-positioning hole; 4-storage component, 41-box cover, 42-storage box, 43-control panel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-Figure 12 The present invention discloses a device for measuring the roughness of a chiseled concrete surface and provides the following four technical solutions: The first implementation method includes: The measuring instrument assembly 1 is configured to detect the roughness by contacting the chiseled surface of the concrete with the detection end and moving the detection end to detect the roughness; The track assembly 2 is used to guide the linear movement of the measuring instrument assembly 1, and the track assembly 2 can be folded and stored; A traction assembly 3, used for traction of the measuring instrument assembly 1 to move along the track assembly 2; The storage assembly 4 is used to store the measuring instrument assembly 1, the track assembly 2 and the traction assembly 3, and the storage assembly 4 controls the measuring instrument assembly 1 and the traction assembly 3; The measuring instrument assembly 1 is provided with two groups of measuring components for simultaneous measurement to reduce errors. The measuring instrument assembly 1 is detachably mounted on the track assembly 2, and the measuring instrument assembly 1 is connected to the detachable traction assembly 3. The traction assembly 3 and the storage assembly 4 are separately arranged. The track assembly 2 is placed on a horizontal plane or a vertical plane to guide the track assembly 2 to detect the ground or the vertical plane.

[0025] The storage assembly 4 includes a storage box 42, and the storage box 42 is divided into a machine compartment and a storage compartment. The electrical components are installed in the machine compartment, and a control panel 43 is arranged on the top of the machine compartment. A box cover 41 is hinged at the bottom of the storage compartment.

[0026] The track assembly 2 is used to provide a smooth moving track for the measuring instrument assembly 1, and the traction assembly 3 is used to provide a uniform drive. The traction assembly 3 is designed to be independently split, and its vibration will not affect the track assembly 2 and the measuring instrument assembly 1, reducing the interference of external factors on the measuring process of the measuring instrument assembly 1. At the same time, the measuring instrument assembly 1 can perform two groups of detections on the same track at the same time, and the mutual comparison further improves the accuracy of the detection data. Compared with the direct handheld roughness meter mobile detection, its accuracy is higher, and the device can meet the detection of concrete surfaces at different angles, with strong adaptability, and each part of the structure is detachable or foldable, which is easy to carry.

[0027] The second embodiment is mainly different from the first embodiment in that the measuring instrument assembly 1 includes a quick-install component and a measuring component, the measuring component is installed on the track assembly 2 through the quick-install component, and the measuring component includes: A right-angle mounting frame 11, which is rotatably mounted on the quick-install component and fastened by a fastening bolt 12; Two guide tubes 13 are fixedly connected to the bottom of the right-angle mounting frame 11; A lightweight probe rod 14 is slidably disposed inside the guide tube 13, and the bottom end of the lightweight probe rod 14 extends out of the guide tube 13. The lightweight probe rod 14 slides down by its own weight to contact the detection surface, and the bottom end of the lightweight probe rod 14 is wear-resistant and replaceable; Two groups of infrared distance measuring sensors 15 are fixedly connected to the top of the right-angle mounting frame 11, and the infrared distance measuring sensors 15 are used to measure the distance change at the top of the lightweight probe rod 14, and the distance change value is represented by a waveform diagram.

[0028] The lightweight probe rod 14 includes a light main pipe 141, the top of which is connected to a slider 142, which is slidably arranged inside the guide tube 13, and the side of the slider 142 is provided with an airflow groove for airflow at both ends to pass through when the slider 142 slides axially in the guide tube 13. The airflow groove can prevent the slider 142 from moving slowly due to airflow obstruction when sliding axially. A wear-resistant head 143 is inserted at the bottom end of the light main pipe 141, and a rubber plug that elastically engages the wear-resistant head 143 is provided at the inner bottom end of the light main pipe 141, and the rubber plug can improve the stability of the insertion of the wear-resistant head 143.

[0029] The quick-install component includes a U-shaped sleeve 16 and a side plate 17 for sleeved on the outside of the track assembly 2. The side plate 17 is installed at the open end of the U-shaped sleeve 16 to form a complete frame. The upper and lower surfaces of the U-shaped sleeve 16 are provided with positioning sleeves 113. The four corners of one side of the side plate 17 are provided with metal springs 18 that are inserted into and engaged with the positioning sleeve 113. The end of the metal spring 18 is bent, and the bending height is greater than the inner height of the positioning sleeve 113. During the insertion process, the metal spring 18 is deformed and passed through, and rebounds after passing through to clamp the positioning sleeve 113. A winding column 19 is arranged in the middle of the top of the U-shaped sleeve 16 , and a ring groove 191 is opened on the side of the winding column 19 , and a rubber ring 192 is embedded in the ring groove 191 , and the rubber ring 192 can improve the anti-slip effect.

[0030] A positioning column 110 is provided on the other side of the side plate 17, which rotates through the right-angle mounting frame 11 and is threadedly connected to the fastening bolt 12. A non-slip rubber pad 111 is also adhered to the other side of the side plate 17. A magnetic ring 112 is embedded on the side of the right-angle mounting frame 11 close to the fastening bolt 12. The magnetic ring 112 magnetically attracts the fastening bolt 12 and does not protrude from the surface of the right-angle mounting frame 11. Non-protrusion can prevent the magnetic ring 112 from directly contacting the fastening bolt 12, thereby affecting the natural sagging of the right-angle mounting frame 11.

[0031] By utilizing the quick-release structure, the measuring instrument assembly 1 can be quickly assembled and disassembled by simply plugging and unplugging. The measuring instrument assembly 1 uses a lightweight probe rod 14 with a small dead weight to slide under gravity in the guide tube 13 for detection. At the same time, a wear-resistant head 143 that is easy to disassemble and replace and wear-resistant is provided at the bottom to contact the ground for detection, so that the friction between the wear-resistant head 143 and the ground is small, thereby reducing wear and tear. It is also easy to replace after severe wear and tear, and the ground will not cause obvious scratches, thereby ensuring the most accurate roughness measurement. Or, for the roughness detection needs of different detection surfaces, different wear-resistant heads 143 can be replaced, which is easy to use.

[0032] The third embodiment mainly differs from the first embodiment in that: the traction assembly 3 includes an active end bracket 31 and a driven end bracket 32, and both the active end bracket 31 and the driven end bracket 32 ​​include a vertical bracket 33 and a first bottom plate 34, the top of the inner side of the vertical bracket 33 is rotatably connected with a rubber wheel 35, and a transmission rope 36 is transmitted between the two rubber wheels 35, and a servo motor 37 for driving the rubber wheel 35 to rotate is installed on the side of the vertical bracket 33 of the active end bracket 31, and the power cord of the servo motor 37 is plugged into the corresponding socket outside the storage assembly 4, and the transmission rope 36 is wound in the ring groove 191 to connect the measuring instrument assembly 1; A magnetic disk 38 is disposed at the bottom of the first bottom plate 34 of the active end bracket 31, and a groove for accommodating and adsorbing the magnetic disk 38 is disposed at the top of the storage component 4. The engagement and magnetic attraction effect between the magnetic disk 38 and the groove facilitate the stable installation of the active end bracket 31 without manually pressing and stabilizing both ends.

[0033] The traction component 3 uses a ring-shaped transmission rope 36 to pull the measuring instrument component 1 to move. It can be connected to the measuring instrument component 1 by a simple winding and sleeve method, and the flexible traction structure can effectively eliminate the impact of the vibration of the traction component 3 itself on the measuring instrument component 1. By controlling the number of winding circles, the overall span of the traction component 3 can also be adjusted to meet the actual detection length range requirements.

[0034] The fourth embodiment mainly differs from the first embodiment in that: the track assembly 2 includes at least two sections of track square tubes 21, and the track square tubes 21 are connected by built-in pull-out connectors, and the pull-out connectors include two sections of sliding members 29 slidably arranged in the track square tubes 21, and a connecting block 22 is rotatably connected between the two sliding members 29, and a positioning spring piece 23 is fixedly connected to one side of the sliding member 29, and both ends of the positioning spring piece 23 are arched. A positioning plate 24 corresponding to the positioning spring piece 23 is arranged on the inner side of the end of the track square tube 21, and three groups of through holes with a spacing consistent with the arch spacing of the positioning spring piece 23 are opened inside the positioning plate 24, and the sliding member 29 after being pulled out or pushed in is limited by the arch of the positioning spring piece 23 and the through hole of the positioning plate 24.

[0035] The track assembly 2 also includes vertical plates 25 arranged at both ends, and a rotating block 26 inserted into the track square tube 21 is fixed on one side of the vertical plate 25, and the rotating block 26 can be rotated 90 degrees downward in the track square tube 21 for storage, and a second bottom plate 27 is arranged at the bottom end of the vertical plate 25, and hanging plates 210 are hinged on both sides of the second bottom plate 27 through hinges. When the track assembly 2 is used upright, the hanging plates 210 are rotated to be perpendicular to the second bottom plate 27 and hung on the step surface; A support rib 39 is fixedly connected between the vertical bracket 33 of the driven end bracket 32 ​​and the side of the first base plate 34, a positioning rod 28 is provided at the outer bottom of the vertical plate 25, and a positioning hole 310 corresponding to the positioning rod 28 is opened inside the support rib 39, so that when the track assembly 2 is vertically hung on the step surface, the driven end bracket 32 ​​is attached to the track assembly 2 for installation.

[0036] The multi-section setting of the track component 2 can realize straight-line splicing or folding, and the overall length can be adjusted by controlling the number of spliced ​​sections, thereby adjusting the detection range. The foldable setting of the brackets at both ends of the track component 2 can further improve the storability, and one end of the track component 2 can be hung on the facade for detection by hanging. At this time, it can also cooperate with the driven end bracket 32 ​​of the traction component 3, and the driven end bracket 32 ​​is hung on one end of the track component 2, which is more convenient for the roughness detection of the facade.

[0037] The invention also discloses a method for measuring the roughness of a chiseled concrete surface, comprising the following steps: S1. Equipment preparation: first open the box cover 41 of the storage component 4, take out the measuring instrument component 1, the track component 2 and the traction component 3, straighten the track square tube 21 of the track component 2, and then push each other, push the connecting block 22 and the sliding member 29 into the track square tube 21, and make the positioning plate 24 clamp the positioning spring 23, then unfold and put the traction component 3, use the magnetic disk 38 to absorb the active end bracket 31 into the top groove of the storage box 42, and place the driven end bracket 32 ​​on the other end of the track square tube 21; then electrically connect the traction component 3 and the measuring instrument component 1 to the storage component 4, and then put the U-shaped sleeve 16 and the side plate 17 of the measuring instrument component 1 on the track square tube 2 1, insert the metal spring sheet 18 into the positioning sleeve 113, install the measuring instrument assembly 1 on the track assembly 2, and wind the transmission rope 36 of the traction assembly 3 into the ring groove 191 of the winding column 19 to connect the measuring instrument assembly 1, and then adjust the angle of the measuring component of the measuring instrument assembly 1. When testing on the ground, keep the testing direction of the measuring component vertically downward. At this time, the fastening bolt 12 can be loosened, and the magnetism of the magnetic ring 112 can be used to bring the right-angle mounting frame 11 out for a section to make it separate from the anti-slip rubber pad 111, so that the value can be kept drooping under gravity. When testing the opposite surface, keep the testing direction of the measuring component inclined obliquely downward to use gravity to keep the measuring component in contact with the surface to be tested; S2, roughness measurement: start the servo motor 37 of the traction component 3 to drive the rubber wheel 35 to rotate, use the transmission rope 36 to pull the measuring instrument component 1 to move along the track component 2 at a constant speed, so that the measuring instrument component 1 performs two measurements along the straight line; during the measurement process, the wear-resistant head 143 rubs against the ground, and under the influence of the rough surface, the wear-resistant head 143 will drive the light body main pipe 141 and the slider 142 to shake up and down, at this time, the infrared distance sensor 15 will detect the change of the distance value with the slider 142, and then display it on the control panel 43 in the form of a waveform; S3. Data processing: Create a waveform graph with the data from the two tests, eliminate the distance difference between the two test points, intercept a common distance for the two sets of waveform graphs, distinguish the waveform graphs in the same graph, and calculate the data average of the two sets of waveform graphs as the final measurement value.

[0038] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for measuring the roughness of a chiseled concrete surface, characterized in that: include: A measuring instrument assembly, which detects the roughness by contacting the chiseled surface of concrete with a detection end and moving; A track assembly is used to guide the linear movement of the measuring instrument assembly, and the track assembly can be folded and stored; A traction assembly, used for traction of the measuring instrument assembly to move along the track assembly; A storage assembly, used to store the measuring instrument assembly, the track assembly and the traction assembly, and the storage assembly controls the measuring instrument assembly and the traction assembly; The measuring instrument assembly is provided with two groups of measuring components for simultaneous measurement to reduce errors. The measuring instrument assembly is detachably mounted on the track assembly, and the measuring instrument assembly is detachably connected to the traction assembly. The traction assembly is separately arranged from the storage assembly. The track assembly is placed on a horizontal plane or a vertical plane to guide the track assembly to detect the ground or a vertical plane.

2. The device for measuring the roughness of a chiseled concrete surface according to claim 1, characterized in that: The measuring instrument assembly includes a quick-install component and a measuring component, the measuring component is installed on the track assembly through the quick-install component, and the measuring component includes: A right-angle mounting frame, which is rotatably mounted on the quick-install component and fastened by fastening bolts; Two guide tubes are fixedly connected to the bottom of the right-angle mounting frame; A lightweight probe rod is slidably arranged inside the guide tube, and the bottom end of the lightweight probe rod extends out of the guide tube. The lightweight probe rod slides down by its own weight to contact the detection surface, and the bottom end of the lightweight probe rod is wear-resistant and replaceable; Two groups of infrared distance measuring sensors are fixedly connected to the top of the right-angle mounting frame, and the infrared distance measuring sensors are used to measure the distance change at the top of the lightweight probe rod.

3. A device for measuring the roughness of a chiseled concrete surface according to claim 2, characterized in that: The lightweight probe rod includes a light-body main pipe, the top end of which is connected to a slider, the slider is slidably arranged inside the guide pipe, and the side of the slider is provided with an airflow groove for allowing airflow at both ends to pass through when the slider slides axially in the guide pipe, the bottom end of the light-body main pipe is plugged with a wear-resistant head, and the inner bottom end of the light-body main pipe is provided with a rubber plug that elastically engages the wear-resistant head.

4. The device for measuring the roughness of a chiseled concrete surface according to claim 2, characterized in that: The quick-install component includes a U-shaped sleeve and a side plate for sleeved on the outside of the track assembly. The side plate is installed on the open end of the U-shaped sleeve to form a complete frame. The upper and lower surfaces of the U-shaped sleeve are provided with positioning sleeves. The four corners of one side of the side plate are provided with metal springs that are correspondingly inserted into the positioning sleeve and engaged. A winding column is arranged in the middle of the top of the U-shaped sleeve, a ring groove is opened on the side of the winding column, and a rubber ring is embedded in the ring groove.

5. The device for measuring the roughness of a chiseled concrete surface according to claim 4, characterized in that: A positioning column is provided on the other side of the side panel, which rotates through the right-angle mounting frame and is threadedly connected to the fastening bolt, and a non-slip rubber pad is also pasted on the other side of the side panel. A magnetic ring is embedded in the side of the right-angle mounting frame close to the fastening bolt, and the magnetic ring magnetically attracts the fastening bolt and does not protrude from the surface of the right-angle mounting frame.

6. The device for measuring the roughness of a chiseled concrete surface according to claim 1, characterized in that: The traction assembly includes an active end bracket and a driven end bracket, and the active end bracket and the driven end bracket both include a vertical bracket and a first bottom plate, the top of the inner side of the vertical bracket is rotatably connected to a rubber wheel, and a transmission rope is transmitted between the two rubber wheels, and a servo motor for driving the rubber wheel to rotate is installed on the side of the vertical bracket of the active end bracket, and the transmission rope is wound in the ring groove to connect the measuring instrument assembly; A magnetic disk is arranged at the bottom of the first bottom plate of the active end bracket, and a groove for accommodating and adsorbing the magnetic disk is arranged at the top of the storage component.

7. The device for measuring the roughness of a chiseled concrete surface according to claim 6, characterized in that: The track assembly includes at least two sections of track square tubes, which are connected by built-in pull-out connectors, and the pull-out connectors include two sections of sliding members slidably arranged in the track square tubes, and a connecting block is rotatably connected between the two sliding members, and a positioning spring piece is fixedly connected to one side of the sliding member, and both ends of the positioning spring piece are arched. A positioning plate corresponding to the positioning spring piece is arranged on the inner side of the end of the track square tube, and three groups of through holes with a spacing consistent with the arch spacing of the positioning spring piece are opened inside the positioning plate, and the sliding member after being pulled out or pushed in is limited by the arch of the positioning spring piece and the through hole of the positioning plate.

8. The device for measuring the roughness of a chiseled concrete surface according to claim 7, characterized in that: The track assembly also includes vertical plates arranged at both ends, and a rotating block inserted into the track square tube is fixed on one side of the vertical plate, and the rotating block can be rotated 90 degrees downward in the track square tube for storage, and a second bottom plate is arranged at the bottom end of the vertical plate, and side plates are hinged on both sides of the second bottom plate through hinges, and when the track assembly is erected for use, the side plates are rotated to be perpendicular to the second bottom plate and hung on the step surface; A support rib is fixedly connected between the vertical bracket of the driven end bracket and the side surface of the first base plate, a positioning rod is arranged at the outer bottom of the vertical plate, and a positioning hole corresponding to the positioning rod is opened inside the support rib, so that when the track assembly is vertically hung on the step surface, the driven end bracket is attached to the track assembly for installation.

9. The device for measuring the roughness of a chiseled concrete surface according to claim 1, characterized in that: The storage assembly comprises a storage box, and the storage box is divided into a machine compartment and a storage compartment. The electrical components are installed in the machine compartment, and a control panel is arranged on the top of the machine compartment. A box cover is hinged on the bottom of the storage compartment.

10. A method for measuring the roughness of a chiseled concrete surface, implemented by the device for measuring the roughness of a chiseled concrete surface according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Equipment preparation: first open the storage assembly, take out the measuring instrument assembly, track assembly and traction assembly, unfold and place the track assembly and traction assembly, and electrically connect the traction assembly and the measuring instrument assembly to the storage assembly, then install the measuring instrument assembly on the track assembly, and connect the traction assembly to the measuring instrument assembly, and then adjust the angle of the measuring component of the measuring instrument assembly. When testing on the ground, keep the measuring component detection direction vertically downward. When testing on the opposite surface, keep the measuring component detection direction inclined diagonally downward to use gravity to keep the measuring component in contact with the surface to be tested; S2, roughness measurement: start the traction assembly to pull the measuring instrument assembly to move along the track assembly at a constant speed, so that the measuring instrument assembly performs two measurements along a straight line; S3. Data processing: Create a waveform graph with the data from the two tests, eliminate the distance difference between the two test points, intercept a common distance for the two sets of waveform graphs, distinguish the waveform graphs in the same graph, and calculate the data average of the two sets of waveform graphs as the final measurement value.

Citation Information

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