Air tightness detection device for automobile thermal management super kettle

By designing the detection platform and sealing mechanism, the pressure and vibration of the super kettle in actual use is simulated, and the problem of incomplete airtightness and incomplete sealing in the prior art is solved, and higher detection accuracy and sealing effect are achieved .

CN119290257AActive Publication Date: 2025-01-10ZHEJIANG QIAOZHU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411235919.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-01-10
Estimated Expiration
2044-09-04

AI Technical Summary

Technical Problem

The existing super kettle airtight detection method cannot objectively reflect its airtightness during actual use, and the incomplete closure affects the detection results and cannot stabilize the locking position, resulting in a potential liquid leakage risk.

Method used

A gas-tightness detection device for automotive thermal management super kettle is designed, including a detection platform, a clamping mechanism and a sealing mechanism. The pressure and vibration in actual use are simulated through the support column and the vibrating motor to ensure the accuracy and sealing of the sealing. Flexible clamping and pressing rods are used to prevent deformation and spacing changes.

Benefits of technology

It improves the accuracy and objectivity of the airtightness detection of the super kettle, ensures the sealing effect of the bottom and side openings, simulates pressure, vibration and liquid impact in actual use, and enhances the diversity and accuracy of the detection.

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Abstract

The invention relates to the technical field of detection, in particular to an automobile thermal management super kettle air tightness detection device which comprises a lower supporting plate, a detection platform installed on the lower supporting plate, a positioning plugging part installed on the detection platform and a pressurization transmission machine installed at the free end of the outer portion, and the detection platform is installed on the upper side face of the lower supporting plate through supporting columns. The positioning plugging part comprises two clamping and pressing mechanisms which are symmetrically installed on the detection platform in a left-right mode and two sealing mechanisms which are symmetrically installed on the detection platform in a front-back mode. According to the invention, the opening positions of the bottom and the side surface of the super kettle can be closed, and then the air tightness of the super kettle is detected through the two openings in the upper part of the super kettle; according to the invention, the air tightness of the super kettle in a standing state can be detected, and the air tightness condition of the super kettle can be detected by simulating the state that the super kettle is subjected to pressure, vibration and liquid impact force, so that the accuracy and objectivity of air tightness detection of the super kettle are improved.
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Description

Technical Field

[0001] The invention relates to the field of detection technology, in particular to an automobile thermal management super kettle air tightness detection device. Background Art

[0002] The super kettle integrates multiple electronic water pumps, multi-way electronic water valves, expansion super kettles and other components into a compact unit to form an integrated thermal management system to improve the overall efficiency and performance of the system. Since electric vehicles require a compact heat pipe buried system to manage the temperature of battery packs, motors and other electronic components, the super kettle has great application prospects in new energy vehicles.

[0003] Super kettles need to connect multiple parts, so air tightness is an important indicator of their quality. The most commonly used super kettles are Fig. 9 and Fig.10 As shown, the lower part of the super kettle is a square structure, and a mounting protrusion is arranged on the outer side of the lower part. The bottom and the top of the super kettle are both provided with two openings, and the two sides of the super kettle are both provided with a plurality of openings. When the super kettle is tested for air tightness, most of its openings will be blocked, and the super kettle will be monitored for air leakage by pressurizing the inside of the super kettle.

[0004] The above-mentioned detection method for the air tightness of the super kettle can only detect the air tightness of the super kettle when it is in a static state. However, the super kettle will be subjected to external forces such as squeezing or impact during actual use. Therefore, the above-mentioned detection method cannot objectively reflect the air tightness of the super kettle, which may cause the hidden danger of liquid leakage in the actual use of the super kettle. In addition, closing the opening position of the super kettle will affect its air tightness detection due to incomplete closing. At the same time, the position of the super kettle cannot be stably locked, which affects the air tightness detection of the super kettle. Summary of the invention

[0005] The present invention adopts the following technical scheme to solve the above-mentioned technical problems: an automobile thermal management super kettle air tightness detection device, comprising a lower support plate, a detection platform installed on the lower support plate, a positioning and sealing component installed on the detection platform, and a pressurized conveyor installed on the external free end. The detection platform is installed on the upper side of the lower support plate through a support column. The positioning and sealing component comprises two clamping mechanisms symmetrically installed on the detection platform on the left and right, and two sealing mechanisms symmetrically installed on the detection platform on the front and back.

[0006] The clamping mechanism includes a clamping adjustment column slidably connected to the detection platform, a frame-type connecting frame installed on the clamping adjustment column, and a clamping bonding plate installed on the side of the frame-type connecting frame away from the outer edge of the detection platform through a clamping elastic column. A limiting slide groove for sliding the clamping adjustment column is provided on the detection platform. The lower end of the clamping adjustment column extends to the bottom of the detection platform. A vibration mechanism for knocking on the end face of the super kettle is installed on the side of the clamping adjustment column.

[0007] The sealing mechanism includes a sealing adjustment column slidably connected to the detection platform, a sealing support plate installed on the sealing adjustment column, and a sealing bonding plate installed on the side of the sealing support plate away from the outer edge of the detection platform through a sealing elastic column. The sealing bonding plate is used to seal the opening position on the side of the super kettle. A makeshift sliding groove for the sealing adjustment column to slide is opened on the detection platform, and the lower end of the sealing adjustment column extends to the bottom of the detection platform.

[0008] Two circular holes are provided in the middle of the detection platform, and a compression sealing member for sealing the coolant filling port at the bottom of the super kettle is installed on the lower side of the detection platform. Compression adjusting members arranged on the left and right and sealing adjusting members arranged on the front and back are installed on the bottom of the detection platform. The compression adjusting members and the sealing adjusting members are respectively used for synchronously adjusting the two compression mechanisms and the two sealing mechanisms to face each other or to face each other.

[0009] Preferably, vertical slide grooves are provided at both the front and rear ends of the pressed bonding plate, and a downward pressing bracket is distributed on both the front and rear sides of the pressed bonding plate. The side of the downward pressing bracket close to the pressed bonding plate is slidably connected in the vertical slide groove, and a downward pressing plate is installed at the bottom of the downward pressing bracket.

[0010] Preferably, one end of the downward pressing bracket located in the vertical slide groove is installed on the side wall of the vertical slide groove through a lifting elastic member, and a moving block and an extrusion block are respectively installed between the downward pressing bracket and the frame-type connecting frame. The moving block and the extrusion block cooperate with each other on the inclined surfaces. When the extrusion block moves in the direction of the moving block, the moving block drives the downward pressing bracket to move downward.

[0011] Preferably, the compression adjustment member is a bidirectional screw, and the threads at both ends of the bidirectional screw are respectively connected to the threads at the lower end of the compression adjustment column at the corresponding position, and the sealing adjustment member is a bidirectional cylinder, and the front and rear telescopic ends of the bidirectional cylinder are respectively connected to the lower end of the sealing adjustment column at the corresponding position.

[0012] Preferably, the support column is an elastic telescopic structure, and a vibration motor is provided at the bottom of the detection platform.

[0013] Preferably, the compression sealing member comprises a T-shaped plate installed on the lower side of the detection platform and two sealing plugs respectively installed at both ends of the T-shaped plate, and the positions of the sealing plugs correspond one-to-one to the positions of the coolant filling ports at the bottom of the super kettle.

[0014] Preferably, the side of the sealing bonding plate is provided with a pressing sealing plug corresponding to the opening position of the side of the super kettle, and a pressing plate is provided on the pressing sealing plug located in the middle of the sealing bonding plate.

[0015] Preferably, a pressure rod is rotatably installed on the side of the sealing bonding plate close to the sealing support plate, and the end of the pressure rod away from the sealing bonding plate slides through the sealing support plate, and the sealing support plate is provided with a straight groove at the position corresponding to the pressure rod, and the outer side surface of the pressure rod is provided with a straight slider, and the straight slider is provided on the side of the sealing support plate close to the sealing bonding plate.

[0016] Preferably, the vibration mechanism includes a vibration bracket installed on the clamping adjustment column, a knocking support frame with a side-standing U-shaped structure is installed on the upper end of the vibration bracket and on the side away from the outer edge of the detection platform, a knocking block is slidably connected in the knocking support frame, one end of the knocking block is installed in the knocking support frame through a return spring, and the other end of the knocking block is facing the end face of the super kettle, a hammer linkage plate is installed on the lower side of the knocking block, and a knocking transmission part is arranged on the side of the vibration bracket and below the knocking support frame.

[0017] Preferably, the knocking transmission member includes a transmission bracket installed on the vibration bracket, a toggle plate installed in the transmission bracket through a rotating shaft, the toggle plate is provided with a toggle rod which drives the return spring to contract through a hammer linkage plate, one end of the rotating shaft on the toggle plate is rotatably connected to the transmission bracket, the other end of the rotating shaft on the toggle plate is connected to the output shaft of the rotating motor through a coupling, and the rotating motor is installed in the transmission bracket through a motor seat.

[0018] The beneficial effects of the present invention are: 1. The present invention can lock the super kettle, and seal the openings at the bottom and the side thereof, and then detect the airtightness of the super kettle through the two openings on the upper part of the super kettle; the present invention can not only detect the airtightness of the super kettle in a static state, but also simulate the state where the super kettle is subjected to pressure, vibration and liquid impact to detect its airtightness, thereby increasing the accuracy and objectivity of the airtightness detection of the super kettle.

[0019] 2. The compression lamination plate of the present invention can limit the end face of the super kettle by a flexible compression method to prevent deformation of the end face of the super kettle when it is locked. At the same time, when the compression lamination plate locks the end face of the super kettle, the super kettle is pressed downward synchronously, so that the coolant filling port at the bottom of the super kettle can be completely sealed with the compression sealing part, thereby increasing the sealing effect of the coolant filling port at the bottom of the super kettle.

[0020] 3. The pressure rod of the present invention can ensure that the spacing between the sealing support plate and the sealing bonding plate will not change when the pressure sealing plug on the sealing bonding plate is inserted into the opening position on the side of the super kettle, so that the pressure sealing plug on the sealing bonding plate can completely seal the opening on the side of the super kettle. In addition, the pressure rod is adjusted after the sealing of the opening position on the side of the super kettle is completed, thereby not affecting the pressure exerted by the sealing spring on the side of the super kettle through the pressing plate.

[0021] 4. The present invention can drive the detection platform to vibrate through the vibration motor, thereby causing the super kettle to vibrate. This method can simulate the small vibrations generated by the motor during the driving of an electric car. At the same time, the present invention can simulate the state of the two ends of the super kettle being impacted by the internal liquid through the vibration mechanism, thereby increasing the diversity of the super kettle's air tightness detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0024] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.

[0025] Figure 3 It is a front plan view schematic diagram of the present invention.

[0026] Figure 4 yes Figure 3 A partial enlarged view of point B in the middle.

[0027] Figure 5 It is a schematic diagram of the structure when viewed from above after the lower support plate is removed from the present invention.

[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the sealing mechanism on the front side of the present invention.

[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention after the pressurized conveyor is removed.

[0030] Figure 8 yes Figure 7 A partial enlarged view of point C in the middle.

[0031] Fig. 9 This is a schematic diagram of the three-dimensional structure of the super kettle from the first perspective.

[0032] Fig.10 This is a schematic diagram of the three-dimensional structure of the super kettle from the second perspective.

[0033] In the figure: 1, lower support plate; 2, detection platform; 21, support column; 22, limit slide; 23, give way slide; 24, round hole; 25, clamping plug; 251, T-plate; 252, sealing plug; 26, clamping adjustment member; 27, sealing adjustment member; 28, vibration motor; 3, pressurized conveyor; 4, clamping mechanism; 41, clamping adjustment column; 42, frame-type connecting frame; 43, clamping spring column; 44, clamping laminating plate; 45, vertical slide; 46, Pressing bracket; 47, pressing plate; 48, moving block; 49, squeezing block; 5, sealing mechanism; 51, sealing adjustment column; 52, sealing support plate; 53, sealing elastic column; 54, sealing fitting plate; 55, pressing plate; 56, pressing rod; 6, vibrating mechanism; 61, vibrating bracket; 62, knocking support frame; 63, knocking block; 64, returning spring; 65, hammer linkage plate; 66, transmission bracket; 67, toggle plate; 68, toggle rod; 69, rotating motor. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1 , Figure 3 and Figure 4 , an automobile thermal management super kettle air tightness detection device, comprising a lower support plate 1, a detection platform 2 installed on the lower support plate 1, a positioning and blocking component installed on the detection platform 2, and a pressurized conveyor 3 installed at the external free end, the detection platform 2 is installed on the upper side of the lower support plate 1 through a support column 21, the positioning and blocking component comprises two pressing mechanisms 4 installed on the detection platform 2 symmetrically in the left and right and two sealing mechanisms 5 installed on the detection platform 2 symmetrically in the front and back, two circular holes 24 are opened in the middle of the detection platform 2, the coolant filling port at the bottom of the super kettle passes through the circular holes 24, and a pressing and blocking component 25 for sealing the coolant filling port at the bottom of the super kettle is installed on the lower side of the detection platform 2. The present invention can lock the super kettle, and close the opening positions of the bottom and the side, and then perform air tightness detection on the super kettle through the two openings at the top of the super kettle.

[0036] Specifically, first place the super kettle on the detection platform 2, the coolant filling port at the bottom of the super kettle passes through the circular hole 24 set on the detection platform 2, and the position of the super kettle is locked by the clamping mechanism 4. At this time, the clamping sealing member 25 can close the coolant filling port at the bottom of the super kettle, and then the opening on the side of the super kettle is closed by the sealing mechanism 5, and then the air tightness test is performed through the opening position at the top of the super kettle through the pressurized conveyor 3.

[0037] See also Figure 1 It should be noted that the working principle of the pressurized conveyor 3 is as follows: two connecting pipes are arranged on the pressurized conveyor 3, the upper end of one connecting pipe is connected to the air compressor on the pressurized conveyor 3, and the upper end of the other connecting pipe is connected to the pressure gauge on the pressurized conveyor 3, and the lower ends of the two connecting pipes are respectively mounted and locked in the two opening positions above the super kettle (the middle part of the connecting pipe here is a hose), and then the air compressor is turned on, the dial on the air compressor will display the current output air pressure, and then the air pressure value of the pressure gauge is read. After standing for a preset time, the output air pressure is compared with the air pressure value of the pressure gauge to determine whether the air tightness of the super kettle meets the requirements; since the working principle of the above-mentioned pressurized conveyor 3 belongs to the prior art, it will not be elaborated here.

[0038] like Fig. 9 and Fig.10 As shown, the lower part of the super kettle is a square structure, and a mounting protrusion is arranged on the lower outer side surface. The bottom and the top of the super kettle are both provided with two openings, and the two sides of the super kettle are both provided with a plurality of openings.

[0039] See also Figure 5 , Figure 7 and Figure 8 The clamping mechanism 4 includes a clamping adjustment column 41 slidably connected to the detection platform 2, a frame-type connecting frame 42 installed on the clamping adjustment column 41, and a clamping bonding plate 44 installed on the frame-type connecting frame 42 away from the outer edge of the detection platform 2 through a clamping elastic column 43. The detection platform 2 is provided with a limit slide 22 for the clamping adjustment column 41 to slide. The lower end of the clamping adjustment column 41 extends to the bottom of the detection platform 2. The bottom of the detection platform 2 is equipped with left and right clamping adjustment members 26, which are used to synchronously adjust the positions of the two clamping mechanisms 4 in opposite directions. The clamping mechanism 4 is used to lock the position of the super kettle by positioning and pressing the left and right ends of the super kettle.

[0040] Specifically, the two pressing adjustment columns 41 are driven to move toward each other by controlling the pressing adjustment member 26, so that the two pressing fitting plates 44 are synchronously fitted to the left and right end surfaces of the super kettle. As the pressing adjustment member 26 continues to drive the pressing adjustment columns 41 to move toward each other, the pressing elastic column 43 can automatically expand and contract, so that the two pressing fitting plates 44 are fitted to the left and right end surfaces of the super kettle with a certain force. The flexible extrusion positioning method adopted by the present invention can prevent the super kettle from being deformed due to the rigid contact force.

[0041] See also Figure 5 Exemplarily, the clamping adjustment member 26 is a bidirectional lead screw, and the threads at both ends of the bidirectional lead screw are respectively connected with the threads at the lower ends of the clamping adjustment columns 41 at the corresponding positions. By manually rotating the bidirectional lead screw, the two clamping adjustment columns 41 can be driven to move toward or away from each other.

[0042] See also Figure 1 , Figure 2 and Figure 8 Since the coolant filling port of the super kettle and the clamping sealing member 25 need to be sealed, the super kettle needs to apply a downward pressing force to make the clamping sealing member 25 completely inserted into the coolant filling port of the super kettle. Therefore, the present invention adopts a method of synchronously pressing the super kettle downward when the clamping laminating plate 44 locks the left and right end faces of the super kettle, thereby increasing the locking efficiency of the super kettle and increasing the sealing effect of the coolant filling port at the bottom of the super kettle. The front and rear ends of the clamping laminating plate 44 are both provided with vertical slide grooves 45. There is a downward pressing bracket 46 on both sides, and the side of the downward pressing bracket 46 close to the card pressing and fitting plate 44 is slidably connected in the vertical slide groove 45, and a downward pressing plate 47 is installed at the bottom of the downward pressing bracket 46; one end of the downward pressing bracket 46 located in the vertical slide groove 45 is installed on the side wall of the vertical slide groove 45 through a lifting elastic member, and a moving block 48 and an extrusion block 49 are respectively installed between the downward pressing bracket 46 and the frame-type connecting frame 42, and the moving block 48 and the extrusion block 49 cooperate with each other on the inclined surfaces. When the extrusion block 49 moves in the direction of the moving block 48, the moving block 48 drives the downward pressing bracket 46 to move downward.

[0043] Specifically, after the pressing plate 44 is pressed against the left and right end faces of the super kettle, as the pressing adjustment column 41 continues to move toward each other, the pressing spring column 43 contracts, and the moving block 48 moves in the direction of the moving block 48. Under the cooperation of the mutual inclined surfaces of the moving block 48 and the extrusion block 49, the extrusion block 49 drives the pressing bracket 46 to move downward, and then the pressing plate 47 presses the super kettle downward through the mounting protrusion at the bottom of the super kettle, so that the coolant filling port of the super kettle and the pressing sealing member 25 are clamped with each other.

[0044] See also Figure 3 and Figure 4The compression plugging member 25 includes a T-shaped plate 251 installed on the lower side of the detection platform 2, and two sealing plugs 252 respectively installed at both ends of the T-shaped plate 251. The positions of the sealing plugs 252 correspond to the positions of the coolant filling ports at the bottom of the super kettle. The sealing plugs 252 are inserted into the coolant filling ports at the bottom of the super kettle to seal the super kettle.

[0045] See also Figure 1 and Figure 6 The sealing mechanism 5 includes a sealing adjustment column 51 slidably connected to the detection platform 2, a sealing support plate 52 installed on the sealing adjustment column 51, and a sealing bonding plate 54 installed on the sealing support plate 52 away from the outer edge of the detection platform 2 through a sealing elastic column 53. The sealing bonding plate 54 is used to seal the opening position on the side of the super kettle. A makeshift slide groove 23 for the sealing adjustment column 51 to slide is provided on the detection platform 2. The lower end of the sealing adjustment column 51 extends to the bottom of the detection platform 2. The bottom of the detection platform 2 is equipped with front and rear arranged sealing adjustment members 27. The sealing adjustment members 27 are used to synchronously adjust the two sealing mechanisms 5 to face each other or back to back. A pressing sealing plug corresponding to the opening position on the side of the super kettle is provided on the side of the sealing bonding plate 54, and a pressing plate 55 is provided on the pressing sealing plug located in the middle of the sealing bonding plate 54. The sealing mechanism 5 is used to seal the openings on the front and rear sides of the super kettle, so that the openings on the bottom and sides of the super kettle are sealed, and the air tightness of the super kettle can be tested through the two openings on the top of the super kettle.

[0046] Specifically, after the left and right positions of the super kettle are positioned, the two sealing adjustment columns 51 are driven by the sealing adjustment member 27 to move toward each other, and the pressure sealing plug on the sealing fitting plate 54 is used to perform corresponding sealing on the opening position on the side of the super kettle, and the pressing plate 55 is used to limit the sealing position of the pressure sealing plug to prevent the pressure sealing plug from being inserted too deeply into the opening position on the side of the super kettle, thereby affecting the sealing of the super kettle.

[0047] See also Figure 5 Exemplarily, the sealing adjustment member 27 is a bidirectional cylinder, and the front and rear telescopic ends of the bidirectional cylinder are respectively connected to the lower ends of the sealing adjustment columns 51 at corresponding positions. The elongation movement of the bidirectional cylinder can drive the two sealing adjustment columns 51 to move away from each other, and vice versa.

[0048] See also Figure 1 and Figure 6, since the pressure seal plug on the sealing fitting plate 54 needs a certain pressure to be fully inserted into the opening position on the side of the super kettle, and the setting of the sealing elastic column 53 will gradually increase the pressure of the pressure seal plug on the sealing fitting plate 54 during the movement of the sealing adjustment column 51, when the pressure seal plug on the sealing fitting plate 54 is fully inserted into the corresponding opening position of the super kettle, the pressing plate 55 will have a certain force against the side of the super kettle, thereby causing inaccurate airtightness detection of the super kettle, so the present invention requires a sealing When the pressure sealing plug on the sealing bonding plate 54 is inserted into the opening position of the super kettle, no buffering force is required. Therefore, the present invention is provided with a pressure rod 56. The side of the sealing bonding plate 54 close to the sealing support plate 52 is rotatably mounted with the pressure rod 56. One end of the pressure rod 56 away from the sealing bonding plate 54 slides through the sealing support plate 52. The sealing support plate 52 is provided with a straight groove at the position corresponding to the pressure rod 56. The outer side of the pressure rod 56 is provided with a straight slider, and the straight slider is provided on the side of the sealing support plate 52 close to the sealing bonding plate 54. The pressure rod 56 can prevent the spacing between the sealing support plate 52 and the sealing bonding plate 54 from changing when the pressure sealing plug on the sealing bonding plate 54 is inserted into the opening position on the side of the super kettle.

[0049] Specifically, before the two sealing adjustment columns 51 move toward each other, the pressure rod 56 is rotated so that the straight-line slider on the pressure rod 56 is offset from the straight-line groove on the sealing support plate 52. At this time, the relative position of the sealing support plate 52 and the sealing bonding plate 54 will not change. When the pressure sealing plug on the sealing bonding plate 54 is inserted into the opening position on the side of the super kettle, the pressure rod 56 is rotated so that the straight-line slider on the pressure rod 56 is opposite to the straight-line groove on the sealing support plate 52.

[0050] See also Figure 5 The support column 21 is an elastic telescopic structure, and a vibration motor 28 is arranged at the bottom of the detection platform 2. The vibration of the vibration motor 28 can drive the detection platform 2 to vibrate, and then make the super kettle vibrate. This method can simulate the small vibration generated by the motor during the driving of the electric vehicle.

[0051] See also Figure 1 A vibration mechanism 6 for striking the end surface of the super kettle is installed on the side of the clamping adjustment column 41. The vibration mechanism 6 can simulate the state when the two ends of the super kettle are impacted by the internal liquid.

[0052] In addition, the present invention adopts multiple detection methods for the super kettle to increase the objectivity and accuracy of the air tightness evaluation of the super kettle.

[0053] Method 1: Use pressurized static method to test the air tightness of the super kettle: After the bottom and side openings of the super kettle are sealed, the two connecting pipes on the pressurized conveyor 3 are respectively set and locked at the two openings above the super kettle, and then the air compressor is turned on. The dial on the air compressor will display the current output air pressure, and then read the air pressure value of the barometer. After the preset time is static, the final air pressure value of the barometer is compared with the output air pressure, and then the air tightness of the super kettle is analyzed to determine whether it meets the requirements. This method can obtain the air tightness of the super kettle in a static state.

[0054] Method 2: Observe the change of air pressure by increasing pressure on the side of the super kettle: Method 1: After the air tightness test of the super kettle is completed, there is no need to turn off the air compressor. At this time, the control seal adjustment column 51 continues to move toward each other. Since the straight slider on the pressure rod 56 is facing the straight groove on the seal support plate 52, the seal support plate 52 moves toward the super kettle, and the seal spring column 53 contracts, so that the pressing plate 55 can apply pressure to the side of the super kettle. At this time, observe the change of the air pressure value of the barometer. If the air pressure value changes within the preset range, it means that the air tightness of the super kettle meets the requirements. This method can obtain the air tightness of the super kettle under pressure.

[0055] Method 3: Observe the change of air pressure by increasing the vibration force on the super kettle and increasing the pressure on its side: Based on method 2, the vibration motor 28 is controlled to vibrate, and the change of air pressure value of the barometer is observed. If the air pressure value change is within the preset range, it means that the air tightness of the super kettle meets the requirements. This method can obtain the air tightness of the super kettle under the dual state of pressure and vibration.

[0056] Method 4: observe the change of air pressure by increasing vibration force on the super kettle, increasing pressure on its side, and increasing hammer force on the end face: on the basis of method 3, control the vibration mechanism 6 to knock on the end face of the super kettle, and observe the change of air pressure value on the barometer. If the air pressure value change is within the preset range, it means that the air tightness of the super kettle meets the requirements. This method can obtain the air tightness of the super kettle under the triple state of pressure, vibration and liquid impact.

[0057] In addition, it can be understood that the air tightness test of the above-mentioned super kettle can combine the detection method of method one with one or more methods in which the super kettle is subjected to pressure, vibration and liquid impact force, and the combined detection methods are all within the protection scope of the present invention.

[0058] See also Figure 7 and Figure 8Exemplarily, the vibration mechanism 6 adopts the following structure, the vibration mechanism 6 includes a vibration bracket 61 installed on the clamping adjustment column 41, a knocking frame 62 with a side U-shaped structure is installed on the upper end of the vibration bracket 61 and the side away from the outer edge of the detection platform 2, a knocking block 63 is slidably connected in the knocking frame 62, one end of the knocking block 63 is installed in the knocking frame 62 through a return spring 64, and the other end of the knocking block 63 is facing the end face of the super kettle, a hammer linkage plate 65 is installed on the lower side of the knocking block 63, and a knocking transmission member is arranged on the side of the vibration bracket 61 and below the knocking frame 62; the knocking transmission member includes a transmission bracket 66 installed on the vibration bracket 61, A toggle plate 67 is installed in the transmission bracket 66 through a rotating shaft. The toggle plate 67 is provided with a toggle rod 68 which drives the return spring 64 to contract by hammering the linkage plate 65. One end of the rotating shaft on the toggle plate 67 is rotatably connected to the transmission bracket 66, and the other end of the rotating shaft on the toggle plate 67 is connected to the output shaft of the rotating motor 69 through a coupling. The rotating motor 69 is installed in the transmission bracket 66 through a motor seat. The vibration mechanism 6 is used to hammer the end face of the super kettle. Because when the electric car is bumped or shaken, the impact force of the liquid inside the super kettle on its end face is relatively large, so hammering the end face of the super kettle can simulate the situation where the end face is impacted by the internal liquid.

[0059] Specifically, by controlling the rotating motor 69 to rotate, the lever 68 on the dial 67 pushes the striking block 63 to the side away from the super kettle through the hammer linkage plate 65. At this time, the return spring 64 contracts and accumulates force. When the lever 68 is separated from the hammer linkage plate 65, the striking block 63 hammers the end face of the super kettle under the action of the return spring 64.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An automotive thermal management super kettle air tightness detection device, comprising a lower support plate (1), a detection platform (2) installed on the lower support plate (1), a positioning and blocking component installed on the detection platform (2), and a pressurized conveyor (3) installed at the external free end, characterized in that: The detection platform (2) is installed on the upper side of the lower support plate (1) through a support column (21), and the positioning and blocking component includes two clamping mechanisms (4) installed symmetrically on the detection platform (2) and two sealing mechanisms (5) installed symmetrically on the detection platform (2). The clamping mechanism (4) comprises a clamping adjustment column (41) slidably connected to the detection platform (2), a frame-type connecting frame (42) installed on the clamping adjustment column (41), and a clamping bonding plate (44) installed on the side of the frame-type connecting frame (42) away from the outer edge of the detection platform (2) through a clamping elastic column (43); a limiting slide groove (22) for the clamping adjustment column (41) to slide is provided on the detection platform (2); the lower end of the clamping adjustment column (41) extends to the bottom of the detection platform (2); and a vibration mechanism (6) for knocking the end surface of the super kettle is installed on the side of the clamping adjustment column (41); The sealing mechanism (5) comprises a sealing adjustment column (51) slidably connected to the detection platform (2), a sealing support plate (52) mounted on the sealing adjustment column (51), and a sealing bonding plate (54) mounted on the side of the sealing support plate (52) away from the outer edge of the detection platform (2) through a sealing elastic column (53), the sealing bonding plate (54) being used to block the opening position of the side of the super kettle, and a clearance slide groove (23) for the sealing adjustment column (51) to slide is provided on the detection platform (2), and the lower end of the sealing adjustment column (51) extends to the bottom of the detection platform (2); Two circular holes (24) are provided in the middle of the detection platform (2); a pressing sealing member (25) for sealing the coolant filling port at the bottom of the super kettle is installed on the lower side of the detection platform (2); a pressing adjustment member (26) arranged left and right and a sealing adjustment member (27) arranged front and back are installed at the bottom of the detection platform (2); the pressing adjustment member (26) and the sealing adjustment member (27) are respectively used to synchronously adjust the positions of the two pressing mechanisms (4) and the two sealing mechanisms (5) toward or away from each other.

2. The automotive thermal management super kettle air tightness detection device according to claim 1 is characterized in that: The front and rear ends of the pressing and laminating plate (44) are both provided with vertical slide grooves (45), and the front and rear sides of the pressing and laminating plate (44) are both provided with a downward pressing bracket (46), and the downward pressing bracket (46) is slidably connected in the vertical slide groove (45) on one side close to the pressing and laminating plate (44), and a downward pressing plate (47) is installed at the bottom of the downward pressing bracket (46).

3. The automotive thermal management super kettle air tightness detection device according to claim 2 is characterized in that: One end of the downward pressing bracket (46) located in the vertical slide groove (45) is installed on the side wall of the vertical slide groove (45) through a lifting elastic member. A moving block (48) and an extrusion block (49) are respectively installed between the downward pressing bracket (46) and the frame-type connecting frame (42). The moving block (48) and the extrusion block (49) are matched with each other at an inclined surface. When the extrusion block (49) moves in the direction of the moving block (48), the moving block (48) drives the downward pressing bracket (46) to move downward.

4. The automotive thermal management super kettle air tightness detection device according to claim 1, characterized in that: The clamping adjustment member (26) is a bidirectional lead screw, and the threads at both ends of the bidirectional lead screw are respectively connected to the threads at the lower ends of the clamping adjustment columns (41) at corresponding positions. The sealing adjustment member (27) is a bidirectional cylinder, and the front and rear telescopic ends of the bidirectional cylinder are respectively connected to the lower ends of the sealing adjustment columns (51) at corresponding positions.

5. The automotive thermal management super kettle air tightness detection device according to claim 1, characterized in that: The support column (21) is an elastic telescopic structure, and a vibration motor (28) is arranged at the bottom of the detection platform (2).

6. The automotive thermal management super kettle air tightness detection device according to claim 1, characterized in that: The clamping plugging member (25) comprises a T-shaped plate (251) mounted on the lower side of the detection platform (2), and two sealing plugs (252) respectively mounted on both ends of the T-shaped plate (251), wherein the positions of the sealing plugs (252) correspond one-to-one to the positions of the coolant filling ports at the bottom of the super kettle.

7. The automotive thermal management super kettle air tightness detection device according to claim 1, characterized in that: The side of the sealing laminating plate (54) is provided with a pressing sealing plug corresponding to the opening position of the side of the super kettle, and a pressing plate (55) is provided on the pressing sealing plug located in the middle of the sealing laminating plate (54).

8. The automotive thermal management super kettle air tightness detection device according to claim 7, characterized in that: The sealing bonding plate (54) is rotatably mounted with a pressure rod (56) on the side close to the sealing support plate (52); one end of the pressure rod (56) away from the sealing bonding plate (54) slides through the sealing support plate (52); a straight-line sliding groove is provided on the sealing support plate (52) at a position corresponding to the pressure rod (56); an straight-line sliding block is provided on the outer side of the pressure rod (56); and the straight-line sliding block is provided on the side of the sealing support plate (52) close to the sealing bonding plate (54).

9. The automotive thermal management super kettle air tightness detection device according to claim 1, characterized in that: The vibration mechanism (6) comprises a vibration bracket (61) mounted on the clamping adjustment column (41), a knocking frame (62) of a side-standing U-shaped structure is mounted on the upper end of the vibration bracket (61) and on the side away from the outer edge of the detection platform (2), a knocking block (63) is slidably connected in the knocking frame (62), one end of the knocking block (63) is mounted in the knocking frame (62) through a return spring (64), the other end of the knocking block (63) faces the end face of the super kettle, a hammer linkage plate (65) is mounted on the lower side of the knocking block (63), and a knocking transmission member is arranged on the side of the vibration bracket (61) and below the knocking frame (62).

10. The automotive thermal management super kettle air tightness detection device according to claim 9, characterized in that: The knocking transmission member comprises a transmission bracket (66) mounted on the vibration bracket (61), a toggle plate (67) mounted in the transmission bracket (66) via a rotating shaft, a toggle rod (68) is arranged on the toggle plate (67) for driving a return spring (64) to contract via a hammering linkage plate (65), one end of the rotating shaft on the toggle plate (67) is rotatably connected to the transmission bracket (66), the other end of the rotating shaft on the toggle plate (67) is connected to the output shaft of a rotating motor (69) via a coupling, and the rotating motor (69) is mounted in the transmission bracket (66) via a motor seat.

Citation Information

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