Test system and test method for rapid granulator assembly
By designing a testing system for a rapid granulator, including a rotating worktable and a vision inspection mechanism, the problem of particle size control failure caused by screen deformation during use was solved, enabling efficient and continuous screen inspection and ensuring that the screen strength meets the requirements.
Patent Information
- Application Number
- CN202411330367.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-01-10
AI Technical Summary
The screen of the high-speed granulator is easily deformed by compression during use, which leads to the failure of particle size control, and the existing technology lacks effective detection methods.
A testing system was designed, including a rotary worktable, a support base, testing components, and a vision inspection mechanism. The rotary worktable drives the screen to perform feeding, rolling tests, and vision inspections, simulating the squeezing effect of the rotary blades to determine the screen's strength.
It enables continuous inspection of screens, improves inspection efficiency, and is suitable for rapid inspection of large batches of screens, ensuring that the strength of the screens meets the requirements in actual use.
Smart Images

Figure CN119290347A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fast granulator, and in particular to a testing system and a testing method for components of a fast granulator. Background Art
[0002] Rapid granulator is widely used in pharmaceutical, chemical and food industries with good effect. After the processed raw materials enter the feed port, they fall into the conical screen. The rotating rotary knife exerts a swirling effect on the raw materials and throws the particles to the screen surface with centrifugal force. At the same time, the high-speed rotation of the rotary knife and the screen surface produce a shearing effect. The particles are crushed into small particles between the rotation and the screen and discharged through the screen. The size of the crushed particles is adjusted by the number of screens, the distance between the rotary knife and the screen, and the speed of rotation. It can be seen that the screen and the rotary knife are extremely important components of the rapid granulator.
[0003] During the use of the rapid granulator, the material inside the screen generates an impact force on the screen under the centrifugal force of the rotating knife, and the screen has to withstand the extrusion force of the material under the shearing effect, which makes the screen with poor strength easy to deform. Since the distance between the rotating knife and the screen determines the size of the particles to be crushed, the deformed screen body makes it impossible for the rapid granulator to control the particle size. Therefore, it is necessary to test the strength of the screen.
[0004] Therefore, it is necessary to provide a testing system and a testing method for fast granulator components, which can achieve the effect of continuous testing. Summary of the invention
[0005] The object of the present invention is to provide a testing system and a testing method for a fast granulator component to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a testing system and a testing method for a fast granulator assembly, comprising a base, a rotating worktable, a support seat, a top plate, a testing assembly, a loading barrel and a visual inspection mechanism,
[0007] The rotating workbench is rotatably arranged on the upper side of the base, the support seat is arranged as a hollow cylinder, the support seat is used to place the screen body, and the support seat is fixed on the rotating workbench and is provided with at least one;
[0008] The loading barrel, the test assembly and the visual inspection mechanism are all arranged on the lower side of the top plate. A plurality of screen bodies are stacked and placed in the loading barrel. The loading barrel is used to load the screen bodies into the support seat in sequence.
[0009] The rotating workbench drives the screen body to pass through the lower side of the loading cylinder, the test assembly and the visual inspection mechanism in sequence;
[0010] The test assembly includes a test wheel, a rotating shaft is provided on one side of the test wheel, a pressing plate is provided on the upper end of the rotating shaft, a pressing ring is fixedly connected to the lower end of the pressing plate, a lifting assembly is provided on the upper side of the pressing plate, the lifting assembly drives the test wheel to descend and extend to the inner side of the screen body, and the pressing ring presses the upper end of the screen body onto the support seat, and the test wheel performs a rolling test inside the screen body;
[0011] The visual inspection mechanism performs visual inspection on the tested screen body.
[0012] In one embodiment, the test wheels are provided in several groups, and the several test wheels are symmetrically distributed on both sides of the lower end of the rotating shaft. Limiting grooves are opened on both sides of the lower end of the rotating shaft. A pair of spring contraction rods are penetrated through the inner side of the limiting grooves. The two ends of the spring contraction rods are connected to special-shaped blocks. Several test wheels are rotatably connected to one side of the special-shaped block and are distributed in a stepped shape.
[0013] In one embodiment, the upper end of the limiting groove is slidably matched with a triangular wedge block, the upper end of the special-shaped block is provided with an inclined surface, the triangular wedge block is adapted to the inclined surface of the special-shaped block, and the lower end of the pressing plate is provided with a plurality of guide telescopic rods, and the lower end of the guide telescopic rod is provided with a lifting ring, the lifting ring is sleeved on the outer side of the rotating shaft and is threadedly connected to it, and the lower end of the lifting ring is rotatably connected to the triangular wedge block.
[0014] In one embodiment, the lifting assembly includes a plurality of guide telescopic columns, the upper ends of the guide telescopic columns are connected to the top plate, the lower ends of the guide telescopic columns are connected to the pressing plate, the upper end of the top plate is fixedly connected to a motor component, the lower end of the motor component is driven by a screw rod, the lower end of the screw rod is threadedly connected to a nut sleeve, and the nut sleeve is used to drive the pressing plate to rise and fall.
[0015] In one embodiment, the nut sleeve passes through the pressing plate and is rotatably connected thereto, the lower end of the nut sleeve is fixedly connected to the upper end of the rotating shaft, a fixing ring is fixedly connected to the outer side of the nut sleeve, a spring telescopic rod 2 is provided at the lower end of the fixing ring, a brake ring is provided at the lower end of the spring telescopic rod 2, a pair of clamping plates are fixedly connected to the lower end of the brake ring, an annular clamping slot is provided at the upper end of the pressing plate, and the clamping plate is adapted to the annular clamping slot;
[0016] A step groove is provided on the inner side of the annular card slot, and a driving ring is provided in the step groove. The driving ring is slidably matched with the nut sleeve, and an extension rod is fixedly connected to the inner side of the driving ring. A plurality of vertical grooves are penetrated through the lower side of the nut sleeve, and the extension rod passes through the vertical grooves and slidably matches therewith. A disc is provided on the inner side of the nut sleeve, and the disc is located on the lower side of the extension rod. A connecting rod is fixedly connected to the upper end of the disc, and a hollow groove is provided at the upper end of the screw rod. The upper end of the connecting rod passes through the hollow groove and is fixedly connected to a baffle plate.
[0017] In one embodiment, a hollow ring is fixedly connected to the lower side of the upper material barrel, and a plurality of spring telescopic rods are arranged on the inner side of the hollow ring. An arc-shaped inclined block is arranged at one end of the spring telescopic rod. The arc-shaped inclined block passes through the upper material barrel and slides with it. The inclined surface of the arc-shaped inclined block faces upward, and the plurality of arc-shaped inclined blocks limit the falling of the screen body.
[0018] In one embodiment, square openings are opened on four sides of the upper barrel, and a slide plate is slidably fitted in the square opening, and the slide plate is used to press down a plurality of screen bodies.
[0019] In one embodiment, a plurality of guide plates are fixedly connected to the outer side of the loading barrel, and the guide plates are arranged at both ends of the square opening. An inclined opening is arranged on the upper side of the square opening, and an inclined groove is opened on the inner side of the upper end of the guide plate. The inclined opening and the inclined groove are connected to each other, and limiting rods are fixedly connected to both ends of the slide plate. When the limiting rod is at the upper end of the inclined groove, the inner end surface of the slide plate is flush with the inner wall of the loading barrel.
[0020] In one embodiment, a guide groove is provided at the upper end of the slide plate, a baffle is fixedly connected to the inner side of the guide groove, a concave slider is slidably matched with the inner side of the guide groove, a spring member is provided at the lower end of the concave slider, one end of the spring member is connected to the baffle, a moving ring is fixedly connected to the upper end of the concave slider, the guide plate passes through the moving ring and slidably matches with it, and a plurality of electric telescopic rods are provided at the upper end of the moving ring.
[0021] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention drives the support seat to move by the rotating workbench, the support seat first moves to the lower side of the loading barrel, and the screen body is sequentially fed into the support seat through the loading barrel for loading, the screen body falls into the support seat, and the upper edge portion is supported by the support seat; then the rotating workbench drives the support seat and the screen body to move to the lower side of the test assembly, and the pressing plate is driven down by the lifting assembly, so that the test wheel extends to the inside of the screen body, and the pressing ring presses the upper edge portion of the screen body onto the support seat; then The test wheel is driven to move in a circular motion by the rotating shaft, so that the test wheel continuously performs rolling test on the inner side of the screen body, thereby simulating the squeezing effect of the internal powder on the screen body caused by the high-speed rotation of the rotary knife; after the test, the screen body is moved to the lower side of the visual inspection mechanism, and the deformation amount of the screen body after the test is detected by the visual inspection mechanism, so as to judge whether the use strength of the screen body is qualified, and the inspection of the screen body can be completed, and the continuous inspection of a batch of screen bodies can be realized, which greatly improves the work efficiency and is suitable for large-scale inspection;
[0022] Four support seats are provided so that the four processes of loading, testing, inspecting and taking out can be carried out simultaneously, thereby further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
[0024] In the attached picture:
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 is a schematic cross-sectional view of a test assembly of the present invention;
[0027] Figure 3 is a three-dimensional schematic diagram of a test wheel of the present invention;
[0028] Figure 4 It is a three-dimensional schematic diagram of the rotating shaft of the present invention;
[0029] Figure 5 is a three-dimensional schematic diagram of the annular card slot of the present invention;
[0030] Figure 6 It is a partial cross-sectional schematic diagram of the pressing plate of the present invention;
[0031] Figure 7 It is a three-dimensional schematic diagram of the bottom of the upper barrel of the present invention;
[0032] Figure 8 is a schematic cross-sectional view of an arc-shaped inclined block of the present invention;
[0033] Fig. 9 is a schematic cross-sectional view of a concave slider of the present invention;
[0034] Fig.10 It is a three-dimensional cross-sectional schematic diagram of the loading barrel of the present invention;
[0035] Fig.11 yes Fig. 9 A local enlarged schematic diagram of region A;
[0036] In the figure: 1, top plate; 101, test wheel; 102, rotating shaft; 103, pressing plate; 104, pressing ring; 105, limiting groove; 106, spring retractable rod 1; 107, special-shaped block; 108, triangular wedge block; 109, guide telescopic rod 1; 110, lifting ring;
[0037] 2. Loading barrel; 201. Hollow ring; 202. Spring telescopic rod 1; 203. Arc-shaped inclined block; 204. Slide plate; 205. Bevel; 206. Limiting rod; 207. Guide plate; 208. Guide groove; 209. Baffle; 210. Concave slider; 211. Moving ring; 212. Electric telescopic rod;
[0038] 3. Guide telescopic column; 301. Screw rod; 302. Nut sleeve; 304. Driving ring; 305. Spring telescopic rod II; 306. Braking ring; 307. Card plate; 308. Annular card slot; 309. Fixing ring; 310. Extension rod; 311. Disc; 312. Connecting rod; 313. Stop plate;
[0039] 4. Motor parts; 401. Brake block;
[0040] 5. Visual inspection organization;
[0041] 6. Screen body;
[0042] 7. Rotating worktable;
[0043] 8. Base;
[0044] 9. Support seat. DETAILED DESCRIPTION
[0045] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0046] See also Figure 1-11 The present invention provides a technical solution: a testing system and a testing method for a fast granulator assembly, comprising a base 8, a rotating table 7, a support seat 9, a top plate 1, a testing assembly, a feeding barrel 2 and a visual inspection mechanism 5.
[0047] The rotating workbench 7 is rotatably arranged on the upper side of the base 8, and the support seat 9 is arranged as a hollow cylinder. The support seat 9 is used to place the screen body 6. The support seat 9 is fixed on the rotating workbench 7 and is provided with at least one;
[0048] The loading barrel 2, the test assembly and the visual inspection mechanism 5 are all arranged on the lower side of the top plate 1. A plurality of screen bodies 6 are stacked and placed in the loading barrel 2. The loading barrel 2 is used to load the screen bodies 6 into the support seat 9 in sequence.
[0049] The rotating workbench 7 drives the screen body 6 to pass through the lower side of the loading barrel 2, the test assembly and the visual inspection mechanism 5 in sequence;
[0050] The test assembly includes a test wheel 101, a rotating shaft 102 is provided on one side of the test wheel 101, a pressing plate 103 is provided on the upper end of the rotating shaft 102, a pressing ring 104 is fixedly connected to the lower end of the pressing plate 103, and a lifting assembly is provided on the upper side of the pressing plate 103. The lifting assembly drives the test wheel 101 to descend and extend to the inner side of the screen body 6, and the pressing ring 104 presses the upper end of the screen body 6 onto the support seat 9, and the test wheel 101 performs a rolling test inside the screen body 6;
[0051] The visual inspection mechanism 5 performs visual inspection on the screen body 6 after the test.
[0052] When the test work is needed, firstly, a batch of screen bodies 6 are placed in the loading barrel 2 manually, and then the support seat 9 can be driven to move by the rotating workbench 7. The support seat 9 first moves to the lower side of the loading barrel 2, and the screen bodies 6 are sequentially unloaded into the support seat 9 through the loading barrel 2 for loading. The screen bodies 6 fall into the support seat 9, and the upper edge portion is supported by the support seat 9; then the rotating workbench 7 drives the support seat 9 and the screen body 6 to move to the lower side of the test assembly, and the pressing plate 103 is driven down by the lifting assembly, so that the test wheel 101 extends into the inside of the screen body 6, and the pressing ring 104 presses the upper edge portion of the screen body 6 onto the support seat 9; then the test wheel 101 is driven to move in a circular manner by the rotating shaft 102, so that the test The wheel 101 continuously performs rolling tests on the inner side of the screen body 6, thereby simulating the squeezing effect of the internal powder on the screen body 6 caused by the high-speed rotation of the rotary knife; after the test, the screen body 6 is moved to the lower side of the visual inspection mechanism 5, and the deformation of the screen body 6 after the test is detected by the visual inspection mechanism 5 (the visual inspection mechanism is a prior art, so it is not described in detail here), so as to judge whether the use strength of the screen body 6 is qualified, and the inspection of the screen body 6 can be completed, and then the staff will remove the screen body 6 after the inspection, and the support seat 9 will be moved to the lower side of the upper barrel 2 again to carry out a new round of inspection work, so as to realize the continuous inspection of a batch of screen bodies 6, greatly improve the work efficiency, and is suitable for large-scale inspection;
[0053] Preferably, four support seats 9 are provided so that the four processes of loading, testing, detecting and taking out can be carried out simultaneously, thereby further improving the working efficiency;
[0054] Preferably, the test wheel 101 is made of rubber material, so as to avoid serious damage to the screen body 6 during the test, and can further simulate the softness of the material, which is highly practical.
[0055] There are several groups of test wheels 101, and several test wheels 101 are symmetrically distributed on both sides of the lower end of the rotating shaft 102. Limiting grooves 105 are opened on both sides of the lower end of the rotating shaft 102. A pair of spring contraction rods 106 are penetrated through the inner side of the limiting grooves 105. The two ends of the spring contraction rods 106 are connected to special-shaped blocks 107. Several test wheels 101 are rotatably connected to one side of the special-shaped block 107 and are distributed in a stepped shape.
[0056] Preferably, in order to further increase the test pressure on the screen body 6 to achieve a more comprehensive test result, a special-shaped block 107 is provided. Specifically, several test wheels 101 on both sides are distributed in a stepped manner on a pair of special-shaped blocks 107, so that the test wheels 101 are adapted to the internal shape of the conical screen body 6. In the initial state, the spring contraction rod 106 makes the pair of special-shaped blocks 107 close to the limiting groove 105, thereby facilitating the extension of several test wheels 101 into the screen body 6. Then, the rotating shaft 102 can drive the pair of special-shaped blocks 107 to rotate, so that several test wheels 101 are fitted inside the screen body 6 for rolling. Then, by driving the pair of special-shaped blocks 107 to move relative to each other, several test wheels 101 on both sides move outward, and while rolling along the inside of the screen body 6, outward pressure is applied to it, thereby further increasing the test pressure of the screen body 6, so as to simulate the long-term squeezing of the screen body 6 by the material during actual use, quickly detect the use intensity of the screen body 6, and improve work efficiency.
[0057] The upper end of the limiting groove 105 is slidably matched with a triangular wedge block 108, and the upper end of the special-shaped block 107 is provided with an inclined surface, and the triangular wedge block 108 is adapted to the inclined surface of the special-shaped block 107. The lower end of the pressing plate 103 is provided with a plurality of guide telescopic rods 109, and the lower end of the guide telescopic rod 109 is provided with a lifting ring 110. The lifting ring 110 is sleeved on the outer side of the rotating shaft 102 and is threadedly connected thereto, and the lower end of the lifting ring 110 is rotatably connected to the triangular wedge block 108.
[0058] Preferably, when it is necessary to drive the special-shaped block 107 to move, the rotating shaft 102 is rotated, and the rotating shaft 102 is threadedly connected to the lifting ring 110, and under the guiding action of the guide telescopic rod 109, the lifting ring 110 is driven by the rotating shaft 102 to move downward, and the lifting ring 110 pushes the triangular wedge block 108 to descend, and the triangular wedge block 108 pushes the special-shaped block 107 along the inclined surface, so that a pair of special-shaped blocks 107 can be separated from each other. At the same time, the rotating shaft 102 also drives the special-shaped block 107 to rotate, so that the test wheel 101 rolls, so that the test wheel 101 rolls and the screen body 6 is applied with pressure, and the two have good synchronization and high degree of automation. When the lifting ring 110 drops to a predetermined height, it means that the test standard pressure value is applied to the screen body 6, and the rotating shaft 102 can be reset and rotated, so that the special-shaped block 107 and the test wheel 101 are reset, and the test is completed.
[0059] The lifting assembly includes a plurality of guide telescopic columns 3, the upper ends of the guide telescopic columns 3 are connected to the top plate 1, the lower ends of the guide telescopic columns 3 are connected to the pressing plate 103, the upper end of the top plate 1 is fixedly connected to a motor component 4, the lower end of the motor component 4 is driven by a screw rod 301, the lower end of the screw rod 301 is threadedly connected to a nut sleeve 302, and the nut sleeve 302 is used to drive the pressing plate 103 to rise and fall.
[0060] Preferably, when the test wheel 101 and the pressing ring 104 need to be driven to rise and fall, the motor 4 drives the screw 301 to rotate, and the screw 301 is threadedly connected to the nut sleeve 302. Under the guidance of the guide telescopic columns 3, the nut sleeve 302 pushes the pressing plate 103 to rise and fall.
[0061] The nut sleeve 302 passes through the pressing plate 103 and is rotatably connected thereto. The lower end of the nut sleeve 302 is fixedly connected to the upper end of the rotating shaft 102. A fixing ring 309 is fixedly connected to the outer side of the nut sleeve 302. A spring telescopic rod 305 is provided at the lower end of the fixing ring 309. A brake ring 306 is provided at the lower end of the spring telescopic rod 305. A pair of clamping plates 307 are fixedly connected to the lower end of the brake ring 306. An annular clamping slot 308 is provided at the upper end of the pressing plate 103. The clamping plate 307 is adapted to the annular clamping slot 308.
[0062] A step groove is provided on the inner side of the annular card slot 308, and a driving ring 304 is provided in the step groove. The driving ring 304 slides with the nut sleeve 302, and an extension rod 310 is fixedly connected to the inner side of the driving ring 304. A plurality of vertical grooves are penetrated through the lower side of the nut sleeve 302, and the extension rod 310 passes through the vertical grooves and slides with the extension rod 310. A disk 311 is provided on the inner side of the nut sleeve 302, and the disk 311 is located on the lower side of the extension rod 310. A connecting rod 312 is fixedly connected to the upper end of the disk 311. A hollow groove is provided at the upper end of the screw rod 301, and the upper end of the connecting rod 312 passes through the hollow groove and is fixedly connected to a baffle plate 313.
[0063] Preferably, in the initial state, the spring telescopic rod 305 keeps a distance between the brake ring 306 and the fixing ring 309, so as to ensure that the clamping plate 307 is always clamped in the annular clamping slot 308, so that the nut sleeve 302 is fixed. At this time, the screw rod 301 rotates to drive the nut sleeve 302 to move downward, and the nut sleeve 302 pushes the pressing plate 103, so that the test wheel 101 can be lowered to the inside of the screen body 6, and the pressing ring 104 presses the screen body 6. Then, the brake ring 306 is driven to rise, so that the clamping plate 307 is away from the annular clamping slot 308, so that the nut sleeve 302 loses its restriction and can rotate. At this time, the screw rod 301 continues to rotate, which can drive the nut sleeve 302 to rotate synchronously, and the nut sleeve 302 can drive the rotating shaft 102 to rotate, thereby driving a plurality of test wheels 101 to roll along the inside of the screen body 6 while applying outward pressure to it for detection. That is to say, the pressing plate 103 can be lowered by rotating the screw rod 301, and the detection function can be further realized, with a high degree of automation.
[0064] Preferably, when it is necessary to drive the brake ring 306 to rise, a connecting rod 312 and a driving ring 304 are provided. Specifically, in the initial state, the disc 311 falls on the upper end surface of the rotating shaft 102, and the baffle plate 313 is also at the uppermost end of the hollow groove. At this time, the card plate 307 is inserted into the annular card slot 308, and the screw 301 drives the pressing plate 103 to descend, so that the baffle plate 313 also moves downward from the upper end of the hollow groove until the baffle plate 313 moves to the lowermost end of the hollow groove, and the height positions of the baffle plate 313, the connecting rod 312 and the disc 311 remain unchanged, and the pressing plate 103 continues to move downward, and the disc 311 contacts the extension rod 310, so that the driving ring 304 also maintains its height. The driving ring 304 limits the height of the clamping plate 307 to remain stationary, so that the pressing ring 104 and the annular clamping slot 308 are lowered separately until the clamping plate 307 is completely separated from the annular clamping slot 308. At this time, the pressing ring 104 also presses the screen body 6. Since the clamping plate 307 is completely separated from the annular clamping slot 308, when the screw rod 301 continues to rotate, it will directly drive the nut sleeve 302 to rotate, and the rotating shaft 102 can be driven to rotate to perform the test work. In other words, no additional driving components or control programs are required. Only the rotation of the screw rod 301 can independently complete the descent of the test wheel 101 and perform the rolling test on the screen body 6, thereby saving costs.
[0065] Preferably, a plurality of brake blocks 401 are fixedly connected to the lower end of the pressing plate 103, and the brake blocks 401 limit the highest position of the lifting ring 110. When resetting is required, the screw rod 301 is reversed to first drive the rotating shaft 102 to reverse, thereby driving the lifting ring 110 to rise and reset. When contacting with the brake block 401, the lifting ring 110 is reset and cannot continue to rise, causing the rotating shaft 102 to be unable to continue to reverse, so that the nut sleeve 302 is fixed. At this time, the screw rod 301 is reversed alone, which can directly drive the nut sleeve 302 to rise and reset, and also allows the clamping plate 307 to be re-inserted into the annular clamping slot 308 to prepare for the next work.
[0066] A hollow ring 201 is fixedly connected to the lower side of the upper barrel 2, and a plurality of spring telescopic rods 202 are arranged on the inner side of the hollow ring 201. An arc-shaped inclined block 203 is arranged at one end of the spring telescopic rod 202. The arc-shaped inclined block 203 passes through the upper barrel 2 and slides with it. The inclined surface of the arc-shaped inclined block 203 faces upward, and the plurality of arc-shaped inclined blocks 203 limit the falling of the screen body 6.
[0067] The four sides of the upper barrel 2 are provided with square openings, and slide plates 204 are slidably fitted in the square openings. The slide plates 204 are used to press down a plurality of screen bodies 6 .
[0068] Preferably, when a batch of screen bodies 6 are placed in the loading barrel 2, a plurality of arc-shaped inclined blocks 203 are arranged at their lower ends for blocking. When a single screen body 6 needs to be screened out and unloaded, a plurality of screen bodies 6 are pressed down by the slide plate 204. The inclined surface of the arc-shaped inclined block 203 is subjected to pressure and displaced toward the outer hollow ring 201, so that the screen body 6 at the lower end falls. Then, under the resetting action of the spring telescopic rod 202, the arc-shaped inclined block 203 is reset, and the upper screen body 6 is re-stuck to limit its falling, thereby realizing the single screening and falling of the screen body 6.
[0069] A plurality of guide plates 207 are fixedly connected to the outer side of the upper barrel 2. The guide plates 207 are arranged at both ends of the square opening. An inclined opening 205 is arranged on the upper side of the square opening. An inclined groove is opened on the inner side of the upper end of the guide plate 207. The inclined opening 205 and the inclined groove are connected to each other. Limiting rods 206 are fixedly connected to both ends of the slide plate 204. When the limiting rods 206 are at the upper end of the inclined groove, the inner end surface of the slide plate 204 is flush with the inner wall of the upper barrel 2.
[0070] Preferably, in order to prevent the slide plate 204 from being inside the upper barrel 2 and thereby obstructing the subsequent feeding of the screen body 6, an inclined mouth 205 and an inclined groove are provided. Specifically, when it is necessary to replenish the screen body 6 inside the upper barrel 2, the slide plate 204 rises and resets, and the limiting rods 206 at both ends move along the inclined mouth 205 into the inclined groove, so that the inner end surface of the slide plate 204 is flush with the inner wall of the upper barrel 2, and will not hinder the replenishment of the screen body 6.
[0071] A guide groove 208 is provided at the upper end of the slide plate 204, a baffle plate 209 is fixedly connected to the inner side of the guide groove 208, a concave slider 210 is slidably matched to the inner side of the guide groove 208, a spring member is provided at the lower end of the concave slider 210, one end of the spring member is connected to the baffle plate 209, a moving ring 211 is fixedly connected to the upper end of the concave slider 210, the guide plate 207 passes through the moving ring 211 and slidably matches with it, and a plurality of electric telescopic rods 212 are provided at the upper end of the moving ring 211.
[0072] Preferably, when it is necessary to drive the slide plate 204 to rise and fall, the electric telescopic rod 212 is used to drive the moving ring 211 to move, and the moving ring 211 drives the concave slider 210 to move. The concave slider 210 slides with the slide plate 204 to guide its movement, so that the slide plate 204 can be driven to rise and fall without hindering its horizontal displacement. A spring member is provided so that when the slide plate 204 rises and resets, an outward force is generated, which facilitates the limiting rod 206 to enter the inclined groove from the inclined mouth 205.
[0073] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.
[0074] The test system and test method for the rapid pelletizing machine components provided in the embodiments of the present application are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A test system for a fast granulator assembly, comprising a base (8), a rotary table (7), a support seat (9), a top plate (1), a test assembly, a loading barrel (2) and a visual inspection mechanism (5), characterized in that: The rotating worktable (7) is rotatably arranged on the upper side of the base (8); the supporting seat (9) is arranged as a hollow cylinder; the supporting seat (9) is used to place the screen body (6); the supporting seat (9) is fixed on the rotating worktable (7) and is provided with at least one supporting seat; The loading barrel (2), the test assembly and the visual inspection mechanism (5) are all arranged on the lower side of the top plate (1); a plurality of screen bodies (6) are stacked and placed in the loading barrel (2); the loading barrel (2) is used to sequentially load the screen bodies (6) into the support seat (9); The rotating workbench (7) drives the screen body (6) to pass through the lower side of the loading cylinder (2), the test assembly and the visual inspection mechanism (5) in sequence; The test assembly comprises a test wheel (101), a rotating shaft (102) is arranged on one side of the test wheel (101), a pressing plate (103) is arranged at the upper end of the rotating shaft (102), a pressing ring (104) is fixedly connected to the lower end of the pressing plate (103), a lifting assembly is arranged on the upper side of the pressing plate (103), the lifting assembly drives the test wheel (101) to descend and extend to the inner side of the screen body (6), and the pressing ring (104) presses the upper end of the screen body (6) onto the support seat (9), and the test wheel (101) performs a rolling test inside the screen body (6); The visual inspection mechanism (5) performs visual inspection on the tested screen body (6).
2. The testing system for the rapid granulator assembly according to claim 1, characterized in that: The test wheels (101) are provided in a plurality of groups. The plurality of test wheels (101) are symmetrically distributed on both sides of the lower end of the rotating shaft (102). Limiting grooves (105) are provided on both sides of the lower end of the rotating shaft (102). A pair of spring retractable rods (106) are provided through the inner sides of the limiting grooves (105). Both ends of the spring retractable rods (106) are connected to special-shaped blocks (107). The plurality of test wheels (101) are rotatably connected to one side of the special-shaped blocks (107) and are distributed in a stepped manner.
3. The testing system for the rapid granulator assembly according to claim 2, characterized in that: The upper end of the limiting groove (105) is slidably matched with a triangular wedge block (108), the upper end of the special-shaped block (107) is provided with an inclined surface, and the triangular wedge block (108) is adapted to the inclined surface of the special-shaped block (107). The lower end of the pressing plate (103) is provided with a plurality of guide telescopic rods (109), and the lower end of the guide telescopic rods (109) is provided with a lifting ring (110), the lifting ring (110) is sleeved on the outer side of the rotating shaft (102) and is threadedly connected thereto, and the lower end of the lifting ring (110) is rotatably connected to the triangular wedge block (108).
4. The testing system for the rapid granulator assembly according to claim 3, characterized in that: The lifting assembly comprises a plurality of guide telescopic columns (3), the upper ends of the guide telescopic columns (3) are connected to the top plate (1), the lower ends of the guide telescopic columns (3) are connected to the pressing plate (103), the upper end of the top plate (1) is fixedly connected to a motor component (4), the lower end of the motor component (4) is driven by a screw rod (301), the lower end of the screw rod (301) is threadedly connected to a nut sleeve (302), and the nut sleeve (302) is used to drive the pressing plate (103) to rise and fall.
5. The testing system for the rapid granulator assembly according to claim 4, characterized in that: The nut sleeve (302) passes through the pressing plate (103) and is rotatably connected thereto; the lower end of the nut sleeve (302) is fixedly connected to the upper end of the rotating shaft (102); a fixing ring (309) is fixedly connected to the outer side of the nut sleeve (302); a spring telescopic rod 2 (305) is provided at the lower end of the fixing ring (309); a brake ring (306) is provided at the lower end of the spring telescopic rod 2 (305); a pair of clamping plates (307) are fixedly connected to the lower end of the brake ring (306); an annular clamping slot (308) is provided at the upper end of the pressing plate (103); and the clamping plate (307) is adapted to the annular clamping slot (308); A step groove is provided on the inner side of the annular card slot (308), and a driving ring (304) is provided in the step groove. The driving ring (304) is slidably matched with the nut sleeve (302). An extension rod (310) is fixedly connected to the inner side of the driving ring (304). A plurality of vertical grooves are penetrated through the lower side of the nut sleeve (302). The extension rod (310) passes through the vertical grooves and slidably matches therewith. A disk (311) is provided on the inner side of the nut sleeve (302). The disk (311) is located on the lower side of the extension rod (310). A connecting rod (312) is fixedly connected to the upper end of the disk (311). A hollow groove is provided on the upper end of the screw rod (301). The upper end of the connecting rod (312) passes through the hollow groove and is fixedly connected to a baffle (313).
6. The testing system for rapid pelletizing machine components according to claim 1, characterized in that: A hollow ring (201) is fixedly connected to the lower side of the loading barrel (2), and a plurality of spring telescopic rods (202) are arranged on the inner side of the hollow ring (201). An arc-shaped inclined block (203) is arranged at one end of the spring telescopic rod (202). The arc-shaped inclined block (203) passes through the loading barrel (2) and is slidably matched with the loading barrel (2). The inclined surface of the arc-shaped inclined block (203) faces upward, and the plurality of arc-shaped inclined blocks (203) restrict the screen body (6) from falling.
7. The testing system for the rapid pelletizing machine assembly according to claim 6, characterized in that: The four sides of the loading cylinder (2) are provided with square openings, and a slide plate (204) is slidably fitted in the square opening. The slide plate (204) is used to press down a plurality of screen bodies (6).
8. The testing system for the rapid pelletizing machine assembly according to claim 7, characterized in that: A plurality of guide plates (207) are fixedly connected to the outer side of the loading barrel (2), and the guide plates (207) are arranged at the two ends of the square opening. An inclined opening (205) is arranged on the upper side of the square opening. An inclined groove is opened on the inner side of the upper end of the guide plate (207). The inclined opening (205) and the inclined groove are connected to each other. Limiting rods (206) are fixedly connected to the two ends of the slide plate (204). When the limiting rods (206) are at the upper end of the inclined groove, the inner end surface of the slide plate (204) is flush with the inner wall of the loading barrel (2).
9. The testing system for the rapid pelletizing machine assembly according to claim 8, characterized in that: The upper end of the slide plate (204) is provided with a guide groove (208), the inner side of the guide groove (208) is fixedly connected with a baffle plate (209), the inner side of the guide groove (208) is slidably matched with a concave slider (210), the lower end of the concave slider (210) is provided with a spring member, one end of the spring member is connected to the baffle plate (209), the upper end of the concave slider (210) is fixedly connected with a moving ring (211), the guide plate (207) passes through the moving ring (211) and slidably matches with it, and the upper end of the moving ring (211) is provided with a plurality of electric telescopic rods (212).
10. The testing method of the testing system for the fast granulator assembly according to claim 1, characterized in that The following steps are involved: S1, driving the support seat (9) to move by means of the rotating workbench (7), the support seat (9) moves to the lower side of the loading barrel (2), and the screen body (6) is sequentially loaded into the support seat (9) through the loading barrel (2) for loading; S2, the rotating workbench (7) then drives the support seat (9) and the screen body (6) to move to the lower side of the test assembly, and the lifting assembly drives the pressing plate (103) to descend, so that the test wheel (101) extends to the inside of the screen body (6), and the pressing ring (104) presses the upper end of the screen body (6) against the support seat (9); S3, driving the test wheel (101) to move in a circular motion via the rotating shaft (102), so that the test wheel (101) performs a rolling test on the inner side of the screen body (6), thereby simulating the squeezing effect of the internal powder on the screen body (6) caused by the high-speed rotation of the rotary knife; S4. After the test is completed, the screen body (6) is moved to the lower side of the visual inspection mechanism (5). The deformation amount of the screen body (6) after the test is detected by the visual inspection mechanism (5), so as to determine whether the use strength of the screen body (6) is qualified.