Magnetic powder inspection AI visual inspection device

Abstract

The invention relates to the technical field of magnetic powder inspection, in particular to a magnetic powder inspection AI visual inspection device which comprises a material arranging mechanism, a to-be-inspected workpiece, a magnetizing and feeding assembly, a detection assembly and an AI processing unit, the AI processing unit performs judgment and sorting by combining images of a plurality of stations and angles, an arranged multi-station camera group can perform 360-degree dead-angle-free image acquisition, and the AI processing unit performs visual inspection on the to-be-inspected workpiece. A plurality of workpieces are magnetized and sprayed at the same time through arrangement and sorting of the workpieces to be detected, the visual detection efficiency is improved, recording, analysis and judgment are carried out through the AI processing unit, the detection production efficiency is improved, the precision is improved, personal errors are reduced, the workpieces to be detected rotate during spraying through the direction adjusting wheels, spraying is more uniform, and the production efficiency is improved. Spraying dead angles caused by clamping are eliminated, automatic monitoring, replacing and supplementing of the magnetic powder liquid storage barrel are achieved, the AI processing unit conducts continuous correction, the flaw detection accuracy is improved, assembly line type magnetic powder flaw detection is conducted, and the detection efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic particle flaw detection, in particular to an AI visual detection device for magnetic particle flaw detection. Background Art

[0002] Magnetic particle testing utilizes the interaction between the leakage magnetic field at the defects of the workpiece and the magnetic powder. It utilizes the difference in magnetic permeability between the surface and near-surface defects (such as cracks, slag inclusions, hairline, etc.) of steel products and the magnetic permeability of the object to be tested. The workpiece to be tested (steel product) is placed in a strong magnetic field or a large current is passed through it to magnetize it. After magnetization, the magnetic field at the discontinuity of these materials will be distorted, and a leakage magnetic field will be generated on the surface of the workpiece where some magnetic flux leaks. When magnetic powder with good magnetic conductivity (usually magnetic iron oxide powder) is applied to the object, the leakage magnetic field near the defect will attract the magnetic powder and accumulate to form visible magnetic powder traces. Under appropriate lighting conditions, the defect position and shape are revealed. The accumulation of these magnetic powders is observed and interpreted to achieve magnetic particle testing.

[0003] However, at present, the defects of magnetic powder accumulation are mainly detected by naked eye observation by inspectors, which largely depends on the experience and responsibility of the operators. It is easy to make mistakes and omissions, which will bring hidden dangers to product quality. At the same time, the detection accuracy and efficiency are relatively low, and the labor cost is high. In the fluorescent magnetic particle detection scenario, in order to give full play to the fluorescent effect, the ultraviolet intensity is required to be no less than 800μW / cm in the darkroom environment. 2 The inspection is carried out in an environment that is not friendly to the inspectors and they are prone to visual fatigue. In addition, the range that can be detected at one time when manually inspecting the workpiece is relatively small, and multiple inspections are required to inspect a workpiece, which also leads to a slow inspection speed.

[0004] Some of the existing technologies use automated equipment for magnetic particle inspection, but magnetic particle visual inspection requires high exposure of the camera to capture clear images. Currently, existing visual inspection equipment uses slow rotation of the workpiece, resulting in low efficiency of the entire inspection. In addition, only single workpiece spray inspection can be used, which is slow and cannot achieve assembly line inspection while ensuring inspection accuracy. At the same time, it is difficult to evenly cover every part of the workpiece when the magnetic particle spray liquid is sprayed on the workpiece. The residual magnetic powder on the surface of the workpiece has a large interference, which makes it easy to mistake qualified parts for unqualified parts.

[0005] The existing Chinese patent with the authorization announcement number CN113406190A discloses a double-station fluorescent magnetic particle flaw detector for pin-shaped parts. It includes a frame, an electrode slide, a transmission mechanism, a feeding mechanism, a material unloading and demagnetization mechanism, a magnetic suspension spray system, and a purple light fixture; the frame is T-shaped, and there are two electrode slides installed at both ends of the frame T-shaped frame. The electrode slide is provided with two independent magnetization and observation stations. There is also a material unloading and demagnetization mechanism on the side of the electrode slide. The feeding mechanism can store multiple workpieces at the same time, and a manipulator can be used to automatically load and unload materials, reducing the labor intensity of the operating workers. The whole process of flaw detection is carried out by the feeding mechanism to sequentially deliver the workpiece to the three stations of magnetization, observation, and demagnetization. Each station can be carried out simultaneously, which greatly improves the work efficiency and is suitable for the operation needs of the on-site workpiece maintenance assembly line.

[0006] However, since the above technical solution still uses manual inspection, the inspection data and process cannot be recorded, resulting in the inability to trace problems. In addition, manual inspection and judgment may have errors, and the accuracy cannot be guaranteed, and the efficiency cannot meet the usage requirements. Summary of the invention

[0007] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0008] In view of the above problems in the prior art, the present invention is proposed.

[0009] In order to solve the above technical problems, the present invention provides the following technical solutions: A magnetic particle flaw detection AI visual inspection device, comprising a magnetizing feed assembly, wherein the magnetizing feed assembly comprises a magnetizing mechanism;

[0010] The magnetizing mechanism is used to magnetize the workpiece to be inspected, and the magnetizing area covers the outer surface of the workpiece to be inspected;

[0011] A detection assembly, wherein two sets of the detection assembly are arranged on the frame in a front-to-back order, namely, a primary inspection mechanism and a re-inspection mechanism;

[0012] The initial inspection mechanism is used to perform a front visual inspection on the magnetized workpiece and obtain a first inspection result;

[0013] The re-inspection mechanism is used to perform side visual inspection on the workpiece inspected by the initial inspection mechanism, and generate a second inspection result, and fit the second inspection result with the first inspection result to form a defect result for feedback of the outer surface of the workpiece, and perform grade judgment based on the defect result.

[0014] As a preferred solution of the magnetic particle flaw detection AI visual inspection device of the present invention, wherein: the magnetizing feeding assembly also includes a material sorting mechanism, and the material sorting mechanism is used to sort the input workpieces to be inspected and transmit them to the magnetizing mechanism;

[0015] The magnetizing mechanism positions and sorts each of the workpieces to be inspected while spraying, and each workpiece to be inspected enters the initial inspection mechanism and the re-inspection mechanism in turn according to the set order and interval.

[0016] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, the magnetizing mechanism also includes a spraying component, which is used to spray the magnetic powder liquid onto the outer surface of the magnetized workpiece to be inspected, and the magnetizing mechanism simultaneously drives the workpiece to be inspected to rotate when spraying.

[0017] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, wherein: the inspection assembly is set on the frame through a bracket, the inspection assembly includes an adjustment structure and a visual structure, the visual structure includes a light source and a mirror group, the light source and the mirror group are respectively arranged on the adjustment structure, and when the mirror group is arranged on the adjustment structure, an over-inspection interval is formed, the light source is used to provide auxiliary light for the mirror group to identify, and when the workpiece to be inspected passes through the inspection interval, the mirror group is assisted by the light source to identify the workpiece to be inspected and generate a detection result.

[0018] As a preferred solution of the magnetic particle flaw detection AI visual inspection device of the present invention, the light source includes a flash light source or a fixed frequency light source, and the lens of the mirror group includes a prism or a lens.

[0019] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, wherein: the mirror group includes a forward mirror group and a lateral mirror group, the forward mirror group is arranged on the initial inspection mechanism, and is used to perform forward visual inspection on the workpiece to be inspected after magnetization spraying, and the lateral mirror group is arranged on the re-inspection mechanism, and is used to perform side visual inspection on the workpiece inspected by the initial inspection mechanism.

[0020] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, a guide is provided between the magnetizing feeding assembly and the inspection assembly, and the guide is used to guide the workpiece to be inspected from the magnetizing feeding assembly into the inspection assembly while maintaining a relative position.

[0021] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, wherein: the adjustment structure is movably arranged, and the adjustment structure is used to obtain the type of the workpiece to be inspected and to move and adjust it to adjust the angle and height of the forward mirror group and the side mirror group respectively.

[0022] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, a limit component is also provided in the magnetizing mechanism, and the limit component is used to make the workpiece to be inspected rotate when spraying the workpiece to be inspected, and to distribute each workpiece to be inspected at a fixed distance according to the set distance.

[0023] As a preferred solution of the magnetic particle flaw detection AI visual inspection device of the present invention, the limit assemblies are symmetrically arranged, and the two limit assemblies first position and clamp the workpiece to be inspected when they approach the workpiece to be inspected synchronously, and then cause each workpiece to be inspected to rotate when they continue to approach.

[0024] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, it also includes a control system, which includes an adjustment module and an execution module. The control system obtains the spacing between each workpiece to be inspected output by the magnetizing feeding assembly, processes and outputs a transmission rate adjustment instruction, and the execution module receives the adjustment instruction and adjusts the transmission rate of the workpiece to be inspected, so that adjacent workpieces to be inspected enter the initial inspection mechanism and the re-inspection mechanism in turn.

[0025] As a preferred solution of the magnetic particle flaw detection AI visual inspection device described in the present invention, the control system also includes an AI processing unit, which is used to fit the first detection result and the second detection result to form a defect result, and to locate the defect image position and calculate the defect parameters, and determine the image detection result according to the defect parameters.

[0026] As a preferred solution of the magnetic particle flaw detection AI visual inspection device of the present invention, the control system further includes a conveying control unit, which is used to control the magnetizing mechanism to magnetize and spray the workpieces to be inspected in batches, and sequentially pass the initial inspection mechanism and the re-inspection mechanism to perform front and side visual inspections;

[0027] It also includes a deviation correction unit, which is used to compare the adjacent distances of each workpiece to be inspected, and adjust the conveying rate to make the process switching time consistent when the distances of adjacent workpieces to be inspected deviate.

[0028] As a preferred solution of the magnetic particle flaw detection AI visual inspection device of the present invention, the AI ​​processing unit further includes an AI magnetic particle flaw detection model, the image is identified and the detection area is found through the AI ​​magnetic particle flaw detection model, and visual analysis and detection are performed respectively according to the front image and the side image input by the mirror group, and the defect area is found by fitting the results;

[0029] The AI ​​processing unit also includes automatic annotation based on the front image and the side image, and calculates the defect parameters, and determines the defect level based on the defect value.

[0030] The beneficial effects of the present invention are as follows: by sorting the workpieces to be inspected, magnetization spraying of multiple workpieces can be carried out at the same time, while maintaining the spacing to facilitate the later plane and side image acquisition, 360° visual inspection, and recording, analysis and judgment through the AI ​​processing unit, thereby improving the inspection production efficiency and accuracy, reducing human errors, and the workpieces to be inspected can be rotated during spraying through the steering wheel, so that the spraying is more uniform and the spraying dead angle caused by clamping is eliminated. The AI ​​processing unit improves the accuracy of the judgment results of magnetic particle inspection through continuous correction by the operator, thereby performing assembly line magnetic particle inspection and improving inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0032] Figure 1 It is an overall schematic diagram of the magnetic particle flaw detection AI visual inspection device in the present invention.

[0033] Figure 2 It is an enlarged view of the detection assembly in the present invention.

[0034] Figure 3 It is a schematic diagram of the interior of the magnetizing feeding assembly in the present invention.

[0035] Figure 4 It is a schematic diagram of the structure of the initial inspection mechanism in the present invention.

[0036] Figure 5 It is a schematic diagram of the structure of the re-inspection mechanism in the present invention.

[0037] Figure 6 It is a schematic diagram of the internal structure of the shell in the present invention.

[0038] Figure 7 It is a schematic diagram of the internal structure of the mobile seat in the present invention.

[0039] Figure 8 This is a flow chart of the magnetic particle flaw detection AI visual inspection method in the present invention.

[0040] Fig. 9 This is a flow chart of the AI ​​processing unit in the present invention.

[0041] Reference numerals: 100, material sorting mechanism; 1001, conveyor belt; 1002, first cylinder; 1003, turntable; 1004, transition baffle; 1005, housing; 101, workpiece to be inspected;

[0042] 200, magnetizing feed assembly; 2002, bracket; 2003, push plate; 2004, through slot; 2005, steering wheel; 2006, rotating shaft; 2007, pulley; 2008, extension frame; 2009, moving seat; 201, clamping plate; 2011, first rotating slot; 2012, second rotating slot; 2013, switching slot; 2014, moving column; 2015, convex block; 2016, spiral groove; 2017, moving ring; 2018, rotating block; 2019, connecting rod; 2021, bevel gear set; 2022, differential wheel; 2023, differential belt; 2024, push rod; 2027, belt;

[0043] 3001, support rod; 3002, darkroom; 3003, first slider; 3004, stroboscopic light source; 3005, prism assembly; 3006, knob; 3007, flap; 3008, suspension arm; 301, initial inspection mechanism; 3011, sorting baffle; 3012, demagnetization device; 3013, second slider; 3014, third slider; 3015, reflector; 302, re-inspection mechanism. DETAILED DESCRIPTION

[0044] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0045] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0046] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0047] Example 1

[0048] Reference Figures 1 to 8 , which is the first embodiment of the present invention. This embodiment provides an AI visual inspection device for magnetic particle flaw detection. While performing magnetization spraying on multiple workpieces, each adjacent workpiece to be inspected 101 maintains a distance to facilitate subsequent initial inspection mechanism 301 and re-inspection mechanism 302 to collect plane and side images, and complete 360° visual inspection. The collected images are recorded and analyzed and judged by the AI ​​processing unit to generate inspection results respectively. The two inspection results are fitted to determine the defect level, which improves the inspection production efficiency while improving the inspection accuracy and reduces the blind spot errors that are easily caused by manual inspection.

[0049] Specifically, it includes a magnetizing feeding assembly 200, and the magnetizing feeding assembly 200 includes a magnetizing mechanism;

[0050] The magnetizing mechanism is used to magnetize the workpiece 101 to be inspected, and the magnetizing area covers the outer surface of the workpiece 101 to be inspected;

[0051] A detection assembly, wherein two sets of the detection assembly are arranged on the frame in a front-to-back order, namely, a primary inspection mechanism 301 and a re-inspection mechanism 302;

[0052] The initial inspection mechanism 301 is used to perform a frontal visual inspection on the magnetized workpiece 101 to be inspected and obtain a first inspection result;

[0053] The re-inspection mechanism 302 is used to perform a side visual inspection on the workpiece 101 to be inspected after the initial inspection mechanism 301, and generate a second inspection result, and fit the second inspection result with the first inspection result to form a defect result for feedback of the outer surface of the workpiece 101 to be inspected, and perform a grade judgment based on the defect result.

[0054] It also includes a material sorting mechanism 100, which is used to sort the input workpieces 101 to be inspected and transmit them to the magnetizing mechanism; the magnetizing mechanism positions and sorts the workpieces 101 to be inspected while spraying, so that the workpieces 101 to be inspected enter the initial inspection mechanism 301 and the re-inspection mechanism 302 in turn according to the set order and interval.

[0055] Among them, in this embodiment, the workpiece 101 to be inspected is a bolt, and the material sorting mechanism 100 is an adapted bolt sorting machine, which transmits the bolts to the conveyor belt 1001 according to the set direction and spacing, and is transported to the magnetizing feeding assembly 200 by the conveyor belt 1001. At the same time, the material sorting mechanism 100 arranges the screws vertically up and down to increase the contact area with the magnetizing mechanism and reduce the spraying dead angle.

[0056] Preferably, the magnetizing feeding assembly 200 also includes a spray component, a nozzle and a clamp 201. The magnetizing mechanism magnetizes the workpiece 101 to be inspected. The spray component is used to spray the magnetic powder liquid onto the outer surface of the magnetized workpiece 101 to be inspected. The nozzle sprays the magnetic powder liquid onto the workpiece 101 to be inspected. The clamp 201 simultaneously limits each workpiece 101 to be inspected.

[0057] Among them, in this embodiment, a conveyor belt 1001 is rotatably provided in the magnetizing feeding assembly 200, and the workpieces 101 to be inspected are arranged on the conveyor belt 1001 at intervals up and down. The workpieces 101 to be inspected are transmitted by the conveyor belt 1001, and the conveying rate of the workpieces 101 to be inspected is related to the conveyor belt 1001. In this embodiment, the conveyor belt 1001 adopts a disc shape, and the station switching is achieved by rotation. In other embodiments, the conveyor belt 1001 can adopt a long strip, elliptical, or U-shaped shape to achieve the station switching of the workpiece 101 to be inspected.

[0058] More preferably, in other embodiments, a round steel limit device is further provided on the conveyor belt 1001, and the round steel limit device is used to prevent the workpiece 101 to be inspected from falling over or tilting, thereby making the workpiece 101 to be inspected more stable during transportation and the transmission position more accurate.

[0059] More preferably, when the number of workpieces 101 to be inspected in the magnetizing feeding assembly 200 reaches a set warning value, the conveyor belt 1001 stops working, the workpieces 101 to be inspected are magnetized by the magnetizing mechanism, and then the nozzle sprays magnetic powder liquid onto the surface of the workpieces 101 to be inspected.

[0060] Preferably, in this embodiment, the clamping plates 201 are symmetrically arranged and driven by the first cylinder 1002 to approach the workpiece 101 to be inspected from both sides simultaneously and to be in close contact with it, so as to limit and fix each bolt to prevent it from being blown down during the spraying process.

[0061] Among them, a guide is provided between the magnetizing feeding assembly 200 and the detection assembly, and the guide is used to guide the workpiece 101 to be inspected from the magnetizing feeding assembly 200 to enter the detection assembly while maintaining a relative position. The magnetizing feeding assembly 200 also includes a shell 1005 mounted on the outside of the conveyor belt 1001, and a first cylinder 1002 arranged relatively still to the shell 1005. In this embodiment, the guide is a transition baffle 1004, which is provided at the connection between the conveyor belt 1001 and the turntable 1003 to guide the workpiece 101 to be inspected from the conveyor belt 1001 to enter the turntable 1003.

[0062] Preferably, the clamping plate 201 is controlled to move by the first cylinder 1002, so as to achieve the clamping and loosening of the workpiece 101 to be inspected. The transition baffle 1004 is in an arc shape and the slot width is greater than the bolt diameter.

[0063] Preferably, the nozzle structure is a pipe with uniform openings, and the magnetic powder liquid is sprayed obliquely upward and evenly sprinkled onto the surface of the workpiece 101 to be inspected. After the magnetization spraying, the workpiece 101 to be inspected is continuously transported by the conveyor belt 1001 through the transition baffle 1004 to the turntable 1003.

[0064] Preferably, the detection assembly is arranged on the frame through a bracket 2002, and the detection assembly includes an adjustment structure and a visual structure. The visual structure includes a light source and a mirror group. The light source and the mirror group are respectively arranged on the adjustment structure. When the mirror group is arranged on the adjustment structure, an inspection interval is formed. The light source is used to provide auxiliary light for the mirror group to identify. When the workpiece 101 to be inspected passes through the inspection interval, the mirror group is assisted by the light source to identify the workpiece 101 to be inspected and generate a detection result.

[0065] Among them, the inspection assembly also includes a turntable 1003. The workpieces 101 to be inspected enter the turntable 1003 one by one from the conveyor belt 1001 and undergo two visual inspections in succession as it rotates. The two ends of the conveyor belt 1001 are respectively connected to the material sorting mechanism 100 and the turntable 1003. The distribution spacing between each workpiece 101 to be inspected on the conveyor belt 1001 determines the time interval for entering the turntable 1003.

[0066] Among them, the detection assembly also includes a darkroom 3002 arranged outside the initial inspection mechanism 301 and the re-inspection mechanism 302, and the mirror group includes a forward mirror group and a lateral mirror group. The forward mirror group is arranged on the initial inspection mechanism 301, and is used to perform forward visual inspection on the workpiece 101 to be inspected after magnetic spraying. In this embodiment, the forward mirror group is a camera equipped with a lens with a set exposure value. In this embodiment, there are four cameras in total and the circular array is arranged at one end of the center of the first slider 3003.

[0067] More preferably, the adjustment structure is movably arranged, and the adjustment structure is used to obtain the type of the workpiece 101 to be inspected and move and adjust it. The initial inspection mechanism 301 and the re-inspection mechanism 302 have adjustment structures with different structures to respectively adjust the angles and heights of the forward mirror group and the side mirror group. The adjustment structure on the initial inspection mechanism 301 includes a support rod 3001, on which a first slider 3003 is slidably provided, and the initial inspection mechanism 301 is fixed on the first slider 3003.

[0068] Among them, the first slider 3003 slides vertically up and down along the support rod 3001, one end of the first slider 3003 is round, and a second slider 3013 is slidably provided on the support rod 3001. The second slider 3013 is provided with a light source, and the light source includes a stroboscopic light source 3004 and a prism group 3005. The prism group 3005 is provided with a knob 3006 and a flap 3007. The stroboscopic light source 3004 is a stroboscopic light source, and the prism group 3005 adopts a prism. In other embodiments, the stroboscopic light source 3004 can be replaced by a fixed-frequency light source, and the prism group 3005 can adopt a lens to meet different production needs.

[0069] When the knob 3006 rotates, the flap 3007 is turned over to a certain angle. By controlling the number of rotations of the knob 3006, the angle of the refracted light of the prism assembly 3005 is adjusted to achieve the best exposure effect.

[0070] The prism group 3005 is also provided with a fill light, which cooperates with the prism group 3005 to provide sufficient fill light, improve the exposure accuracy of image acquisition, and thus improve the subsequent processing and detection accuracy. The turntable 1003 is a transparent turntable to avoid blocking the light.

[0071] More preferably, the initial inspection mechanism 301 and the prism group 3005 can be adjusted in height by the first slider 3003 and the second slider 3013 to meet the requirements of bolt inspection of different specifications and sizes.

[0072] Furthermore, the re-inspection mechanism 302 also includes a support rod 3001 and a first slider 3003. A suspension arm 3008 is provided at the end of the first slider 3003. The suspension arm 3008 is rotatably provided with the side mirror group. An angle is formed between the side mirror group and the workpiece to be inspected 101, so that the side image information of the workpiece to be inspected 101 can be obtained through the camera, and the side visual inspection of the workpiece inspected by the initial inspection mechanism 301 can be performed.

[0073] A third sliding block 3014 is slidably disposed on the support rod 3001 , and a reflective plate 3015 is disposed on the third sliding block 3014 .

[0074] Among them, the reflector 3015 is slidably arranged under the turntable 1003 and refracts part of the light to the bottom of the workpiece 101 to be inspected. The four lateral mirror groups distributed obliquely and crosswise are used to capture 360° images of the outside of the workpiece 101 to be inspected, and combined with the forward mirror group on the initial inspection mechanism 301, visual imaging without blind spots is realized.

[0075] Among them, in this embodiment, it also includes an AI processing unit, which is used to fit the first detection result and the second detection result to form a defect result, and is used to locate the defect image position and calculate the defect parameters, determine the image detection result according to the defect parameters, and make judgments and classifications with reference to the image detection result.

[0076] Preferably, a demagnetization device 3012 and a sorting baffle 3011 are further provided at the end of the turntable 1003. The demagnetization device 3012 is used to demagnetize the workpiece 101 to be inspected, and the sorting baffle 3011 classifies the workpiece 101 to be inspected according to the classification judgment result of the AI ​​processing unit.

[0077] More preferably, the turntable 1003 rotates clockwise, and the initial inspection mechanism 301, the re-inspection mechanism 302, the demagnetization device 3012 and the sorting baffle 3011 are arranged clockwise behind the transition baffle 1004. The workpiece 101 to be inspected rotates clockwise with the turntable 1003 and passes through various processes in sequence.

[0078] In summary, when in use, the workpiece 101 to be inspected enters the material sorting mechanism 100 for material sorting, and the bolts are neatly conveyed to the conveyor belt 1001, and are sent into the shell 1005 by the conveyor belt 1001 in a set direction for magnetization spraying. When the number of workpieces 101 to be inspected in the magnetization feeding assembly 200 reaches the set warning value, the conveyor belt 1001 stops working, and the workpiece 101 to be inspected is magnetized by the magnetizing mechanism, and then the nozzle sprays magnetic powder liquid onto the surface of the workpiece 101 to be inspected. During this process, the clamp 201 is driven by the first cylinder 1002 to clamp and limit the two sides of the bolt to prevent it from being blown down. After the spraying is completed, the conveyor belt 1001 starts to send the workpiece 101 to be inspected through the transition baffle 1004 into the upper end surface of the turntable 1003.

[0079] At the same time, the workpiece 101 to be inspected rotates with the turntable 1003 and enters the darkroom 3002. At this time, the height and deflection angle of the initial inspection mechanism 301 and the re-inspection mechanism 302 are adjusted respectively, the prism group 3005 is adjusted to the set angle, and the stroboscopic light source 3004 is adjusted to the set value. The forward and lateral images of the workpiece 101 to be inspected are collected respectively, and the combined and summarized 360° visual inspection image is transmitted to the AI ​​processing unit. The AI ​​processing unit records the image data and judges the defect situation according to the image data, and gives a judgment result. Finally, the sorting baffle 3011 sorts the workpiece 101 to be inspected according to the judgment result.

[0080] Example 2

[0081] Reference Figures 1 to 8 , which is the second embodiment of the present invention, is based on the previous embodiment, except that the steering wheel 2005 is used to make the workpiece 101 to be inspected rotate during spraying, so that the spraying is more uniform and the spraying dead angle caused by clamping is eliminated.

[0082] Specifically, a limit assembly is further provided in the magnetizing mechanism, and the limit assembly is used to make the workpiece 101 to be inspected rotate when the workpiece 101 to be inspected is sprayed, and to distribute each workpiece 101 to be inspected at a set distance. The limit assembly is symmetrically arranged, and the two limit assemblies first position and clamp the workpiece 101 to be inspected when they approach the workpiece 101 to be inspected synchronously, and then make each workpiece 101 to be inspected rotate when they continue to approach.

[0083] Among them, in this embodiment, the limiting component is a steering wheel 2005, and four steering wheels 2005 are symmetrically distributed, which clamp a single workpiece 101 to be inspected together and drive the workpiece 101 to be inspected to rotate by rotating in opposite directions, thereby achieving uniform spraying of the magnetic powder liquid and eliminating spraying blind spots.

[0084] The splint 201 is provided with a through slot 2004, a steering wheel 2005 is rotatably arranged in the through slot 2004, a rotating shaft 2006 is arranged at the axis of the steering wheel 2005, the rotating shaft 2006 rotatably passes through the splint 201 and is provided with a pulley 2007, and a belt 2027 is fitted on the outer wall of each pulley 2007.

[0085] Preferably, the surface of each steering wheel 2005 is made of corrosion-resistant rubber material, there are two clamps 201 and they are symmetrically distributed about the workpiece 101 to be inspected, the steering wheels 2005 are distributed in a linear array on the clamp 201 on one side, and the belt 2027 is simultaneously mounted on the outer wall of each pulley 2007 to drive them to rotate synchronously.

[0086] Among them, the number of steering wheels 2005 is the number of workpieces to be inspected in a single time set by the magnetizing feeding assembly 200 plus one, and the workpiece 101 to be inspected is rotated and fitted between two adjacent steering wheels 2005. The symmetrically arranged steering wheels 2005 rotate in opposite directions, so that when each steering wheel 2005 rotates, the workpiece 101 to be inspected is driven to rotate itself, and the magnetizing mechanism simultaneously drives the workpiece 101 to be inspected to rotate when spraying.

[0087] More preferably, an extension frame 2008 is provided on the outer wall of the splint 201, a movable seat 2009 is vertically provided on the extension frame 2008, and a first rotation groove 2011, a second rotation groove 2012 and a switching groove 2013 are respectively opened on the inner wall of the movable seat 2009, and the switching groove 2013 is vertically arranged with the first rotation groove 2011 and the second rotation groove 2012 at the same time.

[0088] Among them, a moving column 2014 is slidably provided in the moving seat 2009, a protrusion 2015 is provided on the outer wall of one end of the moving column 2014, and a spiral groove 2016 is opened on the outer wall of the other end. The protrusion 2015 is slidably provided in the first rotating groove 2011, the second rotating groove 2012 and the switching groove 2013.

[0089] More preferably, a moving ring 2017 is slidably provided between the inner wall of the moving seat 2009 and the outer wall of the moving column 2014 , and a rotating block 2018 is provided on the inner wall of the moving ring 2017 , and the rotating block 2018 is slidably provided on the inner wall of the spiral groove 2016 .

[0090] Among them, a loading platform is provided on the lower end surface of the shell 1005, and a bracket 2002 is vertically provided on the loading platform. A first cylinder 1002 is vertically slidably provided on the bracket 2002, and a push plate 2003 is provided at the telescopic end of the first cylinder 1002.

[0091] Among them, the spiral groove 2016 is a spiral groove hole, and the rotating block 2018 fits tightly with the spiral groove 2016, so that when the moving column 2014 can move, the rotating block 2018 pushes the spiral groove 2016 and the moving column 2014 to move when following the moving ring 2017. When the moving column 2014 is limited and cannot continue to move, the rotating block 2018 drives the moving column 2014 to rotate when sliding along the spiral groove 2016.

[0092] Among them, the outer wall of the movable column 2014 is also coaxially provided with a connecting rod 2019, and a bevel gear set 2021 is provided at the end of the connecting rod 2019. The axis of the bevel gear set 2021 and the axis of the pulley 2007 can also be detachably provided with a differential wheel 2022, and a differential belt 2023 is provided between the two differential wheels 2022.

[0093] Preferably, the two differential wheels 2022 can change the transmission ratio by disassembly and installation. The transmission ratio between the two differential wheels 2022 is determined according to the product spraying efficiency and the product diameter. The faster the set spraying efficiency, the larger the transmission ratio should be, and the smaller the product diameter, the larger the transmission ratio should be, thereby achieving rapid clamping.

[0094] Furthermore, a push rod 2024 is provided on the end surface of the moving ring 2017. The push rod 2024 slides through the moving seat 2009 and is fixedly connected to the push plate 2003 and moves synchronously therewith.

[0095] When in use, the rotation direction of the spiral groove 2016 and the upper and lower position relationship between the bevel gear set 2021 and the differential wheel 2022 are adjusted to adjust the rotation direction of the steering wheel 2005, so that the two symmetrically arranged groups of steering wheels 2005 rotate in opposite directions, and finally drive the workpiece 101 to be inspected to rotate in situ, so as to achieve uniform spraying of various areas of the workpiece and eliminate the blind spots caused by clamping.

[0096] In summary, when in use, the telescopic end of the first cylinder 1002 is started to move inward, and the push plate 2003 moves through the push rod 2024 to drive the moving ring 2017 to move along the inner wall of the moving seat 2009. In the initial state, the two groups of moving seats 2009 and the clamping plate 201 have moving space and move accordingly, until the two symmetrically arranged groups of clamping plates 201 and the steering wheel 2005 above jointly clamp and limit the workpiece 101 to be inspected. Even if there are errors in the material sorting of the workpiece 101 to be inspected, they can be re-sorted under the action of the steering wheel 2005 to ensure the spacing, which is convenient for the next step of image acquisition.

[0097] In addition, after the clamping plate 201 and the movable seat 2009 complete the clamping of the workpiece 101 to be inspected, the movable column 2014 is limited and cannot move further, and the telescopic end of the first cylinder 1002 continues to move, and the movable ring 2017 moves accordingly and drives the rotating block 2018 located thereon to slide along the spiral groove 2016, thereby driving the movable column 2014 to rotate, and drives the differential wheel 2022 to rotate through the connecting rod 2019 and the bevel gear set 2021, and finally drives the belt 2027 and the pulley 2007 to rotate, and finally the two sets of symmetrically arranged steering wheels 2005 rotate in different directions, driving the workpiece 101 to be inspected to rotate, and spraying to various areas during spraying, realizing 360° spraying.

[0098] Example 3

[0099] Reference Figure 1-Figure 9 , which is the third embodiment of the present invention, is based on the previous embodiment, but differs in that this embodiment provides a control system for controlling the motion trajectory and speed of the workpiece 101 to be inspected in the visual inspection device, and at the same time controls the adjustment structure to adjust the angle and height of the visual structure according to the size of the workpiece.

[0100] Specifically, it also includes a control system, which includes an adjustment module and an execution module. The adjustment module includes position sensors arranged on the conveyor belt 1001 and the turntable 1003. The control system obtains the specifications, dimensions and spacing between each workpiece 101 to be inspected through the position sensor. The sensor collects and records data and transmits it to the adjustment module.

[0101] The adjustment module processes the spacing data and outputs a transmission rate adjustment instruction to the execution module. The execution module receives the adjustment instruction and adjusts the transmission rate of the workpiece 101 to be inspected.

[0102] At the same time, the execution module retrieves the historical experience database, in which the operator sets commonly used supporting parameters, obtains the adaptation parameters of the workpiece 101 to be inspected of this specification and size, and controls the adjustment structure to change to the angle and height of the mirror group and light source that are adapted to the specification and size of the workpiece 101 to be inspected according to the adaptation parameters, so that adjacent workpieces 101 to be inspected pass through each inspection process in sequence at the set rate, and automatically adapt to the product specification and size of the workpiece 101 to be inspected, thereby expanding the application scenarios and reducing the downtime caused by the mirror group setting.

[0103] Preferably, the regulating module also includes a counting sensor arranged at the entrance of the magnetizing mechanism, which records in real time the number of workpieces 101 to be inspected entering the magnetizing mechanism. When the number of workpieces reaches the threshold of the number of single magnetizing sprays of the magnetizing mechanism, a counting signal is sent to the regulating module. After receiving the counting signal, the regulating module triggers a cut-off signal and sends it to the execution module. The execution module controls the conveyor belt 1001 to pause magnetization.

[0104] More preferably, the magnetizing mechanism starts timing when the magnetizing of the workpiece 101 to be inspected is completed, and the workpiece 101 to be inspected is magnetized according to the set spraying time. After the magnetization is completed, a high-voltage signal is sent to the execution module through the timer. The execution module receives the high-voltage signal and controls the telescopic end of the first cylinder 1002 to extend outward, clamps the workpiece 101 to be inspected through the clamp 201, and starts the motor at the same time.

[0105] Among them, the clamps 201 on both sides simultaneously contact the workpiece 101 to be inspected to form a closed loop. After the loop is connected, a spray electrical signal is generated and transmitted to the execution module. The execution module receives the spray electrical signal and sprays. At the same time, the workpiece 101 to be inspected is engaged in the gap between the steering wheels 2005 on the clamps 201, which limits the workpiece 101 to be inspected and drives it to rotate, thereby spraying all outer surfaces of the workpiece 101 to be inspected and eliminating blind spots in spraying.

[0106] More preferably, the control system also includes a magnetic powder concentration monitoring module, a magnetic powder liquid automatic configuration module, and a dual storage barrel magnetic powder liquid supply module. The magnetic powder concentration monitoring module is used to detect the magnetic powder liquid level, component ratio and mixing uniformity in the magnetic powder liquid barrel. The magnetic powder liquid automatic configuration module includes two spare magnetic powder liquid barrels. When the content in the magnetic powder liquid barrel in use is lower than the set standard threshold, the magnetic powder liquid automatic configuration module is triggered and the spare magnetic powder liquid barrel is used for replacement. The dual storage barrel magnetic powder liquid supply module includes a magnetic powder liquid replenishing pipe and a drain pipe connected to the two spare magnetic powder liquid barrels. The missing magnetic powder liquid components are replenished through the magnetic powder liquid replenishing pipe, or the pre-prepared magnetic powder liquid is replenished. The drain pipe is used to discharge the magnetic powder liquid that cannot be replenished and prepared, and replenish the pre-prepared magnetic powder liquid after discharge.

[0107] Furthermore, after the set spraying time ends, the timer sends a low-voltage signal to the execution module, and the execution module controls the telescopic end of the first cylinder 1002 to retract, releases the limit of the clamp 201 on the workpiece 101 to be inspected, and at the same time the conveyor belt 1001 continues to run, and the workpiece 101 to be inspected that has completed the magnetization spraying is guided into the turntable 1003 along the guide.

[0108] Preferably, the linear speed of the turntable 1003 is synchronized with the speed of the conveyor belt 1001, so that the workpiece 101 to be inspected enters the turntable 1003 from the conveyor belt 1001 along the guide, and after entering the turntable 1003, it still maintains the same spacing along the circumferential direction and enters the initial inspection mechanism 301 and the re-inspection mechanism 302 in turn.

[0109] In other embodiments, the guide member is provided with a certain slope, and the workpieces 101 to be inspected on the conveyor belt 1001 completely enter and accumulate in the guide member, and the execution module controls the turntable 1003 to rotate a set angle and drives the single workpiece 101 to be inspected closest to the turntable 1003 to rotate, and then under the action of gravity and the slope, the workpieces 101 to be inspected continue to slide down and enter the turntable 1003 one by one, and the spacing of the workpieces 101 to be inspected on the turntable 1003 is completely determined by the rotation speed of the turntable 1003.

[0110] More preferably, the execution module further includes a conveying control unit, which is electrically connected to the magnetizing mechanism, the nozzle, the conveyor belt 1001 and the turntable 1003, and is used to control the opening and closing of the magnetizing mechanism and the nozzle, and the start and stop of the conveyor belt 1001 and the turntable 1003, so that the workpieces 101 to be inspected are magnetized and sprayed in batches, and sequentially pass through the initial inspection mechanism 301 and the re-inspection mechanism 302 for front and side visual inspection;

[0111] The execution module further includes a deviation correction unit, which is used to compare the adjacent distances between each workpiece 101 to be inspected, and adjust the transmission rate of the conveyor belt 1001 to make the process switching time consistent when the distances between adjacent workpieces 101 to be inspected deviate.

[0112] For example, when the distance between two adjacent workpieces 101 to be inspected changes, the workpieces 101 to be inspected can automatically increase or decrease the rotation speed of the turntable 1003 according to the spacing deviation, thereby reducing the missed inspection and empty inspection of workpieces caused by the distance change and improving the inspection accuracy.

[0113] Example 4

[0114] Reference Figure 1-Figure 9 , which is the fourth embodiment of the present invention, is based on the previous embodiment, but differs in that it provides an AI visual inspection method for magnetic particle inspection and an AI processing unit capable of self-iterative learning, thereby improving the accuracy of the judgment results of magnetic particle inspection through continuous correction by the operator.

[0115] Specifically, based on the above magnetic particle flaw detection AI visual inspection device, the magnetic particle flaw detection AI visual inspection method includes:

[0116] S1: The workpieces 101 to be inspected are sorted by the material sorting mechanism 100, and the products are neatly output to the conveyor belt 1001, so as to be quickly transported to the magnetizing feeding assembly 200 in a specified direction.

[0117] S2: A magnetizing mechanism is installed on the conveyor belt 1001, and a clamping plate 201 and a spraying device are installed inside the housing 1005. The clamping plate 201 positions and fixes a row of workpieces 101 to be inspected that enter the housing 1005, and keeps the distance between the workpieces while preventing the magnetizing device from sucking the workpieces 101 to be inspected due to the magnetic force during the magnetizing process, or blowing down the workpieces 101 to be inspected during the spraying of magnetic powder liquid. When there are defects on the workpieces 101 to be inspected, the defective position will absorb the magnetic powder, thereby realizing simultaneous magnetization and spraying of multiple workpieces 101 to be inspected;

[0118] S3: After the magnetization and spraying, the workpiece 101 to be inspected is smoothly transported to the turntable 1003 through the conveyor belt 1001 and the transition baffle 1004. There are multiple groups of 360° visual imaging mechanisms on the upper part of the turntable 1003, which can take clear images of the product at 360° without blind spots. Two groups of cameras take side and front angle shots respectively to collect image information in a three-dimensional manner.

[0119] The side multi-camera 360° prism vision system has 4-8 groups of cameras, each group of cameras can be rotated to adjust the tilt angle, which is convenient for debugging and shooting side images. A customized lens is installed in front of the camera, and an exposure adjustable lens is used to obtain a clear image. A prism group 3005 and a stroboscopic light source 3004 are installed below the camera. In this embodiment, the stroboscopic light source 3004 uses a high-brightness stroboscopic ultraviolet lamp, and is equipped with forward and side light sources for fill light to ensure sufficient light source. At the same time, a bottom light source is added in other embodiments to fill light from the bottom, thereby improving the clarity of the captured picture and the accuracy of defect detection and judgment;

[0120] S5: The control system further includes an AI processing unit, which is used to fit the first detection result and the second detection result and form a defect result, and is used to locate the defect image position and calculate the defect parameters, and determine the image detection result according to the defect parameters; the AI ​​processing unit also includes an AI magnetic particle flaw detection model, the image is identified and the detection area is found through the AI ​​magnetic particle flaw detection model, and visual analysis and detection are performed respectively according to the front image and the side image input by the mirror group, and the defect area is found by fitting the results; the AI ​​processing unit also includes automatic labeling according to the front image and the side image, and calculates the defect parameters, and determines the defect level according to the defect value;

[0121] The image is identified by the AI ​​magnetic particle inspection model to find the inspection area, and the front and side images input by the inspection assembly are analyzed and inspected;

[0122] S5.1: An automatic labeling system is developed by combining image processing technology and machine learning methods. The system uses the existing AI magnetic particle inspection model to perform preliminary inspections on the front and side images respectively, and generates labels for suspected defect areas. The operator can confirm and correct them through the interface. The PostgreSQL database is used to store images and corresponding labeling information, which can be easily retrieved and analyzed.

[0123] S5.2: Use edge detection image processing algorithm to calculate the bounding box coordinates of the defect and provide the defect position coordinates and depth calculation formula;

[0124] First, the image is preprocessed to enhance the visibility of defects. Gaussian filtering or median filtering is used to remove image noise to improve the accuracy of subsequent detection. The Canny edge detection algorithm is used to identify the edges in the image. Specifically, the Sobel operator is used to calculate the gradient value of the image to obtain the edge strength and direction of the image. The gradient map is processed to remove non-edge pixels and retain the local maximum value. Two thresholds are set to divide the edges into strong edges, weak edges, and non-edges. The weak edges are connected by strong edges to form a complete edge map.

[0125] According to the extracted contour point set P, calculate the bounding box coordinates P of the defect k ={(x i ,y i )}:

[0126] in:

[0127] x min =min(P k，x )

[0128] x max =max(P k，x )

[0129] y min =min(P k，y )

[0130] y max =max(P k，y )

[0131] Among them, x min 、x max are the two extreme values ​​of the horizontal coordinate of the image bounding box, y min ,y max They are the two extreme values ​​of the ordinate of the image bounding box, (x i ,y i ) is the coordinate of point i in the bounding box point set, P k is the set of coordinate points in the k region, P k，x is the set of horizontal coordinates of the k-region coordinate points in the present invention, Pk，y It is the set of ordinates of k region coordinate points in the present invention.

[0132] Substituting the bounding box coordinates into the defect center point P center The coordinate calculation formula is:

[0133] P center =(x center ,y center , z center )

[0134] in,

[0135]

[0136]

[0137] Among them, x min，front , x max，front are the two extreme values ​​of the horizontal coordinates of the front image bounding box;

[0138] y min，front ,y max，front are the two extreme values ​​of the ordinate of the front image bounding box;

[0139] x min，side , x max，side are the two extreme values ​​of the horizontal coordinates of the side image bounding box;

[0140] y min，side ,y max，side are the two extreme values ​​of the ordinate of the side image bounding box;

[0141] Z front is the depth value in the front image, Z side is the depth value in the side image.

[0142] Combine the area of ​​the front and side images to assess the defect size level:

[0143] A total =A front +A side

[0144] Among them, A front =(x max，front -x min，front )×(y max，front -y min，front )

[0145] A side =(x max，side -x min，side )×(y max，side -y min，side )

[0146] According to A total The defect level is determined by the numerical value:

[0147] A total <20, it is judged as qualified product;

[0148] 20≤A total ≤100, it is judged as defective and sorted as qualified products;

[0149] 100<A total , determined as unqualified products;

[0150] At the same time, the front and side image information collected are combined to obtain the defect depth value:

[0151]

[0152] Among them, D front is the depth of the defect in the front image, D side It is the defect depth judged in the side image. When the defect depth value is greater than the set value, it is judged as a defective product first.

[0153] S5.3: Develop a touch-screen user interface that allows the operator to confirm, correct or mark new defects in the model's inspection results. Preferably, the feedback interface can provide functions such as image magnification, defect selection and defect type selection. More preferably, the AI ​​magnetic particle inspection model compares the operator's feedback with the determined defect area and depth and classifies them into "positive samples" (correct detection) and "negative samples" (detection that needs improvement), and uses the classified operator feedback information to update the database.

[0154] S5.4: Use transfer learning technology to integrate new annotated data into the existing model. Preferably, fine-tune the existing model weights so that it can adapt to the new data without training from scratch to improve training efficiency. Use the EWC online learning method to ensure that the model retains previously learned knowledge when learning new samples to avoid catastrophic forgetting. At the same time, allow the model to be updated in parallel in different threads to ensure real-time performance and efficiency.

[0155] S5.5: Use global accuracy and introduce ROC curve to evaluate model performance, compare the correction results given by the operator, analyze the detection effect of various defects, monitor the loss change, accuracy and other indicators during the training process in real time, and display the performance of the latest model on new data until the model accuracy reaches the preset value.

[0156] S6: The sorting baffle 3011 sorts the inspected workpieces according to the judgment result of the AI ​​processing unit. After the inspection, the products are respectively discharged into the good product and defective product ports. A demagnetization device 3012 is installed at the tail end of the good product port to demagnetize the products.

[0157] Example 5

[0158] Reference Figure 1-Figure 9 , which is the fifth embodiment of the present invention, is based on embodiment 1, except that the magnetizing method and subsequent processing of the magnetizing mechanism are further optimized.

[0159] Specifically, the magnetizing method of the magnetizing mechanism includes positive and negative pole contact magnetization in addition to non-contact magnetizing coil magnetization, in which the positive and negative poles directly contact the workpiece 101 to be inspected and pass a current with set parameters to make it magnetic, thereby completing the magnetization.

[0160] Furthermore, it also includes a magnetic powder liquid configuration unit, which avoids the time waste caused by stopping to replace the magnetic powder liquid cylinder by setting a spare magnetic powder liquid cylinder for replacement, and solves the difficulties of traditional magnetic powder liquid concentration testing being inconvenient and requiring frequent manual replacement of the magnetic powder liquid.

[0161] Among them, in other embodiments, a magnetic powder liquid cylinder can be provided, and when the magnetic powder liquid ratio is out of balance and does not meet the production needs or the product batch is changed, the type of magnetic powder liquid can be quickly replaced to adapt to different production needs.

[0162] More preferably, the workpiece 101 to be inspected is assisted in positioning during spraying. In this embodiment, a vacuum suction cup is used to overcome the misalignment of the workpiece 101 to be inspected caused by the magnetic force and liquid impact force during the spraying or magnetization process, thereby avoiding errors in subsequent forward image acquisition and lateral image acquisition, and improving detection accuracy.

[0163] Furthermore, the workpiece 101 to be inspected is subjected to surface treatment after the magnetization spraying is completed, so as to remove excess magnetic powder liquid on the surface of the workpiece 101 to be inspected, avoid excessive magnetic powder liquid affecting subsequent visual image observation, and improve imaging effect and detection stability.

[0164] Among them, during the image detection process, a multi-station detection assembly is set up. In this embodiment, six directions are set illustratively, including up, down, left, right, front and back. In other embodiments, other numbers of stations can be used to meet the requirements of multi-angle visual detection. The workpiece 101 to be inspected after spraying is completed is subjected to multi-station comprehensive collection. The camera group on each station can automatically focus to ensure that the clearest image is obtained. The judgment result is output separately according to the image results collected at each angle of each station, and the image collection results of adjacent angles are re-inspected to obtain more accurate detection results.

[0165] Preferably, a demagnetization mechanism is separately provided at the outlet for qualified products, and unqualified products are manually re-inspected to re-determine the product inspection results. In other embodiments, a demagnetization mechanism is also provided at the outlet for unqualified products, and the unqualified products are demagnetized by the demagnetization mechanism and input into the magnetic particle flaw detection AI visual inspection device again and use the previous numbering. The two inspection results are compared, and when the two results are the same and determined to be unqualified, manual re-inspection is performed when the results are different, thereby reducing the number of re-inspections of workpieces and improving the overall inspection efficiency.

[0166] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0167] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0168] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0169] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A magnetic particle flaw detection AI visual inspection device, comprising a frame for mounting the overall magnetic particle flaw detection AI visual inspection device, characterized in that: Also includes: A magnetizing feeding assembly, wherein the magnetizing feeding assembly comprises a magnetizing mechanism; The magnetizing mechanism is used to magnetize the workpiece to be inspected, and the magnetizing area covers the workpiece to be inspected; A detection assembly, wherein two sets of the detection assembly are arranged on the frame in a front-to-back order, namely, a primary inspection mechanism and a re-inspection mechanism; The initial inspection mechanism is used to perform a front visual inspection on the magnetized workpiece and obtain a first inspection result; The re-inspection mechanism is used to perform side visual inspection on the workpiece inspected by the initial inspection mechanism, and generate a second inspection result, and fit the second inspection result with the first inspection result to form a defect result for feedback of the outer surface of the workpiece, and perform grade judgment based on the defect result.

2. The magnetic particle flaw detection AI visual inspection device according to claim 1, characterized in that: The magnetizing feeding assembly further includes a material sorting mechanism, which is used to sort the input workpieces to be inspected and transmit them to the magnetizing mechanism; The magnetizing mechanism positions and sorts each of the workpieces to be inspected while spraying, and each workpiece to be inspected enters the initial inspection mechanism and the re-inspection mechanism in turn according to the set order and interval.

3. The magnetic particle flaw detection AI visual inspection device according to claim 1 or 2, characterized in that: The magnetizing mechanism further comprises a spraying assembly, which is used to spray the magnetic powder liquid onto the outer surface of the magnetized workpiece to be inspected, and the magnetizing mechanism simultaneously drives the workpiece to be inspected to rotate when spraying; The detection assembly is arranged on the frame through a bracket. The detection assembly includes an adjustment structure and a visual structure. The visual structure includes a light source and a mirror group. The light source and the mirror group are respectively arranged on the adjustment structure. When the mirror group is arranged on the adjustment structure, an inspection interval is formed. The light source is used to provide auxiliary light for the mirror group to identify. When the workpiece to be inspected passes through the inspection interval, the mirror group is assisted by the light source to identify the workpiece to be inspected and generate a detection result.

4. The magnetic particle flaw detection AI visual inspection device according to claim 3, characterized in that: The light source includes a flash light source or a fixed frequency light source, and the lens of the lens assembly includes a prism or a lens; The mirror group includes a forward mirror group and a lateral mirror group. The forward mirror group is arranged on the initial inspection mechanism for performing forward visual inspection on the workpiece to be inspected after magnetization and spraying. The lateral mirror group is arranged on the re-inspection mechanism for performing side visual inspection on the workpiece inspected by the initial inspection mechanism.

5. The magnetic particle flaw detection AI visual inspection device according to claim 4, characterized in that: A guide is provided between the magnetizing feeding assembly and the detection assembly, and the guide is used to guide the workpiece to be inspected from the magnetizing feeding assembly into the detection assembly while keeping the relative position unchanged; the adjustment structure is movably arranged, and the adjustment structure is used to obtain the type of the workpiece to be inspected and move and adjust it to adjust the angle and height of the forward mirror group and the side mirror group respectively.

6. The magnetic particle flaw detection AI visual inspection device according to claim 5, characterized in that: The magnetizing mechanism is also provided with a limit assembly, which is used to make the workpiece to be inspected rotate when spraying the workpiece to be inspected, and to distribute each workpiece to be inspected at a set distance; The position limiting components are symmetrically arranged. When the two position limiting components approach the workpiece to be inspected synchronously, they first position and clamp it, and then when they continue to approach, each workpiece to be inspected rotates.

7. The magnetic particle flaw detection AI visual inspection device according to claim 6, characterized in that: It also includes a control system, which includes an adjustment module and an execution module. The control system obtains the spacing between each workpiece to be inspected output by the magnetized feeding assembly, processes and outputs a transmission rate adjustment instruction. The execution module receives the adjustment instruction and adjusts the transmission rate of the workpiece to be inspected, so that adjacent workpieces to be inspected enter the initial inspection mechanism and the re-inspection mechanism in turn.

8. The magnetic particle flaw detection AI visual inspection device according to claim 7, characterized in that: The control system also includes an AI processing unit, which is used to fit the first detection result and the second detection result to form a defect result, and is used to locate the defect image position and calculate the defect parameters, and determine the image detection result according to the defect parameters.

9. The magnetic particle flaw detection AI visual inspection device according to claim 8, characterized in that: The control system further includes a conveying control unit, which is used to control the magnetizing mechanism to spray magnetization on the workpieces to be inspected in batches, and sequentially pass the initial inspection mechanism and the re-inspection mechanism to perform front and side visual inspections; It also includes a deviation correction unit, which is used to compare the adjacent distances of each workpiece to be inspected, and adjust the conveying rate to make the process switching time consistent when the distances of adjacent workpieces to be inspected deviate.

10. The magnetic particle flaw detection AI visual inspection device according to claim 9, characterized in that: The AI ​​processing unit also includes an AI magnetic particle flaw detection model, through which the image is identified and the detection area is found, and visual analysis and detection are performed according to the front image and the side image input by the mirror group, and the defect area is found by fitting the results; The AI ​​processing unit also includes automatic annotation based on the front image and the side image, and calculates the defect parameters, and determines the defect level based on the defect value.

Images