Constant-temperature wall-breaking microwave plant extract and production process thereof

Abstract

The invention discloses a constant-temperature wall-broken microwave plant extract and a production process thereof, relates to the technical field of extraction, and solves the technical problem of low activity during extraction of effective components of a product in the existing technical scheme. The constant-temperature wall-broken microwave plant extract is prepared from the following raw materials: 15-25 parts of passion fruits, 40-60 parts of grape seeds, 8-12 parts of lucid ganoderma powder and 15-25 parts of citrus peel powder. The preparation method comprises the following steps: S1, selecting passion fruits, grape seeds, lucid ganoderma and orange peels, and cleaning, disinfecting and sterilizing the passion fruits, the grape seeds, the lucid ganoderma and the orange peels; s2, inspecting and removing pollutants and impurities in the raw materials; s3, drying the cleaned raw materials, and grinding the dried raw materials into fine powder by using a grinder; according to the method, loss of active ingredients in traditional high-temperature extraction is avoided, nutritional ingredients and biological activity in plant raw materials are effectively kept, effective ingredients in plants can be efficiently extracted within a short time, and the production cycle is shortened; impurities and residues can be effectively removed, effective components can be reserved, degradation of heat-sensitive components is effectively prevented, and the nutritive value and natural fragrance of the raw materials are kept.

Description

Technical Field

[0001] The invention relates to the technical field of extracts, and in particular to a constant temperature wall-breaking microwave plant extract and a production process thereof. Background Art

[0002] In the technical field involved in the invention, in the pursuit of health and longevity, anti-aging research has never stopped. In modern medicine, Western scientists have extracted NMN (nicotinamide mononucleotide) from milk and orchids, and found its potential in anti-aging. Researchers have also detected a variety of anti-aging ingredients from passion fruit seeds, grape seeds, citrus peels and nicotine in tobacco. The existence of these ingredients provides new ideas for anti-aging research, but how to effectively extract and utilize these precious ingredients is still a huge challenge. In response to this problem, combined with the latest research results of the domestic and foreign medical community, the extraction technology of "longevity factor" found that its activity is closely related to the temperature during the extraction process. Studies have shown that when the temperature exceeds 70°C, the activity of the longevity factor drops to 40% of the original; when the temperature reaches 100°C, the activity drops to only 10%; and at 120°C, it is even more difficult to maintain 2% activity. This discovery prompted the research and development team to seek a more gentle and efficient extraction method.

[0003] For this purpose, the constant temperature wall-breaking plant microwave extraction technology was developed. This technology achieves maximum extraction of effective ingredients by precisely controlling the raw materials and avoiding the loss of active ingredients due to high temperature. Through this technology, important antioxidant ingredients, including vitamin C, vitamin A and metacyanin C1 (PCC1), were successfully extracted from passion fruit seeds and grape seeds, which significantly improved the living environment of anti-aging cells and greatly improved the anti-aging efficiency.

[0004] In the field experiment, the R&D team mixed Ganoderma lucidum spore powder, passion fruit seed powder and grape seed powder in a ratio of 1:2:3 and extracted them comprehensively through advanced extraction technology. This compound extract showed a 5-fold improvement in anti-aging products compared to single health products, especially the anti-aging effect of proanthocyanidin C1 (PCC1).

[0005] The existing technical solutions have the technical problem of low activity when extracting the effective ingredients of the product. Invention content

[0006] In view of the deficiencies in the prior art, the present invention provides a constant temperature wall-breaking microwave plant extract and a production process thereof, which solves the technical problem of low activity when extracting effective ingredients of the product in the prior art.

[0007] To achieve the above objectives, the present invention is implemented through the following technical scheme: a constant temperature wall-breaking microwave plant extract, comprising the following raw materials: 15-25 parts of passion fruit, 40-60 parts of grape seeds, 8-12 parts of ganoderma lucidum powder and 15-25 parts of citrus peel powder.

[0008] A production process of a constant temperature wall-breaking microwave plant extract comprises the following steps: S1: selecting passion fruit, grape seeds, ganoderma lucidum and citrus peel, and performing cleaning, disinfection and sterilization treatments; S2: inspecting and removing pollutants and impurities in the raw materials; S3: drying the cleaned raw materials, and grinding them into fine powder using a pulverizer to ensure the uniformity and fineness of the powder; S4: putting the ground raw material powder into pure water, and fully mixing it so that the powder is fully soaked; S5: freezing the mixed liquid; S6: melting the frozen mixed liquid and performing an extraction operation to obtain an extracted liquid; S7: performing microwave constant temperature heating on the extracted liquid, and the continuous heating time is 40 minutes; S8: filtering the heated liquid to remove residues, and then sterilizing the liquid, and finally packaging the finished product.

[0009] Preferably, the cleaning, disinfection and sterilization process can use warm water and a suitable detergent for disinfection, and then rinse off the residue with clean water.

[0010] Preferably, the process of removing impurities and pollutants uses an air separator to clean and remove impurities.

[0011] Preferably, the surface temperature of the raw materials during the drying process does not exceed 60°C.

[0012] Preferably, the extraction process uses alcohol extraction and ultrasonic extraction.

[0013] Preferably, the product is concentrated using flash evaporation technology.

[0014] Preferably, the liquid product is filtered using an ultrafiltration membrane.

[0015] Beneficial Effects

[0016] The present invention provides a constant temperature wall-breaking microwave plant extract and a production process thereof. The present invention avoids the loss of active ingredients in traditional high-temperature extraction through constant temperature wall-breaking microwave extraction technology, effectively maintains the nutrients and biological activity in plant raw materials, and improves the efficacy of the extract; combined with alcohol-soluble extraction and ultrasonic extraction methods, the effective ingredients in plants can be efficiently extracted in a short time, the extraction rate is improved, and the production cycle is shortened; the use of ultrafiltration membrane filtration can not only effectively remove impurities and residues, but also retain the effective ingredients, so that the final product quality is higher and the purity is better, thereby improving the market competitiveness of the product; the temperature during the drying process is controlled below 60°C, which effectively prevents the degradation of heat-sensitive ingredients and maintains the nutritional value and natural fragrance of the raw materials; the flash evaporation technology is used to increase the concentration of the extract; the integration of modern extraction technology reduces energy consumption, is more environmentally friendly than traditional extraction methods, and helps to reduce the impact of the production process on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention provides a schematic flow chart of the production process of a constant temperature wall-breaking microwave plant extract. DETAILED DESCRIPTION

[0018] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. The detailed description is as follows.

[0019] See also Figure 1 The present invention provides a technical solution: a constant temperature wall-breaking microwave plant extract, comprising the following raw materials: 15-25 parts of passion fruit, 40-60 parts of grape seeds, 8-12 parts of ganoderma lucidum powder and 15-25 parts of citrus peel powder.

[0020] A production process of a constant temperature wall-breaking microwave plant extract comprises the following steps: S1: selecting passion fruit, grape seeds, ganoderma lucidum and citrus peel, and performing cleaning, disinfection and sterilization treatments; S2: inspecting and removing pollutants and impurities in the raw materials; S3: drying the cleaned raw materials, and grinding them into fine powder using a pulverizer to ensure the uniformity and fineness of the powder; S4: putting the ground raw material powder into pure water, and fully mixing it so that the powder is fully soaked; S5: freezing the mixed liquid; S6: melting the frozen mixed liquid and performing an extraction operation to obtain an extracted liquid; S7: performing microwave constant temperature heating on the extracted liquid, and the continuous heating time is 40 minutes; S8: filtering the heated liquid to remove residues, and then sterilizing the liquid, and finally packaging the finished product.

[0021] The present embodiment is further configured such that during the cleaning, disinfection and sterilization process, warm water and a suitable detergent may be used for disinfection, and then the residue may be rinsed away with clean water.

[0022] This embodiment is further configured such that the process of removing impurities and pollutants uses an air separator to clean and remove impurities.

[0023] This embodiment is further configured such that the surface temperature of the raw materials during the drying process does not exceed 60°C.

[0024] This embodiment is further configured such that the extraction process uses alcohol-soluble extraction and ultrasonic extraction.

[0025] This embodiment is further configured such that the product uses flash evaporation technology to increase concentration.

[0026] This embodiment is further configured such that an ultrafiltration membrane is used for filtering the liquid product.

[0027] The detailed connection means are well known in the art; Figure 1 As shown, materials: selected high-quality passion fruit, grape seeds, ganoderma powder and citrus peel powder. Weigh according to the proportion: 15-25 parts of passion fruit, 40-60 parts of grape seeds, 8-12 parts of ganoderma powder, and 15-25 parts of citrus peel powder.

[0028] Soak the selected raw materials in warm water, add an appropriate amount of food-grade detergent, and clean them. Rinse with clean water after cleaning to ensure that residual detergent and dirt are removed.

[0029] Use a wind separator to screen the cleaned raw materials to remove impurities and unqualified parts.

[0030] Dry the cleaned raw materials in a dryer to ensure that the surface temperature of the raw materials does not exceed 60°C to prevent degradation of the active ingredients.

[0031] Use a pulverizer to grind the dried raw materials into fine powder to ensure the uniformity and fineness of the powder.

[0032] The ground raw material powders are mixed in proportion, put into an appropriate amount of pure water, and stirred thoroughly so that the powders are completely immersed in the water. The mixed liquid is frozen to keep the active ingredients from being easily degraded.

[0033] The frozen mixed liquid is melted, and the effective components in the liquid are extracted under specific conditions by combining alcohol-soluble extraction with ultrasonic extraction.

[0034] The extracted liquid is placed in a microwave heating device, the temperature and power are set, and the heating is continued for 40 minutes to promote the release of the active ingredients. The heated liquid is filtered through an ultrafiltration membrane to remove the residue and ensure a clear extract. The filtered liquid is sterilized using a high temperature and high pressure sterilization device to ensure the safety of the product.

[0035] Cool the sterilized liquid product and pack it into pre-sterilized containers to ensure sealing and hygiene. Configure labels and instructions to complete product packaging.

[0036] Example 1: Take 20 parts of passion fruit, 50 parts of grape seeds, 10 parts of ganoderma powder and 20 parts of citrus peel powder. : Clean and disinfect, wash with warm water and detergent, rinse with clean water, and remove impurities. Dry, crush, mix, freeze and melt according to the above steps. During the extraction process, 50% ethanol is used for alcohol-soluble extraction, and the ultrasonic extraction time is set to 30 minutes. The microwave heating process is set at 60°C and heated for 40 minutes. After filtration and sterilization, a clear extract is finally obtained.

[0037] The antioxidant capacity of this extract is increased by 5 times, which significantly improves the anti-aging effect of the product and significantly promotes the improvement of cell survival rate.

[0038] Example 2: Take 15 parts of passion fruit, 45 parts of grape seeds, 8 parts of ganoderma powder and 25 parts of citrus peel powder. Process the raw materials according to the above cleaning and disinfection process. Set the drying condition to a temperature not exceeding 50°C and crush into fine powder. Put the powder into 240 ml of pure water for mixing and soak for 4 hours. Freeze the powder, then use 30% ethanol for alcohol-soluble extraction, and the ultrasonic extraction time is 20 minutes. Set the microwave heating at 65°C and continue heating for 40 minutes. Filter through an ultrafiltration membrane to ensure that the product is free of impurities, sterilize it and then package it.

[0039] The extract enhances the vitamin C and vitamin A content of the product, improves the overall nutritional value, and is suitable for use as a raw material for health products and functional beverages.

[0040] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0041] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A constant temperature wall-breaking microwave plant extract, characterized in that: The invention comprises the following raw materials: 15-25 parts of passion fruit, 40-60 parts of grape seeds, 8-12 parts of ganoderma lucidum powder and 15-25 parts of citrus peel powder.

2. A production process of constant temperature wall-breaking microwave plant extract, characterized in that , including the following steps, S1: selecting passion fruit, grape seeds, ganoderma lucidum and citrus peel, and cleaning, disinfecting and sterilizing them; S2: checking and removing pollutants and impurities in the raw materials; S3: drying the cleaned raw materials and grinding them into fine powder using a crusher; S4: putting the ground raw material powder into pure water and mixing it thoroughly so that the powder is fully soaked; S5: freezing the mixed liquid; S6: melting the frozen mixed liquid and performing an extraction operation to obtain an extracted liquid; S7: subjecting the extracted liquid to constant temperature microwave heating for 40 minutes; S8: filtering the heated liquid to remove residues, sterilizing the liquid, and finally packaging the finished product.

3. The production process of a constant temperature wall-breaking microwave plant extract according to claim 2, characterized in that ,The cleaning, disinfection and sterilization process can be carried out using warm water and appropriate detergents, and then the residue can be rinsed off with clean water.

4. The production process of a constant temperature wall-breaking microwave plant extract according to claim 2, characterized in that ,The process of removing impurities and pollutants uses a wind separator to clean and remove impurities.

5. The production process of a constant temperature wall-breaking microwave plant extract according to claim 1, characterized in that ,During the drying process, the surface temperature of the raw materials does not exceed 60℃.

6. The production process of a constant temperature wall-breaking microwave plant extract according to claim 1, characterized in that ,The extraction process used alcohol soluble extraction and ultrasonic extraction.

7. The production process of a constant temperature wall-breaking microwave plant extract according to claim 1, characterized in that , the product uses flash evaporation technology to increase concentration.

8. The production process of a constant temperature wall-breaking microwave plant extract according to claim 1, characterized in that ,Ultrafiltration membrane is used for liquid product filtration.

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