Stainless steel flange continuous stamping device and using method thereof
By designing the stamping process, fixture linkage and intermittent rotation mechanism in the stainless steel flange continuous stamping device, the problems of inconvenient flange spacing control and inconvenient use of fixtures in the prior art are solved, and efficient one-week stamping of flange holes and Adapt to multiple spacings.
Patent Information
- Application Number
- CN202411837880.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing stainless steel flange continuous stamping device handles the flange connection hole spacing required for different flanges, it is inconvenient to use the die head at one time, and multiple processing requires turning the flange multiple times and controlling the opening and closing of the fixture. inconvenient.
A stainless steel flange continuous stamping device including a stamping process mechanism, a fixture linkage mechanism and an intermittent rotation mechanism is designed. The workpiece is clamped by driving the cylinder to drive the direct-moving frame and the jaws, and the vertical direction of the driving cylinder is decomposed by using the rack and rack. The movement is a horizontal movement in four directions, controlling the entry and exit order of the fixture and die head, realizing a round stamping of the flange hole, and controlling the opening and closing and rotation angle of the jaws through the intermittent rotation mechanism.
In the stamping process where the clamp always clamps the workpiece, the fixture linkage mechanism improves the control accuracy of the flange hole spacing. The intermittent rotation mechanism makes the claw shell not work during stamping and rotates during separation to ensure that the stamping head can be Stamp the flange holes around the annular shape and adapt to stamping of flange holes at different spacings.
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Figure CN119304045A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flange processing, and in particular to a stainless steel flange continuous stamping device and a use method thereof. Background Art
[0002] Flange, also known as flange, is a commonly used connection component in pipeline engineering, mainly used to connect pipelines, valves, pumps and other equipment. Its characteristic is that there are fixing holes around the disc-shaped metal body, and the connection is achieved by bolting. Flanges are divided into threaded flanges, welding flanges and ferrule flanges, which can meet the connection needs of pipelines with different pressures and diameters.
[0003] In the process of making flanges, stamping is usually used to process flange holes.
[0004] The prior art (publication number: CN118492220A) discloses a stainless steel flange continuous stamping device and method, including a base, a workbench and a stamping device, wherein the top of the base is provided with a workbench, and the top of the workbench is provided with a stamping device, and the stainless steel flange continuous stamping device and method also include: a feeding mechanism, which is provided at the top of the workbench; an auxiliary mechanism, which is provided on both sides of the top of the workbench. In the above-mentioned device, since the spacing of the flange connection holes required by different flanges is different, it is not convenient to control the spacing of the flange holes if the die head is used for one-time processing, and the flange plate needs to be rotated multiple times to process the flange holes multiple times, and during the rotation process, the opening and closing of the clamp needs to be controlled at the same time, which is inconvenient to use.
[0005] In view of this, we propose a stainless steel flange continuous stamping device and a method for using the same. Summary of the invention
[0006] The object of the present invention is to provide a stainless steel flange continuous stamping device and a method for using the same, so as to solve the problem that the existing flange continuous stamping device proposed in the above background technology has different spacings of flange connection holes required for different flanges, and it is inconvenient to control the spacing of flange holes if a die head is used for one-time processing, and multiple processing of flange holes requires multiple rotations of the flange, and during the rotation process, it is necessary to control the opening and closing of the clamp at the same time, which is inconvenient to use. To achieve the above purpose, the present invention provides the following technical scheme: a stainless steel flange continuous stamping device and a method for using the same, comprising a device base, the top surface of the device base is fixedly connected with a working platform, the outer surface of the working platform is provided with a rack through groove, the outer surface of the working platform is provided with a tooth arm through groove, the top surface of the working platform is fixedly connected with an outer support frame, the top surface of the working platform is fixedly connected with an outer mounting column, the top surface of the outer mounting column is fixedly connected with a cylinder bracket, the bottom surface of the cylinder bracket is provided with a stamping process mechanism, the top surface of the outer support frame is provided with a clamp linkage mechanism, one end of the clamp linkage mechanism is provided with a clamp claw traction mechanism, and the inner surface of the working platform is provided with an intermittent rotation mechanism.
[0007] Preferably, the stamping process mechanism includes a driving cylinder, which is fixedly connected to the inner surface of the cylinder bracket, the output end of the driving cylinder is fixedly connected to a direct-acting frame, the bottom surface of the direct-acting frame is fixedly connected to a stamping die head, the outer surface of the direct-acting frame is fixedly connected to an outer limit column, the outer surface of the direct-acting frame is provided with a delay groove, the inner surface of the direct-acting frame is slidably connected with a connecting pin, the outer surface of the connecting pin is fixedly connected with a driven column, the outer surface of the direct-acting frame is fixedly connected with a limiting bracket, the inner surface of the limiting bracket is slidably connected with a toggle pin, one end of the toggle pin is hingedly connected to a sliding block, the outer surface of the sliding block is slidably connected to a slide mounting plate, and the inner surface of the slide mounting plate is provided with a pin path groove.
[0008] Preferably, the number of the external limit columns is four, and the four external limit columns are symmetrically distributed with the central axis of the direct-acting frame as the axis of symmetry, the number of the delay slots and the connecting pins are both four, and the four delay slots and the four connecting pins are all distributed in a ring on the outer surface of the direct-acting frame, the driven column is slidably connected to the inner surface of the delay slot, the number of the limit brackets and the toggle pins are both four, and the four limit brackets and the four toggle pins are all distributed in a ring on the outer surface of the direct-acting frame, the toggle pin is slidably connected to the outer surface of the driven column, and the sliding block is slidably connected to the inner surface of the pin path groove.
[0009] Preferably, the clamp linkage mechanism includes a mounting shell, which is fixedly connected to the top surface of the outer support frame, a limiting protrusion is provided on the inner surface of the mounting shell, the inner surface of the mounting shell is rotatably connected to a conversion gear, the inner surface of the mounting shell is slidably connected to a vertical movable column, the outer surface of the vertical movable column is provided with a vertical limiting groove, the bottom surface of the vertical movable column is fixedly connected to a vertical rack, the inner surface of the mounting shell is slidably connected to a horizontal movable column, the outer surface of the horizontal movable column is provided with a horizontal limiting groove, one end of the horizontal movable column is fixedly connected to a horizontal rack, and the outer surface of the horizontal movable column is provided with a fixed tooth passing groove.
[0010] Preferably, the number of the mounting shells is four, and the four mounting shells are symmetrically distributed with the central axis of the working platform as the axis of symmetry, and the four mounting shells are respectively fixedly connected to the top surfaces of three external support frames and the inner surface of an external mounting column, the mounting shells are slidably connected to the external limit column, the limit protrusions are slidably connected to the vertical limit grooves and the horizontal limit grooves, the vertical racks and the horizontal racks are both meshed with the conversion gears, the mounting shells are fixedly connected to the slide groove mounting plate, and the vertical movable column is fixedly connected to the bottom surface of the connecting pin.
[0011] Preferably, the clamp traction mechanism includes a clamp shell, the clamp shell is fixedly connected to one end of the horizontal movable column, the inner surface of the clamp shell is rotatably connected to a connecting shaft, the outer surface of the connecting shaft is fixedly connected to an outer pulley, the outer surface of the outer pulley is sleeved with an outer connecting belt, the outer surface of the connecting shaft is fixedly connected to an inner pulley, the outer surface of the inner pulley is sleeved with an inner connecting belt, the outer surface of the inner connecting belt is fixedly connected to a traction belt, the outer surface of the connecting shaft is fixedly connected to a driven gear, and the outer surface of the driven gear is meshed with a fixed rack.
[0012] Preferably, the number of the clamping jaw housings is four, and the four clamping jaw housings are symmetrically distributed with the central axis of the working platform as the axis of symmetry, the number of the connecting shafts in each clamping jaw housing is two, the number of the outer pulleys on the connecting shaft is two, and the two outer pulleys are symmetrically distributed with the central axis of the connecting shaft as the axis of symmetry, the number of the inner pulleys on the connecting shaft is two, and the two inner pulleys are symmetrically distributed with the central axis of the connecting shaft as the axis of symmetry, the outer connecting belt is sleeved between the outer pulleys, and the inner connecting belt is sleeved between the inner pulleys, the fixed rack is slidably connected to the fixed tooth through the inner surface of the groove, and the two ends of the traction belt are respectively fixedly connected to the outer connecting belt and the inner connecting belt, the number of the fixed racks is four, and the four fixed racks are symmetrically distributed with the central axis of the working platform as the axis of symmetry.
[0013] Preferably, the intermittent rotation mechanism includes a fixed base, which is fixedly connected to the top surface of the working platform, the inner surface of the fixed base is rotatably connected to the rotating base, the bottom surface of the rotating base is slidably connected to a driven ratchet column, the outer surface of the driven ratchet column is fixedly connected to a ring-shaped rotation limiting column, the bottom surface of the driven ratchet column is slidably connected to an active ratchet column, the bottom surface of the active ratchet column is fixedly connected to an input gear, the outer surface of the input gear is meshed with a rack base, one end of the rack base is hingedly connected to a folding rack, one end of the folding rack is fixedly connected to a rack control arm, the outer surface of the rack base is slidably connected to a rack limit block, the outer surface of the rack base is provided with a limited sliding groove, the inner surface of the limited sliding groove is fixedly connected to a limited mounting column, the outer surface of the limited mounting column is sleeved with a limited reset spring, the inner surface of the rack control arm is slidably connected to a pressing wedge, the outer surface of the pressing wedge is fixedly connected to a wedge sliding column, and the outer surface of the wedge sliding column is sleeved with a wedge reset spring.
[0014] Preferably, the top surface of the fixed base is fixedly connected to the fixed rack, the driven ratchet column penetrates the inner surface of the rotating base and is slidably connected to the inner wall of the rotating base, the rotation limiting column is slidably connected to the inner surface of the rotating base, the rack base is slidably connected to the rack through the inner surface of the groove, the folding racks are equidistantly distributed and hinged to each other, and the folding rack at the end is fixedly connected to the rack control arm, the input gear is meshed with the rack base and the folding rack, the rack control arm is slidably connected to the tooth arm through the groove, the rack base is fixedly connected to the horizontal movable column close to the outer mounting column, the rack limit block is slidably connected to the outer surface of the limit mounting column, the two ends of the limit return spring are respectively fixedly connected to the limit sliding groove and the outer surface of the rack limit block, the pressing wedge block is slidably connected to the tooth arm through the groove, and the pressing wedge block is slidably connected to the outer surface of the rack limit block.
[0015] A method for using a stainless steel flange continuous stamping device comprises the following steps: S1. Place the workpiece with the required flange on the work platform, pull the rack control arm out of the slot through the tooth arm, control the meshing length of the rack base and the folded rack with the input gear, start the drive cylinder, and drive the direct-acting frame to press down. The toggle pin on its surface is located at the top of the driven column and will follow the descent of the direct-acting frame to press it down, driving the connecting pin to press down, and at this time, the bottom position of the connecting pin will exceed the stamping die head, and the descent of the connecting pin will take precedence over the stamping die head. The connecting pin drives the vertical movable column to pull The vertical rack meshes with the conversion gear and drives it to rotate through direct motion, and then the conversion gear meshes with the horizontal rack to convert the rotation into direct motion again, converting the vertical direct motion of the vertical movable column into the horizontal direct motion of the horizontal movable column, pushing the clamping jaw housing to clamp the clamping jaw, at this time the horizontal movable column moves inward and drives the rack base and the multiple folding racks connected thereto to move linearly, and the meshing input gear rotates, at this time the active ratchet column and the driven ratchet column are in outwardly inclined surface contact, which will push the driven ratchet column upward and thus have no effect; S2. During the inward movement of the jaw housing, the driven gear meshes with the fixed rack and rotates toward the center of the work platform. Through the transmission effect of the inner connecting belt and the outer connecting belt on the outer pulley and the inner pulley on the two internal connecting shaft surfaces, the jaw housing rotates inward at the same time and drives the traction belt connected to the surface to rotate. At this time, the part of the traction belt exposed on the jaw housing has a downward transmission direction and contacts the workpiece to be clamped inside when the jaw housing moves inward, pressing the workpiece downward until the stamping die contacts the surface of the workpiece, and further pressing down to stamp out the surface flange; S3, the punching die and the connecting pin are both at the bottom after the punching is completed, while the driven column is at the top of the delay slot. At this time, the driving cylinder pulls the direct-acting frame to rise and retract, and the punching die and the delay slot rise. At this time, the driven column does not contact the bottom of the delay slot and will slide inside it until the bottom of the delay slot contacts the driven column, which will lift the driven column and the connecting pin upward, so that the rising of the connecting pin lags behind the punching die. The jaw housing will not be released until the punching die is completely separated from the workpiece; S4. When the direct-acting frame rises and is retracted, the horizontal movable column moves outward and drives the rack base and the multiple folding racks connected thereto to move in a straight line, and engages with the input gear to drive it to rotate. At this time, the active ratchet column contacts the inwardly inclined surface of the driven ratchet column, which will hook it and drive it to rotate, driving the rotating base to rotate on the fixed base, and the rotation angle is controlled by the folding rack, so that the flange holes can be punched around the flange surface, and the spacing of the flange holes can be controlled.
[0016] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, through the cooperation of the stamping process mechanism and the clamp linkage mechanism, the driving cylinder drives the clamps in four directions to clamp the workpiece. The stamping process mechanism provides driving force and controls the entry and exit sequence of the clamp and the die head, so that the clamp always clamps the workpiece when the die head is stamping and ejecting. The clamp linkage mechanism uses gear racks to decompose the vertical movement of the driving cylinder into horizontal movements in four directions, and controls multiple clamps to clamp the workpiece.
[0017] In the present invention, through the setting of the clamping claw traction mechanism, during use, when the clamping claw shell moves inward to clamp, the internal traction belt will flip downward and contact the workpiece. Since the transmission direction is downward, the workpiece is pressed downward to prevent the workpiece from tilting during the clamping process.
[0018] In the present invention, through the setting of the intermittent rotation mechanism, during the opening and closing process of the jaw shell, the ratchet does not work when it is merged, and the workpiece on the surface is rotated when it is separated, so that the punching head can punch flange holes in a circle, and each rotation angle is controlled by the rack to achieve the effect of punching flange holes with different spacings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic side view of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the mutual cooperation among the base, working platform and external mounting column of the device of the present invention; Figure 3 An exploded diagram of the punching process mechanism of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 For the present invention Figure 3 Enlarged view of point B in the middle; Figure 6 It is a schematic diagram of the structure in which the connecting pin and the vertical movable column cooperate with each other in the present invention; Figure 7 It is a schematic diagram of the structure of the mutual cooperation between the toggle latch and the driven column of the present invention; Figure 8 It is a schematic diagram of the structure of the horizontal movable column and the clamping claw housing cooperating with each other in the present invention; Fig. 9 It is a schematic cross-sectional side view of the internal structure of the clamp housing of the present invention; Fig.10 It is a schematic diagram of the structure of the intermittent rotating mechanism of the present invention cooperating with each other; Fig.11 It is a schematic diagram of the structure of the rotating base, the driven ratchet column, the active ratchet column and the input gear cooperating with each other in the present invention; Fig.12It is a schematic diagram of the structure in which the rack base, the folding rack, the pressing wedge block and the rack cooperate with each other through the groove of the present invention; Fig.13 It is a schematic diagram of the structure in which the rack limit block, the rack base, the folding rack and the rack control arm cooperate with each other in the present invention.
[0020] In the figure: 1. device base; 2. working platform; 21. rack through slot; 211. tooth arm through slot; 3. external support frame; 31. external mounting column; 32. cylinder bracket; 4. stamping process mechanism; 41. driving cylinder; 42. direct-acting frame; 421. stamping die head; 43. external limit column; 44. delay slot; 45. connecting pin; 451. driven column; 46. limit bracket; 461. toggle pin; 4611. sliding block; 462. slide mounting plate; 4621. pin path slot; 5. fixture linkage mechanism; 51. mounting shell; 511. limit convex block; 52. conversion gear; 53. vertical movable column; 531. vertical limit slot; 532. vertical rack; 54. horizontal movable column; 541. horizontal limit slot; 5 42. Horizontal rack; 543. Fixed tooth passing groove; 6. Clamp traction mechanism; 61. Clamp housing; 62. Connecting shaft; 63. Outer pulley; 631. Outer connecting belt; 64. Inner pulley; 641. Inner connecting belt; 65. Traction belt; 66. Driven gear; 661. Fixed rack; 7. Intermittent rotation mechanism; 71. Fixed base; 72. Rotating base; 721. Driven ratchet column; 722. Rotation limiting column; 723. Active ratchet column; 73. Input gear; 74. Rack base; 741. Folding rack; 75. Rack control arm; 76. Rack limit block; 761. Limit sliding groove; 762. Limit mounting column; 763. Limit reset spring; 77. Press wedge block; 771. Wedge block sliding column; 772. Wedge block reset spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figures 1 to 13The present invention provides a technical solution: a stainless steel flange continuous stamping device and a method for using the same, comprising a device base 1, a working platform 2 is fixedly connected to the top surface of the device base 1, a rack through slot 21 is provided on the outer surface of the working platform 2, a tooth arm through slot 211 is provided on the outer surface of the working platform 2, an outer support frame 3 is fixedly connected to the top surface of the working platform 2, an outer mounting column 31 is fixedly connected to the top surface of the working platform 2, a cylinder bracket 32 is fixedly connected to the top surface of the outer mounting column 31, a stamping process mechanism 4 is arranged on the bottom surface of the cylinder bracket 32, a clamp linkage mechanism 5 is arranged on the top surface of the outer support frame 3, a clamp traction mechanism 6 is arranged at one end of the clamp linkage mechanism 5, an intermittent rotation mechanism 7 is arranged on the inner surface of the working platform 2, the device base 1, the working platform 2, the outer support frame 3 and the outer mounting column 31 are used to install various components, and the rack through slot 21 and the tooth arm through slot 211 provide entry and exit space for the intermittent rotation mechanism 7.
[0023] The stamping process mechanism 4 includes a driving cylinder 41, which is fixedly connected to the inner surface of the cylinder bracket 32, the output end of the driving cylinder 41 is fixedly connected to a direct-acting frame 42, the bottom surface of the direct-acting frame 42 is fixedly connected to a stamping die head 421, the outer surface of the direct-acting frame 42 is fixedly connected to an outer limit column 43, the outer surface of the direct-acting frame 42 is provided with a delay groove 44, the inner surface of the direct-acting frame 42 is slidably connected to a connecting pin 45, the outer surface of the connecting pin 45 is fixedly connected to a driven column 451, the outer surface of the direct-acting frame 42 is fixedly connected to a limit bracket 46, the inner surface of the limit bracket 46 is slidably connected to a toggle pin 461, one end of the toggle pin 461 is hingedly connected to a sliding card block 4611, and the sliding card The outer surface of the block 4611 is slidably connected with a slide mounting plate 462, and the inner surface of the slide mounting plate 462 is provided with a pin path groove 4621. Through the setting of the stamping process mechanism 4, during use, the driving cylinder 41 drives the direct-acting frame 42 to realize vertical movement, and the movement path is limited to prevent deviation through the connection with the mounting shell 51 through the outer limit column 43. During the descent of the direct-acting frame 42, the workpiece placed on the rotating base 72 is processed by the stamping die 421 at the bottom, and at the same time, the direct-acting frame 42 presses down the connecting pin 45, and drives the clamping claw shell 61 to move inward to clamp the workpiece through the clamp linkage mechanism 5. When the direct-acting frame 42 is at the bottom, the stamping die 421 and the connecting pin 45 are both at the bottom, and the driven column 45 1 is located at the top of the delay slot 44. At this time, the driving cylinder 41 pulls the direct-acting frame 42 to rise and retract, the stamping die 421 rises synchronously, and the delay slot 44 also rises. At this time, the driven column 451 does not contact the bottom of the delay slot 44 and will slide inside it until the bottom of the delay slot 44 contacts the driven column 451, and the driven column 451 and the connecting pin 45 are lifted up, so that the rise of the connecting pin 45 lags behind the stamping die 421. In this way, the clamping jaw housing 61 will not be released until the stamping die 421 is completely separated from the workpiece, so as to prevent the stamping die 421 from rising due to friction with the workpiece. During the rising process of the direct-acting frame 42, the surface limit bracket 46 and the toggle pin 461 will be driven to rise at the same time. The toggle pin 461 can only be moved when the limit bracket 4 6, since the toggle latch 461 is connected to the latch path slot 4621 through the sliding block 4611, the lateral movement of the toggle latch 461 during the rising process is pulled by the latch path slot 4621. When the direct-acting frame 42 drives the delay slot 44 to rise, the driven column 451 is first located at the top of the delay slot 44, and gradually approaches the bottom of the delay slot 44 as the delay slot 44 rises. At this time, the sliding block 4611 slides upward in the latch path slot 4621, but the latch path slot 4621 is vertical at this time, and the sliding block 4611 does not move at all. When the driven column 451 touches the bottom of the delay slot 44, the sliding block 4611 contacts the inclined part of the latch path slot 4621, and when the delay slot 44 pulls the driven column 451 to rise later,The sliding block 4611 will be pushed out by the latch path groove 4621, so that the toggle latch 461 gradually covers the surface of the driven column 451 until the direct-acting frame 42 reaches the top. When the direct-acting frame 42 is pressed down again, although the top of the delay groove 44 does not contact the driven column 451 at this time, the toggle latch 461 located at the top of the driven column 451 will follow the descent of the direct-acting frame 42 to press it down. The toggle latch 461 will gradually retract in the middle, but it will still partially contact the driven column 451 to press it down until it is completely out of contact. Moreover, since the driven column 451 is located at the bottom of the delay groove 44 at this time, the bottom position of the connecting latch 45 will exceed the punching die 421, so that the descending of the connecting latch 45 takes precedence over the punching die 421 when pressing down. In this way, the clamp housing 61 has already clamped the workpiece before the punching die 421 punches, so that the punching in and out always occurs when the workpiece is clamped.
[0024] The number of the outer limit posts 43 is four, and the four outer limit posts 43 are symmetrically distributed with the central axis of the direct-acting frame 42 as the axis of symmetry. The number of the delay slots 44 and the connecting pins 45 are both four, and the four delay slots 44 and the four connecting pins 45 are all distributed in a ring shape on the outer surface of the direct-acting frame 42. The driven post 451 is slidably connected to the inner surface of the delay slot 44. The number of the limit brackets 46 and the toggle pins 461 are both four, and the four limit brackets 46 and the four toggle pins 461 are all distributed in a ring shape on the outer surface of the direct-acting frame 42. The toggle pins 461 are slidably connected to the outer surface of the driven post 451. The moving card block 4611 is slidably connected to the inner surface of the pin path groove 4621. Each component on the direct-acting frame 42 is in four groups, which clamps the workpiece in four directions, disperses the force and increases the clamping effect. When rising, the opening and closing of the clamping jaws lags behind the die head. When descending, the opening and closing of the clamping jaws takes precedence over the die head through the toggle pin 461 and the pin path groove 4621. Since the toggle pin 461 is hingedly connected to the sliding card block 4611, it can adapt to the angle of the pin path groove 4621 when it is tilted, and is used to drive the toggle pin 461 to move horizontally by the vertical movement.
[0025] The clamp linkage mechanism 5 includes a mounting shell 51, which is fixedly connected to the top surface of the outer support frame 3, a limiting protrusion 511 is provided on the inner surface of the mounting shell 51, a conversion gear 52 is rotatably connected to the inner surface of the mounting shell 51, a vertical movable column 53 is slidably connected to the inner surface of the mounting shell 51, a vertical limiting groove 531 is provided on the outer surface of the vertical movable column 53, a vertical rack 532 is fixedly connected to the bottom surface of the vertical movable column 53, a horizontal movable column 54 is slidably connected to the inner surface of the mounting shell 51, a horizontal limiting groove 541 is provided on the outer surface of the horizontal movable column 54, one end of the horizontal movable column 54 is fixedly connected to the horizontal rack 542, and a fixed gear is provided on the outer surface of the horizontal movable column 54 Through the groove 543 and the setting of the clamp linkage mechanism 5, during use, the mounting shell 51 is used to install and protect internal components, and the limiting protrusion 511 contacts the inner surface of the vertical movable column 53 and the horizontal movable column 54 to limit the rotation so that the vertical movable column 53 and the horizontal movable column 54 can only move. When the connecting pin 45 drives the vertical movable column 53 to pull the vertical rack 532 to move in the vertical direction, the vertical rack 532 engages with the conversion gear 52 to drive it to rotate through direct motion, and then the conversion gear 52 engages with the horizontal rack 542 to convert the rotation into direct motion again, and converts the vertical direct motion of the vertical movable column 53 into the horizontal direct motion of the horizontal movable column 54, pushing the clamp housing 61 to realize the opening and closing of the clamp.
[0026] The number of the mounting shells 51 is four, and the four mounting shells 51 are symmetrically distributed with the central axis of the working platform 2 as the axis of symmetry, and the four mounting shells 51 are respectively fixedly connected to the top surfaces of the three outer support frames 3 and the inner surface of the outer mounting column 31, the mounting shells 51 are slidably connected to the outer limit column 43, the limit protrusion 511 is slidably connected to the vertical limit groove 531 and the horizontal limit groove 541, the vertical rack 532 and the horizontal rack 542 are meshed with the conversion gear 52, the mounting shell 51 is fixedly connected to the slide groove mounting plate 462, and the vertical movable column 53 Fixedly connected to the bottom surface of the connecting pin 45, four sets of mounting shells 51 are installed with four sets of conversion gears 52, vertical racks 532 and horizontal racks 542 of conversion structures, which control four clamping jaw shells 61 in four directions to disperse the force and increase the clamping effect. The conversion of the moving direction is achieved by the conversion gears 52, vertical racks 532 and horizontal racks 542. The vertical racks 532 and horizontal racks 542 are both engaged with half of the conversion gears 52 to prevent mutual contact, and the other ends of the vertical racks 532 and horizontal racks 542 extend out from the mounting shell 51.
[0027] The clamping claw traction mechanism 6 includes a clamping claw shell 61, which is fixedly connected to one end of the horizontal movable column 54, and the inner surface of the clamping claw shell 61 is rotatably connected to the connecting shaft 62, and the outer surface of the connecting shaft 62 is fixedly connected to the outer pulley 63, and the outer surface of the outer pulley 63 is sleeved with an outer connecting belt 631, and the outer surface of the connecting shaft 62 is fixedly connected to the inner pulley 64, and the outer surface of the inner pulley 64 is sleeved with an inner connecting belt 641, and the outer surface of the inner connecting belt 641 is fixedly connected to a traction belt 65, and the outer surface of the connecting shaft 62 is fixedly connected to a driven gear 66, and the outer surface of the driven gear 66 is meshed with a fixed rack 661. Through the setting of the clamping claw traction mechanism 6, during use, the clamping claw shell 61 is connected to the clamp linkage mechanism 5 Movement is achieved by pushing and pulling, and during the movement, the driven gear 66 meshes with the fixed rack 661 to generate rotation. When the clamp housing 61 moves inward, the rotation direction of the driven gear 66 is toward the center of the working platform 2, and the connected shaft 62 is driven to rotate through the driven gear 66. The two connected shafts 62 inside the clamp housing 61 are driven inward at the same time through the belt transmission action of the inner connecting belt 641 and the outer connecting belt 631 on the outer pulley 63 and the inner pulley 64 on the surface, and drive the traction belt 65 connected on the surface to rotate. At this time, the part of the traction belt 65 exposed on the clamp housing 61 has a downward transmission direction, and contacts with the workpiece to be clamped inside when the clamp housing 61 moves inward, pressing the workpiece downward to prevent the workpiece from warping during the clamping process.
[0028] There are four clamping jaw housings 61, and the four clamping jaw housings 61 are symmetrically distributed with the central axis of the working platform 2 as the axis of symmetry. There are two connecting shafts 62 in each clamping jaw housing 61. There are two outer pulleys 63 on each connecting shaft 62, and the two outer pulleys 63 are symmetrically distributed with the central axis of the connecting shaft 62 as the axis of symmetry. There are two inner pulleys 64 on each connecting shaft 62, and the two inner pulleys 64 are symmetrically distributed with the central axis of the connecting shaft 62 as the axis of symmetry. The outer connecting belt 631 is sleeved between the outer pulleys 63, and the inner connecting belt 641 is sleeved between the inner pulleys 64. The fixed rack 661 is slidably connected to the fixed tooth through the inner surface of the groove 543, and the traction belt The two ends of 65 are fixedly connected to the outer connecting belt 631 and the inner connecting belt 641 respectively. There are four fixed racks 661, and the four fixed racks 661 are symmetrically distributed with the central axis of the working platform 2 as the symmetry axis. The four clamping jaw housings 61 disperse the force to increase the clamping effect. The two connecting shafts 62 inside the clamping jaw housing 61 are simultaneously rotated inward through the belt transmission. Since the size of the outer pulley 63 is larger than that of the inner pulley 64, the sizes of the two ends of the traction belt 65 are inconsistent, and they will gradually retract inward to adapt to the arc surface of the clamping jaw housing 61, and the outer pulley 63 and the inner pulley 64 can be on the same axis. The fixed rack 661 passes through the fixed tooth through slot 543 without affecting the linear motion of the horizontal movable column 54.
[0029] The intermittent rotation mechanism 7 includes a fixed base 71, which is fixedly connected to the top surface of the working platform 2, the inner surface of the fixed base 71 is rotatably connected to the rotating base 72, the bottom surface of the rotating base 72 is slidably connected to a driven ratchet column 721, the outer surface of the driven ratchet column 721 is fixedly connected to a ring-shaped rotation limiting column 722, the bottom surface of the driven ratchet column 721 is slidably connected to an active ratchet column 723, the bottom surface of the active ratchet column 723 is fixedly connected to an input gear 73, the outer surface of the input gear 73 is meshed with a rack base 74, one end of the rack base 74 is hingedly connected to a folding rack 741, one end of the folding rack 741 is fixedly connected to a rack control arm 75, and the outer surface of the rack base 74 is slidably connected to a gear The outer surface of the rack base 74 is provided with a limited sliding groove 761, the inner surface of the limited sliding groove 761 is fixedly connected to the limited mounting column 762, the outer surface of the limited mounting column 762 is sleeved with a limited return spring 763, the inner surface of the rack control arm 75 is slidably connected with a pressing wedge block 77, the outer surface of the pressing wedge block 77 is fixedly connected with a wedge sliding column 771, and the outer surface of the wedge sliding column 771 is sleeved with a wedge return spring 772. Through the setting of the intermittent rotation mechanism 7, during use, the horizontal movable column 54 on the clamp linkage mechanism 5 connected to the outer mounting column 31 is connected to the rack base 74 and slides in the rack through the groove 21. When the horizontal movable column 54 moves horizontally, it will drive the rack base 74 The rack base 74 and the folding rack 741 connected thereto move in a straight line. Both the rack base 74 and the folding rack 741 are meshed with the input gear 73. By folding the folding rack 741 to control the meshing length with the input gear 73, the rotation angle of the input gear 73 is achieved during each movement. The outermost folding rack 741 is connected to a rack control arm 75. When the rack control arm 75 is pulled out of the tooth arm through slot 211, the pressing wedge block 77 on the surface will be pressed down and reset under the action of the wedge block return spring 772 to clamp it on the outside of the tooth arm through slot 211 to maintain the current extended state. The pressing wedge block 77 will also push the rack limit block 76 at the same time. After the rack limit block 76 is pushed out, it will also be tightly attached to the rack base 74 and the folding rack under the action of the limit return spring 763. The folding rack 741 can only rotate in one direction, and the direction is blocked by the L-shaped rack stop block 76, so that the folding rack 741 maintains a vertical state after folding, thereby controlling the meshing length with the input gear 73. When the jaw housing 61 is pushed inward, the rack base 74 and the folding rack 741 push the input gear 73 to rotate forward, but at this time, the active ratchet column 723 on the top of the input gear 73 is in contact with the driven ratchet column 721 with an outwardly inclined surface, which will push the driven ratchet column 721 upward and thus have no effect. When the jaw housing 61 is pulled out, the stamping die 421 has been pulled out, and the input gear 73 reverses. At this time, the active ratchet column 723 is in contact with the inwardly inclined surface of the driven ratchet column 721, which will hook it and drive it to rotate.The rotation limiting column 722 outside the driven ratchet column 721 does not affect the movement of the driven ratchet column 721 on the rotating base 72, but it will limit the rotation. When the driven ratchet column 721 rotates, it will force the rotating base 72 to rotate on the fixed base 71, so that the workpiece on the surface rotates a certain angle when the clamping jaws are separated, and the rotation angle is controlled by the folding rack 741, so that the flange holes can be punched around the flange surface, and the spacing of the flange holes can be controlled.
[0030] The top surface of the fixed base 71 is fixedly connected to the fixed rack 661, the driven ratchet column 721 penetrates the inner surface of the rotating base 72 and is slidably connected to its inner wall, the rotation limiting column 722 is slidably connected to the inner surface of the rotating base 72, the rack base 74 is slidably connected to the inner surface of the rack through the groove 21, the folding racks 741 are equidistantly distributed and hinged to each other, and the folding rack 741 at the end is fixedly connected to the rack control arm 75, the input gear 73 is meshed with the rack base 74 and the folding rack 741, the rack control arm 75 is slidably connected to the gear arm through the groove 211, the rack base 74 is fixedly connected to the horizontal movable column 54 near the outer mounting column 31, the rack limit block 76 is slidably connected to the outer surface of the limit mounting column 762, and the limit reset spring 7 The two ends of 63 are respectively fixedly connected to the limiting sliding groove 761 and the outer surface of the rack limiting block 76, the pressing wedge block 77 is slidably connected to the tooth arm through the groove 211, the pressing wedge block 77 is slidably connected to the outer surface of the rack limiting block 76, the fixed base 71 is fixed and is used to install the fixed rack 661 and the rotating base 72, the driven ratchet column 721 can slide on the rotating base 72 and drive it to rotate through the rotating limiting column 722, the rack through the groove 21 and the tooth arm through the groove 211 provide space for internal components to enter and exit, multiple folding racks 741 can fold with each other to control the length of engagement with the input gear 73 to control the angle of each rotation, the rack base 74 and the folding rack 741 are connected to the horizontal movable column 54, and work synchronously with the opening and closing of the clamp housing 61.
[0031] In this embodiment, Figure 1 , Figure 2 As shown, the device base 1, the working platform 2, the outer support frame 3 and the outer mounting column 31 are used to install various components, and the rack through slot 21 and the tooth arm through slot 211 provide entry and exit space for the intermittent rotation mechanism 7; In this embodiment, Figure 3 , Figure 6As shown, the driving cylinder 41 drives the direct-acting frame 42 to realize the movement in the vertical direction. During the descent, the workpiece placed on the rotating base 72 is processed by the punching die 421 at the bottom. At the same time, the direct-acting frame 42 presses down the connecting pin 45, driving the vertical movable column 53 to pull the vertical rack 532. By using the gear rack, the vertical movement of the driving cylinder 41 is decomposed into horizontal movements in four directions, and the multiple clamping claw traction mechanisms 6 are controlled to clamp the workpiece; In this embodiment, Figure 4 , Figure 6 , Figure 7 As shown in FIG. 4 , the toggle latch 461, the delay slot 44 and the driven column 451 are in different states when they cooperate with each other. Figure 4 When the direct-acting frame 42 is at the bottom, the toggle latch 461 does not contact the driven column 451, and the vertical upward lateral position remains unchanged. The driven column 451 does not contact the bottom of the delay slot 44 and will not be lifted by the delay slot 44. The delay slot 44 and the toggle latch 461 move upward with the direct-acting frame 42 until Figure 6 In this state, the driven column 451 contacts the delay slot 44 and can be lifted upward, and the toggle latch 461 is about to move to the inclined position. Continuing to move will cause the toggle latch 461 to gradually extend when the driven column 451 is lifted, until it becomes Figure 7 When the direct-acting frame 42 descends, even if the driven column 451 is not pressed down by the top of the delay slot 44, it will be pressed down by the toggle pin 461, and at this time, the driven column 451 is located at the bottom of the delay slot 44, which is lower than the position of the punching die 421; In this embodiment, Figure 5 As shown, a fixed tooth passing groove 543 is provided on the horizontal movable column 54 for the fixed rack 661 to pass through; In this embodiment, Figure 8 As shown, the vertical rack 532 is meshed with the conversion gear 52 to drive it to rotate through direct motion, and then the conversion gear 52 is meshed with the horizontal rack 542 to convert the rotation into direct motion again, converting the vertical direct motion of the vertical movable column 53 into the horizontal direct motion of the horizontal movable column 54; In this embodiment, Fig. 9 As shown, since the size of the outer pulley 63 is larger than that of the inner pulley 64, the sizes of the two ends of the traction belt 65 are inconsistent, and it will gradually retract inward to adapt to the arc surface of the clamping jaw housing 61, and the outer pulley 63 and the inner pulley 64 can be on the same axis, so that the traction belt 65 can contact and press down the workpiece to be clamped inside the clamping jaw housing 61 when it moves inward; In this embodiment, Fig.10As shown, when the horizontal movable column 54 moves horizontally, it drives the rack base 74 and the multiple folding racks 741 connected thereto to move linearly, and the rack base 74 and the folding racks 741 are both engaged with the input gear 73. By folding the folding racks 741 to control the engagement length with the input gear 73, the rotation angle of the input gear 73 is achieved during each movement; In this embodiment, Fig.11 As shown, one-way rotation is achieved through the active ratchet column 723 and the driven ratchet column 721, and when the driven ratchet column 721 is pushed upward, it cannot rotate.
[0032] In this embodiment, Fig.12 , Fig.13 As shown, the rack control arm 75 is pulled out from the tooth arm through the slot 211 to control the meshing length of the rack base 74 and the folding rack 741 with the input gear 73. Since the folding rack 741 can only rotate in one direction and the reverse direction is blocked by the L-shaped rack limit block 76, the folding rack 741 maintains a vertical state after folding.
[0033] A method for using a stainless steel flange continuous stamping device comprises the following steps: S1. Place the workpiece with the required flange on the work platform 2. Pull the rack control arm 75 out of the tooth arm slot 211 to control the meshing length of the rack base 74 and the folded rack 741 with the input gear 73. Start the drive cylinder 41. The drive cylinder 41 drives the direct-acting frame 42 to press down. The toggle pin 461 on its surface is located at the top of the driven column 451 and will follow the descent of the direct-acting frame 42 to press it down, driving the connecting pin 45 to press down. At this time, the bottom position of the connecting pin 45 will exceed the stamping die 421. The descent of the connecting pin 45 takes precedence over the stamping die 421. The connecting pin 45 drives the vertical movable column 461 to press down. 53 pulls the vertical rack 532 to mesh with the conversion gear 52 and drives it to rotate through direct motion, and then the conversion gear 52 meshes with the horizontal rack 542 to convert the rotation into direct motion again, converting the vertical direct motion of the vertical movable column 53 into the horizontal direct motion of the horizontal movable column 54, pushing the clamping jaw housing 61 to achieve the clamping of the clamping jaw. At this time, the horizontal movable column 54 moves inward and drives the rack base 74 and the multiple folding racks 741 connected thereto to move linearly, meshing the input gear 73 to rotate, at this time, the active ratchet column 723 and the driven ratchet column 721 are in outwardly inclined surface contact, which will push the driven ratchet column 721 upward and thus have no effect; S2, during the process of the jaw housing 61 moving inward, the driven gear 66 meshes with the fixed rack 661 and rotates toward the center of the work platform 2, and realizes simultaneous inward rotation through the outer pulley 63 on the surface of the two internal connecting shafts 62 and the inner connecting belt 641 and the outer connecting belt 631 on the inner pulley 64, and drives the traction belt 65 connected to the surface to rotate. At this time, the part of the traction belt 65 exposed on the jaw housing 61 is driven downward, and contacts with the workpiece to be clamped inside when the jaw housing 61 moves inward, pressing the workpiece downward until the stamping die 421 contacts the surface of the workpiece, and further pressing down to stamp out the surface flange; S3, the punching die 421 and the connecting pin 45 are both at the bottom after the punching is completed, and the driven column 451 is at the top of the delay slot 44. At this time, the driving cylinder 41 pulls the direct-acting frame 42 to rise and retract, and the punching die 421 and the delay slot 44 rise. At this time, the driven column 451 does not contact the bottom of the delay slot 44 and will slide inside it until the bottom of the delay slot 44 contacts the driven column 451, and then the driven column 451 and the connecting pin 45 are lifted up, so that the rising of the connecting pin 45 lags behind the punching die 421, and the clamp housing 61 will not be released until the punching die 421 is completely separated from the workpiece; S4. When the direct-acting frame 42 rises and is retracted, the horizontal movable column 54 moves outward and drives the rack base 74 and the multiple folding racks 741 connected thereto to move in a straight line, and engages with the input gear 73 to drive it to rotate. At this time, the active ratchet column 723 contacts the inwardly inclined surface of the driven ratchet column 721, hooks it and drives it to rotate, drives the rotating base 72 to rotate on the fixed base 71, and the rotation angle is controlled by the folding rack 741, so that the flange holes can be punched around the flange surface, and the spacing of the flange holes can be controlled.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A stainless steel flange continuous stamping device, comprising a device base (1), characterized in that: The top surface of the device base (1) is fixedly connected to a working platform (2), the outer surface of the working platform (2) is provided with a rack passing groove (21), the outer surface of the working platform (2) is provided with a tooth arm passing groove (211), the top surface of the working platform (2) is fixedly connected to an outer support frame (3), the top surface of the working platform (2) is fixedly connected to an outer mounting column (31), the top surface of the outer mounting column (31) is fixedly connected to a cylinder bracket (32), the bottom surface of the cylinder bracket (32) is provided with a stamping process mechanism (4), the top surface of the outer support frame (3) is provided with a clamp linkage mechanism (5), one end of the clamp linkage mechanism (5) is provided with a clamp claw traction mechanism (6), and the inner surface of the working platform (2) is provided with an intermittent rotation mechanism (7).
2. A stainless steel flange continuous stamping device according to claim 1, characterized in that: The punching process mechanism (4) comprises a driving cylinder (41), the driving cylinder (41) being fixedly connected to the inner surface of a cylinder bracket (32), the output end of the driving cylinder (41) being fixedly connected to a direct-acting frame (42), the bottom surface of the direct-acting frame (42) being fixedly connected to a punching die head (421), the outer surface of the direct-acting frame (42) being fixedly connected to an outer limit column (43), the outer surface of the direct-acting frame (42) being provided with a delay groove (44), and the inner surface of the direct-acting frame (42) being slidably connected to a connecting plug The outer surface of the connecting pin (45) is fixedly connected to a driven column (451), the outer surface of the direct-acting frame (42) is fixedly connected to a limit bracket (46), the inner surface of the limit bracket (46) is slidably connected to a toggle pin (461), one end of the toggle pin (461) is hingedly connected to a sliding block (4611), the outer surface of the sliding block (4611) is slidably connected to a slide groove mounting plate (462), and the inner surface of the slide groove mounting plate (462) is provided with a pin path groove (4621).
3. A stainless steel flange continuous stamping device according to claim 2, characterized in that: The number of the external limit posts (43) is four, and the four external limit posts (43) are symmetrically distributed with the central axis of the direct-acting frame (42) as the symmetry axis. The number of the delay slots (44) and the connecting pins (45) are both four, and the four delay slots (44) and the four connecting pins (45) are all distributed in an annular manner on the outer surface of the direct-acting frame (42). The driven post (451) is slidably connected to the inner surface of the delay slot (44). The number of the limit brackets (46) and the toggle pins (461) are both four, and the four limit brackets (46) and the four toggle pins (461) are all distributed in an annular manner on the outer surface of the direct-acting frame (42). The toggle pins (461) are slidably connected to the outer surface of the driven post (451), and the sliding block (4611) is slidably connected to the inner surface of the pin path slot (4621).
4. A stainless steel flange continuous stamping device according to claim 1, characterized in that: The clamp linkage mechanism (5) comprises a mounting shell (51), the mounting shell (51) being fixedly connected to the top surface of the outer support frame (3), the inner surface of the mounting shell (51) being provided with a limiting protrusion (511), the inner surface of the mounting shell (51) being rotatably connected with a conversion gear (52), the inner surface of the mounting shell (51) being slidably connected with a vertical movable column (53), the outer surface of the vertical movable column (53) being provided with a vertical limiting groove (531), the bottom surface of the vertical movable column (53) being fixedly connected with a vertical rack (532), the inner surface of the mounting shell (51) being slidably connected with a horizontal movable column (54), the outer surface of the horizontal movable column (54) being provided with a horizontal limiting groove (541), one end of the horizontal movable column (54) being fixedly connected with a horizontal rack (542), and the outer surface of the horizontal movable column (54) being provided with a fixed tooth passing groove (543).
5. A stainless steel flange continuous stamping device according to claim 4, characterized in that: The number of the mounting shells (51) is four, and the four mounting shells (51) are symmetrically distributed with the central axis of the working platform (2) as the axis of symmetry, and the four mounting shells (51) are respectively fixedly connected to the top surfaces of three external support frames (3) and the inner surface of an external mounting column (31), the mounting shells (51) are slidably connected to the external limit column (43), the limit protrusion (511) is slidably connected to the vertical limit groove (531) and the horizontal limit groove (541), the vertical rack (532) and the horizontal rack (542) are both engaged with the conversion gear (52), the mounting shell (51) is fixedly connected to the slide groove mounting plate (462), and the vertical movable column (53) is fixedly connected to the bottom surface of the connecting pin (45).
6. A stainless steel flange continuous stamping device according to claim 1, characterized in that: The clamping jaw traction mechanism (6) comprises a clamping jaw housing (61), wherein the clamping jaw housing (61) is fixedly connected to one end of a horizontal movable column (54), the inner surface of the clamping jaw housing (61) is rotatably connected to a connecting shaft (62), the outer surface of the connecting shaft (62) is fixedly connected to an outer pulley (63), the outer surface of the outer pulley (63) is sleeved with an outer connecting belt (631), the outer surface of the connecting shaft (62) is fixedly connected to an inner pulley (64), the outer surface of the inner pulley (64) is sleeved with an inner connecting belt (641), the outer surface of the inner connecting belt (641) is fixedly connected to a traction belt (65), the outer surface of the connecting shaft (62) is fixedly connected to a driven gear (66), and the outer surface of the driven gear (66) is meshed with a fixed rack (661).
7. A stainless steel flange continuous stamping device according to claim 6, characterized in that: The number of the clamping jaw housings (61) is four, and the four clamping jaw housings (61) are symmetrically distributed with the central axis of the working platform (2) as the symmetry axis. The number of the connecting shafts (62) in each clamping jaw housing (61) is two, the number of the outer pulleys (63) on the connecting shaft (62) is two, and the two outer pulleys (63) are symmetrically distributed with the central axis of the connecting shaft (62) as the symmetry axis. The number of the inner pulleys (64) on the connecting shaft (62) is two, and the two inner pulleys (64) are symmetrically distributed with the central axis of the connecting shaft (62). ) is symmetrically distributed with the central axis of the working platform (2) as the symmetry axis, the outer connecting belt (631) is sleeved between the outer pulleys (63), the inner connecting belt (641) is sleeved between the inner pulleys (64), the fixed rack (661) is slidably connected to the fixed tooth through the inner surface of the groove (543), the two ends of the traction belt (65) are respectively fixedly connected to the outer connecting belt (631) and the inner connecting belt (641), the number of the fixed racks (661) is four, and the four fixed racks (661) are symmetrically distributed with the central axis of the working platform (2) as the symmetry axis.
8. The stainless steel flange continuous stamping device according to claim 1, characterized in that: The intermittent rotation mechanism (7) comprises a fixed base (71), the fixed base (71) is fixedly connected to the top surface of the working platform (2), the inner surface of the fixed base (71) is rotatably connected to a rotating base (72), the bottom surface of the rotating base (72) is slidably connected to a driven ratchet column (721), the outer surface of the driven ratchet column (721) is fixedly connected to a ring-shaped rotation limiting column (722), the bottom surface of the driven ratchet column (721) is slidably connected to an active ratchet column (723), the bottom surface of the active ratchet column (723) is fixedly connected to an input gear (73), the outer surface of the input gear (73) is meshed with a rack base (74), and one end of the rack base (74) is hingedly connected to a folding gear (73). A folded rack (741), one end of the folded rack (741) is fixedly connected to a rack control arm (75), the outer surface of the rack base (74) is slidably connected to a rack limit block (76), the outer surface of the rack base (74) is provided with a limit sliding groove (761), the inner surface of the limit sliding groove (761) is fixedly connected to a limit mounting column (762), the outer surface of the limit mounting column (762) is sleeved with a limit return spring (763), the inner surface of the rack control arm (75) is slidably connected to a pressing wedge (77), the outer surface of the pressing wedge (77) is fixedly connected to a wedge sliding column (771), and the outer surface of the wedge sliding column (771) is sleeved with a wedge return spring (772).
9. A stainless steel flange continuous stamping device according to claim 8, characterized in that: The top surface of the fixed base (71) is fixedly connected to the fixed rack (661), the driven ratchet column (721) penetrates the inner surface of the rotating base (72) and is slidably connected to the inner wall thereof, the rotation limiting column (722) is slidably connected to the inner surface of the rotating base (72), the rack base (74) is slidably connected to the inner surface of the rack through the groove (21), the folding racks (741) are equidistantly distributed and hinged to each other, and the folding rack (741) at the end is fixedly connected to the rack control arm (75), the input gear (73) is connected to the rack base (74) and the folding rack (741) ) are all meshed, the rack control arm (75) is slidably connected to the tooth arm through the groove (211), the rack base (74) is fixedly connected to the horizontal movable column (54) close to the outer mounting column (31), the rack limit block (76) is slidably connected to the outer surface of the limit mounting column (762), the two ends of the limit return spring (763) are respectively fixedly connected to the limit sliding groove (761) and the outer surface of the rack limit block (76), the pressing wedge block (77) is slidably connected to the tooth arm through the groove (211), and the pressing wedge block (77) is slidably connected to the outer surface of the rack limit block (76).
10. A method for using a stainless steel flange continuous stamping device, characterized in that: Using a stainless steel flange continuous stamping device as described in any one of claims 1 to 9 comprises the following steps: S1. Place the workpiece to be processed with the flange on the work platform (2), pull the rack control arm (75) out from the tooth arm through the slot (211), control the meshing length of the rack base (74) and the folding rack (741) with the input gear (73), start the driving cylinder (41), and the driving cylinder (41) drives the direct-acting frame (42) to press down. The toggle pin (461) on its surface is located at the top of the driven column (451) and will follow the descent of the direct-acting frame (42) to press it down, driving the connecting pin (45) to press down, and at this time, the bottom position of the connecting pin (45) will exceed the stamping die (421), and the descent of the connecting pin (45) will take precedence over the stamping die (421). The connecting pin (45) drives the vertical The movable column (53) pulls the vertical rack (532) to mesh with the conversion gear (52) and drive it to rotate through direct motion, and then the conversion gear (52) meshes with the horizontal rack (542) to convert the rotation into direct motion again, converting the vertical direct motion of the vertical movable column (53) into the horizontal direct motion of the horizontal movable column (54), pushing the clamping jaw housing (61) to achieve clamping of the clamping jaw, at this time the horizontal movable column (54) moves inward and drives the rack base (74) and the plurality of folding racks (741) connected thereto to move linearly, meshing with the input gear (73) to rotate, at this time the active ratchet column (723) and the driven ratchet column (721) are in outwardly inclined surface contact, which will push the driven ratchet column (721) upward so that it does not have any effect; S2, during the inward movement of the jaw housing (61), the driven gear (66) meshes with the fixed rack (661) and rotates toward the center of the working platform (2), and through the belt transmission effect of the inner connecting belt (641) and the outer connecting belt (631) on the outer pulley (63) and the inner pulley (64) on the surface of the two internal connecting shafts (62), it is simultaneously rotated inward and drives the traction belt (65) connected to the surface to rotate. At this time, the part of the traction belt (65) exposed on the jaw housing (61) is driven downward, and when the jaw housing (61) moves inward, it contacts the workpiece to be clamped inside, presses the workpiece downward, until the punching die (421) contacts the surface of the workpiece, and further presses downward to punch out the surface flange; S3, the punching die (421) and the connecting pin (45) are at the bottom after the punching is completed, and the driven column (451) is at the top of the delay groove (44). At this time, the driving cylinder (41) pulls the direct-acting frame (42) to rise and retract, and the punching die (421) and the delay groove (44) rise. At this time, the driven column (451) does not contact the bottom of the delay groove (44) and slides inside it until the bottom of the delay groove (44) contacts the driven column (451), and then the driven column (451) and the connecting pin (45) are lifted up, so that the rising of the connecting pin (45) lags behind the punching die (421). The clamping jaw housing (61) will not be released until the punching die (421) is completely separated from the workpiece; S4. When the direct-acting frame (42) rises and is retracted, the horizontal movable column (54) moves outward and drives the rack base (74) and the multiple folding racks (741) connected thereto to move linearly, and engages with the input gear (73) to drive it to rotate. At this time, the active ratchet column (723) contacts the inwardly inclined surface of the driven ratchet column (721), hooks it and drives it to rotate, driving the rotating base (72) to rotate on the fixed base (71), and the rotation angle is controlled by the folding rack (741), so that the flange holes can be punched around the flange surface, and the spacing of the flange holes can be controlled.
Citation Information
Patent Citations
Stainless steel flange continuous stamping device and method
CN118492220A
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