Hydraulic shearing device and production method
By designing the turning component and scraping component in the hydraulic shearing device, the oxide scale on the splicing plate is automatically cleaned, which solves the problem of oxide scale residue affecting the shearing quality and achieves a more efficient billet shearing process.
Patent Information
- Application Number
- CN202411857684.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the shearing process of steel billets, the oxide scale remains on the feeding platform, affecting the shear quality of the hot billets.
A hydraulic shearing device is designed, which includes a support mechanism, a shearing mechanism, a pressing mechanism, a material receiving mechanism and a cleaning mechanism. Through the cooperation of the flipping component and the scraping component, the oxide scale on the splicing plate can be automatically cleaned to prevent it from solidifying and affecting the shearing quality.
It effectively removes the oxide scale on the receiving platform, prevents it from solidifying, improves the quality and efficiency of billet shearing, and reduces the difficulty of subsequent cleaning.
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Figure CN119304248A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic shearing, and in particular to a hydraulic shearing device and a production method. Background Art
[0002] Steel billet is a semi-finished product obtained by initial rolling or blooming of steel ingots, and is the raw material for various steel rolling mills. The cross-sections of steel billets include square, round, flat, rectangular and special-shaped ones, which are mainly related to the shape of the rolled product. When rolling simple cross-section steel, square billets or rectangular billets with cross-sections similar to those of the finished product are selected. When rolling flat products such as flat steel and angle steel, rectangular billets or flat billets are selected. It is best to use special-shaped billets when producing I-beams and channel steels to facilitate the rolling process and improve the yield rate. Round billets are the raw materials for the production of seamless pipes. After the billets are produced, they need to be rolled for further processing. Before rolling, the hot billets need to be sheared to ensure the quality of subsequent products.
[0003] A Chinese patent document with authorization announcement number CN109940212B discloses a gantry shearing machine, which can shear sheet materials into small pieces, has high production efficiency, and does not require direct human involvement in the entire intermediate process, thus ensuring safety.
[0004] However, the structural design of the above-mentioned related technology is as follows: during the shearing process of the steel billet, since there are more oxide scales on the surface of the hot steel billet, these oxide scales will fall onto the receiving platform when the steel billet is sheared or vibrated. However, during the production process, it is inconvenient for the staff to approach the receiving platform. If it is not cleaned in time, the oxide scales will easily solidify on the receiving platform after cooling, which will not only make subsequent cleaning inconvenient, but also when there are more oxide scales, the hot steel billet that subsequently enters the receiving platform will be affected by the oxide scales, causing the position to shift or the end to warp, thereby affecting the shearing quality of the hot steel billet.
[0005] Therefore, a hydraulic shearing device and a production method are proposed to solve the above-mentioned problems. Summary of the invention
[0006] The present invention provides a hydraulic shearing device and a production method, aiming to solve the problem in the related art that oxide scale remains on a material receiving platform and easily affects the shearing quality of hot steel billets.
[0007] The hydraulic shearing device of the present invention comprises a supporting mechanism, a shearing mechanism and a pressing mechanism, a receiving mechanism for supporting the steel billet is provided below the pressing mechanism, and a cleaning mechanism for cleaning oxide scale is provided inside the receiving mechanism; The pressing mechanism comprises a pressing block slidably connected to the supporting mechanism, and two pressing rods are arranged on both sides of the pressing block; The material receiving mechanism comprises a material receiving assembly and a flip assembly rotatably connected to the material receiving assembly. When the flip assembly rotates, the side with the oxide skin faces the inside of the material receiving assembly. Both sides of the material receiving assembly are rotatably connected with the extrusion assembly. The cleaning mechanism includes two scraping assemblies and two groups of adjusting assemblies slidably connected inside the material receiving assembly. The two scraping assemblies are respectively installed on the two groups of adjusting assemblies to drive the scraping assemblies to scrape the oxide scale on the flip assembly. The scraping assemblies are located below the flip assembly. The adjustment component includes a movable seat, a slide plate elastically slidably connected to the movable seat in a vertical direction, and a support rod installed on the slide plate. The scraping component is arranged on the support rod. An adjustment plate capable of contacting the extrusion component is provided on one side of the slide plate. Two locking components are installed on the slide plate. A limit component for locking the locking component is installed in the movable seat to limit the upward movement of the slide plate.
[0008] After the billet is sheared, the flip assembly rotates and faces the side with the oxide scale toward the inside of the receiving assembly. Then the two sets of movable seats drive the two scraping assemblies to move at the bottom of the flip assembly respectively to scrape off part of the oxide scale on the flip assembly. When the movable seat moves to the extreme position, the flip assembly rotates, and at the same time the extrusion assembly squeezes the adjustment plate downward to move the slide plate downward, thereby driving the scraping assembly to gradually move downward to scrape off another part of the oxide scale on the flip assembly. When the flip assembly is flipped to a vertical state, the scraping assembly is separated from the flip assembly, and all the oxide scale on the flip assembly is scraped off.
[0009] Preferably, the pressing mechanism includes a telescopic part 2 installed on the supporting mechanism, a buffer cylinder installed on the telescopic part 2 and a pressing block installed on the buffer cylinder, and sliding blocks are installed on both sides of the pressing block, and two pressing rods for squeezing the adjusting plate are installed on both sides of the sliding block to release the restriction of the limiting assembly on the sliding plate.
[0010] The pressing block can be driven downward by the telescopic member 2. When the pressing block moves downward, the adjusting plate can be driven downward by the pressure rod. The adjusting plate drives the locking assembly downward through the slide plate, so that the limiting assembly releases the limit on the locking assembly, thereby releasing the limit on the scraping assembly.
[0011] Preferably, the material receiving assembly comprises a material receiving platform located below the material pressing block, the top of the material receiving platform has an upward opening, and the flip assembly is located in the opening of the material receiving platform.
[0012] Preferably, the turnover assembly comprises two material receiving plates rotatably connected in the opening of the material receiving platform, and the top of the material receiving plates and the top of the material receiving platform are located in the same horizontal plane.
[0013] Preferably, the extrusion assembly includes two rotating plates, both of which are equipped with fixed columns, and the fixed columns are rotatably connected to one side of the material receiving assembly. The rotating plates can squeeze the adjustment plates to drive the scraping assembly to move downward.
[0014] When the scraping assembly contacts the receiving plate, the adjusting plate contacts the rotating plate. When the rotating plate rotates, the adjusting plate can be pressed down. At this time, the adjusting plate can drive the scraping assembly to move downward through the sliding plate.
[0015] Preferably, the scraping assembly comprises a fixed plate and a scraper, the fixed plate is mounted on a support rod, two movable rods elastically slidably connected in a lateral direction are provided on the fixed plate, and the scraper is mounted on the movable rod.
[0016] By elastically arranging the scraper on the fixed plate, the scraper can always be in contact with the side of the receiving plate with the oxide scale.
[0017] Preferably, the locking assembly comprises a connecting plate and a locking block, the connecting plate is mounted on the bottom of the skateboard, the locking block is connected to the connecting plate by a transverse sliding connection via an elastic component, and the bottom of the locking block has an inclined surface.
[0018] Preferably, the limit assembly includes a fixed rod, a vertical rod, a limit block and a movable block, the fixed rod is installed on the movable seat, the vertical rod is installed on the fixed rod, the limit block is installed on the top end of the vertical rod, and the movable block is slidably connected to the outside of the vertical rod. The limit block and the movable block are both truncated cone-shaped, and a boss is provided at one end of the movable block facing the limit block, and a groove for accommodating the boss is provided at the bottom end of the limit block.
[0019] The effect is that when the rotating plate drives the adjusting plate to move down to the extreme position, the locking block moves to the bottom of the limit block. At this time, the limit block can prevent the sliding plate from moving up, thereby preventing the scraper from moving up and affecting the rotation of the docking plate.
[0020] A hydraulic shearing production method, using the above hydraulic shearing device, comprises the following steps: S1: The billet is conveyed to the receiving table and placed above the receiving plate, and then the pressing block is pressed on the top of the billet, and at the same time, the pressing rod moves down and squeezes the adjusting plate, so that the two locking blocks are clamped on the movable block; S2: After the billet is cut, the pressing block moves upward, so that the two locking blocks pass over the limit blocks to unlock the scraper, so that the scraper contacts the bottom of the receiving plate; S3: The movable seat moves in the receiving table, so that the two scrapers move at the bottom of the receiving plate to scrape off the oxide scale at the bottom of the receiving plate; S4: When the scraper passes over the middle of the lower surface of the receiving plate, the two receiving plates rotate, and the rotating plate squeezes the adjusting plate, so that the scraper gradually moves downward. During the downward movement of the scraper, the remaining oxide scale at the bottom of the receiving plate is scraped off; S5: When the slide plate moves down to the initial position, the locking block is limited by the limit block to lock the scraper.
[0021] After the steel billet is sheared, the receiving plate rotates and faces the side with oxide scale to the inside of the receiving table. Then the two sets of movable seats drive the two scrapers to move at the bottom of the receiving plate to scrape off part of the oxide scale on the receiving plate. When the movable seat moves to the extreme position, the two receiving plates rotate, and at the same time the rotating plate presses the adjusting plate downward to move the slide plate downward, thereby driving the scraper to gradually move downward to scrape off another part of the oxide scale on the receiving plate.
[0022] By adopting the above technical scheme, the beneficial effects of the present invention are as follows: after the steel billet is sheared, the flipping assembly rotates and faces the side with the oxide scale toward the inside of the material receiving assembly, and then the two groups of movable seats respectively drive the two scraping assemblies to move at the bottom of the flipping assembly to scrape off part of the oxide scale on the flipping assembly. When the movable seat moves to the extreme position, the flipping assembly rotates, and at the same time the extrusion assembly squeezes the adjustment plate downward to move the slide plate downward, thereby driving the scraping assembly to gradually move downward to scrape off another part of the oxide scale of the flipping assembly. When the flipping assembly rotates to a vertical state, the scraping assembly is separated from the flipping assembly. At this time, all the oxide scale on the flipping assembly is scraped off to prevent the upward side of the flipping assembly from having oxide scale, thereby preventing the oxide scale from solidifying on the flipping assembly, and avoiding the solidified oxide scale from affecting the cutting quality of the steel billet. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment of the present invention.
[0024] Figure 2 It is a schematic diagram of the internal structure of the support mechanism of a specific embodiment of the present invention.
[0025] Figure 3 It is a structural schematic diagram of a material receiving mechanism in a specific embodiment of the present invention.
[0026] Figure 4 It is a schematic structural diagram of a material receiving assembly according to a specific embodiment of the present invention.
[0027] Figure 5 It is a schematic structural diagram of a scraping component in a specific embodiment of the present invention.
[0028] Figure 6 It is a schematic diagram of the internal structure of the movable seat in a specific embodiment of the present invention.
[0029] Figure 7 It is a schematic diagram of the structure of a driving component of a specific embodiment of the present invention.
[0030] Figure 8It is a schematic diagram of the cross-sectional structure of a connecting plate in a specific embodiment of the present invention.
[0031] Reference numerals: 10. Support mechanism; 11. Top frame; 12. Side frame; 13. Mounting plate; 14. Guide rail 1; 15. Guide rail 2; 20. Shearing mechanism; 21. Telescopic member 1; 22. Upper knife seat; 23. Upper cutting knife; 24. Buffer member; 30. Material pressing mechanism; 31. Telescopic member 2; 32. Buffer cylinder; 33. Material pressing block; 34. Sliding block; 35. Pressing rod; 40. Material receiving mechanism; 41. Material receiving assembly; 411. Material receiving platform; 412. Slide; 413. Through slot; 414. Lower knife seat; 415. Lower cutter; 42. Turning assembly; 421. Material receiving plate; 422. Turning rod; 423. Transmission wheel 1; 424. Transmission wheel 2; 43. Motor 1; 44. Gear 1; 45. Gear 2; 46. Rotating shaft; 47. Transmission wheel 3; 48. Extrusion assembly; 481. Fixed column; 482. Transmission wheel 4; 483. Turning plate; 50. Cleaning mechanism; 51. Scraping assembly; 511. Fixed plate; 512. Movable rod; 513. Spring 1; 514. Scraper; 52. Adjusting assembly; 521. Movable seat; 522. Slide plate; 523. Support rod; 524. Guide rod; 525. Spring 2; 526. Extension rod; 527. Adjusting plate; 528. Movable plate; 53. Connecting rod; 54. Driving assembly; 541. Connecting seat; 542. Bidirectional lead screw; 543. Connecting shaft; 544. Motor 2; 55. Slide rail; 56. Slide rod; 57. Locking assembly; 571. Connecting plate; 572. Mounting slot; 573. Spring 3; 574. Connecting block; 575. Locking block; 58. Limiting assembly; 581. Fixed rod; 582. Vertical rod; 583. Limiting block; 584. Movable block. DETAILED DESCRIPTION
[0032] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0033] like Figures 1 to 8 As shown, the hydraulic shearing device of the present invention comprises a supporting mechanism 10, a shearing mechanism 20, a pressing mechanism 30, a receiving mechanism 40 and a cleaning mechanism 50. The shearing mechanism 20 is arranged on one side of the interior of the supporting mechanism 10 to shear the steel billet, the pressing mechanism 30 is installed on the other side of the interior of the supporting mechanism 10 to press the steel billet, the receiving mechanism 40 is located below the pressing mechanism 30 to support the steel billet, and the cleaning mechanism 50 is arranged inside the receiving mechanism 40 to clean the oxide scale on the receiving mechanism 40.
[0034] When the billet moves to the receiving mechanism 40 , the pressing mechanism 30 presses on the top of the billet to prevent the billet from shifting, and then the shearing mechanism 20 shears the billet. After the billet moves out of the receiving mechanism 40 , the cleaning mechanism 50 cleans the oxide scale on the top of the receiving mechanism 40 to prevent the oxide scale from solidifying on the receiving mechanism 40 .
[0035] like Figure 1 to Figure 2 As shown, the support mechanism 10 includes a top frame 11, a side frame 12, a mounting plate 13, a guide rail 14 and a guide rail 2 15. There are two side frames 12, which are respectively mounted on both sides of the bottom of the top frame 11, the mounting plate 13 is mounted between the two side frames 12, and the shearing mechanism 20 and the pressing mechanism 30 are both arranged on the mounting plate 13. There are two guide rails 14 and two guide rails 15, which are respectively mounted on the inner sides of the two side frames 12, and the two guide rails 15 are respectively mounted on the inner sides of the two side frames 12 and arranged close to one side of the guide rail 14.
[0036] Continue to refer Figure 1 to Figure 2 As shown, the shearing mechanism 20 includes a telescopic member 21, an upper knife seat 22 and an upper cutter 23. The telescopic member 21 is mounted on the top of the mounting plate 13. The telescopic member 21 is a hydraulic cylinder. The upper knife seat 22 is mounted on the telescopic end of the telescopic member 21. The upper knife seat 22 is located below the mounting plate 13, and the upper cutter 23 is mounted on the bottom of the upper knife seat 22. Buffer members 24 are mounted on both sides of the top of the upper knife seat 22. In this embodiment, the buffer member 24 is an elastic telescopic rod, and the top of the buffer member 24 is mounted on the bottom of the mounting plate 13. The upper knife seat 22 is equipped with guide blocks slidably connected to the guide rail 14 in the front, back, left and right directions to prevent the lateral thrust generated during shearing from causing excessive wear on the sealing ring and guide sleeve of the telescopic member 21 and the rotation of the piston of the telescopic member 21 during shearing.
[0037] Continue to refer Figure 1 to Figure 2 As shown, the pressing mechanism 30 includes a telescopic member 2 31, a buffer cylinder 32 and a pressing block 33. There are two telescopic members 2 31, both of which are mounted on the top of the mounting plate 13 and close to one side of the telescopic member 1 21. The telescopic member 2 31 is a hydraulic cylinder. There are two buffer cylinders 32, both of which have elastic members installed inside. The top of the buffer cylinder 32 is connected to the telescopic end of the telescopic member 2 31, and the bottom of the buffer cylinder 32 is mounted on the top of the pressing block 33.
[0038] like Figure 2 As shown, sliders 34 slidably connected to the guide rail 15 are installed on both sides of the pressing block 33, and two pressing rods 35 are installed on both sides of the sliding block 34, and the shape of the pressing rod 35 is L-shaped.
[0039] like Figures 1 to 3As shown, the material receiving mechanism 40 includes a material receiving assembly 41 and a flip assembly 42. The material receiving assembly 41 is located between the two side frames 12, and the flip assembly 42 is arranged inside the material receiving assembly 41. Both sides of the material receiving assembly 41 are rotatably connected with an extrusion assembly 48, and the extrusion assembly 48 is transmission-connected to the flip assembly 42.
[0040] like Figures 2 to 4 As shown, the material receiving assembly 41 includes a material receiving platform 411 located below the material pressing block 33, the top of the material receiving platform 411 has an upward opening, and the flip assembly 42 is located in the opening of the material receiving platform 411. The bottom of both sides of the material receiving platform 411 is provided with a slide 412 connected to the inside of the material receiving platform 411, and both sides of the material receiving platform 411 near the top of the slide 412 are provided with through grooves 413.
[0041] Continue to refer Figures 2 to 4 As shown, a trapezoidal step is provided at the bottom of one side of the material receiving platform 411 to facilitate the discharge of the material head and tail. A lower knife seat 414 is installed on the top of the trapezoidal step of the material receiving platform 411, and a lower cutter 415 is installed on the top of the lower knife seat 414. Cooling channels are provided on the upper cutter 23 and the lower cutter 415. The top of the lower cutter 415 is located at the same horizontal plane as the top of the material receiving platform 411, and the upper cutter 23 is located above the lower cutter 415. By moving the upper cutter 23 downward, the end of the billet extending out of the lower cutter 415 can be cut off. A cleaning port is provided on the side of the material receiving platform 411 away from the trapezoidal step to remove the oxide scale in the material receiving platform 411.
[0042] Continue to refer Figures 2 to 4 As shown, the flip assembly 42 includes two receiving plates 421 disposed opposite to each other, and a heat conducting plate is disposed inside the receiving plate 421, through which the heat at the top of the receiving plate 421 can be quickly transferred to the bottom of the receiving plate 421, so as to heat the oxide scale bonded to the bottom of the receiving plate 421, which is convenient for subsequent cleaning. The top of the receiving plate 421 is located at the same level as the top of the receiving platform 411. A rotating rod 422 is installed in the middle of the two material receiving plates 421, and the rotating rod 422 is rotatably connected to the inner wall of the material receiving platform 411. Both ends of the rotating rod 422 pass through the material receiving platform 411 and extend to the outside of the material receiving platform 411. Both ends of the rotating rod 422 are installed with a transmission wheel 423 that is transmission-connected to the extrusion assembly 48. A transmission wheel 2 424 is installed on the outer side of one end of the rotating rod 422 close to the trapezoidal step of the material receiving platform 411, and a gear 44 is installed at one end of the other rotating rod 422. A motor 43 is installed at one end of the gear 44, and one end of the motor 43 is installed on the inner side of the side frame 12.
[0043] like Figure 3 to Figure 4As shown, one side of the gear 1 44 is meshedly connected with the gear 2 45, one end of the gear 2 45 is installed with a rotating shaft 46 rotatably connected to one side of the receiving platform 411, and the outer side of the rotating shaft 46 is installed with a transmission wheel 3 47 that is transmission-connected to the transmission wheel 2 424. In this embodiment, the transmission wheel 2 424 and the transmission wheel 3 47 are both pulleys, and the two are connected by belt transmission. In other embodiments, the transmission wheel 2 424 and the transmission wheel 3 47 are both sprockets, and the two are connected by chain transmission.
[0044] When the motor 43 rotates, the gear 44 drives the rotating rod 422 away from the trapezoidal steps of the receiving platform 411 to rotate, and the gear 44 also drives the gear 2 45 to rotate. The gear 2 45 can drive the rotating rod 422 close to the trapezoidal steps of the receiving platform 411 to rotate through the transmission wheel 3 47 on the rotating shaft 46, so that the two receiving plates 421 rotate relative to each other to change the orientation of the receiving plates 421 so that the side without oxide scale faces upward, and the side with oxide scale faces the inside of the receiving platform 411 to collect the oxide scale.
[0045] Continue to refer Figure 3 to Figure 4 As shown, the extrusion assembly 48 includes two rotating plates 483, and a fixed column 481 is installed in the middle of the two rotating plates 483. One end of the fixed column 481 is rotatably connected to one side of the receiving platform 411, and the other end of the fixed column 481 is installed with a transmission wheel 482 that is transmission-connected to the transmission wheel 1 423. In this embodiment, the transmission wheel 1 423 and the transmission wheel 4 482 are both pulleys, and the two are connected by belt transmission. In other embodiments, the transmission wheel 1 423 and the transmission wheel 4 482 are both sprockets, and the two are connected by chain transmission.
[0046] When the rotating rod 422 rotates, the rotating rod 422 drives the fixed column 481 in the transmission wheel 482 to rotate through the transmission wheel 1 423, thereby driving the two rotating plates 483 to rotate relative to each other.
[0047] like Figures 3 to 5 As shown, the cleaning mechanism 50 includes a scraping assembly 51 and two groups of adjustment assemblies 52. There are two scraping assemblies 51, and the two scraping assemblies 51 are respectively mounted on the two groups of adjustment assemblies 52. The adjustment assemblies 52 are located inside the receiving platform 411, and there are two adjustment assemblies in each group. In the initial position, the scraping assembly 51 is located below the receiving plate 421. A driving assembly 54 is installed on one side of the receiving platform 411, and the two groups of adjustment assemblies 52 are both threadedly connected to the driving assembly 54.
[0048] The driving assembly 54 can drive the two groups of adjustment assemblies 52 to move. When moving, the adjustment assembly 52 can drive the scraping assembly 51 to move at the bottom of the receiving plate 421 to scrape off part of the oxide scale adhering to the receiving plate 421. When the receiving plate 421 rotates, the scraping assembly 51 can be driven downward by the adjustment assembly 52 to scrape off another part of the oxide scale on the receiving plate 421 to prevent the upward side of the receiving plate 421 from having solidified oxide scale.
[0049] like Figure 5 As shown, the scraping assembly 51 includes a fixed plate 511 and a scraper 514. The fixed plate 511 is mounted on the adjustment assembly 52. Two movable rods 512 are slidably connected to the fixed plate 511. Both ends of the movable rods 512 penetrate the fixed plate 511 and extend to the outside of the fixed plate 511. The movable rod 512 is in a T-shape. One side of the scraper 514 is mounted on the other end of the movable rod 512. A spring 513 is installed between the fixed plate 511 and the scraper 514. The scraper 514 is in a rectangular shape to scrape off the oxide scale on the horizontal or vertical surface.
[0050] like Figures 3 to 6 As shown, the adjustment assembly 52 includes a movable seat 521, a slide plate 522 and a support rod 523. The movable seat 521 is located inside the material receiving platform 411. A connecting rod 53 is installed between the two movable seats 521 in each group of adjustment assemblies 52. The slide plate 522 is slidably connected inside the movable seat 521. The support rod 523 is installed on the top of the slide plate 522. The top of the support rod 523 passes through the top of the movable seat 521 and is fixed to the bottom of the fixed plate 511. When the movable seat 521 moves, the movable seat 521 can drive the scraper 514 to move through the support rod 523 on the slide plate 522. Locking assemblies 57 are installed on both sides of the bottom of the slide plate 522. A limiting assembly 58 is installed in the middle of the inner bottom wall of the movable seat 521. When the slide plate 522 is reset, the locking assembly 57 can be limited by the limiting assembly 58 to prevent the scraper 514 from moving up again.
[0051] like Figure 5 to Figure 6 As shown, guide rods 524 are installed on both sides of the inner bottom wall of the movable seat 521, and the guide rods 524 are slidably connected to the slide plate 522. The top of the guide rods 524 passes through the slide plate 522 and is installed on the inner top wall of the movable seat 521. A spring 525 is installed between the inner bottom wall of the movable seat 521 and the slide plate 522 to drive the scraper 514 to reset.
[0052] like Figures 2 to 6As shown, an extension rod 526 is installed on one side of the slide plate 522, and the extension rod 526 passes through the material receiving platform 411 and extends to the outside of the material receiving platform 411. A groove for the extension rod 526 to move up and down is opened on one side of the movable seat 521. The extension rod 526 is located in the through groove 413. An adjustment plate 527 is installed on one end of the extension rod 526. The bottom end of the pressure rod 35 is arranged on the upper side of the adjustment plate 527. When the pressure block 33 moves downward, the slider 34 drives the pressure rod 35 to move downward. During the downward movement, the pressure rod 35 can press down the adjustment plate 527, thereby driving the slide plate 522 to move downward. When the pressure rod 35 is separated from the adjustment plate 527, the locking assembly 57 is separated from the limiting assembly 58 to unlock the slide plate 522, so that the scraper 514 moves upward.
[0053] When the rotating plate 483 rotates, it can squeeze the adjusting plate 527 to move the adjusting plate 527 downward. When the adjusting plate 527 moves downward, it can drive the sliding plate 522 to move downward. At the same time, the sliding plate 522 can drive the scraper 514 to move downward through the supporting rod 523.
[0054] like Figures 4 to 6 As shown, a movable plate 528 is installed at the bottom of one side of each movable seat 521, and the movable plate 528 is slidably connected in the slide groove 412. A slide rail 55 is installed at the bottom of one side of the material receiving platform 411 away from the driving assembly 54, and a slide rod 56 is installed inside the slide rail 55. The two movable plates 528 close to the slide rail 55 are both slidably connected to the slide rod 56.
[0055] like Figures 4 to 7 As shown, the driving assembly 54 includes a connecting seat 541 and a bidirectional lead screw 542. The connecting seat 541 is installed on one side of the receiving platform 411, one end of the bidirectional lead screw 542 is rotatably connected to one side of the inner wall of the connecting seat 541, and the other end of the bidirectional lead screw 542 is installed with a connecting shaft 543, one end of the connecting shaft 543 is installed with a motor 2 544, and the motor 2 544 is installed on the side frame 12. Two movable plates 528 close to the connecting seat 541 are respectively threadedly connected to the two ends of the bidirectional lead screw 542.
[0056] The second motor 544 drives the bidirectional lead screw 542 to rotate via the connecting shaft 543 , and the bidirectional lead screw 542 drives the two movable seats 521 to approach each other via the two movable plates 528 , thereby driving the two scrapers 514 to approach each other.
[0057] like Figures 6 to 8As shown, the locking assembly 57 includes a connecting plate 571 and a locking block 575. The connecting plate 571 is installed on one side of the bottom of the slide plate 522. A mounting groove 572 is provided at the bottom of one side of the connecting plate 571. A spring three 573 is installed on one side of the inner wall of the mounting groove 572. A connecting block 574 slidably connected to the mounting groove 572 is installed at one end of the spring three 573. The connecting block 574 is T-shaped. One side of the locking block 575 is installed on one side of the connecting block 574. The bottom of the locking block 575 has an inclined surface.
[0058] Continue to refer Figures 6 to 8 As shown, the limiting assembly 58 includes a fixed rod 581, a vertical rod 582, a limiting block 583 and a movable block 584. The fixed rod 581 is installed in the middle of the inner bottom wall of the movable seat 521, and the bottom end of the vertical rod 582 is installed on the top of the fixed rod 581. The limiting block 583 is installed on the outer side of the top end of the vertical rod 582, and the movable block 584 is slidably connected to the outer side of the bottom end of the vertical rod 582. The diameter of the fixed rod 581 is larger than the diameter of the vertical rod 582 to prevent the movable block 584 from sliding onto the fixed rod 581. The limiting block 583 and the movable block 584 are both truncated cone-shaped. In the initial position, the top of the locking block 575 contacts the bottom end of the limiting block 583. The limiting block 583 and the movable block 584 are arranged relative to each other, and a boss is arranged on one end of the movable block 584 facing the limiting block 583, and a groove for accommodating the boss is opened at the bottom end of the limiting block 583. When the locking block 575 moves downward, the locking block 575 can move toward the inside of the installation groove 572 under the limit of the boss on the movable block 584.
[0059] When the adjusting plate 527 is squeezed and drives the sliding plate 522 to move downward, the sliding plate 522 drives the locking block 575 to move downward through the connecting plate 571. When one side of the locking block 575 contacts the outer side of the movable block 584, under the action of the spring three 573, the two locking blocks 575 can be clamped on the movable block 584. When the adjusting plate 527 loses the squeezing force, under the action of the spring two 525, the sliding plate 522 can be pushed upward. At the same time, the two locking blocks 575 drive the movable block 584 to move upward and make the boss on the movable block 584 enter the limit block 583, so that the two locking blocks 575 can pass the limit block 583 to unlock the scraper 514.
[0060] Working principle: When shearing the steel billet, the steel billet is first transported to the receiving platform 411 and placed above the receiving plate 421, and then the pressure block 33 is pressed on the top of the steel billet. When the pressure block 33 moves downward, the slider 34 drives the pressure rod 35 to move downward and squeeze the adjustment plate 527, thereby driving the slide plate 522 to move downward. At this time, the two locking blocks 575 are clamped on the movable block 584. After the steel billet is cut, the pressure block 33 moves upward. At this time, the two locking blocks 575 pass over the limit block 583 to unlock the scraper 514, so that the scraper 514 contacts the bottom of the receiving plate 421, and the adjustment plate 527 contacts the bottom of the rotating plate 483.
[0061] When the scraper 514 contacts the material receiving plate 421, the motor 2 544 drives the bidirectional lead screw 542 to rotate through the connecting shaft 543, and the bidirectional lead screw 542 drives the two movable seats 521 to approach each other through the two movable plates 528, thereby driving the two scrapers 514 to move at the bottom of the material receiving plate 421 to scrape off the oxide scale at the bottom of the material receiving plate 421. When the scraper 514 passes over the middle of the lower surface of the material receiving plate 421, the movable seat 521 moves to the limit position, and then drives the two material receiving plates 421 to rotate through the motor 1 43. At the same time, the rotating plate 483 rotates synchronously with the receiving plate 421. When the rotating plate 483 rotates, it squeezes the adjusting plate 527, so that the scraper 514 gradually moves downward. At the same time, the receiving plate 421 squeezes the scraper 514, so that the scraper 514 approaches the fixed plate 511. During the downward movement of the scraper 514, the remaining oxide scale on the bottom of the receiving plate 421 can be scraped off, so that the bottom of the receiving plate 421 does not have oxide scale when facing upward, thereby preventing the oxide scale from solidifying on the receiving plate 421, and avoiding the solidified oxide scale from affecting the cutting quality of the steel billet.
[0062] When the scraper 514 moves downward, the slide plate 522 moves downward synchronously with the scraper 514. When the receiving plate 421 rotates to a vertical state, the slide plate 522 moves downward to the initial position. At this time, the locking block 575 is limited by the limit block 583 to lock the scraper 514 to prevent the scraper 514 from moving up again and affecting the rotation of the receiving plate 421. When the oxide scale is cleaned, the movable seat 521 can be reset by the reverse rotation of the motor 2 544, thereby driving the scraper 514 to reset.
[0063] The hydraulic shearing production method of the present invention is carried out using the above-mentioned hydraulic shearing device, and comprises the following steps: S1: The steel billet is conveyed to the receiving platform 411 and placed above the receiving plate 421, and then the pressing block 33 is pressed on the top of the steel billet, and at the same time, the pressing rod 35 moves downward and presses the adjusting plate 527, so that the two locking blocks 575 are clamped on the movable block 584; S2: After the steel billet is cut, the pressing block 33 moves upward, so that the two locking blocks 575 pass over the limit blocks 583 to unlock the scraper 514, so that the scraper 514 contacts the bottom of the receiving plate 421; S3: The second motor 544 drives the movable seats 521 on the two movable plates 528 to move closer to each other through the bidirectional lead screw 542, thereby driving the two scrapers 514 to move at the bottom of the receiving plate 421 to scrape off the oxide scale at the bottom of the receiving plate 421; S4: When the scraper 514 passes over the middle of the lower surface of the receiving plate 421, the motor 1 43 drives the two receiving plates 421 to rotate, and the rotating plate 483 rotates synchronously with the receiving plate 421. When the rotating plate 483 rotates, it squeezes the adjusting plate 527, so that the scraper 514 gradually moves downward. During the downward movement of the scraper 514, the remaining oxide scale on the bottom of the receiving plate 421 is scraped off; S5: When the slide plate 522 moves down to the initial position, the locking block 575 is limited by the limiting block 583 to lock the scraper 514; S6: After the oxide skin is cleaned, the motor 2 544 rotates in the reverse direction to drive the movable seat 521 to reset, thereby driving the scraper 514 to reset.
[0064] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A hydraulic shearing device, comprising a supporting mechanism (10), a shearing mechanism (20) and a material pressing mechanism (30), characterized in that: A material receiving mechanism (40) for supporting the steel billet is provided below the material pressing mechanism (30), and a cleaning mechanism (50) for cleaning oxide scale is provided inside the material receiving mechanism (40); The material pressing mechanism (30) comprises a material pressing block (33) slidably connected to the support mechanism (10), and two pressing rods (35) are provided on both sides of the material pressing block (33); The material receiving mechanism (40) comprises a material receiving assembly (41) and a flip assembly (42) rotatably connected to the material receiving assembly (41); when the flip assembly (42) rotates, the surface with the oxide skin faces the inside of the material receiving assembly (41); and both sides of the material receiving assembly (41) are rotatably connected to the extrusion assembly (48); The cleaning mechanism (50) comprises two scraping assemblies (51) and two groups of adjusting assemblies (52) slidably connected inside the material receiving assembly (41); the two scraping assemblies (51) are respectively mounted on the two groups of adjusting assemblies (52) to drive the scraping assemblies (51) to scrape off the oxide scale on the flip assembly (42); the scraping assemblies (51) are located below the flip assembly (42); The adjustment assembly (52) comprises a movable seat (521), a slide plate (522) elastically slidably connected to the movable seat (521) in the vertical direction, and a support rod (523) mounted on the slide plate (522); the scraping assembly (51) is arranged on the support rod (523); one side of the slide plate (522) is provided with an adjustment plate (527) capable of contacting the extrusion assembly (48); two locking assemblies (57) are mounted on the slide plate (522); and a limiting assembly (58) for locking the locking assembly (57) is mounted in the movable seat (521) to limit the upward movement of the slide plate (522).
2. The hydraulic shearing device according to claim 1, characterized in that: The material pressing mechanism (30) comprises a telescopic member 2 (31) mounted on the support mechanism (10), a buffer cylinder (32) mounted on the telescopic member 2 (31), and a material pressing block (33) mounted on the buffer cylinder (32), wherein sliders (34) are mounted on both sides of the material pressing block (33), and two pressing rods (35) for pressing the adjustment plate (527) are mounted on both sides of the slider (34) to release the restriction of the limit assembly (58) on the slide plate (522).
3. The hydraulic shearing device according to claim 2, characterized in that: The material receiving assembly (41) comprises a material receiving platform (411) located below the material pressing block (33); the top of the material receiving platform (411) has an upward opening; and the turning assembly (42) is located in the opening of the material receiving platform (411).
4. The hydraulic shearing device according to claim 3, characterized in that: The turning assembly (42) comprises two material receiving plates (421) rotatably connected to the opening of the material receiving platform (411), and the top of the material receiving plates (421) is located on the same horizontal plane as the top of the material receiving platform (411).
5. The hydraulic shearing device according to claim 1, characterized in that: The extrusion assembly (48) comprises two rotating plates (483), and a fixing column (481) is installed on each of the two rotating plates (483). The fixing column (481) is rotatably connected to one side of the material receiving assembly (41). The rotating plates (483) can press the adjustment plate (527) to drive the scraping assembly (51) to move downward.
6. The hydraulic shearing device according to claim 1, characterized in that: The scraping assembly (51) comprises a fixed plate (511) and a scraper (514); the fixed plate (511) is mounted on a support rod (523); two movable rods (512) are provided on the fixed plate (511) and are elastically slidably connected in a transverse direction; and the scraper (514) is mounted on the movable rod (512).
7. The hydraulic shearing device according to claim 1, characterized in that: The locking assembly (57) comprises a connecting plate (571) and a locking block (575); the connecting plate (571) is mounted on the bottom of the slide plate (522); the locking block (575) is connected to the connecting plate (571) by sliding in a transverse direction via an elastic component; and the bottom of the locking block (575) has an inclined surface.
8. The hydraulic shearing device according to any one of claims 1 to 7, characterized in that: The limiting assembly (58) comprises a fixed rod (581), a vertical rod (582), a limiting block (583) and a movable block (584); the fixed rod (581) is mounted on the movable seat (521); the vertical rod (582) is mounted on the fixed rod (581); the limiting block (583) is mounted on the top end of the vertical rod (582); the movable block (584) is slidably connected to the outside of the vertical rod (582); the limiting block (583) and the movable block (584) are both truncated cone-shaped; a boss is provided at one end of the movable block (584) facing the limiting block (583); and a groove for accommodating the boss is provided at the bottom end of the limiting block (583).
9. A hydraulic shearing production method, characterized in that: The hydraulic shearing device according to claim 8 comprises the following steps: S1: conveying the steel billet to the receiving platform (411) and placing it above the receiving plate (421), then the pressing block (33) presses on the top of the steel billet, and at the same time the pressing rod (35) moves downward and presses the adjusting plate (527), so that the two locking blocks (575) are clamped on the movable block (584); S2: After the steel billet is cut, the pressing block (33) moves upward, so that the two locking blocks (575) pass over the limiting block (583) to unlock the scraper (514), so that the scraper (514) contacts the bottom of the receiving plate (421); S3: the movable seat (521) moves in the receiving platform (411), so that the two scrapers (514) move at the bottom of the receiving plate (421) to scrape off the oxide scale at the bottom of the receiving plate (421); S4: When the scraper (514) passes over the middle of the lower surface of the receiving plate (421), the two receiving plates (421) rotate, and at the same time, the rotating plate (483) presses the adjusting plate (527) to gradually move the scraper (514) downward. During the downward movement of the scraper (514), the remaining oxide scale on the bottom of the receiving plate (421) is scraped off; S5: When the slide plate (522) moves downward to the initial position, the locking block (575) is limited by the limiting block (583) to lock the scraper (514).
Citation Information
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