A method and apparatus for cutting copper tubes
By designing a limiting conveying mechanism and a cutting mechanism, the problems of poor stability and frequent feeding of long copper tubes in copper tube cutting equipment are solved, realizing stable conveying and continuous cutting of copper tubes and improving cutting efficiency.
Patent Information
- Application Number
- CN202411474769.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-10-22
AI Technical Summary
Existing copper tube cutting equipment is unstable when the copper tube raw material is long, resulting in unstable cutting operations and requiring operators to frequently feed the material, making continuous cutting impossible.
The system employs a limiting conveying mechanism and a cutting mechanism. The copper tubes are fed horizontally through a clamping mechanism and a belt conveyor. The opposing moving components and clamping components are used for positioning and limiting, and the cutting mechanism completes continuous cutting.
It achieves stable conveying and positioning of copper tube raw materials, can adapt to copper tubes of various lengths, improves cutting efficiency, realizes continuous cutting of copper tubes, and reduces manual intervention.
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Figure CN119304261B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of copper pipe processing, in particular to a copper pipe cutting method and device. BACKGROUND
[0002] According to the search, Chinese patent CN113182592A discloses a copper pipe cutting device with adjustable pipe length in the technical field of copper pipe cutting, which comprises a workbench, a fixed column and a rotating cylinder. The fixed column is provided with a fixed plate and an electromagnet. The rotating cylinder is provided with a lifting assembly at the lower part. The right side of the lifting assembly is provided with a cutting assembly. The upper part of the rotating cylinder is provided with a plurality of placing holes. The lower part is provided with a plurality of positioning assemblies. The positioning assemblies are connected with adjusting assemblies. The cutting length of the copper pipe is determined by the distance between the top surface of the workbench and the cutting knife. The cutting length of the copper pipe is adjusted by adjusting the height of the rotating cylinder and the cutting assembly. The copper pipe is intermittently rotated by the rotating cylinder. The magnet plate moves to the electromagnet. The positioning assemblies are moved by the adjusting assemblies. The positioning plates on both sides fix the position of the copper pipe. The feeding, positioning and cutting of the copper pipe can be carried out at the same time by setting a plurality of placing holes and positioning assemblies on the rotating cylinder, thereby improving the processing efficiency.
[0003] In the process of implementing the present application, the inventors found that there are at least the following problems in the prior art:
[0004] The device adopts a longitudinal feeding mode for feeding the copper pipe. Since the height of the rotating cylinder is fixed, when the length of the copper pipe raw material is long, the tail of the copper pipe raw material is easy to shake, the stability is poor, and even the cutting operation is affected. After limiting the length of the copper pipe raw material, the operator needs to perform frequent feeding actions, and continuous cutting operation of the copper pipe cannot be performed.
[0005] Therefore, the above technical problems need to be solved. SUMMARY
[0006] In order to overcome the shortcomings of the prior art, the present application provides a copper pipe cutting method and device, which solves the problem that Chinese patent CN113182592A needs to be operated by the operator to perform frequent feeding and cannot realize continuous cutting.
[0007] In order to solve the above technical problems, the basic technical scheme of the present application is as follows:
[0008] A copper pipe cutting device, comprising a workbench, a limiting conveying mechanism and a cutting mechanism which are assembled on the workbench in a left and right distribution,
[0009] The limiting conveying mechanism comprises a clamping mechanism and a belt conveyor arranged on the middle part of the top surface of the clamping mechanism, the clamping mechanism comprises a box body, a cover and a reciprocating moving assembly, a servo motor fixedly installed on the bottom of the box body for driving the reciprocating moving assembly and a clamping assembly arranged on the top of the cover and connected with the reciprocating moving assembly, the cover is arranged on the top of the box body and forms an accommodating cavity for installing the reciprocating moving assembly,
[0010] The reciprocating moving assembly comprises a gear and two racks arranged oppositely and engaged with the gear, the output end of the servo motor penetrates the box body and is fixedly connected with the gear, the two inner side walls of the box body are both provided with a sliding groove for slidingly assembling the racks, the two racks are both provided with a support structure extending vertically inward from the end away from the gear and two connecting rods are fixedly installed on the support structure vertically, the cover is provided with four strip-shaped holes for fittingly penetrating the connecting rods, the clamping assembly comprises two movable plates arranged symmetrically, the inner side of each movable plate is fixedly connected with a plurality of first rubber pads and a plurality of second rubber pads, the plurality of first rubber pads and the plurality of second rubber pads are arranged alternately and staggered, and the bottom of each of the plurality of first rubber pads and the plurality of second rubber pads is provided with an inclined surface structure.
[0011] Preferably, the cutting mechanism comprises a top plate and two bases, a sawing machine, the top plate is arranged above the two bases and the two bases are both fixedly connected with the top plate through two columns, the outer part of the four columns is slidingly sleeved with a support plate parallel to the top plate, the sawing machine is assembled on the support plate, the top of the top plate is fixedly installed with a lifting cylinder, the top of the support plate is fixedly installed with a connecting frame covered on the outer part of the sawing machine, and the output end of the lifting cylinder penetrates the top plate and is fixedly connected with the connecting frame.
[0012] Preferably, the cutting mechanism comprises a top plate and two bases, a sawing machine, the top plate is arranged above the two bases and the two bases are both fixedly connected with the top plate through two columns, the outer part of the four columns is slidingly sleeved with a support plate parallel to the top plate, the sawing machine is assembled on the support plate, the top of the top plate is fixedly installed with a lifting cylinder, the top of the support plate is fixedly installed with a connecting frame covered on the outer part of the sawing machine, and the output end of the lifting cylinder penetrates the top plate and is fixedly connected with the connecting frame.
[0013] Preferably, the cutting mechanism comprises a top plate and two bases, a sawing machine, the top plate is arranged above the two bases and the two bases are both fixedly connected with the top plate through two columns, the outer part of the four columns is slidingly sleeved with a support plate parallel to the top plate, the sawing machine is assembled on the support plate, the top of the top plate is fixedly installed with a lifting cylinder, the top of the support plate is fixedly installed with a connecting frame covered on the outer part of the sawing machine, and the output end of the lifting cylinder penetrates the top plate and is fixedly connected with the connecting frame.
[0014] Preferably, the guide mechanism comprises a second support and two guide seats symmetrically arranged on the top of the second support, both sides of the top of the second support are provided with a flange extending vertically upward, and a screw rod is threaded through the two flanges, and the inner ends of the two screw rods are rotatably connected with the two guide seats respectively.
[0015] Preferably, the length adjusting mechanism further comprises a screw rod sliding table arranged on the top of the workbench and spaced from the cutting mechanism, a laser ranging sensor receiving end, a laser ranging sensor emitting end and an infrared sensor arranged on the top of the screw rod sliding table, the laser ranging sensor receiving end and the laser ranging sensor emitting end are coaxially arranged along the length direction of the screw rod sliding table, the laser ranging sensor receiving end is fixedly connected to one side of the top of the screw rod sliding table through a fixing frame, the sliding seat of the screw rod sliding table is fixedly connected with a movable frame, and the laser ranging sensor emitting end and the infrared sensor are vertically arranged on the top of the movable frame.
[0016] Preferably, the middle part of the workbench is provided with a mounting hole for the sinking of the servo motor, the right side of the workbench and below the cutting mechanism is provided with a blanking hole, the bottom of the blanking hole is provided with a discharge hopper, and the discharge hopper comprises a shell in a upper-lower communication structure, and a plurality of discharge plates are welded in the shell and arranged in an inclined direction and in an intermittent relative staggered manner.
[0017] Preferably, the cutting method comprises the following steps:
[0018] In step one, the copper pipe to be cut is fed into the limiting conveying mechanism from the left side of the workbench, and is conveyed along with the belt conveyor under the limiting action of the clamping mechanism, and finally is cut by the cutting mechanism.
[0019] In step two, in step one, the copper pipe can be fed by the feeding mechanism, the cutting length of the copper pipe can be adjusted by the length adjusting mechanism, and the cut copper pipe is output through the blanking hole.
[0020] The beneficial effects of the present application are:
[0021] The technical scheme of the present application sets the limiting conveying mechanism and uses the belt conveyor to realize the horizontal feeding of the copper pipe raw material, and under the limiting of the clamping assembly, the conveying of copper pipe raw materials of various lengths can be adapted without affecting the stability. Meanwhile, the positioning and limiting of the copper pipe raw material can be quickly switched by means of the opposite moving assembly, and the continuous cutting of the copper pipe raw material can be completed by cooperating with the cutting mechanism, thereby improving the cutting efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The structure diagram of an embodiment of the present application;
[0023] Figure 2 Structure diagram of the clamping mechanism of the present application;
[0024] Figure 3 Structure diagram of the split structure of the clamping mechanism of the present application;
[0025] Figure 4 Structure diagram of the opposite moving assembly of the present application;
[0026] Figure 5 Structure diagram of the feeding mechanism of the present application;
[0027] Figure 6 Structure diagram of the split structure of the feeding mechanism of the present application;
[0028] Figure 7 Structure diagram of the cutting mechanism of the present application;
[0029] Figure 8 Structure diagram of the length adjusting mechanism of the present application;
[0030] Figure 9 Structure diagram of the workbench of the present application;
[0031] Figure 10 Structure diagram of the discharging hopper of the present application;
[0032] Explanation of reference signs:
[0033] 100, workbench;
[0034] 110, mounting hole; 120, blanking hole; 130, discharging hopper;
[0035] 1310, housing; 1320, blanking plate;
[0036] 200, limiting conveying mechanism;
[0037] 210, clamping mechanism; 220, belt conveyor;
[0038] 2110, box body; 2120, cover; 2130, opposite moving assembly; 2140, servo motor; 2150, clamping assembly;
[0039] 2111, sliding groove;
[0040] 2121, strip-shaped hole;
[0041] 2131, gear; 2132, rack; 2133, connecting rod;
[0042] 2151, movable plate; 2152, first rubber pad; 2153, second rubber pad;
[0043] 300, cutting mechanism;
[0044] 310, top plate; 320, base; 330, saw blade machine; 340, stand; 350, support plate; 360, lifting cylinder; 370, connecting frame;
[0045] 400, feeding mechanism;
[0046] 410, material table; 420, feeding groove; 430, pushing cylinder; 440, guide mechanism;
[0047] 4110, first support; 4120, slope structure;
[0048] 4210, guide plate; 4220, baffle;
[0049] 4410, second support; 4420, guide seat; 4430, flange; 4440, screw rod;
[0050] 500, length adjusting mechanism;
[0051] 510, vertical plate; 520, screw slide; 530, laser ranging sensor receiving end; 540, laser ranging sensor transmitting end; 550, infrared sensor; 560, fixed frame; 570, movable frame. DETAILED DESCRIPTION
[0052] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0053] Please refer to Figures 1-10The application provides a technical scheme: a copper pipe cutting equipment, which comprises a workbench 100, a limiting conveying mechanism 200 and a cutting mechanism 300 which are symmetrically arranged on the workbench 100, the limiting conveying mechanism 200 comprises a clamping mechanism 210 and a belt conveyor 220 which is arranged on the top of the clamping mechanism 210, the clamping mechanism 210 comprises a box body 2110, a cover 2120 and an opposite moving assembly 2130, a servo motor 2140 which is fixedly installed on the bottom of the box body 2110 and is used for driving the opposite moving assembly 2130 and a clamping assembly 2150 which is arranged on the top of the cover 2120 and is connected with the opposite moving assembly 2130, the cover 2120 is arranged on the top of the box body 2110 and encloses a containing cavity for the opposite moving assembly 2130, the opposite moving assembly 2130 comprises a gear 2131 and two racks 2132 which are oppositely arranged and are engaged with the gear 2131, the output end of the servo motor 2140 penetrates through the box body 2110 and is fixedly connected with the gear 2131, the two inner side walls of the box body 2110 are both provided with a sliding groove 2111 for slidingly arranging the rack 2132, the end of the two racks 2132 which is away from the gear 2131 is provided with a support structure which extends vertically to the inner side and two connecting rods 2133 which are vertically fixedly installed on the support structure, the cover 2120 is provided with four strip-shaped holes 2121 for the connecting rods 2133 to penetrate through, the clamping assembly 2150 comprises two movable plates 2151 which are symmetrically arranged, the inner side of the two movable plates 2151 is fixedly connected with a plurality of first rubber lining bases 2152 and a plurality of second rubber lining bases 2153, the plurality of first rubber lining bases 2152 and the plurality of second rubber lining bases 2153 are oppositely and staggeredly arranged, and the bottom of the inner side of the plurality of first rubber lining bases 2152 and the plurality of second rubber lining bases 2153 is provided with an inclined surface structure.
[0054] Based on the structure of the above setting, the copper pipe cutting method and equipment are composed of a workbench 100, a limiting conveying mechanism 200 and a cutting mechanism 300, wherein the limiting conveying mechanism 200 is assembled in the middle of the workbench 100 table top, used for the limiting conveying and positioning of the copper pipe to be cut, as the pre-process of cutting, the cutting mechanism 300 is assembled on the right side of the workbench 100 table top, used for cutting the copper pipe, specifically, in the working process, the operator first places a copper pipe with the same specification as the copper pipe to be processed as a sample in the clamping assembly 2150 to debug the clamping assembly 2150 to a state that can limit and convey the copper pipe, under the rotation of the servo motor 2140, the gear 2131 drives the two racks 2132 to move oppositely along the two sliding grooves 2111, the two movable plates 2151 move close to each other, the first rubber bushings 2152 cooperate with the second rubber bushings 2153 to stagger and limit the copper pipe sample, and the copper pipe sample can move, at this time, the servo motor 2140 is turned off and the copper pipe sample is taken out, in the formal processing, the copper pipe to be processed can be conveyed along with the belt conveyor 220 under the limiting of the clamping assembly 2150, when the copper pipe to be processed extends outward to the specified cutting length, the belt conveyor 220 pauses, at the same time, the clamping assembly 2150 is tightly clamped to the copper pipe under the drive of the servo motor 2140 to realize the positioning of the copper pipe, finally, the cutting mechanism 300 cuts the copper pipe, after cutting, the clamping assembly 2150 resets to the limiting state, and the subsequent copper pipe to be processed continues to be fed to realize continuous cutting, the copper pipe cutting method and equipment can realize horizontal feeding of the copper pipe raw material through the limiting conveying mechanism 200 and the belt conveyor 220, can adapt to the conveying of copper pipe raw materials of various lengths under the limiting of the clamping assembly 2150 without affecting the stability, at the same time, the opposite moving assembly 2130 can realize the quick switching of the positioning and limiting of the copper pipe raw material, cooperates with the cutting mechanism 300 to complete the continuous cutting operation of the copper pipe raw material, and improves the cutting efficiency.
[0055] Further, the cutting mechanism 300 comprises a top plate 310 and two bases 320, and a saw blade machine 330, the top plate 310 is arranged above the two bases 320, and the two bases 320 are fixedly connected with the top plate 310 through two vertical columns 340, the outer portions of the four vertical columns 340 are slidably sleeved with a support plate 350 parallel to the top plate 310, the saw blade machine 330 is assembled on the support plate 350, the top of the top plate 310 is fixedly installed with a lifting cylinder 360, the top of the support plate 350 is fixedly installed with a connecting frame 370 covering the outer portion of the saw blade machine 330, and the output end of the lifting cylinder 360 penetrates through the top plate 310 and is fixedly connected with the connecting frame 370. Wherein, the saw blade machine 330 cooperates with the lifting mechanism built by the top plate 310, the support plate 350, the connecting frame 370, the lifting cylinder 360, the two bases 320 and the four vertical columns 340 to realize the lifting action, so that the cutting of the copper pipe can be realized.
[0056] Further, it further comprises a feeding mechanism 400 assembled on the top of the workbench 100 and arranged on the left side of the limiting conveying mechanism 200, the feeding mechanism 400 comprises a material table 410 and an inclined feeding groove 420 arranged on one side of the material table 410, a pushing cylinder 430 is installed on the side of the material table 410 away from the limiting conveying mechanism 200, and a guide mechanism 440 is arranged on the side of the material table 410 away from the pushing cylinder 430. Wherein, the feeding mechanism 400 is used for assisting the feeding of the copper pipe raw material, saving the alignment operation, the copper pipe to be cut is put into the feeding groove 420 and falls on the material table 410, and the copper pipe can be pushed forward by the pushing cylinder 430, and the alignment transition of the copper pipe from the material table 410 to the limiting conveying mechanism 200 can be realized by cooperating with the guide mechanism 440.
[0057] Further, the material table 410 comprises a plurality of first supports 4110, the bottom of each of the plurality of first supports 4110 away from the feeding groove 420 is provided with a slope structure 4120, the feeding groove 420 comprises a plurality of guide plates 4210, each of the plurality of guide plates 4210 is welded on one side of each of the plurality of first supports 4110, and the outer sides of the two outermost guide plates 4210 are welded with baffle plates 4220. Wherein, since the length of the copper pipe raw material exists various specifications, the material table 410 built by the plurality of first supports 4110 is adopted, and the plurality of guide plates 4210 are cooperated, so that the built length of the feeding mechanism 400 can be effectively adjusted to adapt to the feeding of copper pipe raw materials of different length specifications, specifically, the first support 4110 and the guide plate 4210 can be prefabricated as an integrated structure, it should be noted that the two first supports 4110 located at the outermost side need to be additionally welded with the baffle plates 4220 when welded with the guide plates 4210, correspondingly, the prefabricated parts in the unit module structure can realize the adjustment of the overall built length by adjusting the layout interval, and the workbench 100 table top can be provided with T-shaped grooves or strip-shaped through holes to facilitate the adjustment and installation of the prefabricated parts bolted with the workbench 100.
[0058] Further, the guide mechanism 440 comprises a second support 4410 and two guide bases 4420 symmetrically arranged on the top of the second support 4410, and the top of the second support 4410 is provided with two flanges 4430 extending vertically upward, and the two flanges 4430 are respectively provided with a threaded rod 4440, and the inner ends of the two threaded rods 4440 are respectively connected with the two guide bases 4420. Wherein, the guide mechanism 440 is mainly used for the transition of the copper pipe raw material falling into the material table 410 to the limiting conveying mechanism 200, so as to ensure the stable input of the copper pipe raw material into the clamping assembly 2150, and the two guide bases 4420 form a flared structure, which is helpful for the transition and guidance of the copper pipe, and as an optimization, by arranging the threaded rods 4440, the operator can adjust the distance between the two guide bases 4420 in real time, which is flexible to use, and can adapt to the guidance operation of copper pipes of different radial specifications.
[0059] Further, it further comprises a length adjusting mechanism 500 assembled on the top of the workbench 100 and arranged below the cutting mechanism 300, the length adjusting mechanism 500 comprises a lead screw sliding table 520 arranged away from the workbench 100 through two vertical plates 510, and a laser ranging sensor receiving end 530, a laser ranging sensor emitting end 540 and an infrared sensor 550 arranged on the top of the lead screw sliding table 520, the laser ranging sensor receiving end 530 and the laser ranging sensor emitting end 540 are coaxially arranged along the length direction of the lead screw sliding table 520, the laser ranging sensor receiving end 530 is fixedly connected to one side of the top of the lead screw sliding table 520 through a fixing frame 560, the lead screw sliding table 520 is fixedly connected with a movable frame 570 on the sliding seat, and the laser ranging sensor emitting end 540 and the infrared sensor 550 are vertically arranged on the top of the movable frame 570. Wherein, the length adjusting mechanism 500 mainly uses the optical measurement principle to measure the length of the copper pipe to be cut and realizes the length cutting of the copper pipe in cooperation with the cutting mechanism 300, and it should be noted that during the installation and debugging process, the measurement point of the laser ranging sensor receiving end 530 needs to be ensured to be on the same vertical plane as the cutting plane of the saw blade machine 330, and correspondingly, the measurement point of the laser ranging sensor emitting end 540 needs to be ensured to be on the same horizontal line as the axis of the infrared sensor 550 during the installation and debugging process, and specifically, the copper pipe to be cut is conveyed outwardly by the limiting conveying mechanism 200 until the infrared sensor 550 detects the end of the copper pipe, then the belt conveyor 220 is paused, and the clamping assembly 2150 is clamped, under the action of the lifting cylinder 360, the saw blade machine 330 is lowered and cuts the copper pipe, and at this time, the length of the cut copper pipe is the length measured by the laser ranging sensor, and when the length adjusting mechanism 500 is used, the operator can preset the length of the cut copper pipe through the lead screw sliding table 520.
[0060] Further, the middle part of the workbench 100 is provided with a mounting hole 110 for the sinking of the servo motor 2140, and the right side of the workbench 100 is provided with a blanking hole 120 below the cutting mechanism 300, and the bottom of the blanking hole 120 is provided with a discharge hopper 130, and the discharge hopper 130 comprises a shell 1310 in a upper-lower communication structure, and a plurality of discharge plates 1320 are welded in the shell 1310 and are distributed in an inclined direction and are intermittently and relatively staggered. Among them, after the copper pipe is cut, the cut copper pipe is output through the blanking hole 120, and as an optimization, by setting the discharge hopper 130, the blanking height can be reduced, and the cut copper pipe is directly dropped, which effectively buffers the copper pipe and effectively protects the copper pipe, reduces the probability of damage of the copper pipe in the blanking process, and the discharge plate 1320 can be made of rubber material.
[0061] Further, the cutting method comprises the following steps:
[0062] Step one, the copper pipe to be cut enters the limiting conveying mechanism 200 from the left side of the workbench 100, and is conveyed by the belt conveyor 220 under the limiting action of the clamping mechanism 210, and finally the cutting work is completed by the cutting mechanism 300.
[0063] Step two, in step one, the copper pipe can be loaded by the loading mechanism 400, and the cutting length of the copper pipe can be adjusted by the length adjusting mechanism 500, and the cut copper pipe is output through the blanking hole 120.
[0064] According to the disclosure and teaching of the above description, those skilled in the art of the present application can also make changes and modifications to the above embodiments. Therefore, the present application is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present application should fall within the protection scope of the claims of the present application. In addition, although some specific terms are used in the present specification, these terms are only for convenience of description and do not constitute any limitation on the present application.
Claims
1. A copper tube cutting device, characterized in that: It includes a worktable (100) and a limiting conveying mechanism (200) and a cutting mechanism (300) mounted on the worktable (100) on the left and right sides respectively; The limiting conveying mechanism (200) includes a clamping mechanism (210) and a belt conveyor (220) mounted on the middle of the top surface of the clamping mechanism (210). The clamping mechanism (210) includes a box body (2110), a cover (2120), and a countermoving component (2130). It also includes a servo motor (2140) fixedly installed at the bottom of the box body (2110) for driving the countermoving component (2130) and a clamping component (2150) mounted on the top of the cover (2120) and connected to the countermoving component (2130). The cover (2120) is encapsulated on the top of the box body (2110) and encloses a cavity for mounting the countermoving component (2130). The opposing moving component (2130) includes a gear (2131) and two racks (2132) arranged opposite to each other and meshing with the gear (2131). The output end of the servo motor (2140) passes through the housing (2110) and is fixedly connected to the gear (2131). The two inner side walls of the housing (2110) are provided with sliding grooves (2111) for sliding assembly of the racks (2132). The ends of the two racks (2132) away from the gear (2131) are provided with vertically inwardly extending support structures, on which two connecting rods (2133) are vertically fixedly installed. The cover (2140) The clamping assembly (2150) has four strip holes (2121) for the connecting rod (2133) to pass through. The clamping assembly (2150) includes two symmetrically distributed movable plates (2151). The inner sides of the two movable plates (2151) are respectively fixedly connected to a number of first rubber bushings (2152) and a number of second rubber bushings (2153). The number of first rubber bushings (2152) and the number of second rubber bushings (2153) are arranged alternately and relative to each other. The bottom of the inner side of the number of first rubber bushings (2152) and the number of second rubber bushings (2153) are all set as inclined surface structures. It also includes a feeding mechanism (400) mounted on the top of the workbench (100) and mounted on the left side of the limiting conveying mechanism (200). The feeding mechanism (400) includes a material platform (410) and a feeding trough (420) located on one side of the material platform (410) and distributed in an inclined direction. A pushing cylinder (430) is installed on the side of the material platform (410) away from the limiting conveying mechanism (200), and a guide mechanism (440) is mounted on the side of the material platform (410) away from the pushing cylinder (430). It also includes a length adjustment mechanism (500) mounted on the top of the worktable (100) and mounted below the cutting mechanism (300). The length adjustment mechanism (500) includes a lead screw slide (520) supported by two uprights (510) from the worktable (100), and a laser rangefinder sensor receiver (530), a laser rangefinder sensor transmitter (540), and an infrared sensor (550) mounted on the top of the lead screw slide (520). (530) and the laser rangefinder sensor transmitter (540) are coaxially distributed along the length of the lead screw slide (520). The laser rangefinder sensor receiver (530) is fixedly connected to one side of the top of the lead screw slide (520) through a fixing bracket (560). A movable frame (570) is fixedly connected to the slide of the lead screw slide (520). The laser rangefinder sensor transmitter (530) and the infrared sensor (550) are vertically distributed and mounted on the top of the movable frame (570). The workbench (100) has a mounting hole (110) in the middle for the servo motor (2140) to sink through. The workbench (100) has a discharge hole (120) on the right side and below the cutting mechanism (300). The bottom of the discharge hole (120) is equipped with a discharge hopper (130). The discharge hopper (130) includes a shell (1310) with an upper and lower connected structure. Several discharge plates (1320) are welded inside the shell (1310), which are distributed along the inclined direction and are intermittently staggered.
2. The copper tube cutting equipment according to claim 1, characterized in that: The cutting mechanism (300) includes a top plate (310) and two bases (320), and a saw (330). The top plate (310) is mounted above the two bases (320), and the two bases (320) are fixedly connected to the top plate (310) by two columns (340). The four columns (340) are slidably fitted with support plates (350) parallel to the top plate (310). The saw (330) is mounted on the support plate (350). A lifting cylinder (360) is fixedly installed on the top of the top plate (310). A connecting frame (370) covering the outside of the saw (330) is fixedly installed on the top of the support plate (350). The output end of the lifting cylinder (360) passes through the top plate (310) and is fixedly connected to the connecting frame (370).
3. The copper tube cutting equipment according to claim 1, characterized in that: The feed platform (410) includes several first supports (4110), and the bottom of each of the several first supports (4110) on the side away from the feed chute (420) is provided with a slope structure (4120). The feed chute (420) includes several guide plates (4210), and the several guide plates (4210) are respectively welded to one side of the several first supports (4110), and baffles (4220) are welded to the outer sides of the two outermost guide plates (4210).
4. The copper tube cutting equipment according to claim 1, characterized in that: The guiding mechanism (440) includes a second support (4410) and two guide seats (4420) symmetrically distributed on the top of the second support (4410). Both sides of the top of the second support (4410) are provided with vertically upward extending flanges (4430). Each flange (4430) is threaded with a screw (4440). The inner ends of the two screws (4440) are rotatably connected to the two guide seats (4420) respectively.
5. A method for cutting copper tubes, characterized in that: The copper tube cutting method, applied to the copper tube cutting equipment as described in any one of claims 1-4, comprises the following steps: Step 1: The copper tube to be cut enters the limiting conveying mechanism (200) from the left side of the workbench (100). Under the limiting action of the clamping mechanism (210), it is conveyed by the belt conveyor (220) and finally the cutting mechanism (300) completes the cutting operation. Step 2: In step 1, the copper tube can be fed by the feeding mechanism (400). The cutting length of the copper tube can be adjusted by the length adjustment mechanism (500). The cut copper tube is output through the discharge hole (120).
Citation Information
Patent Citations
Copper pipe cutting equipment with adjustable pipe fitting length
CN113182592A
Copper bar processing and cutting device with positioning mechanism
CN116532715A
Fixed-angle cutting equipment for cold rolled steel machining and cutting method
CN118237662A