Part cooling equipment for forklift part machining and welding

By designing a mobile cooling device, the problem of high-temperature expansion affecting the welding effect during welding forklift parts is solved, and the cooling and water stain protection of the entire part of the forklift forkhead is achieved, and the toughness and corrosion resistance of welding are improved.

CN119304449AInactive Publication Date: 2025-01-14JINGJIANG HOWELL FRP MANUFACTURING CO LTD
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Patent Information

Application Number
CN202411854316.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding process of forklift parts, the size of the welding part increases due to high temperature expansion, which affects the welding effect. Common fixed cooling devices cannot cool the entire part of the forklift forkhead, and water stains produce hydrogen when cooling. Reduce welding toughness by spraying water. and corrosion resistance.

Method used

A cooling device including a U-shaped plate, a motor, an output box, a rotary shaft, a sprocket, a chain, a water pipe and a baffle are designed to cool the entire part of the forklift fork head through the movement of the chain and the connecting block, and pass the baffle Avoid water stains affecting welding.

Benefits of technology

It effectively avoids high-temperature deformation of the welding site, ensures welding effect, and prevents the adsorption of hydrogen from water stains to the metal surface, improving the toughness and corrosion resistance of welding.

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Abstract

The invention relates to the technical field of cooling equipment, and discloses part cooling equipment for forklift part machining and welding. The placing groove is formed in the top of the workbench; the forklift fork head is placed in the placing groove; and the cooling assembly comprises a U-shaped plate, a motor, an output box and a rotating shaft. According to the welding device, a water pump is started to discharge water through a U-shaped pipe, so that deformation of a welding part caused by high temperature during welding is avoided, water spots are blocked through a baffle while water spraying is conducted, the situation that the welding effect is affected by the water spots is avoided, and after welding of one face is completed, a motor is started to enable a chain wheel to rotate to drive a chain to rotate, and the chain moves to drive a connecting block to move; in the moving process, the whole welding part of the fork head of the forklift can be welded, meanwhile, the whole welding part can be cooled, and in the cooling and water spraying process, the situation that hydrogen generated by water is adsorbed to the surface of welding metal, and the welding toughness and corrosion resistance are reduced can be avoided.
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Description

Technical Field

[0001] The invention relates to the field of technical cooling equipment, in particular to a component cooling equipment for forklift component processing and welding. Background Art

[0002] During the welding process of forklift parts, a lot of high temperature will be generated on the surface of the welded parts, and large parts need to be cooled after welding. Water cooling equipment may be needed to quickly reduce the temperature of the welded parts. This method can effectively prevent overheating and thermal deformation, and improve process controllability and production efficiency.

[0003] At present, when welding forklift parts, it is necessary to weld the forklift fork. During welding, the welded joint and the surrounding metal will expand due to heat. This expansion may cause the welded parts and adjacent structures to temporarily increase their size during the welding process, thereby affecting the welding effect. Therefore, cooling is required during welding. Common cooling devices cool them by spraying water and are fixed and can only cool a certain part. The forklift fork is large in size and cannot cool the entire position of the forklift fork welding part, thus affecting the cooling effect. At the same time, during the water spray cooling process, water stains will affect the welding effect. The water in the water decomposes to produce hydrogen, which may be adsorbed on the surface of the welded metal, reducing the toughness and corrosion resistance of the weld.

[0004] In view of the above problems, a component cooling device for forklift component processing and welding is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a component cooling device for forklift component processing and welding, which solves the problem in the background technology that when welding forklift components, it is necessary to weld the forklift fork head, and the welding joint and the surrounding metal will expand due to heat during welding. This expansion may cause the welded parts and adjacent structures to temporarily increase their size during the welding process, thereby affecting the welding effect. Therefore, cooling is required during welding, and the common cooling device cools it by spraying water and is fixed and can only cool a certain part. The forklift fork head is large in size and cannot cool the entire position of the forklift fork head welding part, thereby affecting the cooling effect. At the same time, during the water spray cooling process, water stains will affect the welding effect. The water in the water decomposes to produce hydrogen, and the hydrogen may be adsorbed onto the surface of the welded metal, reducing the toughness and corrosion resistance of the weld.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a component cooling device for forklift component processing and welding, comprising a workbench; a placement groove, which is opened on the top of the workbench; a forklift fork head, which is placed inside the placement groove; a cooling component, the cooling component comprises a U-shaped plate, a motor, an output box and a rotating shaft, the U-shaped plate is installed on one side of the top of the workbench, a motor is installed in the middle of one side of the top of the U-shaped plate, an output box is installed on the front side of the motor, and the bottom of the output box is fixedly connected to the U-shaped plate, the output end of the motor passes through the output box and is fixedly connected to the rotating shaft, the outer wall of the rotating shaft is fixedly connected to a sprocket, a groove is opened at the bottom of the output box, and the sprocket The U-shaped plate is provided with a movable groove inside, a chain is arranged inside the movable groove, and the chain is meshed with the sprocket, a connecting block is fixedly connected to one side of the chain, and the connecting block slides inside the movable groove, a water pipe is passed through and fixedly connected to the middle of the connecting block, an end of the water pipe away from the connecting block is fixedly connected to the U-shaped tube, and the water outlet of the U-shaped tube is fitted with the welding position of the forklift fork, support rods are fixedly connected to the top four corners of the U-shaped plate, a water tank is fixedly connected to the top of the support rod, a water pump is fixedly connected to the bottom middle part of the water tank, a hose is rotatably connected to the output end of the water pump, and one end of the hose passes through the connecting block and is connected to the water pipe.

[0007] As a further description of the above technical solution: it also includes a limiting slide groove, a limiting slide groove is provided at the bottom of the U-shaped plate, a slider is arranged inside the limiting slide groove, the left and right sides of the slider are fixedly connected to limiting blocks, and the limiting blocks are slidably connected to the limiting slide groove, the bottom of the slider is fixedly connected to a welding box, the two ends of the welding box away from the slider are fixedly connected to connecting plate 1, the end of connecting plate 1 away from the welding box is fixedly connected to a baffle, an output groove is provided inside one side of the baffle, the output groove is fixedly connected to a uniformly distributed spring, the side of the spring away from the output groove is fixedly connected to the limiting plate, the side of the limiting plate away from the spring penetrates the baffle and is fixedly connected to connecting plate 2, the side of connecting plate 2 away from the limiting plate is fixedly connected to a resistance plate, and the resistance plate resists the welding part of the forklift fork head.

[0008] As a further description of the above technical solution: a clamp is provided on the outer wall of the water pipe, and the clamp is threadedly connected to the welding box.

[0009] As a further description of the above technical solution: a welding head is arranged in the middle of the bottom of the welding box, and the welding head fits the welding part of the forklift fork.

[0010] As a further description of the above technical solution: a drainage groove is provided on one side of the top of the workbench.

[0011] As a further description of the above technical solution: a waste water tank is installed on one side of the bottom of the workbench, and the waste water tank is matched with the drainage trough, and a valve is installed on one side of the waste water tank.

[0012] As a further description of the above technical solution: switching pressing clamps are installed on both sides of the middle of the top of the workbench, the output end of the switching pressing clamp is fixedly connected to a lower pressing plate, and the bottom of the lower pressing plate is fixedly connected to an anti-slip plate.

[0013] As a further description of the above technical solution: the four corners of the bottom of the workbench are fixedly connected with supporting feet.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a component cooling device for forklift component processing and welding. When high temperature is generated during welding, a water pump is turned on to discharge water through a U-shaped pipe to prevent high temperature from occurring during welding and causing deformation of the welding part. When water is sprayed, water stains are blocked by a baffle to prevent the water stains from affecting the welding effect. After one side of the welding is completed, a motor is turned on to rotate the sprocket to drive the chain to rotate, and the movement of the chain drives the connecting block to move. During the movement, the entire welding part of the forklift fork can be welded, and the entire welding part can also be cooled. During the cooling water spraying process, hydrogen generated by water can be prevented from being adsorbed on the surface of the welded metal to reduce the toughness and corrosion resistance of the weld. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view of the present invention; Figure 3 A cross-sectional view of a U-shaped plate of the present invention; Figure 4 It is a schematic diagram of a water tank of the present invention; Figure 5 For the present invention Figure 4 A magnified image of point A; Figure 6 It is a schematic diagram of a cooling assembly of the present invention; Figure 7 is a cross-sectional view of a baffle of the present invention; Figure 8 It is a schematic diagram of the switching pressing fixture of the present invention.

[0016] In the figure: 1, workbench; 2, placement slot; 3, forklift fork; 4, U-shaped plate; 401, motor; 402, output box; 403, rotating shaft; 404, sprocket; 405, groove; 406, moving groove; 407, chain; 408, connecting block; 409, limiting slide; 410, water pipe; 411, U-shaped pipe; 412, slider; 413, limiting block; 414, welding box; 415, clamp ; 416, connecting plate one; 417, baffle; 418, welding head; 419, output slot; 420, spring; 421, limit plate; 422, connecting plate two; 423, resistance plate; 424, support rod; 425, water tank; 426, water pump; 427, hose; 5, drain trough; 6, waste water tank; 7, valve; 8, switching clamp; 9, lower pressure plate; 10, anti-skid plate; 11, support foot. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings.

[0019] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7, including a workbench 1; a placement slot 2, which is opened on the top of the workbench 1; a forklift fork 3, which is placed inside the placement slot 2; a cooling component, the cooling component includes a U-shaped plate 4, a motor 401, an output box 402 and a rotating shaft 403, the U-shaped plate 4 is installed on one side of the top of the workbench 1, and a motor 401 is installed in the middle of one side of the top of the U-shaped plate 4. Turning on the motor 401 rotates the sprocket 404 to drive the chain 407 to rotate, and the output box 402 is installed on the front side of the motor 401, and the bottom of the output box 402 is fixed to the U-shaped plate 4 The output end of the motor 401 passes through the output box 402 and is fixedly connected to the rotating shaft 403. The outer wall of the rotating shaft 403 is fixedly connected to the sprocket 404. The bottom of the output box 402 is provided with a groove 405, and the sprocket 404 passes through the groove 405 and is rotatably connected. A moving groove 406 is provided inside the U-shaped plate 4. A chain 407 is arranged inside the moving groove 406, and the chain 407 is meshed with the sprocket 404. A connecting block 408 is fixedly connected to one side of the chain 407, and the connecting block 408 is in the moving groove 40 6, and the chain 407 moves to drive the connecting block 408 to move. During the movement, the entire welding part of the forklift fork 3 can be welded and the entire welded part can be cooled. The middle of the connecting block 408 is penetrated and fixedly connected with a water pipe 410, and the end of the water pipe 410 away from the connecting block 408 is fixedly connected with a U-shaped pipe 411, and the water outlet of the U-shaped pipe 411 is in contact with the welding position of the forklift fork 3. The top four corners of the U-shaped plate 4 are fixedly connected with support rods 424, and the support rods 4 A water tank 425 is fixedly connected to the top of 24, a water pump 426 is fixedly connected to the middle of the bottom of the water tank 425, an output end of the water pump 426 is rotatably connected to a hose 427, and one end of the hose 427 passes through the connecting block 408 and is connected to the water pipe 410. When the water pump 426 is turned on, water is transmitted to the water pipe 410 through the hose 427 and discharged through the U-shaped tube 411 to avoid high temperature during welding causing deformation of the welding part. When water is sprayed, water stains are blocked by the baffle 417 to avoid water stains affecting the welding effect.

[0020] Combination Figure 3 , Figure 5 and Figure 4, also includes a limiting slide groove 409, a limiting slide groove 409 is provided at the bottom of the U-shaped plate 4, a slider 412 is arranged inside the limiting slide groove 409, the left and right sides of the slider 412 are fixedly connected to the limiting block 413, and the limiting block 413 is slidably connected to the limiting slide groove 409, and the bottom of the slider 412 is fixedly connected to a welding box 414, and the two ends of the welding box 414 away from the slider 412 are fixedly connected to a connecting plate 416, and the end of the connecting plate 416 away from the welding box 414 is fixedly connected to a baffle 417. When water is sprayed, water stains will be blocked by the baffle 417 to prevent water stains from affecting the welding effect. An output groove 419 is provided inside one side of the plate 417, and a uniformly distributed spring 420 is fixedly connected inside the output groove 419. A side of the spring 420 away from the output groove 419 is fixedly connected to a limiting plate 421. A side of the limiting plate 421 away from the spring 420 passes through the baffle 417 and is fixedly connected to a second connecting plate 422. A side of the second connecting plate 422 away from the limiting plate 421 is fixedly connected to a resistance plate 423, and the resistance plate 423 resists against a welding part of the forklift fork head 3. The elastic force of the spring 420 ensures that the resistance plate 423 always resists and fits against the welding part of the forklift fork head 3 to prevent water stains from flowing out of the gap.

[0021] Combination Figure 6 The outer wall of the water pipe 410 is provided with a clamp 415, and the clamp 415 is threadedly connected to the welding box 414. When the water pipe 410 moves, the welding box 414 can be driven to move through the clamp 415.

[0022] Combination Figure 6 A welding head 418 is provided at the middle of the bottom of the welding box 414, and the welding head 418 is fitted with the welding part of the forklift fork head 3, and welding is performed by fitting the welding head 418 with the welding part of the forklift fork head 3.

[0023] Combination Figure 2 A drainage groove 5 is provided on one side of the top of the workbench 1, and the water used for cooling can flow into the waste water tank 6 through the drainage groove 5.

[0024] Combination Figure 1 A waste water tank 6 is installed on one side of the bottom of the workbench 1, and the waste water tank 6 cooperates with the drainage trough 5. A valve 7 is installed on one side of the waste water tank 6, and the valve 7 can be opened to discharge the waste water.

[0025] Combination Figure 2 and Figure 8 A switching pressing clamp 8 is installed on both sides of the middle of the top of the workbench 1. The output end of the switching pressing clamp 8 is fixedly connected to a lower pressing plate 9, and the bottom of the lower pressing plate 9 is fixedly connected to an anti-skid plate 10. When the forklift fork head 3 is clamped by the switching pressing clamp 8, welding is more stable, and the friction force is increased by the anti-skid plate 10.

[0026] Combination Figure 1The four corners of the bottom of the workbench 1 are fixedly connected with supporting feet 11 for supporting the workbench 1.

[0027] Working principle: first, place the forklift fork head 3 in the placement groove 2 so that the U-shaped tube 411, the baffle 417 and the welding head 418 fit the part of the forklift fork head 3 that needs to be welded, and open the welding box 414 to make the welding head 418 weld. When welding generates high temperature, turn on the water pump 426 to transfer water to the water pipe 410 through the hose 427 and discharge the water through the U-shaped tube 411 to avoid high temperature during welding and deformation of the welding part. When spraying water, the baffle 417 will block the water stains to prevent the water stains from affecting the welding effect. At the same time, the spring The elastic force of 420 makes the contact plate 423 always contact and fit to the welding part of the forklift fork head 3 to prevent water stains from flowing out of the gap. When one side of the welding is completed, the motor 401 is turned on to rotate the sprocket 404 to drive the chain 407 to rotate, and at the same time, the movement of the chain 407 drives the connecting block 408 to move. During the movement, the entire welding part of the forklift fork head 3 can be welded and the entire welding part can also be cooled. During the cooling water spraying process, the hydrogen generated by the water can be prevented from being adsorbed on the welding metal surface to reduce the toughness and corrosion resistance of the welding.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A component cooling device for forklift component processing and welding, characterized in that: include Workbench (1); A placement slot (2) is provided on the top of the workbench (1); A forklift fork head (3) is placed inside the placement groove (2); A cooling assembly, the cooling assembly comprising a U-shaped plate (4), a motor (401), an output box (402) and a rotating shaft (403), wherein the U-shaped plate (4) is mounted on one side of the top of a workbench (1), the motor (401) is mounted in the middle of one side of the top of the U-shaped plate (4), the output box (402) is mounted on the front side of the motor (401), and the bottom of the output box (402) is fixedly connected to the U-shaped plate (4), the output end of the motor (401) passes through the output box (402) and is fixedly connected to the rotating shaft (403), the outer wall of the rotating shaft (403) is fixedly connected to a sprocket (404), the bottom of the output box (402) is provided with a groove (405), and the sprocket (404) passes through the groove (405) and is rotatably connected, the interior of the U-shaped plate (4) is provided with a movable groove (406), the interior of the movable groove (406) is provided with a chain (407), and the chain (407) is meshedly connected with the sprocket (404), a connecting block (408) is fixedly connected to one side of the chain (407), and the connecting block (408) slides inside the movable groove (406), a water pipe (410) is passed through and fixedly connected to the middle of the connecting block (408), an end of the water pipe (410) away from the connecting block (408) is fixedly connected to a U-shaped pipe (411), and the water outlet of the U-shaped pipe (411) is in contact with the welding position of the forklift fork head (3), the top four corners of the U-shaped plate (4) are fixedly connected to support rods (424), the top of the support rods (424) is fixedly connected to a water tank (425), the bottom middle of the water tank (425) is fixedly connected to a water pump (426), the output end of the water pump (426) is rotatably connected to a hose (427), and one end of the hose (427) passes through the connecting block (408) and is connected to the water pipe (410).

2. A component cooling device for forklift component processing and welding according to claim 1, characterized in that: The U-shaped plate (4) further comprises a limiting slide groove (409), wherein the limiting slide groove (409) is provided at the bottom of the U-shaped plate (4), a slider (412) is arranged inside the limiting slide groove (409), the left and right sides of the slider (412) are fixedly connected to limiting blocks (413), and the limiting blocks (413) are slidably connected to the limiting slide groove (409), the bottom of the slider (412) is fixedly connected to a welding box (414), the two ends of the welding box (414) away from the slider (412) are fixedly connected to a connecting plate 1 (416), and the end of the connecting plate 1 (416) away from the welding box (414) is fixedly connected to a blocking plate (416). The baffle plate (417) has an output groove (419) formed inside one side of the baffle plate (417), and the output groove (419) is fixedly connected with uniformly distributed springs (420), and the side of the spring (420) away from the output groove (419) is fixedly connected with a limit plate (421), and the side of the limit plate (421) away from the spring (420) penetrates the baffle plate (417) and is fixedly connected with a second connecting plate (422), and the side of the second connecting plate (422) away from the limit plate (421) is fixedly connected with a contact plate (423), and the contact plate (423) contacts a welding portion of the forklift fork head (3).

3. A component cooling device for forklift component processing and welding according to claim 1, characterized in that: The outer wall of the water pipe (410) is provided with a clamp (415), and the clamp (415) is threadedly connected to the welding box (414).

4. A component cooling device for forklift component processing and welding according to claim 3, characterized in that: A welding head (418) is provided at the middle of the bottom of the welding box (414), and the welding head (418) fits the welding part of the forklift fork head (3).

5. The component cooling device for forklift component processing and welding according to claim 1, characterized in that: A drainage groove (5) is provided on one side of the top of the workbench (1).

6. The component cooling device for forklift component processing and welding according to claim 1, characterized in that: A waste water tank (6) is installed on one side of the bottom of the workbench (1), and the waste water tank (6) cooperates with the drainage trough (5), and a valve (7) is installed on one side of the waste water tank (6).

7. The component cooling device for forklift component processing and welding according to claim 1, characterized in that: Switching pressing fixtures (8) are installed on both sides of the middle of the top of the workbench (1), the output end of the switching pressing fixture (8) is fixedly connected to a lower pressing plate (9), and the bottom of the lower pressing plate (9) is fixedly connected to an anti-slip plate (10).

8. The component cooling device for forklift component processing and welding according to claim 1, characterized in that: The four corners of the bottom of the workbench (1) are all fixedly connected with supporting feet (11).

Citation Information

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