Grounding body welding device
By designing a grounding body welding device with automatic clamping and grinding functions, the complexity problems caused by oxide film in aluminum alloy grounding body welding are solved, the welding efficiency and quality are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202411462328.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-14
AI Technical Summary
Alumina film is easily generated when welding the aluminum alloy grounding body, resulting in slag inclusions and pores, increasing the complexity and operation steps of welding, and affecting welding efficiency and quality.
A grounding body welding device is designed, including a mounting frame, support ring, drive welding gun, slider, clamp and grinding plate. Through the movement of the clamp and the tightening of the rotating cap, automatic clamping of the grounding body and surface grinding are realized. , simplify operation and improve welding efficiency.
It realizes rapid clamping and surface grinding of the grounding body, reduces operating steps, improves welding efficiency and quality, and ensures welding accuracy and stability.
Smart Images

Figure CN119304470A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of grounding body welding and relates to a grounding body welding device. Background Art
[0002] The grounding body is a key component in the electrical grounding system. Its main function is to provide a low-impedance connection with the earth so that when an electrical device fails, the current can be safely directed to the ground to protect personal safety and the normal operation of the equipment. The grounding body made of aluminum alloy has the advantages of light weight, high conductivity and corrosion resistance.
[0003] Aluminum alloys easily form dense aluminum oxide films, which will hinder the good bonding between metals when welding aluminum alloy grounding bodies, and easily cause slag inclusions and pores. Therefore, the oxides on the surface of the weldment must be strictly cleaned before welding to ensure the welding quality. Before welding, it is necessary not only to clean the oxides on the surface of the weldment, but also to clamp and fix the weldment, and then butt the two welds. There are many operation steps, which is not conducive to improving welding efficiency.
[0004] In order to solve the above problems, the present invention provides a grounding body welding device. Summary of the invention
[0005] In order to solve the problems existing in the background technology, the present invention proposes a grounding body welding device.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a grounding body welding device comprises a mounting frame, a support ring is fixed on the mounting frame, and a driving component for driving a welding gun to move along the circumference of the support ring is arranged on the support ring; two slides are arranged on the mounting frame; each slide is fixedly connected to a clamping cylinder, and the two clamping cylinders are symmetrically arranged about the vertical plane where the support ring is located; a clamping component for fixing the grounding body is arranged in the clamping cylinder; a second limiting rod for guiding the slide is arranged on the bottom plate, and the second limiting rod comprises a first horizontal section, an arc section, a vertical section and a second horizontal section which are fixedly connected in sequence;
[0007] The bottom of the clamp is threadedly connected with a rotating cap, and a through hole is coaxially opened on the lower end surface of the rotating cap; the rotating cap and the clamping assembly are linked together, and when the rotating cap is fastened to the clamp, the clamping assembly clamps and fixes the grounding body; a grinding plate for grinding the grounding body is provided on the bottom plate.
[0008] Furthermore, the clamping assembly includes a clamping plate and a second slide rod; an inclined hole is opened at the bottom of the rotating cap, the lower end of the clamping plate slides with the inclined hole, the second slide rod is fixedly connected to the clamping plate and the second slide rod slides through the side wall of the clamp barrel and then extends to the outside.
[0009] Furthermore, a friction strip is fixedly mounted on the mounting frame, and the friction strip is in friction contact with the rotating cap. When the rotating cap moves along the friction strip, the rotating cap rotates.
[0010] Furthermore, the mounting frame includes a base plate and a vertical plate, the left and right ends of the base plate are fixedly connected to the vertical plates, a first limiting rod is fixedly connected between the two vertical plates, two movable frames are slidably sleeved on the first limiting rod, the two movable frames correspond one-to-one to the two slides, each movable frame is provided with a waist-shaped hole, and one end of the movable frame is arranged in the corresponding waist-shaped hole.
[0011] Furthermore, a lead screw is rotatably connected between the two vertical plates, the screw threads on both sides of the lead screw have opposite spiral directions, and the two moving frames are respectively threadedly connected to the two sides of the lead screw.
[0012] Furthermore, a sliding ring is provided on the sliding card of the support ring, an electric telescopic rod is fixed on one side of the sliding ring close to the center of the support ring, and the welding gun is fixedly installed on the telescopic end of the electric telescopic rod; and the welding gun points to the axis of the support ring;
[0013] The driving assembly includes a second motor and a friction wheel; a mounting block is fixedly connected to one side of the sliding ring, and the second motor is fixed on the mounting block; the friction wheel is coaxially fixed to the motor shaft of the second motor, and the axis of the friction wheel is parallel to the axis of the support ring; the friction wheel is in friction contact with the circumferential surface of the support ring.
[0014] Furthermore, a support plate is fixedly mounted on the bottom plate, the support ring is fixedly mounted on the support plate, one end of the first horizontal section of the second limiting rod is fixedly connected to the support plate, and one end of the first horizontal section of the second limiting rod is fixedly connected to the vertical plate.
[0015] Furthermore, one side of the clamping plate close to the axis of the clamping tube is an arc-shaped surface, and a pull rod is fixed to the bottom end of the clamping plate, and the pull rod is slidably arranged in the inclined hole.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When the clamp moves toward the support ring, it can drive the clamping assembly to clamp and fix the grounding body. The operation is simple and quick, which reduces the workload of the staff and is conducive to improving the welding efficiency.
[0018] 2. When the chuck moves toward the support ring, the grounding body moves along the grinding plate to grind the end of the grounding body that needs to be welded, so that the oxide layer and other impurities on the surface of the end of the grounding body that needs to be welded are ground off, which is beneficial to improve welding efficiency and help to improve welding quality.
[0019] 3. When the slide passes through the arc section of the second limit rod, the grounding body gradually moves toward the horizontal state and at the same time moves toward the direction close to the support ring. When the grounding body is in the horizontal state, the grounding body is on the center line of the support ring and the two grounding bodies are butted. At this time, the welding gun points to the butt joint of the two grounding bodies. Under the guidance of the arc section of the second limit rod, the grounding body automatically completes the positioning, which is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 The present invention Figure 1 A magnified view of part A;
[0022] Figure 3 It is a structural schematic diagram of the mobile frame of the present invention;
[0023] Figure 4 It is a schematic diagram of the structure of the chuck in the present invention;
[0024] Figure 5 It is a structural schematic diagram of the clamping assembly in the present invention;
[0025] Figure 6 The present invention Figure 5 A magnified view of part B;
[0026] Figure 7 It is a schematic diagram of the structure of the driving component in the present invention;
[0027] Figure 8 It is a structural schematic diagram of the oblique hole in the present invention;
[0028] Fig. 9 It is a simplified diagram of the state change of the chuck under the guidance of the arc segment in the present invention;
[0029] Fig.10 This is a simplified diagram of the state in which the chuck enters the support ring under the guidance of the arc segment in the present invention;
[0030] Fig.11 It is a schematic diagram of the state of the chuck in the present invention when it is in a water state.
[0031] In the figure: 1, bottom plate; 2, vertical plate; 3, lead screw; 4, first motor; 5, moving frame; 6, first limit rod; 7, second limit rod; 8, support plate; 9, waist-shaped hole; 10, slide plate; 11, first slide bar; 12, slide hole; 13, clamping cylinder; 14, rotating cap; 15, inclined hole; 16, pull rod; 17, clamping plate; 18, second slide bar; 19, support ring; 20, welding gun; 21, grinding plate; 22, friction strip; 23, grounding body; 24, sliding ring; 25, electric telescopic rod; 26, second motor; 27, friction wheel. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] like Figure 1-Figure 11 As shown, the technical solution adopted by the present invention is as follows: a grounding body welding device includes a mounting frame, a welding gun 20 and a clamp 13.
[0034] The mounting frame includes a bottom plate 1 and a vertical plate 2. The vertical plates 2 are fixedly mounted on both the left and right ends of the bottom plate 1. A support plate 8 is vertically fixed to one side of the middle of the bottom plate 1. The support plate 8 is L-shaped. The vertical portion of the support plate 8 is fixedly connected to the bottom plate 1. The horizontal portion of the support plate 8 is located above the bottom plate 1. A support ring 19 is fixedly mounted on the lower side of the horizontal portion of the support plate 8, and the axis of the support ring 19 is horizontally arranged and parallel to the length direction of the bottom plate 1.
[0035] The welding gun 20 is disposed on the support ring 19 , and a driving component for driving the welding gun 20 to move along the circumference of the support ring 19 is disposed on the support ring 19 .
[0036] A sliding ring 24 is slidably mounted on the support ring 19, and an electric telescopic rod 25 is fixed to one side of the sliding ring 24 close to the center of the support ring 19, and the welding gun 20 is fixedly mounted on the telescopic end of the electric telescopic rod 25. The welding gun 20 points to the axis of the support ring 19.
[0037] The driving assembly includes a second motor 26 and a friction wheel 27. A mounting block is fixedly connected to one side of the sliding ring 24, and the second motor 26 is fixed on the mounting block. The friction wheel 27 is coaxially fixedly connected to the motor shaft of the second motor 26, and the axis of the friction wheel 27 is parallel to the axis of the support ring 19. The friction wheel 27 is in friction contact with the circumferential surface of the support ring 19. When the friction wheel 27 rotates, the friction wheel 27 rolls along the outer circumferential surface of the support ring 19, thereby causing the sliding ring 24 to slide along the circumferential surface of the support ring 19.
[0038] A lead screw 3 is rotatably connected between the two vertical plates 2, and a first motor 4 is fixedly mounted on one of the vertical plates 2, and the first motor 4 is drivingly connected to the lead screw 3. The screw threads on both sides of the lead screw 3 have opposite spiral directions.
[0039] A first limiting rod 6 is fixedly connected between the two vertical plates 2, and the axes of the first limiting rod 6, the lead screw 3 and the support ring 19 are parallel to each other. Two moving frames 5 are slidably sleeved on the first limiting rod 6. The two moving frames 5 are threadedly connected to both sides of the lead screw 3 respectively.
[0040] The movable frame 5 is provided with a waist-shaped hole 9. There are two clamps 13, which are symmetrically arranged about the support ring 19. The two clamps 13 correspond to the two movable frames 5 one by one. A slide plate 10 is fixedly connected to one side of each clamp 13, and a first slide bar 11 is fixedly connected to one end of the slide plate 10. The first slide bar 11 is slidably arranged in the corresponding waist-shaped hole 9. And the first slide bar 11 can rotate in the waist-shaped hole 9.
[0041] A second limiting rod 7 is fixedly connected between each vertical plate 2 and the support plate 8, and the two second limiting rods 7 are symmetrically arranged. A sliding hole 12 is provided on the slide plate 10, and the second limiting rod 7 passes through the sliding hole 12 on the same side, and the slide plate 10 and the second limiting rod 7 are slidably matched. The second limiting rod 7 includes a first horizontal section, an arc section, a vertical section and a second horizontal section. One end of the first horizontal section is fixedly connected to the vertical plate 2. The first horizontal section, the arc section, the vertical section and the second horizontal section are fixedly connected in sequence. One end of the second horizontal section is fixedly connected to the support plate 8. The concave side of the arc section is arranged away from the support ring 19. The distance between the first horizontal section and the upper end surface of the base plate 1 is equal to the distance between the vertical section and the support ring 19.
[0042] The lower end of the clamp 13 is threadedly connected with a rotating cap 14. A friction strip 22 is fixedly mounted on the vertical plate 2, and the friction strip 22 is in friction contact with the rotating cap 14. When the clamp 13 moves along the first limiting rod 6, the rotating cap 14 rotates under the action of the friction strip 22.
[0043] Both ends of the chuck 13 have openings, and the lower end of the rotating cap 14 has a through hole. A grinding plate 21 that cooperates with the grounding body 23 is fixedly arranged on the upper end surface of the bottom plate 1. When in use, the grounding body 23 is placed in the chuck 13, and one end of the grounding body 23 passes through the rotating cap 14 and extends to the upper end surface of the bottom plate 1 and contacts the grinding plate 21. When the chuck 13 drives the grounding body 23 to move, one end of the grounding body 23 moves along the grinding plate 21, and the grinding plate 21 grinds the end of the grounding body 23.
[0044] A clamping assembly for fixing the grounding body 23 is arranged in the clamping barrel 13. The clamping assembly includes a clamping plate 17 and a second sliding rod 18.
[0045] A plurality of oblique holes 15 are formed on the bottom wall of the rotating cap 14. The plurality of oblique holes 15 are evenly distributed along the axis of the rotating cap 14.
[0046] A pull rod 16 is slidably arranged in each inclined hole 15, and each pull rod 16 is fixedly connected to a clamping plate 17, which is arranged vertically. The upper end of the clamping plate 17 extends into the clamping barrel 13. The side of the clamping plate 17 facing the axis of the rotating cap 14 is arc-shaped. A plurality of second slide rods 18 are fixedly connected to the side of each clamping plate 17 that is away from the axis of the rotating cap 14. The end of the second slide rod 18 that is away from the clamping plate 17 slides through the side wall of the clamping barrel 13 and then extends to the outside. The second slide rod 18 is arranged along the radial direction of the clamping barrel 13.
[0047] Working principle: Initially, the two clamps 13 are located at the two ends of the screw 3 respectively.
[0048] When in use, the grounding body 23 is inserted into the clamp 13 , with the end of the grounding body 23 to be welded facing downward, and the lower end of the grounding body 23 abuts against the polishing plate 21 .
[0049] Then, the first motor 4 is started, the moving frame 5 moves along the first limiting rod 6 toward the middle of the first limiting rod 6 , the moving frame 5 drives the slide plate 10 to move, the slide plate 10 moves along the first horizontal section of the second limiting rod 7 , and the slide plate 10 drives the clamp 13 to move.
[0050] When the slide plate 10 moves along the first horizontal section, the rotating cap 14 moves along the friction strip 22, and under the action of the friction strip 22, the rotating cap 14 rotates. The rotating cap 14 drives the clamping plate 17 to rotate. The pull rod 16 slides in the inclined hole 15, and under the guidance of the inclined hole 15, the clamping plate 17 moves toward the direction close to the axis of the clamping tube 13, so that the clamping plate 17 contacts the grounding body 23, and multiple clamping plates 17 clamp and fix the grounding body 23. At the same time, as the rotating cap 14 rotates, the rotating cap 14 is fastened to the clamping tube 13. At the same time, the lower end of the grounding body 23 moves along the grinding plate 21, and the grinding plate 21 grinds the grounding body 23, so that the oxide layer and other impurities on the surface of one end of the grounding body 23 that needs to be welded are ground off, which helps to improve the welding quality.
[0051] As the moving frame 5 moves, when the slide plate 10 moves along the arc section of the second limiting rod 7, the slide plate 10 moves upward along the waist-shaped hole 9. Fig. 9 , Fig.10 , Fig.11 As shown, under the guidance of the arc segment, the grounding body 23 moves upward and moves toward the direction close to the support ring 19, the grounding body 23 gradually tilts, and the grounding body 23 gradually changes to a horizontal state. When the slide plate 10 moves to the lower end of the vertical section through the arc segment, the grounding body 23 is in a horizontal state, and at this time, the end of the grounding body 23 to be welded extends into the support ring 19 and the two grounding bodies 23 are butt-jointed, and at this time, the welding gun 20 points to the butt joint of the two grounding bodies 23. Make the axis of the grounding body 23 and the axis of the support ring 19 on the same straight line, and stop the first motor 4.
[0052] Then the electric telescopic rod 25 is started to move the welding gun 20 closer to the grounding body 23. Then the second motor 26 is started to move the sliding ring 24 along the circumferential surface of the support ring 19, so that the welding gun 20 welds one circle of the grounding body 23.
[0053] After welding is completed, the rotating cap 14 is rotated in the opposite direction, and the clamping plate 17 moves away from the axis of the rotating cap 14, so that the clamping assembly releases the clamping of the grounding body 23, and then the welded grounding body 23 can be taken out. After that, the first motor 4 is started to reset the two clamping barrels 13 to prepare for the next welding.
[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A grounding body welding device, characterized in that: The invention comprises a mounting frame, a support ring (19) is fixed on the top of the mounting frame, and a driving component for driving a welding gun (20) to move along the circumference of the support ring (19) is arranged on the support ring (19); two slide plates (10) are arranged on the mounting frame; each slide plate (10) is fixedly connected to a clamping cylinder (13), and the two clamping cylinders (13) are symmetrically arranged with respect to the vertical plane where the support ring (19) is located; a clamping component for fixing a grounding body (23) is arranged in the clamping cylinder (13); a second limiting rod (7) for guiding the slide plate (10) is arranged on the bottom plate (1), and the second limiting rod (7) comprises a first horizontal section, an arc section, a vertical section and a second horizontal section which are fixedly connected in sequence; The bottom of the clamp (13) is threadedly connected to a rotating cap (14), and a through hole is coaxially formed on the lower end surface of the rotating cap (14); the rotating cap (14) and the clamping assembly are arranged in linkage, and when the rotating cap (14) is fastened to the clamp (13), the clamping assembly clamps and fixes the grounding body (23); and a grinding plate (21) for grinding the grounding body (23) is arranged on the bottom plate (1).
2. A grounding body welding device according to claim 1, characterized in that: The clamping assembly comprises a clamping plate (17) and a second slide bar (18); an inclined hole (15) is provided at the bottom of the rotating cap (14); the lower end of the clamping plate (17) is slidably matched with the inclined hole (15); the second slide bar (18) is fixedly connected to the clamping plate (17) and the second slide bar (18) slides through the side wall of the clamping tube (13) and then extends to the outside.
3. A grounding body welding device according to claim 1, characterized in that: A friction strip (22) is fixedly mounted on the mounting frame. The friction strip (22) is in friction contact with the rotating cap (14). When the rotating cap (14) moves along the friction strip (22), the rotating cap (14) rotates.
4. A grounding body welding device according to claim 1, characterized in that: The mounting frame comprises a bottom plate (1) and a vertical plate (2), the left and right ends of the bottom plate (1) are fixedly connected to the vertical plates (2), a first limiting rod (6) is fixedly connected between the two vertical plates (2), two moving frames (5) are slidably sleeved on the first limiting rod (6), the two moving frames (5) correspond to the two slide plates (10) one by one, each moving frame (5) is provided with a waist-shaped hole (9), and one end of the moving frame (5) is arranged in the corresponding waist-shaped hole (9).
5. A grounding body welding device according to claim 4, characterized in that: A lead screw (3) is rotatably connected between the two vertical plates (2), the screw threads on both sides of the lead screw (3) are in opposite directions, and the two moving frames (5) are respectively threadedly connected to the two sides of the lead screw (3).
6. A grounding body welding device according to claim 1, characterized in that: A sliding ring (24) is provided on the support ring (19), an electric telescopic rod (25) is fixed on one side of the sliding ring (24) close to the center of the support ring (19), and a welding gun (20) is fixedly mounted on the telescopic end of the electric telescopic rod (25); and the welding gun (20) points to the axis of the support ring (19); The driving assembly comprises a second motor (26) and a friction wheel (27); a mounting block is fixedly connected to one side of the sliding ring (24), and the second motor (26) is fixed on the mounting block; the friction wheel (27) is coaxially fixedly connected to the motor shaft of the second motor (26), and the axis of the friction wheel (27) is parallel to the axis of the support ring (19); the friction wheel (27) is in friction contact with the circumferential surface of the support ring (19).
7. A grounding body welding device according to claim 4, characterized in that: A support plate (8) is fixedly mounted on the bottom plate (1), a support ring (19) is fixedly mounted on the support plate (8), one end of the first horizontal section of the second limit rod (7) is fixedly connected to the support plate (8), and one end of the first horizontal section of the second limit rod (7) is fixedly connected to the vertical plate (2).
8. A grounding body welding device according to claim 2, characterized in that: The side of the clamping plate (17) close to the axis of the clamping tube (13) is an arc-shaped surface. A pull rod (16) is fixed to the bottom end of the clamping plate (17), and the pull rod (16) is slidably arranged in the inclined hole (15).