High-strength compression-resistant aluminum veneer and production process thereof
Through automatic laser welding device and clamping and fixing mechanism, the problems of low welding efficiency and insufficient strength of arc-shaped aluminum veneer are solved, and efficient and beautiful arc-shaped aluminum veneer production is achieved, which enhances the compressive resistance of aluminum veneer.
Patent Information
- Application Number
- CN202411604865.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-14
AI Technical Summary
The existing aluminum veneer has low strength in arc-shaped design, low welding efficiency and easy to be misaligned, affecting the aesthetics of the decoration and production efficiency.
Automatic laser welding device is adopted to realize automatic laser welding and polishing of arc-shaped aluminum plates and positioning arc-shaped plates through clamping fixing mechanisms and adjusting slides, drive motors and other components. Combined with the fixing of bolts and connection holes, the aluminum plates are enhanced. compressive strength of the plate.
The welding efficiency and aesthetics of curved aluminum veneer are improved, welding misalignment is reduced, the compressive strength of aluminum veneer is enhanced, and the production efficiency and applicability are improved.
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Figure CN119304533A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum veneer processing, and in particular to a high-strength compression-resistant aluminum veneer and a production process thereof. Background Art
[0002] Aluminum veneer is a common building decoration material. It is light, easy to install, and decorative. It is widely used in the decoration of building exterior walls. Aluminum veneer is green and environmentally friendly. It is a recyclable product and is beneficial to the environment.
[0003] The existing aluminum veneer has a small overall area and a simple shape, which is not beautiful enough and cannot meet people's demand for beautiful exterior wall shapes. In order to improve the aesthetics of some building decorations, some curved aluminum veneers are manufactured, but the curved aluminum veneer has relatively poor bearing capacity. Due to its thinness, it has low strength. When it is locally stressed, it leaves obvious dents on the surface of the aluminum veneer, which affects the decorative beauty of the aluminum veneer. At the same time, in the manufacturing process of the aluminum veneer, it is necessary to laser weld the positioning curved plates on both sides of the aluminum veneer to maintain the curvature of the aluminum veneer to position and fix it. At present, for this kind of arc welding, a manual handheld laser welding gun is usually used to perform laser welding on the positioning curved plates, and the welding efficiency is low. At the same time, during the welding process, the positioning curved plates will undergo elastic deformation, which makes it easy for the curved aluminum veneer and the positioning curved plates to be misaligned, resulting in poor welding effect. Summary of the invention
[0004] The purpose of the present invention is to provide a high-strength compression-resistant aluminum single plate and a production process thereof, so as to solve the deficiencies in the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] A high-strength compression-resistant aluminum veneer and a production process thereof, comprising the following steps:
[0007] Step 1: Put the aluminum plate into the aluminum plate cutting machine for cutting to obtain an aluminum plate of a certain length;
[0008] Step 2: Put the aluminum plate cut in step 1 into a punching machine for punching, so that connecting holes are punched out on both sides;
[0009] Step 3: Place the aluminum plate in step 2 into an arc rolling machine to roll it into an arc shape, and then place it into a folding machine to fold the two sides of the arc-shaped aluminum plate to obtain an arc-shaped aluminum single plate;
[0010] Step 4: Place the curved aluminum veneer and the positioning curved plate into a laser welding device for automatic welding and grinding and polishing to obtain the curved aluminum veneer, and then fix the reinforcing ribs on the inner side of the curved aluminum veneer through bolts and connecting holes to obtain a high-strength compression-resistant aluminum veneer.
[0011] As a further solution of the present invention: the laser welding device comprises:
[0012] A support frame and a mounting shaft rotatably connected to the support frame, one end of the mounting shaft being fixedly connected to a driving motor fixedly connected to the support frame via a coupling;
[0013] The outer surface of the installation shaft is fixedly connected to a plurality of transmission plates, the outer surface of the transmission plate is slidably connected to two installation frames slidably connected to the installation shaft, and the installation shaft is rotatably connected to a first adjusting bidirectional threaded rod threadedly connected to the installation frame;
[0014] A welding and polishing mechanism, which is arranged on the mounting frame and is used for laser welding the curved aluminum veneer and the positioning curved plate and for polishing the welded joint after welding;
[0015] The clamping and fixing mechanism is arranged on the support frame and is used for clamping and fixing the curved aluminum single plate and the positioning curved plate.
[0016] As a further solution of the present invention: the welding and polishing mechanism includes an adjusting slider slidingly connected to the mounting frame, the adjusting slider is provided with an adjusting mechanism connected to the mounting frame, for adjusting the adjusting slider, one side of the adjusting slider is fixedly connected to a first mounting plate, one side of the first mounting plate is fixedly connected to a first electric telescopic rod, one end of the first electric telescopic rod is fixedly connected to a laser welding head via a connecting plate, the laser welding head is connected to a laser welding machine, one side of the first mounting plate is fixedly connected to a positioning arc plate straightening mechanism, for early correction of the position of the welded positioning arc plate.
[0017] As a further solution of the present invention: the righting mechanism includes a second electric telescopic rod fixedly connected to the first mounting plate, one end of the second electric telescopic rod is fixedly connected to the second mounting plate, the top of the second mounting plate is fixedly connected to the third electric telescopic rod, the top of the third electric telescopic rod is fixedly connected to a positioning frame, two fourth electric telescopic rods are fixedly connected in the positioning frame, one end of the fourth electric telescopic rod is fixedly connected to a mounting block, one side of the mounting block is fixedly connected to the telescopic rod, one end of the telescopic rod is fixedly connected to a positioning wheel, and the outer surface of the telescopic rod is fixedly sleeved with a spring fixedly connected to the mounting block.
[0018] As a further solution of the present invention: the adjusting mechanism includes a first motor fixedly connected to the mounting frame, the output end of the first motor is fixedly connected to a transmission threaded rod rotatably connected to the mounting frame through a coupling, the transmission threaded rod is threadedly connected to the adjusting slider, and a guide rod slidably connected to the adjusting slider is fixedly connected in the mounting frame.
[0019] As a further solution of the present invention: a fifth electric telescopic rod is fixedly connected to one side of the first mounting plate, one end of the fifth electric telescopic rod is fixedly connected to a connecting frame, two first transmission shafts are rotatably connected in the connecting frame, an installation box is fixedly connected between the two first transmission shafts, the outer surface of the first transmission shaft is transmission-connected with a flipping mechanism connected to the connecting frame, used to drive the first transmission shaft and the installation box to flip, a second transmission shaft is rotatably connected in the installation box, one end of the second transmission shaft is fixedly connected with a grinding wheel, the other end of the second transmission shaft is fixedly connected with a polishing wheel, and the outer surface of the second transmission shaft is transmission-connected with a driving mechanism connected to the installation box, used to drive the second transmission shaft to rotate.
[0020] As a further solution of the present invention: the driving mechanism includes a second motor fixedly connected to the mounting box, the output end of the second motor is fixedly connected to the driving shaft through a coupling, the outer surface of the driving shaft is fixedly sleeved with a first driving gear, and the outer surface of the first driving gear is meshingly connected with a second driving gear fixedly sleeved with the second transmission shaft.
[0021] As a further solution of the present invention: the flipping mechanism includes a sixth electric telescopic rod fixedly connected to the connecting frame, one end of the sixth electric telescopic rod is fixedly connected to a transmission rack slidably connected to the connecting frame, and one side of the transmission rack is meshedly connected to a transmission gear fixedly sleeved on the first transmission shaft.
[0022] As a further solution of the present invention: the clamping and fixing mechanism includes a plurality of third motors fixedly connected to the support frame, the output ends of the third motors are fixedly connected to a second bidirectional adjustable threaded rod rotatably connected to the support frame through a coupling, the outer surface of the second bidirectional adjustable threaded rod is threadedly matched with a clamping plate slidably connected to the support frame, the clamping plate is fixedly connected to a seventh electric telescopic rod, the top end of the seventh electric telescopic rod is fixedly connected to a clamping frame, an eighth electric telescopic rod is fixedly connected inside the clamping frame, and one end of the eighth electric telescopic rod is fixedly connected to a clamping block.
[0023] A high-strength compression-resistant aluminum veneer comprises an arc-shaped aluminum veneer, connection holes are opened on both sides of the arc-shaped aluminum veneer, reinforcing ribs are fixedly connected to the inner side of the arc-shaped aluminum veneer through bolts and the connection holes, and positioning arc plates are welded on both sides of the arc-shaped aluminum veneer.
[0024] Beneficial effects of the present invention:
[0025] (1) The arc-shaped single aluminum plate and the positioning arc-shaped plate to be laser welded are placed on a clamping and fixing mechanism for clamping and fixing, and then the arc-shaped single aluminum plate and the positioning arc-shaped plate are laser welded through the cooperation of the clamping and fixing mechanism and the welding and grinding mechanism. At the same time, the installation shaft is driven to rotate by a driving motor, thereby realizing automatic arc laser welding of the aluminum single plate, which greatly improves the welding efficiency of the aluminum single plate.
[0026] (2) According to the size of the curved aluminum veneer and the positioning curved plate, the adjusting slider is adjusted and the first adjusting bidirectional threaded rod is rotated. The first adjusting bidirectional threaded rod drives the two mounting frames to move, and the welding and grinding mechanism is adjusted. At the same time, the clamping and fixing mechanism is coordinated to realize automatic welding of curved aluminum veneers and positioning curved plates of different sizes, thereby greatly improving the applicability of the laser welding device.
[0027] (3) During the welding process, the positioning arc plate is positioned and corrected by the straightening mechanism before welding the arc-shaped aluminum single plate and the positioning arc plate to prevent the arc-shaped positioning plate from elastically shifting and causing welding misalignment, thereby further improving the welding effect between the arc-shaped aluminum single plate and the positioning arc plate.
[0028] (4) After laser welding the curved aluminum veneer and the positioning curved plate, the adjusting slider and the mounting plate are then driven downward, and then the mounting frame and the mounting box are driven to move. At the same time, the driving mechanism and the flipping mechanism are coordinated to make the grinding wheel and the polishing wheel automatically grind and polish the welding position, which greatly improves the aesthetics of the surface of the curved aluminum veneer after welding, and also facilitates the subsequent spraying of the curved aluminum veneer. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will be further described below in conjunction with the accompanying drawings.
[0030] Figure 1 It is a first stereoscopic diagram of the external structure of the laser welding device of the present invention during the welding process;
[0031] Figure 2 is a second stereoscopic diagram of the external structure of the laser welding device of the present invention during the welding process;
[0032] Figure 3 It is a three-dimensional diagram of the external structure of the laser welding device of the present invention;
[0033] Figure 4 This is a front view of the internal structure of the installation box of the present invention;
[0034] Figure 5 The present invention Figure 1 A magnified view of middle;
[0035] Figure 6 It is an enlarged view of B in the present invention 3;
[0036] Figure 7 It is an enlarged view of C in 3 of the present invention;
[0037] Figure 8 It is an enlarged view of D in 3 of the present invention;
[0038] Fig. 9 The external structure of the high-strength compression-resistant aluminum single plate of the present invention is three-dimensional.
[0039] In the figure: 1, support frame; 2, mounting shaft; 3, drive motor; 4, transmission plate; 5, mounting frame; 6, first adjustment bidirectional threaded rod; 11, adjustment slider; 12, first mounting plate; 13, first electric telescopic rod; 14, laser welding head; 21, second electric telescopic rod; 22, second mounting plate; 23, third electric telescopic rod; 24, positioning frame; 25, fourth electric telescopic rod; 26, mounting block; 27, telescopic rod; 28, positioning wheel; 29, spring; 31, first motor; 32, transmission threaded rod; 41, fifth electric telescopic rod; 42, connecting frame; 4 3. First transmission shaft; 44. Installation box; 45. Second transmission shaft; 46. Grinding wheel; 47. Polishing wheel; 51. Second motor; 52. Drive shaft; 53. First drive gear; 54. Second drive gear; 61. Sixth electric telescopic rod; 62. Transmission rack; 63. Transmission gear; 71. Third motor; 72. Second two-way adjustable threaded rod; 73. Clamping plate; 74. Seventh electric telescopic rod; 75. Clamping frame; 76. Eighth electric telescopic rod; 77. Clamping block; 81. Arc-shaped aluminum veneer; 82. Positioning arc-shaped plate; 83. Connecting hole; 84. Reinforcing rib. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Embodiment 1
[0042] See also Figure 1-Figure 9 As shown, the present invention is a high-strength compression-resistant aluminum single plate and a production process thereof, comprising the following steps:
[0043] Step 1: Put the aluminum plate into the aluminum plate cutting machine for cutting to obtain an aluminum plate of a certain length;
[0044] Step 2: Put the aluminum plate cut in step 1 into a punching machine for punching, so that connecting holes 83 are punched out on both sides;
[0045] Step 3: Place the aluminum plate in step 2 into an arc rolling machine to roll it into an arc shape, and then place it into a folding machine to fold the two sides of the arc-shaped aluminum plate to obtain an arc-shaped aluminum single plate 81;
[0046] Step 4: Place the curved aluminum veneer 81 and the positioning curved plate 82 into a laser welding device for automatic welding and grinding and polishing to obtain a curved aluminum veneer. Then, the inner side of the curved aluminum veneer is fixedly connected with reinforcing ribs 84 through bolts and connecting holes to obtain a high-strength compression-resistant aluminum veneer.
[0047] The laser welding device includes a support frame 1, in which a mounting shaft 2 is rotatably connected, one end of the mounting shaft 2 is fixedly connected to a driving motor 3 fixedly connected to the support frame 1 through a coupling, the driving motor 3 is controlled by a PLC programming program, and the driving motor 3 can be controlled to rotate forward and reverse and rotate at an angle, the outer surface of the mounting shaft 2 is slidably connected to two mounting frames 5 through a transmission plate 4, the mounting shaft 2 is rotatably connected to a first adjusting bidirectional threaded rod 6 threadedly connected to the mounting frame 5, a welding and grinding mechanism is arranged in the mounting frame 5, which is used to perform laser welding between the arc-shaped aluminum single plate 81 and the positioning arc-shaped plate 82, and grind and polish them after welding, a clamping and fixing mechanism is fixedly connected in the support frame 1, and the clamping and fixing mechanism is used to clamp and fix the arc-shaped aluminum single plate 81 and the positioning arc-shaped plate 82.
[0048] Embodiment 2
[0049] Based on the first embodiment, please refer to 1. Figure 3 , Figure 5 and Figure 7 As shown, the arc-shaped single aluminum plate and the positioning arc plate that need to be laser welded are placed on a clamping and fixing mechanism for clamping and fixing, and then the first adjusting bidirectional threaded rod 6 is rotated according to the length of the arc-shaped single aluminum plate, and the first adjusting bidirectional threaded rod 6 drives the two mounting frames 5 to move away or closer, and the welding and grinding mechanism is adjusted, and then adjusted to a suitable position, and then the mounting shaft 2 is driven by the driving motor 3 to rotate, and the mounting shaft 2 drives the welding and grinding mechanism on the mounting frame 5 to rotate, and the welding and grinding mechanism performs laser welding between the arc-shaped aluminum single plate 81 and the positioning arc plate 82, and then grinds and polishes them after welding, thereby realizing automatic arc laser welding of the aluminum single plate, and automatically grinding and polishing after welding, which greatly improves the production efficiency of the aluminum single plate.
[0050] The welding and grinding mechanism includes an adjusting slider 11 slidably connected to the mounting frame 5, and an adjusting mechanism connected to the mounting frame 5 is provided on the adjusting slider 11 for adjusting the adjusting slider 11. The adjusting mechanism includes a first motor 31 fixedly connected to the mounting frame 5, and the first motor 31 is controlled by a PLC programming program, and can control the first motor 31 to rotate forward and backward and rotate at an angle. The output end of the first motor 31 is fixedly connected to a transmission threaded rod 32 rotatably connected to the mounting frame 5 through a coupling, and the transmission threaded rod 32 is threadedly connected to the adjusting slider 11. A guide rod slidably connected to the adjusting slider 11 is fixedly connected in the mounting frame 5, and a first mounting plate 12 is fixedly connected to one side of the adjusting slider 11, and a first electric telescopic rod 13 is fixedly connected to one side of the first mounting plate 12, and one end of the first electric telescopic rod 13 is fixedly connected to a laser through a connecting plate. The welding head 14, the laser welding head 14 is connected to the laser welding machine, one side of the first mounting plate 12 is fixedly connected to the positioning arc plate straightening mechanism, which is used to correct the position of the welded positioning arc plate in advance, and the straightening mechanism includes a second electric telescopic rod 21 fixedly connected to the first mounting plate 12, one end of the second electric telescopic rod 21 is fixedly connected to the second mounting plate 22, the top of the second mounting plate 22 is fixedly connected to the third electric telescopic rod 23, the top of the third electric telescopic rod 23 is fixedly connected to the positioning frame 24, and two fourth electric telescopic rods 25 are fixedly connected in the positioning frame 24, one end of the fourth electric telescopic rod 25 is fixedly connected to the mounting block 26, one side of the mounting block 26 is fixedly connected to the telescopic rod 27, one end of the telescopic rod 27 is fixedly connected to the positioning wheel 28, and the outer surface of the telescopic rod 27 is fixedly sleeved with a spring 29 fixedly connected to the mounting block 26.
[0051] According to the arc size of the arc-shaped aluminum single plate 81 and the positioning arc plate 82, the transmission threaded rod 32 is then driven to rotate by the first motor 31, and the transmission threaded rod 32 drives the adjusting slider 11 to move, and the adjusting slider 11 drives the first mounting plate 12 to move up and down, and is adjusted to a suitable position according to the arc size of the arc-shaped aluminum single plate 81 and the positioning arc plate 82, and then the laser welding head 14 is driven to move by the first electric telescopic rod 13, so that the laser welding head 14 welds the connection position of the arc-shaped aluminum single plate 81 and the positioning arc plate 82, and at the same time, the second mounting plate 22 is driven to move by the second electric telescopic rod 21, and then the positioning frame 24 is driven to move upward by the third electric telescopic rod 23 on the second mounting plate 22, so that the arc positioning plate enters the positioning frame 24. Then, the fourth electric telescopic rod 25 in the positioning frame 24 drives the mounting block 26 to move, and the mounting block 26 drives the positioning wheel 28 to move through the telescopic rod 27, so that the positioning wheel 28 is against the two sides of the arc-shaped positioning plate, and the telescopic rod 27 and the spring 29 are extended and retracted to position it, so that the laser welding head 14 can correct the arc-shaped aluminum single plate 81 and the positioning arc plate 82 in the welding position before welding, so as to prevent the elastic displacement of the arc-shaped positioning plate and cause welding misalignment, thereby further improving the welding effect, and by simultaneously avoiding the clamping and fixing mechanism during the welding process, automatic laser welding of the positioning arc plates 82 on arc-shaped aluminum single plates 81 of different sizes can be realized, thereby greatly improving the applicability of the device, and also improving the efficiency and welding effect of the aluminum single plate.
[0052] Embodiment 3
[0053] Based on Example 2, please refer to Figure 3 , Figure 4 and Figure 6As shown, a fifth electric telescopic rod 41 is fixedly connected to one side of the first mounting plate 12, one end of the fifth electric telescopic rod 41 is fixedly connected to a connecting frame 42, two first transmission shafts 43 are rotatably connected in the connecting frame 42, an installation box 44 is fixedly connected between the two first transmission shafts 43, and an outer surface of the first transmission shaft 43 is transmission-connected with a flipping mechanism connected to the connecting frame 42, which is used to drive the first transmission shaft 43 and the installation box 44 to flip, and the flipping mechanism includes a sixth electric telescopic rod 61 fixedly connected to the connecting frame 42, one end of the sixth electric telescopic rod 61 is fixedly connected with a transmission rack 62 slidably connected to the connecting frame 42, and one side of the transmission rack 62 is meshingly connected with a transmission gear 63 fixedly sleeved with the first transmission shaft 43, and the transmission rack 62 is driven by the sixth electric telescopic rod 61 to reciprocate, and the transmission rack 62 drives the transmission gear 63 to rotate, and the transmission gear 63 drives the first transmission shaft 43 and the installation box 44 to flip, and the installation A second transmission shaft 45 is rotatably connected in the box 44, one end of the second transmission shaft 45 is fixedly connected to a grinding wheel 46, the other end of the second transmission shaft 45 is fixedly connected to a polishing wheel 47, the outer surface of the second transmission shaft 45 is transmission-connected to a driving mechanism connected to the installation box 44, for driving the second transmission shaft 45 to rotate, the driving mechanism includes a second motor 51 fixedly connected to the installation box 44, the second motor 51 is controlled by a PLC programming program, and the second motor 51 can be controlled to rotate forward and reverse and rotate at an angle, the output end of the second motor 51 is fixedly connected to a driving shaft 52 through a coupling, the outer surface of the driving shaft 52 is fixedly sleeved with a first driving gear 53, the outer surface of the first driving gear 53 is meshingly connected with a second driving gear 54 fixedly sleeved with the second transmission shaft 45, the driving shaft 52 is driven to rotate by the second motor 51, and the driving shaft 52 drives the second transmission shaft 45 to rotate through the first driving gear 53 and the second driving gear 54.
[0054] After laser welding is completed, the transmission threaded rod 32 is driven to rotate by the first motor 31, and the transmission threaded rod 32 drives the adjusting slider 11 to move downward, and then the connecting frame 42 is driven to move by the fifth electric telescopic rod 41, and the connecting frame 42 drives the first transmission shaft 43 and the installation box 44 to move, and then the second transmission shaft 45 is driven to rotate by the driving mechanism, and the second transmission shaft 45 drives the grinding wheel 46 to rotate, and the grinding wheel 46 grinds the welding position, and at the same time, the installation shaft 2 and the installation frame 5 are driven to rotate by the driving motor 3, so as to realize automatic grinding of the welding position. After grinding, the first transmission shaft 43 and the installation box 44 are driven to flip 180° by the flipping mechanism, so that the polishing wheel 47 is flipped over, and then the polishing wheel 47 is used to polish the just-polished position, so as to realize automatic grinding and polishing of the arc-shaped single aluminum plate after welding, which greatly improves the aesthetics of the surface of the arc-shaped single aluminum plate after welding, and also facilitates the subsequent spraying processing of the arc-shaped aluminum single plate 81.
[0055] Embodiment 4
[0056] Based on Example 1, please refer to 3 and Figure 8 As shown, the clamping and fixing mechanism includes a plurality of third motors 71 fixedly connected to the support frame 1. The third motors 71 are controlled by a PLC programming program, and can control the third motors 71 to rotate forward and reverse and rotate at an angle. The output end of the third motor 71 is fixedly connected to a second bidirectional adjustable threaded rod 72 rotatably connected to the support frame 1 through a coupling. The outer surface thread of the second bidirectional adjustable threaded rod 72 is threadedly matched with a clamping plate 73 slidably connected to the support frame 1. A seventh electric telescopic rod 74 is fixedly connected to the clamping plate 73. The top end of the seventh electric telescopic rod 74 is fixedly connected to a clamping frame 75. An eighth electric telescopic rod 76 is fixedly connected inside the clamping frame 75. One end of the eighth electric telescopic rod 76 is fixedly connected to a clamping block 77.
[0057] According to the length of the curved single aluminum plate, the third motor 71 drives the second bidirectional adjustment threaded rod 72 to rotate, and the second bidirectional adjustment threaded rod 72 drives the two clamping plates 73 to move closer to or away from each other to move them to a suitable position. At the same time, the seventh electric telescopic rod 74 drives the clamping frame 75 to move upward, and the position of the clamping frame 75 is adjusted according to the curved aluminum single plate 81 and the positioning curved plate 82, and then the curved positioning plate is placed in the clamping frame 75, and then the curved single aluminum plate is placed between the two clamping plates 73, and then the clamping plate 73 is driven to move, and the clamping plate 73 clamps and fixes the curved single aluminum plate, and then the seventh electric telescopic rod 74 is driven to move upward. The eighth electric telescopic rod 76 in the clamping frame 75 drives the clamping block 77 to move, and the clamping block 77 clamps and fixes the arc positioning plate, so as to clamp and fix the arc-shaped aluminum single plate 81 and the positioning arc plate 82 of different sizes, thereby improving the applicability of the welding device. At the same time, during the welding process, the second bidirectional adjustment threaded rod 72 is driven to move by the third motor 71. When the installation frame 5 is driven to rotate, when welding or grinding, if the clamping plate 73 is blocked, the clamping plate 73 is driven to move to the outside of the installation frame 5 in advance to avoid it. At the same time, there are always two clamping plates 73 on one side to clamp and fix it, thereby improving the stability of clamping.
[0058] Embodiment 5
[0059] A high-strength compression-resistant aluminum single plate includes an arc-shaped aluminum single plate 81. Connection holes 83 are opened on both sides of the arc-shaped aluminum single plate 81. Reinforcing ribs 84 are fixed inside the arc-shaped aluminum single plate 81 through bolts and the connection holes. Positioning arc plates 82 are welded on both sides of the arc-shaped aluminum single plate 81.
[0060] The working principle of the present invention is as follows: the arc-shaped single aluminum plate and the positioning arc plate that need to be laser welded are placed on the clamping and fixing mechanism for clamping and fixing, and then the first adjusting bidirectional threaded rod 6 is rotated according to the length of the arc-shaped single aluminum plate, and the first adjusting bidirectional threaded rod 6 drives the two mounting frames 5 to move away or closer, and the welding and grinding mechanism is adjusted, and then adjusted to a suitable position, and then the mounting shaft 2 is driven by the driving motor 3 to rotate, and the mounting shaft 2 drives the welding and grinding mechanism on the mounting frame 5 to rotate, and the welding and grinding mechanism performs laser welding between the arc-shaped aluminum single plate 81 and the positioning arc plate 82, and then grinds and polishes them after welding, thereby realizing automatic arc laser welding of the aluminum single plate, and at the same time, automatically grinding and polishing is performed after welding, which greatly improves the production efficiency of the aluminum single plate.
[0061] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A production process for high-strength compression-resistant aluminum veneer, characterized in that: The following steps are involved: Step 1: Put the aluminum plate into the aluminum plate cutting machine for cutting to obtain an aluminum plate of a certain length; Step 2: Place the aluminum plate cut in step 1 into a punching machine for punching, so that connecting holes (83) are punched out on both sides; Step 3: putting the aluminum plate in step 2 into an arc rolling machine to roll it into an arc shape, and then putting it into a folding machine to fold the two sides of the arc-shaped aluminum plate to obtain an arc-shaped aluminum single plate (81); Step 4: Place the curved aluminum veneer (81) and the positioning curved plate (82) into a laser welding device for automatic welding and grinding and polishing to obtain a curved aluminum veneer, and then fix the inner side of the curved aluminum veneer with reinforcing ribs (84) through bolts and connecting holes to obtain a high-strength compression-resistant aluminum veneer.
2. The production process of a high-strength compression-resistant aluminum veneer according to claim 1 is characterized in that: The laser welding device comprises: A support frame (1) and a mounting shaft (2) rotatably connected to the support frame (1), one end of the mounting shaft (2) being fixedly connected to a driving motor (3) fixedly connected to the support frame (1) via a coupling; The outer surface of the installation shaft (2) is fixedly connected to a plurality of transmission plates (4), the outer surface of the transmission plate (4) is slidably connected to two installation frames (5) slidably connected to the installation shaft (2), and the installation shaft (2) is rotatably connected to a first adjusting bidirectional threaded rod (6) threadedly connected to the installation frame (5); A welding and polishing mechanism, which is arranged on the mounting frame (5) and is used to perform laser welding between the curved aluminum plate and the positioning curved plate and to polish the welded portion after welding; A clamping and fixing mechanism is arranged on the support frame (1) and is used to clamp and fix the curved aluminum single plate and the positioning curved plate.
3. The production process of a high-strength compression-resistant aluminum veneer according to claim 1 is characterized in that: The welding and polishing mechanism comprises an adjusting slider (11) slidably connected to the inside of the mounting frame (5); the adjusting slider (11) is provided with an adjusting mechanism connected to the mounting frame (5) and used for adjusting the adjusting slider (11); one side of the adjusting slider (11) is fixedly connected to a first mounting plate (12); one side of the first mounting plate (12) is fixedly connected to a first electric telescopic rod (13); one end of the first electric telescopic rod (13) is fixedly connected to a laser welding head (14) via a connecting plate; the laser welding head (14) is connected to a laser welding machine; one side of the first mounting plate (12) is fixedly connected to a positioning arc plate straightening mechanism and used for correcting the position of the welded positioning arc plate in advance.
4. The production process of a high-strength compression-resistant aluminum veneer according to claim 3 is characterized in that: The straightening mechanism comprises a second electric telescopic rod (21) fixedly connected to the first mounting plate (12); one end of the second electric telescopic rod (21) is fixedly connected to the second mounting plate (22); the top of the second mounting plate (22) is fixedly connected to the third electric telescopic rod (23); the top of the third electric telescopic rod (23) is fixedly connected to a positioning frame (24); two fourth electric telescopic rods (25) are fixedly connected inside the positioning frame (24); one end of the fourth electric telescopic rod (25) is fixedly connected to a mounting block (26); one side of the mounting block (26) is fixedly connected to a telescopic rod (27); one end of the telescopic rod (27) is fixedly connected to a positioning wheel (28); and the outer surface of the telescopic rod (27) is fixedly sleeved with a spring (29) fixedly connected to the mounting block (26).
5. The production process of a high-strength compression-resistant aluminum single plate according to claim 3 is characterized in that: The adjustment mechanism comprises a first motor (31) fixedly connected to the mounting frame (5); an output end of the first motor (31) is fixedly connected to a transmission threaded rod (32) rotatably connected to the mounting frame (5) via a coupling; the transmission threaded rod (32) is threadably connected to an adjustment slider (11); and a guide rod slidably connected to the adjustment slider (11) is fixedly connected inside the mounting frame (5).
6. The production process of a high-strength compression-resistant aluminum single plate according to claim 3 is characterized in that: A fifth electric telescopic rod (41) is fixedly connected to one side of the first mounting plate (12); one end of the fifth electric telescopic rod (41) is fixedly connected to a connecting frame (42); two first transmission shafts (43) are rotatably connected in the connecting frame (42); an installation box (44) is fixedly connected between the two first transmission shafts (43); an outer surface of the first transmission shaft (43) is transmission-connected to a turning mechanism connected to the connecting frame (42) for driving the first transmission shaft (43) and the installation box (44) to turn over; a second transmission shaft (45) is rotatably connected in the installation box (44); one end of the second transmission shaft (45) is fixedly connected to a grinding wheel (46); the other end of the second transmission shaft (45) is fixedly connected to a polishing wheel (47); and an outer surface of the second transmission shaft (45) is transmission-connected to a driving mechanism connected to the installation box (44) for driving the second transmission shaft (45) to rotate.
7. The production process of a high-strength compression-resistant aluminum veneer according to claim 6 is characterized in that: The driving mechanism comprises a second motor (51) fixedly connected to the mounting box (44); an output end of the second motor (51) is fixedly connected to a driving shaft (52) via a coupling; a first driving gear (53) is fixedly sleeved on an outer surface of the driving shaft (52); and an outer surface of the first driving gear (53) is meshingly connected to a second driving gear (54) fixedly sleeved on a second transmission shaft (45).
8. The production process of a high-strength compression-resistant aluminum veneer according to claim 6 is characterized in that: The flip mechanism comprises a sixth electric telescopic rod (61) fixedly connected to the connection frame (42); one end of the sixth electric telescopic rod (61) is fixedly connected to a transmission rack (62) slidably connected to the connection frame (42); one side of the transmission rack (62) is meshingly connected to a transmission gear (63) fixedly sleeved to the first transmission shaft (43).
9. The production process of a high-strength compression-resistant aluminum single plate according to claim 2 is characterized in that: The clamping and fixing mechanism comprises a plurality of third motors (71) fixedly connected to the support frame (1); the output end of the third motor (71) is fixedly connected to a second bidirectional adjustment threaded rod (72) rotatably connected to the support frame (1) through a coupling; the outer surface of the second bidirectional adjustment threaded rod (72) is threadedly matched with a clamping plate (73) slidably connected to the support frame (1); a seventh electric telescopic rod (74) is fixedly connected to the clamping plate (73); the top end of the seventh electric telescopic rod (74) is fixedly connected to a clamping frame (75); an eighth electric telescopic rod (76) is fixedly connected inside the clamping frame (75); one end of the eighth electric telescopic rod (76) is fixedly connected to a clamping block (77).
10. A high-strength compression-resistant aluminum veneer, characterized in that: The invention comprises an arc-shaped aluminum single plate (81), connecting holes (83) are provided on both sides of the arc-shaped aluminum single plate (81), reinforcing ribs (84) are fixedly connected to the inner side of the arc-shaped aluminum single plate (81) by bolts and the connecting holes, and positioning arc-shaped plates (82) are welded on both sides of the arc-shaped aluminum single plate (81).
Citation Information
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Arc-shaped aluminum veneer laser welding device
CN119973359A