Automatic comb tooth pressing and assembling equipment

By designing a comb teeth automatic pressing assembly equipment using high-precision positioning system and pressing mechanism, the problems of low efficiency and poor accuracy of traditional manual assembly are solved, and the automation of comb teeth assembly is realized, and the production efficiency and product quality are improved. .

CN119304573APending Publication Date: 2025-01-14SHENZHEN FUCHUANG PLASTIC HARDWARE CO LTD
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Patent Information

Application Number
CN202411470089.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

Traditional comb assembly methods rely on manual operations, resulting in low efficiency, poor accuracy, high labor intensity, and easy to lead to inconsistent assembly quality and occupational injury.

Method used

Design a comb teeth automatic pressing assembly equipment, using a high-precision positioning system and pressing mechanism, the comb teeth are achieved through the mutual cooperation of the outer bracket, mobile seat, mounting seat, lifting cylinder, pushing seat and clamping plate. Automatic pressing assembly.

Benefits of technology

It significantly improves production efficiency, shortens production cycle, reduces assembly error and labor intensity, ensures consistency of assembly quality, reduces defective yield, and adapts to comb assembly requirements of different specifications.

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Abstract

The invention provides automatic comb tooth press-fit assembling equipment which comprises a main machine body, a comb cylinder body and a press-fit assembly, the comb cylinder body is placed on the inner side of the main machine body, the press-fit assembly is arranged above the main machine body, and the comb cylinder body is placed on the inner side of the main machine body to be stably fixed; comb teeth are pressed above the comb cylinder body through a pressing assembly, the pressing assembly comprises an outer support, a moving seat, a mounting seat, an upper support, a lifting air cylinder, a pushing seat, a small air cylinder and a clamping plate, and the outer support is fixedly mounted above the main machine body; according to the automatic equipment, the assembly work of comb teeth can be rapidly completed, the production efficiency is remarkably improved, the production cycle is shortened, the comb teeth can be more accurately pressed to the comb back through a high-precision positioning system and a high-precision pressing mechanism, the assembly error is reduced, the dependence on manual assembly is reduced through the automatic equipment, the labor intensity and the labor cost are reduced, and the production efficiency is improved. And an automatic assembling process is adopted.
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Description

Technical Field

[0001] The invention relates to the field of comb tooth processing equipment, and in particular to a comb tooth automatic pressing and assembling equipment. Background Art

[0002] A tooth comb is a comb with gears. Long and short tooth combs are suitable for use on dry hair, and can quickly detangle tangles and smooth frizz; nylon combs are recommended for use on slightly damp hair, as they have strong grip and can be used with a hair dryer to make hair shiny. Combs are divided into the following categories based on their shape: wide tooth combs have wide spacing and are less likely to get hair stuck or damage hair scales; pointed tail combs can be used to loosen hair when parting or tying hair; round combs are suitable for use with hair dryers, and can be blown into various shapes. The smaller the diameter, the curlier the curvature. In the personal care product manufacturing industry, the assembly of comb teeth is a key process. Traditional methods of assembling comb teeth are mostly manual operations, which have problems such as low assembly efficiency, poor precision, and high labor intensity. With the development of automation technology, the development of a device that can automatically complete the assembly of comb teeth is of great significance to improving production efficiency and product quality; The assembly of comb teeth usually involves inserting individual comb teeth into holes in the comb back and fixing them by pressing. This process relies on manual operation of workers in traditional processes, which is not only time-consuming and labor-intensive, but also difficult to ensure assembly quality and consistency due to human factors. In addition, manual assembly may also cause workers to repeat the same action for a long time, increasing the risk of occupational injuries. Therefore, the present invention proposes an automatic comb teeth pressing assembly device to solve the problems existing in the prior art. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention proposes an automatic comb teeth pressing and assembly device. The automatic comb teeth pressing and assembly device can quickly complete the assembly of the comb teeth, significantly improve production efficiency, shorten the production cycle, and utilize a high-precision positioning system and a pressing mechanism to more accurately press the comb teeth onto the comb back, thereby reducing assembly errors. The automatic equipment reduces dependence on manual assembly, reduces labor intensity and labor costs, and ensures the assembly quality of each comb tooth through an automated assembly process, thereby reducing the defective rate.

[0004] The technical solution of the present invention is implemented as follows: a comb tooth automatic pressing and assembling device, comprising a main body, a comb barrel body and a pressing assembly, a comb barrel body is placed on the inner side of the main body, a pressing assembly is arranged on the upper side of the main body, the comb barrel body is placed on the inner side of the main body for stable fixation, and the comb teeth are pressed on the upper side of the comb barrel body by the pressing assembly, the pressing assembly comprises an outer bracket, a movable seat, a mounting seat, an upper bracket, a lifting cylinder, a pushing seat, a small cylinder and a clamping plate, an outer bracket is fixedly installed on the upper side of the main body, a movable seat is movably installed on the inner side of the outer bracket, the movable seat is arranged below the outer bracket, a mounting seat is fixedly installed above the movable seat, an upper bracket is arranged on the inner side of the outer bracket, the upper bracket is arranged above the mounting seat, a lifting cylinder is fixedly installed above the upper bracket, a pushing seat is movably installed on the inner side of the upper bracket, the output end of the lifting cylinder is connected to the pushing seat, small cylinders are fixedly installed on both sides of the bottom of the pushing seat, a clamping plate is arranged below the pushing seat, and the output end of the small cylinder is connected to the clamping plate.

[0005] A further improvement is that a placement plate is movably placed above the mounting seat, a plurality of comb tooth bodies are movably arranged above the placement plate, and mutually matching card slots and card blocks are arranged at the top of the mounting seat and the bottom of the placement plate.

[0006] A further improvement is that a base is placed on the top of the main body, the movable seat is movably installed above the base, a push cylinder is fixedly installed on one side above the base, and the output end of the push cylinder is connected to the movable seat.

[0007] A further improvement is that a small motor is fixedly installed on the rear side above the movable seat, a rotating barrel is rotatably installed on one side of the small motor, the output end of the small motor is connected to the rotating barrel, multiple groups of fixed rods are movably installed on the outer side of the rotating barrel, and the comb barrel body is arranged on the inner side of the multiple groups of fixed rods.

[0008] A further improvement is that a rotating motor is fixedly mounted on one side of the outer bracket, a rotating rod is rotatably mounted on the inner side of the outer bracket, a moving sleeve is fixedly mounted on the back side of the upper bracket, and the moving sleeve is sleeved on the surface of the rotating rod.

[0009] A further improvement is that a sliding sleeve is fixedly installed on the upper part of the back of the upper bracket, a sliding rod is fixedly installed on the inner side of the outer bracket, and the sliding sleeve is sleeved on the sliding rod.

[0010] A further improvement is that: limit plates are fixedly installed on both sides of the outer bracket, and the limit plates are arranged on both sides of the upper bracket.

[0011] A further improvement is that a positioning seat is fixedly installed at the rear of the movable seat, and a plurality of positioning holes are provided on the top of the positioning seat, and the positioning holes are adapted to the comb body.

[0012] A further improvement is that: a plurality of groups of clamping openings are provided on the inner side of the clamping plate, and the clamping openings are matched with the upper part of the comb tooth body.

[0013] A further improvement is that: a plurality of groups of pressing openings are provided on the surface of the comb barrel body, and the pressing openings are adapted to the bottom of the comb tooth body.

[0014] Compared with the prior art, the present invention has the following advantages: the pressing and assembling equipment presses and assembles the comb teeth through the cooperation between the outer bracket, the movable seat, the mounting seat, the upper bracket, the lifting cylinder, the pushing seat, the small cylinder and the clamping plate; after the comb barrel body is clamped and fixed by the fixing rod, the comb teeth are placed on the mounting seat to drive the upper bracket to descend and drive the clamping plate to clamp the comb teeth and move them again to the top of the comb barrel body to drive the comb teeth to descend, so as to complete the full-automatic pressing and assembling of the comb teeth; the automated equipment can quickly complete the assembly of the comb teeth, significantly improve the production efficiency, shorten the production cycle, and utilize the high-precision positioning system and pressing and assembling system to achieve the full-automatic pressing and assembling of the comb teeth. The combination mechanism can press the comb teeth onto the comb back more accurately and reduce assembly errors. Automated equipment reduces reliance on manual assembly, reduces labor intensity and labor costs. Through the automated assembly process, the assembly quality of each comb tooth is ensured and the defective rate is reduced. Unified assembly standards help to achieve production standardization and improve product consistency. Flexible assembly equipment can adapt to the assembly of comb teeth of different specifications and requirements to meet the diverse needs of the market. The use of advanced assembly technology avoids recalls and legal liabilities that may be faced due to quality problems. The efficient operation of automated equipment reduces the waste of raw materials and promotes the effective use of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a front schematic diagram of the present invention; Figure 2 It is a schematic diagram of the back side of the present invention; Figure 3 It is a partial schematic diagram of the rotating barrel of the present invention; Figure 4 It is a schematic diagram of the combing tube body of the present invention.

[0017] Figure identification: 1. Main body; 2. Comb tube body; 3. Outer bracket; 4. Moving seat; 5. Mounting seat; 6. Upper bracket; 7. Lifting cylinder; 8. Pushing seat; 9. Small cylinder; 10. Clamping plate; 11. Placement plate; 12. Comb tooth body; 13. Base; 14. Pushing cylinder; 15. Small motor; 16. Rotating barrel; 17. Fixed rod; 18. Rotating motor; 19. Rotating rod; 20. Moving sleeve; 21. Sliding sleeve; 22. Sliding rod; 23. Limiting plate; 24. Positioning seat; 25. Clamping mouth; 26. Pressing mouth. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection, and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. See also Figure 1 , Figure 2 , Figure 3 , Figure 4The embodiment of the present invention discloses an automatic comb teeth pressing and assembling device, comprising a main body 1, a comb barrel body 2 and a pressing assembly, wherein the comb barrel body 2 is placed on the inner side of the main body 1, and the pressing assembly is arranged above the main body 1, and the comb barrel body 2 is stably fixed by placing it on the inner side of the main body 1, and the comb teeth are pressed on the top of the comb barrel body 2 by the pressing assembly, and the pressing assembly comprises an outer bracket 3, a movable seat 4, a mounting seat 5, an upper bracket 6, a lifting cylinder 7, a pushing seat 8, a small cylinder 9 and a clamping plate 10, and the outer bracket 3 is fixedly installed on the top of the main body 1, and the inner side is installed and used by the setting of the outer bracket 3, and the movable seat 4 is movably installed on the inner side of the outer bracket 3, and the movable seat 4 is arranged below the outer bracket 3, and the comb teeth are driven to move by the setting of the movable seat 4, so as to facilitate the comb teeth to be driven to the position where pressing is required, and the mounting seat 5 is fixedly installed above the movable seat 4, and the outer bracket 3 is fixedly installed on the top of the movable seat 4 ... outer bracket 3 is fixedly installed on the top of the movable seat 4, and the outer bracket 3 is fixedly installed on the top of the movable seat 4, and the outer bracket 3 is fixedly installed on the top of the movable seat 4, and the outer The mounting seat 5 is set to place the comb teeth for use, an upper bracket 6 is set on the inner side of the outer bracket 3, and the upper bracket 6 is set above the mounting seat 5. The setting of the upper bracket 6 is used to drive the comb teeth to move for easy pressing and use. A lifting cylinder 7 is fixedly installed above the upper bracket 6, and a pushing seat 8 is movably installed on the inner side of the upper bracket 6. The output end of the lifting cylinder 7 is connected to the pushing seat 8, and the pushing seat 8 below is driven to descend through the setting of the lifting cylinder 7. Small cylinders 9 are fixedly installed on both sides of the bottom of the pushing seat 8, and a clamping plate 10 is set below the pushing seat 8. The output end of the small cylinder 9 is connected to the clamping plate 10. After the pushing seat 8 descends to the specified position, the small cylinder 9 is driven to drive the clamping plate 10 to fix the comb teeth. After the support and fixation are completed, the lifting cylinder 7 is driven to drive the clamped comb teeth to move to the specified position for downward pressing and pressing, so as to complete the automatic pressing of the comb teeth.

[0020] A placement plate 11 is movably placed above the mounting seat 5. By placing the placement plate 11 above the mounting seat 5, the comb tooth body 12 is placed in the placement plate 11. A plurality of groups of comb tooth bodies 12 are movably arranged above the placement plate 11. Mutually compatible card slots and card blocks are provided on the top of the mounting seat 5 and the bottom of the placement plate 11. A plurality of groups of comb tooth bodies 12 are arranged longitudinally and placed in the placement plate 11.

[0021] A base 13 is placed on the top of the main body 1, and the moving seat 4 is movably installed above the base 13. A pushing cylinder 14 is fixedly installed on one side above the base 13. After the moving seat 4 is placed through the base 13, the pushing cylinder 14 is driven to drive the moving seat 4 to move. The output end of the pushing cylinder 14 is connected to the moving seat 4, so as to facilitate the adjustment of the placed comb teeth to a suitable position.

[0022] A small motor 15 is fixedly installed on the rear side above the movable seat 4, and the motor model is Y90S-2. A rotating barrel 16 is rotatably installed on one side of the small motor 15. The output end of the small motor 15 is connected to the rotating barrel 16. The rotating barrel 16 is driven to rotate by the setting of the small motor 15. Multiple groups of fixed rods 17 are movably installed on the outer side of the rotating barrel 16. The comb barrel body 2 is arranged on the inner side of the multiple groups of fixed rods 17. The fixed rods 17 on one side of the rotating barrel 16 clamp and fix the comb barrel body 2, which is convenient for the subsequent comb teeth pressing and installation. The pressing position can be changed by driving the rotating barrel 16 by the small motor 15, which is convenient for pressing and use in multiple positions.

[0023] A rotating motor 18 is fixedly installed on one side of the outer bracket 3, and a rotating rod 19 is rotatably installed on the inner side of the outer bracket 3. The rotating motor 18 drives the rotating rod 19 to rotate. A movable sleeve 20 is fixedly installed on the back of the upper bracket 6. The rotating rod 19 drives the movable sleeve 20 to move left and right. The movable sleeve 20 is sleeved on the surface of the rotating rod 19. When the movable sleeve 20 moves, it drives the upper bracket 6 to move. The upper bracket 6 drives the comb teeth that need to be pressed to move left and right, so that the position of the comb teeth can be adjusted and it is easy to press and use.

[0024] A sliding sleeve 21 is fixedly installed on the upper back of the upper bracket 6, and a sliding rod 22 is fixedly installed on the inner side of the outer bracket 3. The sliding sleeve 21 is sleeved on the sliding rod 22. The setting of the sliding rod 22 and the sliding sleeve 21 makes it easy to limit the upper bracket 6 when it moves, so as to facilitate stable movement and use.

[0025] Limiting plates 23 are fixedly installed on both sides of the outer bracket 3. The limiting plates 23 are arranged on both sides of the upper bracket 6. The setting of the limiting plates 23 facilitates limiting the two sides of the upper bracket 6 when it moves to avoid the upper bracket 6 moving too far.

[0026] A positioning seat 24 is fixedly installed at the rear of the movable seat 4, and a plurality of positioning holes are provided on the top of the positioning seat 24. The positioning holes and the comb tooth body 12 are adapted to each other. The positioning seat 24 and the positioning holes are arranged to facilitate positioning and limiting of each comb tooth when the comb teeth are pressed together, so that each comb tooth can be pressed and positioned accurately.

[0027] The inner side of the clamping plate 10 is provided with a plurality of clamping openings 25, which are matched with the upper part of the comb body 12. When the comb teeth are stably clamped by the clamping plate 10, the setting of the clamping openings 25 enables each comb tooth to be clamped more stably for use.

[0028] The comb barrel body 2 has a plurality of pressing openings 26 on its surface, which are matched with the bottom of the comb tooth body 12 . The pressing openings 26 facilitate pressing the comb tooth body 12 onto the comb barrel body 2 to complete all pressing work.

[0029] When the comb teeth automatic pressing and assembling device is used, the comb tube body 2 is placed on the inner side of the main body 1 for stable fixation, the comb teeth are pressed on the top of the comb tube body 2 through the pressing assembly, the inner side is installed and used by setting the outer bracket 3, the comb teeth are driven to move by the setting of the moving seat 4 so as to facilitate the comb teeth to be driven to the position where pressing is required, the comb teeth are placed and used by setting the mounting seat 5, the upper bracket 6 is used to drive the comb teeth to move so as to facilitate pressing, the pushing seat 8 below is driven to descend by the setting of the lifting cylinder 7, and the pushing seat 8 is driven to descend to the specified position after it is driven to drive the small air cylinder 7. The cylinder 9 drives the clamping plate 10 to fix the comb teeth. After the fixing is completed, the lifting cylinder 7 is driven to drive the clamped comb teeth to move to the specified position for pressing and pressing, so as to complete the automatic pressing of the comb teeth. After the placement plate 11 is placed above the mounting seat 5, the comb tooth body 12 is placed in the placement plate 11. The comb tooth body 12 is provided with multiple groups of groups arranged longitudinally and placed in the placement plate 11. After the mobile seat 4 is placed through the base 13, the pushing cylinder 14 is driven to drive the mobile seat 4 to move so as to adjust the placed comb teeth to a suitable position. By driving the setting belt of the small motor 15 The rotating barrel 16 is rotated, and a fixed rod 17 on one side of the rotating barrel 16 clamps and fixes the comb barrel body 2, which is convenient for the subsequent comb teeth pressing and installation. The rotating barrel 16 can be driven by a small motor 15 to change the pressing position, which is convenient for pressing and use in multiple positions. The rotating motor 18 drives the rotating rod 19 to rotate, and the rotating rod 19 drives the movable sleeve 20 to move left and right. When the movable sleeve 20 moves, it drives the upper bracket 6 to move. The upper bracket 6 drives the comb teeth that need to be pressed to move left and right, which is convenient for adjusting the position of the comb teeth and pressing and use. The upper bracket 6 is moved by setting the sliding rod 22 and the sliding sleeve 21. When the comb teeth are pressed together, it is convenient to limit the positioning of each comb tooth, so that each comb tooth can be pressed and positioned accurately. When the comb teeth are stably clamped by the clamping plate 10, the clamping opening 25 is used to ensure that each comb tooth can be clamped and used more stably. The pressing opening 26 is provided to facilitate the pressing of the comb tooth body 12 on the comb tube body 2 to complete all pressing work.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A comb teeth automatic pressing and assembling device, comprising a main body (1), a comb barrel body (2) and a pressing assembly, characterized in that: A comb barrel body (2) is placed on the inner side of the main body (1), and a pressing assembly is arranged above the main body (1). The pressing assembly comprises an outer bracket (3), a movable seat (4), a mounting seat (5), an upper bracket (6), a lifting cylinder (7), a pushing seat (8), a small cylinder (9) and a clamping plate (10). The outer bracket (3) is fixedly installed on the upper side of the main body (1), and a movable seat (4) is movably installed on the inner side of the outer bracket (3). The movable seat (4) is arranged below the outer bracket (3), and a movable seat (5) is fixedly installed above the movable seat (4). A mounting seat (5) is provided, an upper bracket (6) is arranged on the inner side of the outer bracket (3), the upper bracket (6) is arranged above the mounting seat (5), a lifting cylinder (7) is fixedly installed above the upper bracket (6), a pushing seat (8) is movably installed on the inner side of the upper bracket (6), the output end of the lifting cylinder (7) is connected to the pushing seat (8), small cylinders (9) are fixedly installed on both sides of the bottom of the pushing seat (8), a clamping plate (10) is arranged below the pushing seat (8), and the output end of the small cylinder (9) is connected to the clamping plate (10).

2. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: A placement plate (11) is movably placed above the mounting seat (5), a plurality of groups of comb tooth bodies (12) are movably arranged above the placement plate (11), and mutually matching card slots and card blocks are arranged at the top of the mounting seat (5) and the bottom of the placement plate (11).

3. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: A base (13) is placed on the top of the main body (1), the movable seat (4) is movably mounted above the base (13), a push cylinder (14) is fixedly mounted on one side above the base (13), and the output end of the push cylinder (14) is connected to the movable seat (4).

4. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: A small motor (15) is fixedly mounted on the rear side above the movable seat (4); a rotating barrel (16) is rotatably mounted on one side of the small motor (15); an output end of the small motor (15) is connected to the rotating barrel (16); a plurality of sets of fixed rods (17) are movably mounted on the outer side of the rotating barrel (16); and the comb barrel body (2) is arranged on the inner side of the plurality of sets of fixed rods (17).

5. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: A rotating motor (18) is fixedly mounted on one side of the outer bracket (3), a rotating rod (19) is rotatably mounted on the inner side of the outer bracket (3), and a moving sleeve (20) is fixedly mounted on the back side of the upper bracket (6), the moving sleeve (20) being sleeved on the surface of the rotating rod (19).

6. The comb teeth automatic pressing and assembling equipment according to claim 5, characterized in that: A sliding sleeve (21) is fixedly mounted on the upper part of the back of the upper bracket (6), a sliding rod (22) is fixedly mounted on the inner side of the outer bracket (3), and the sliding sleeve (21) is sleeved on the sliding rod (22).

7. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: Limiting plates (23) are fixedly mounted on both sides of the outer bracket (3), and the limiting plates (23) are arranged on both sides of the upper bracket (6).

8. The comb teeth automatic pressing and assembling equipment according to claim 2, characterized in that: A positioning seat (24) is fixedly mounted at the rear of the movable seat (4), and a plurality of groups of positioning holes are provided above the positioning seat (24), wherein the positioning holes are adapted to fit the comb tooth body (12).

9. The comb teeth automatic pressing and assembling equipment according to claim 2, characterized in that: A plurality of groups of clamping openings (25) are provided on the inner side of the clamping plate (10), and the clamping openings (25) are adapted to fit the upper part of the comb tooth body (12).

10. The comb teeth automatic pressing and assembling equipment according to claim 1, characterized in that: The surface of the comb barrel body (2) is provided with a plurality of groups of press-fit openings (26), and the press-fit openings (26) are adapted to fit the bottom of the comb tooth body (12).

Citation Information

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