An automated production equipment for disposable dental three-purpose spray gun heads
By designing automated production equipment, the problems of low production capacity and low degree of automation in the production of single-use three-purpose spray gun heads are solved, and efficient and high-quality automated production is achieved.
Patent Information
- Application Number
- CN202411879604.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-19
AI Technical Summary
During the production process of single-use three-purpose spray gun heads, the production capacity is low, the degree of automation is low, and the dependence on workers is high, and human factors have a great impact on product quality.
An automated production equipment including shell loading device, inner core loading assembly device, preheating device, molding device, cutting device and cutting device are designed to realize the automated production of a one-time dental three-purpose spray gun head.
Through automated production equipment, production efficiency and product quality are improved, dependence on workers is reduced, and production with a high degree of automation is achieved.
Smart Images

Figure CN119304628B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dental medical instruments, and in particular relates to an automated production device for a disposable dental three-purpose spray gun head. Background Art
[0002] The disposable three-purpose spray gun head is used with the three-purpose spray gun and is widely used as a dental equipment consumable. It uses high-pressure gas flow to spray the liquid in the nozzle for cleaning and treating teeth, gums and oral problems. It can achieve three functions: jet, liquid and spray. As a disposable three-purpose spray gun head, the existing assembly is completed by workers with some simple tooling, with a low degree of automation, low production efficiency, high dependence on workers, and human factors have a great impact on product quality.
[0003] In industrial production, most production processes of disposable three-purpose spray gun heads are completed by workers with the help of some simple tools. The production capacity is low, the degree of automation is low, the dependence on workers is high, and the human factor has a great impact on product quality. In order to improve production efficiency and product quality, an automated production equipment for disposable three-purpose spray gun heads has been developed.
[0004] The utility model with announcement number CN215080042U discloses an adapter and a dental three-purpose spray gun head. The key points of its technical solution include an adapter and a nozzle, wherein the adapter includes a detachably connected spray gun connector and a nozzle connector, and adopts a split detachable structure to achieve the connection between the nozzle and the spray gun rod. By replacing different spray gun connectors of the adapter, the nozzle can be matched with different spray guns without the need to equip multiple spray gun heads. However, its production line is not involved.
[0005] The utility model with announcement number CN221013545U discloses a three-purpose spray gun head quick disassembly structure. The key points of its technical solution include, from top to bottom, a spray gun head, a spray gun tube, a quick disassembly mechanism and a connecting pipe. The spray gun head and the spray gun tube are connected. The spray gun tube is quickly disassembled and connected with the connecting pipe through the quick disassembly mechanism. The connecting pipe can be sealed when disassembled. When the dental three-purpose spray gun is pulled out from the air pipe, no leakage will occur. It does not involve the production process. Summary of the invention
[0006] The purpose of the present invention is to provide an automated production equipment for disposable dental three-purpose spray gun heads in view of the deficiencies in the above-mentioned prior art, so as to solve the problems of low production capacity, low degree of automation, high dependence on workers and great influence of human factors on product quality in the production process of disposable three-purpose spray gun heads.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0008] An automated production device for disposable dental three-purpose spray gun heads, comprising an outer shell feeding device, an inner core feeding assembly device, a preheating device, a molding device, a cutting device and a feeding device arranged in sequence;
[0009] The shell feeding device comprises a support frame arranged vertically on the workbench, a horizontal support plate, a vertical support plate and a guide plate installed on the support frame, and the support frame, the horizontal support plate and the guide plate together form a cavity area for placing the shell, and a first up-and-down motion structure is installed on the vertical support plate, and a first horizontal motion structure for controlling movement and a gear rack horizontal motion structure for feeding are installed on the horizontal support plate;
[0010] When the main line shifting device shifts the fixture to this position, the first vertical motion structure moves downward to position the fixture, the first horizontal motion structure moves forward, the gear rack horizontal motion structure moves forward, and the shell in the cavity area is loaded into the fixture to complete the upper shell loading;
[0011] The inner core loading and assembly device comprises an inner core material bin, a first pipe clamping structure arranged above the inner core material bin, a material transfer structure arranged on a workbench, and a second pipe clamping structure arranged above the material transfer structure, and the first pipe clamping structure can move up and down and horizontally and clamp the inner core placed in the inner core material bin to the material transfer structure;
[0012] When the main line shifting device shifts the clamp and the shell to this station, the fourth up-and-down motion structure moves down to position it, the servo horizontal motion structure on the assembly side moves horizontally to the material taking position, and the second tube clamping structure clamps the inner core placed on the material transfer structure. Then, under the action of the guide auxiliary mechanism, the servo horizontal motion structure moves and controls the inner core to be horizontally loaded into the shell, completing the inner core loading and assembly to obtain a semi-finished product, and the tube clamping structure is reset under the control of the servo motor;
[0013] The preheating device comprises a bottom plate fixed on the workbench, a bracket and a heating structure installed on the bracket and movable up and down and horizontally.
[0014] When the main line shifting device shifts the fixture and the assembled semi-finished product to this station, the heating structure moves to preheat the semi-finished product, completing the preheating procedure;
[0015] The forming device includes a liftable lever motion structure, an up-and-down motion positioning structure, and a horizontal support structure;
[0016] When the main line shifting device shifts the fixture and the preheated semi-finished product to this station, the up-and-down motion positioning structure moves down to position the fixture, and the lever motion structure forms and extrude the semi-finished product downward to complete the forming process and obtain the finished product;
[0017] The finished product after forming processing runs along the main line shifting device to the cutting device for cutting, and is unloaded through the unloading device.
[0018] The material transfer structure is provided with two groups, including a first material transfer structure provided on the workbench and a second material transfer structure provided corresponding to the first material transfer structure.
[0019] The second clamping tube structure is also equipped with two groups, which can move up and down and horizontally to clamp the inner core placed in the first material transfer structure and the second material transfer structure, and place the inner core in the second material transfer structure on the outer shell, and then place the inner core in the first material transfer structure in the second material transfer structure.
[0020] After the first group of inner cores are assembled, the second tube clamping structure clamps the inner cores in the second material transfer structure for assembly.
[0021] The preheating device is provided with three groups, which are defined as a first preheating device, a second preheating device and a third preheating device, and each group of preheating devices includes a bottom plate fixed on the workbench, a bracket and a heating structure installed on the bracket and movable up and down and horizontally.
[0022] When the main line shifting device shifts the fixture and the assembled semi-finished product to the first preheating device station, the heating structure moves to preheat the semi-finished product, and then moves to the second preheating device, and the fourth horizontal motion structure equipped at the second preheating device moves forward to push the external inner core completely into the outer shell, and then the heating structure of the second preheating device moves to preheat it, and then moves to the third preheating device to complete the preheating.
[0023] The guide auxiliary mechanism includes a second horizontal motion structure and a second vertical motion structure, and a guide block slideway is fixedly provided on the top of the second vertical motion structure, and a plurality of guide grooves are opened on the guide block slideway;
[0024] When the servo horizontal motion structure moves to the assembly starting position, the second horizontal motion structure moves forward, and then the second up-and-down motion structure rises and synchronously drives the guide block slideway to rise and align with the fixture, and the third up-and-down motion structure moves down to guide and position it.
[0025] Then the servo horizontal motion structure moves to the assembly end position, the second tube clamping structure opens to release the inner core and returns to the initial position, the guide auxiliary mechanism also returns to the initial position, and the servo horizontal motion structure runs to the initial waiting position to complete the inner core loading and assembly.
[0026] During the inner core loading and assembly process,
[0027] When the servo horizontal motion structure moves to the assembly end position, at least 1 / 2 of the length of the inner core is horizontally installed in the outer shell.
[0028] The second preheating device is also equipped with a fourth horizontal motion structure.
[0029] When preheating to the second preheating device, the fourth horizontal motion structure moves forward to push the outer inner core completely into the outer shell.
[0030] The cutting device comprises a cutting support frame and a waste material collecting device installed on the workbench, and the cutting support frame is provided with a seventh up-and-down motion structure and a cutting blade installed on the seventh up-and-down motion structure;
[0031] When the main line shifting device shifts the fixture and the finished product after forming to this station, the seventh up-and-down motion structure moves downward with the cutting blade to cut, and resets after cutting;
[0032] The waste collection device transports the waste through the provided vacuum transport valve.
[0033] The unloading device comprises an unloading support frame fixed on the workbench, an eighth horizontal motion structure and an eighth up-and-down motion structure arranged on the unloading support frame, and the eighth horizontal motion structure is provided with a push rod corresponding to the clamp,
[0034] When the main line shifting device shifts the fixture and the finished product to this station, the eighth vertical motion structure moves downward to position the fixture, and the eighth horizontal motion structure moves forward and uses the push rod to push the finished product accordingly to complete the unloading.
[0035] The beneficial effects of the present invention are:
[0036] (1) The present invention discloses an automated production device for disposable dental three-purpose spray gun heads. By sequentially arranging a shell feeding device, an inner core feeding assembly device, a preheating device, a molding device, a cutting device and a blanking device, the automated production of disposable dental three-purpose spray gun heads can be realized, thereby solving the problems of low production capacity, low degree of automation, high degree of dependence on workers and great influence of human factors on product quality in the production process of disposable three-purpose spray gun heads.
[0037] (2) The guide auxiliary mechanism is formed by fixing a guide block slideway on the top of the second vertical motion structure, and a plurality of guide grooves are opened on the guide block slideway. With the cooperation of the second horizontal motion structure and the second vertical motion structure, it can ensure that the inner core can smoothly enter the outer shell.
[0038] (3) There are multiple preheating devices to heat the outer shell and the inner core loaded into the outer shell in batches to ensure the heating effect; at the same time, when the preheating device is passed, the inner core is loaded into the standard position in two steps to avoid structural interference, and is pushed to the final position after preheating to avoid deformation rebound and stress concentration.
[0039] (4) It realizes the automation of automatic outer shell loading, automatic inner core loading, automatic fixed depth assembly, automatic molding, automatic cutting, automatic unloading, etc., which greatly improves the production efficiency and quality, and has a high degree of full automation.
[0040] (5) The inner core feeding and assembly device replaces manual core threading, achieves consistency in assembly depth, and reduces labor intensity.
[0041] (6) The molding device can automatically mold in batches, solving the problems of high labor intensity and poor consistency of molding angles.
[0042] (7) The cutting device can replace manual cutting and avoid the problem of cutting hurting the hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is the overall equipment diagram of the present invention;
[0044] Figure 2 is a side view of the overall device of the present invention;
[0045] Figure 3 It is a schematic diagram of the structure of the shell feeding device;
[0046] Figure 4 It is a structural schematic diagram of the inner core feeding assembly device;
[0047] Figure 5 is a schematic structural diagram of a first preheating device;
[0048] Figure 6 is a schematic structural diagram of a second preheating device;
[0049] Figure 7 is a schematic structural diagram of a third preheating device;
[0050] Figure 8 It is a structural schematic diagram of a molding device;
[0051] Fig. 9 is a schematic diagram of the structure of a cutting device;
[0052] Fig.10 It is a structural schematic diagram of the unloading device;
[0053] Fig.11 It is a schematic diagram of the partial structure of the guiding auxiliary mechanism. DETAILED DESCRIPTION
[0054] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0055] The present invention provides an automated production device for disposable dental three-purpose spray gun heads, such as Figures 1 to 11 shown.
[0056] An automated production device for disposable dental three-purpose spray gun heads comprises an outer shell feeding device 1, an inner core feeding assembly device 2, a preheating device, a molding device 6, a cutting device 7 and a feeding device 8 which are arranged in sequence.
[0057] The shell loading device 1 includes a first support frame 101 vertically arranged on a workbench, a horizontal support plate 107 installed on the first support frame 101, a vertical support plate 103 and a guide plate 102, and the first support frame 101, the horizontal support plate 107 and the guide plate 102 together form a cavity area for placing the shell 13, and a first up and down motion structure 104 is installed on the vertical support plate 103, and a first horizontal motion structure 106 for controlling movement and a gear rack horizontal motion structure 108 for loading are installed on the horizontal support plate 107.
[0058] When the main line shifting device 11 shifts the fixture 12 to this position, the first vertical motion structure 104 moves downward to position the fixture 12, the first horizontal motion structure 106 moves forward, the gear rack horizontal motion structure 108 moves forward, and the shell in the cavity area is loaded into the fixture to complete the upper shell loading;
[0059] The inner core loading and assembly device comprises an inner core material bin 219, a first pipe clamping structure 224 disposed above the inner core material bin 219, a material transfer structure disposed on a workbench, and a second pipe clamping structure 216 disposed above the material transfer structure, and the first pipe clamping structure 224 can move up and down and horizontally and clamp the inner core placed in the inner core material bin to the material transfer structure;
[0060] When the main line shifting device 11 shifts the clamp 12 and the shell 13 to this position, the fourth up-and-down motion structure 208 moves down to position them, and the servo horizontal motion structure 210 arranged on the assembly side moves horizontally to the material taking position, and the second clamping tube structure clamps the inner core placed on the material transfer structure, and then under the action of the guide auxiliary mechanism, the servo horizontal motion structure 210 moves and controls the inner core 14 to be horizontally loaded into the shell 13, completing the inner core loading and assembly to obtain a semi-finished product, and the clamping tube structure is reset under the control of the servo horizontal motion structure 210;
[0061] In this embodiment, the material transfer structure is provided with two groups, including a first material transfer structure 225 provided on the workbench and a second material transfer structure 226 provided corresponding to the first material transfer structure 225;
[0062] The second tube clamping structure 216 is also equipped with two groups of clamping claws, which can move up and down and horizontally to clamp the inner core 14 placed in the first material transfer structure 225 and the second material transfer structure 226, and place the inner core 14 in the second material transfer structure 226 on the outer shell 13, and then place the inner core 14 in the first material transfer structure 225 in the second material transfer structure 226; after the first group of inner cores are assembled, the second tube clamping structure 216 is driven by the fifth up and down moving structure 215 to clamp the inner core 14 in the second material transfer structure 226 for assembly.
[0063] The preheating device includes a base plate fixed on the workbench, a bracket and a heating structure installed on the bracket and movable up and down and horizontally. When the main line shifting device shifts the fixture and the assembled semi-finished product to this workstation, the heating structure moves to preheat the semi-finished product to complete the preheating procedure.
[0064] In this embodiment, in order to improve the preheating effect, three groups of preheating devices are provided, which are defined as a first preheating device 3, a second preheating device 4 and a third preheating device 5, and each group of preheating devices includes a base plate fixed on the workbench, a bracket and a heating structure installed on the bracket and can move up and down and horizontally.
[0065] When the main line shifting device 11 shifts the clamp 12 and the assembled semi-finished product to the first preheating device 3 station, the heating structure moves to preheat the semi-finished product, and then moves to the second preheating device 4, and the fourth horizontal motion structure 408 provided at the second preheating device 4 moves forward to push the external inner core 14 completely into the outer shell 13, and then the heating structure of the second preheating device 4 moves to preheat it, and then moves to the third preheating device to complete the preheating.
[0066] The forming device 6 includes a liftable lever motion structure 607 , an up-and-down motion positioning structure 610 , and a horizontal support structure 611 .
[0067] When the main line shifting device 11 shifts the clamp 12 and the preheated semi-finished product to this station, the up-and-down moving positioning structure 610 moves downward to position the clamp 12, and the lever moving structure 607 forms and extrude the semi-finished product downward to complete the forming process to obtain the finished product.
[0068] The finished product after the molding process runs along the main line shifting device 11 to the cutting device 7 for cutting, and is unloaded through the unloading device 8.
[0069] The guide auxiliary mechanism includes a second horizontal motion structure 204 and a second vertical motion structure 205 , and a guide block slide 2051 is fixedly provided on the top of the second vertical motion structure 205 , and a plurality of guide grooves are opened on the guide block slide 2051 .
[0070] When the servo horizontal motion structure 210 moves to the assembly starting position, the second horizontal motion structure 204 moves forward, and then the second up-and-down motion structure 205 rises and synchronously drives the guide block slide 2051 to rise and align with the fixture 12, and the third up-and-down motion structure 207 moves downward to guide and position it.
[0071] Then the servo horizontal motion structure 210 moves to the assembly end position, the second clamping structure 216 opens to release the inner core 14 and returns to the initial position, the guide auxiliary mechanism also returns to the initial position, and the servo horizontal motion structure 210 runs to the initial waiting position to complete the inner core loading and assembly.
[0072] During the inner core loading and assembly process, when the servo horizontal motion structure 210 moves to the assembly end position, 1 / 2 of the length of the inner core 14 is horizontally loaded into the outer shell 13 .
[0073] The second preheating device 4 is also provided with a fourth horizontal motion structure 408 . When preheating to the second preheating device 4 , the fourth horizontal motion structure 408 moves forward to push the external inner core 14 to completely enter the outer shell 13 .
[0074] The cutting device 7 comprises a cutting support frame 701 and a waste collecting device 706 installed on a workbench, and the cutting support frame 701 is provided with a seventh up-and-down motion structure 705 and a cutting blade 707 installed on the seventh up-and-down motion structure 705 .
[0075] When the main line shifting device 11 shifts the fixture 12 and the finished product after molding to this station, the seventh up-and-down moving structure 705 moves the cutting blade 707 downward for cutting, and resets after cutting; and the waste collecting device 706 transports the waste through the provided vacuum conveying valve.
[0076] The unloading device 8 includes an unloading support frame 801 fixed on the workbench, an eighth horizontal motion structure 806 and an eighth up-and-down motion structure 804 arranged on the unloading support frame 801 , and the eighth horizontal motion structure 806 is provided with a push rod corresponding to the clamp 12 .
[0077] When the main line shifting device 11 shifts the fixture 12 and the finished product to this station, the eighth vertical motion structure 804 moves downward to position the fixture 12, and the eighth horizontal motion structure 806 moves forward and uses the push rod to push the finished product accordingly to complete the unloading.
[0078] The structure is further described in detail below with reference to the accompanying drawings:
[0079] The shell loading device 1 comprises a first support frame 101 installed on a workbench, a vertical support plate 103, an auxiliary support plate 105, a guide plate 102 and a horizontal support plate 107 installed on the first support frame 101, a first horizontal motion structure 106 installed on the auxiliary support plate 105, a first up-and-down motion structure 104 installed on the vertical support plate 103, and a gear rack horizontal motion structure 108 installed on the horizontal support plate 107. The cavity area 109 is surrounded by the first support frame 101, the guide plate 102 and the horizontal support plate 107.
[0080] The shell 13 is manually loaded into the cavity area 109. Due to its own weight, the shell 13 is diverted to the inside of the first horizontal motion structure 106 through the guide plate 102. When the main line shifting device 11 shifts the fixture 12 to this station, the first up-and-down motion structure 104 moves downward. After completing the positioning of the fixture 12, the first horizontal motion structure 106 moves forward to load the shell 13 into the inside of the fixture 12 and maintain it for the set time. After the time is up, the first horizontal motion structure 106 moves backward to the initial position, the first up-and-down motion structure 104 moves upward to the initial position, and the gear rack horizontal motion structure 108 moves forward. After maintaining for a certain period of time, the gear rack horizontal motion structure 108 moves backward to the initial position to complete the shell loading.
[0081] The inner core loading assembly device 2 includes a first base plate 201 and a second base plate 202 installed on the workbench 2 and a first material transfer structure 225 and a second material transfer structure 226, an aluminum profile bracket 203 installed on the first base plate 201, a second horizontal motion structure 204 installed on the second base plate 202, a second up-and-down motion structure 205 installed on the second horizontal motion structure 204, a fixed panel 206 installed on the aluminum profile bracket 203, a third up-and-down motion structure 207 installed on the fixed panel 206, a fourth up-and-down motion structure 208 installed on the aluminum profile bracket 203, a first fixed plate 209 installed on the aluminum profile bracket 203, a servo horizontal motion structure 210 installed on the aluminum profile bracket 203 and the first fixed plate 209, and a servo motor and a reducer 212 installed on the aluminum profile bracket 203. It is installed on the first fixed plate 209, the coupling 211 is connected and installed between the servo and reducer 212 and the servo horizontal motion structure 210, the fifth up and down motion structure 215 is installed on the servo horizontal motion structure 210, the second pipe clamping structure 216 is installed on the fifth up and down motion structure 215, the panel, the second column 220 and the limiting structure 218 are installed on the workbench, the tenth up and down motion structure 217 is installed on the auxiliary panel, the clamping panel 221 is installed on the second column 220, the third horizontal motion structure 222 is installed on the clamping panel 221 and pushes the first pipe clamping structure 224 to move horizontally, the ninth up and down motion structure 223 is installed on the third horizontal motion structure 222, and the first pipe clamping structure 224 is installed on the ninth up and down motion structure 223 and rises and falls under its action.
[0082] The inner core 14 is manually placed inside the inner core bin 219, and the inner core bin 219 is placed in the limiting structure 218. After the equipment is started, the tenth up-and-down motion structure 217 moves upward, and the ninth up-and-down motion structure 223 moves downward. After the ninth up-and-down motion structure 223 moves downward into position, the first tube clamping structure 224 clamps the inner core 14 and maintains the set time. After the set time is reached, the ninth up-and-down motion structure 223 moves upward to the initial position, and at the same time, the tenth up-and-down motion structure 217 moves downward to the initial position, and the third horizontal motion structure 222 moves forward. After the third horizontal motion structure 222 moves forward into position, the ninth up-and-down motion structure 223 moves downward to the first material transfer structure 225, and the first tube clamping structure 224 releases the inner core 14 to the first material transfer structure 225, the ninth up-and-down motion structure 223 moves upward to the initial position, and the third horizontal motion structure 222 moves backward to the initial position. At this point, the inner core loading (feeding) is completed.
[0083] When the main line shifting device 11 shifts the clamp 12 and the shell 13 to this position, the fourth up-and-down motion structure 208 moves downward to complete the positioning of the clamp 12, and the fifth up-and-down motion structure 215 moves downward. After moving to the right position, the servo horizontal motion structure 210 shifts horizontally to the material picking position, and the second clamping tube structure 216 clamps the inner core 14 of the material transfer structure 225. After the second clamping tube structure 216 clamps the inner core 14 of the material transfer structure 226, the fifth up-and-down motion structure 215 moves upward to the initial position, and the servo horizontal motion structure 210 moves to the assembly starting position. After the servo horizontal motion structure 210 shifts to the assembly starting position, the fifth up-and-down motion structure 215 moves downward. After the fifth up-and-down motion structure 215 moves downward to the right position, the second clamping tube structure 216 discharges the inner core 14 To the second material transfer structure 226, the second horizontal motion structure 204 moves forward, the second up-and-down motion structure 205 moves upward, and after the second up-and-down motion structure 205 moves upward to the position, the third up-and-down motion structure 207 moves downward to complete the guiding positioning of the inner core 14 into the outer shell 13, the servo horizontal motion structure 210 moves horizontally to the assembly termination position, and maintains the set time, the second clamping tube structure 216 opens to release the inner core 14, the servo horizontal motion structure 210 moves to the avoidance position, the fifth up-and-down motion structure 215 moves upward to the initial position, and at the same time, the third up-and-down motion structure 207 and the fourth up-and-down motion structure 208 move upward to the initial position, and at the same time, the second up-and-down motion structure 205 moves downward to the initial position, and the second horizontal motion structure 204 moves backward to the initial position. The servo horizontal motion structure 210 runs to the initial waiting position to complete the inner core loading and assembly.
[0084] The first preheating device 3, the third base plate 301 is installed on the workbench, the aluminum profile bracket 302 is installed on the third base plate 301, the first panel 303 is installed on the aluminum profile bracket 302, the twelfth up and down motion structure 304 is installed on the first panel 303, and the first heating structure 305 is installed on the twelfth up and down motion structure 304.
[0085] When the main line shifting device 11 shifts the clamp 12, the outer shell 13 and the inner core 14 to this workstation, the twelfth up and down motion structure 304 moves the first heating structure 305 downward and maintains the set time. After the set time is reached, the twelfth up and down motion structure 304 moves the first heating structure 305 upward to the initial position to complete the first preheating.
[0086] The second preheating device 4 includes a fourth base plate 401 and a column 406 installed on the workbench, an aluminum profile support frame 402 installed on the fourth base plate 401, a second panel 403 installed on the aluminum profile support frame 402, a thirteenth up and down movement structure 404 installed on the second panel 403, a second heating structure 405 installed on the thirteenth up and down movement structure 404, a second support plate 407 installed on the column 406, and a fourth horizontal movement structure 408 installed on the second support plate 407.
[0087] When the main line shifting device 11 shifts the clamp 12, the outer shell 13 and the inner core 14 to this work position, after the fourth horizontal motion structure 408 moves forward, the thirteenth up and down motion structure 404 moves downward with the second heating structure 405 and maintains the set time. After the set time is reached, the thirteenth up and down motion structure 404 moves upward with the second heating structure 405 to the initial position, and the fourth horizontal motion structure 408 moves backward to the initial position to complete the preheating positioning.
[0088] The third preheating device 5 includes a fifth base plate 501 installed on the workbench, an aluminum profile bracket 502 installed on the fifth base plate 501, a third panel 503 installed on the aluminum profile bracket 502, a fourteenth up and down motion structure 504 installed on the third panel 503, and a third heating structure 505 installed on the fourteenth up and down motion structure 504.
[0089] When the main line shifting device 11 shifts the clamp 12, the outer shell 13 and the inner core 14 to this work position, the fourteenth up and down moving structure 504 moves the third heating structure 505 downward and maintains the set time. After the set time is reached, the fourteenth up and down moving structure 504 moves the third heating structure 505 upward to the initial position, completing the preheating device 5.
[0090] The forming device 6 includes a support structure 601, a sixth base plate 602 and a column 603 installed on the workbench 2, a third support plate 604 installed on the sixth base plate 602, a fifteenth up and down movement structure 605 installed on the third support plate 604, a horizontal movement support structure 611 installed on the workbench, a fourth support plate 606 installed on the support structure 601, a lever movement structure 607 installed on the fourth support plate 606, an up and down movement positioning structure 610 installed on the fourth support plate 606, a fifth support plate 608 installed on the column 603, and a fifth horizontal movement structure 609 installed on the fifth support plate 608.
[0091] When the main line shifting device 11 shifts the clamp 12, the outer shell 13 and the inner core 14 to this station, the vertical motion positioning structure 610 moves downward. After the positioning of the clamp 12 is completed, the fifth horizontal motion structure 609 moves forward. After the fifth horizontal motion structure 609 moves forward, the horizontal motion support structure 611 moves forward. After the horizontal motion support structure 611 moves forward, the fifteenth vertical motion structure 605 moves upward, and at the same time drives the lever motion structure 607 to move downward, and downward molding and extruding the outer shell 13 and the inner core 14, and maintains the set time. After the set time is reached, the fifteenth vertical motion structure 605 moves downward to the initial position, and at the same time drives the lever motion structure 607 to move upward to the initial position. After the fifteenth vertical motion structure 605 reaches the initial position, the horizontal motion support structure 611 moves backward to the initial position, and at the same time the fifth horizontal motion structure 609 moves backward to the initial position, and at the same time the vertical motion positioning mechanism 610 moves upward to the initial position to complete the molding.
[0092] The cutting device 7 includes a cutting support frame 701 and a waste collecting device 706 installed on a workbench, a sixth support plate 702 installed on the cutting support frame 701, a fourth panel 704 installed on the sixth support plate 702, a seventh support frame 703 installed on the sixth support plate 702 and the fourth panel 704, a seventh up and down motion structure 705 installed on the fourth panel 704, and a cutting blade 707 installed on the seventh up and down motion structure 705.
[0093] When the main line shifting device 11 shifts the clamp 12 and the molded outer shell 13 and the molded inner core 14 to this work station, the up and down moving structure 705 moves downward with the cutting blade 707 and maintains the set time. After the time is up, the seventh up and down moving structure 705 moves upward with the cutting blade 707 and returns to the initial position, and the vacuum conveying valve of the waste collection device 706 is opened, maintained for the set time and then closed to complete the cutting.
[0094] The unloading device 8 includes an unloading support frame 801 and an unloading column 802 installed on the workbench, the eighth support plate 803 is installed on the unloading column 802, the eighth horizontal movement structure 806 is installed on the eighth support plate 803, the fifth panel 805 is installed on the unloading support frame 801, and the up and down movement structure 804 is installed on the fifth panel 805.
[0095] When the main line shifting device 11 shifts the fixture 12 and the finished product three-purpose spray gun head to this workstation, the eighth up and down motion structure 804 moves downward. After the positioning of the fixture 12 is completed, the eighth horizontal motion structure 806 moves forward and maintains the set time. After the set time is reached, the eighth horizontal motion structure 806 moves backward to the initial position, and the eighth up and down motion structure 804 moves upward to the initial position to complete the unloading.
[0096] If the words "first", "second" and the like are used in this patent to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the present invention and simplifying the description, and the above words have no special meaning.
[0097] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the invention claimed for protection. The scope of protection claimed for the present invention is defined by the attached claims and their equivalents.
[0098] In the description of the present invention, it is necessary to understand that the terms "front", "rear", "left", "right", "center", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the protection content of the present invention.
Claims
1. An automated production equipment for disposable dental three-purpose spray gun heads, characterized by: It includes a shell feeding device, an inner core feeding and assembling device, a preheating device, a forming device, a cutting device and a blanking device which are arranged in sequence; The shell feeding device comprises a support frame arranged vertically on the workbench, a horizontal support plate, a vertical support plate and a guide plate installed on the support frame, and the support frame, the horizontal support plate and the guide plate together form a cavity area for placing the shell, and a first up-and-down motion structure is installed on the vertical support plate, and a first horizontal motion structure for controlling movement and a gear rack horizontal motion structure for feeding are installed on the horizontal support plate; When the main line shifting device shifts the fixture to this position, the first vertical motion structure moves downward to position the fixture, the first horizontal motion structure moves forward, the gear rack horizontal motion structure moves forward, and the shell in the cavity area is loaded into the fixture to complete the upper shell loading; The inner core loading and assembly device comprises an inner core material bin, a first pipe clamping structure arranged above the inner core material bin, a material transfer structure arranged on a workbench, and a second pipe clamping structure arranged above the material transfer structure, and the first pipe clamping structure can move up and down and horizontally and clamp the inner core placed in the inner core material bin to the material transfer structure; When the main line shifting device shifts the clamp and the shell to this station, the fourth up-and-down motion structure moves down to position it, the servo horizontal motion structure on the assembly side moves horizontally to the material taking position, and the second tube clamping structure clamps the inner core placed on the material transfer structure. Then, under the action of the guide auxiliary mechanism, the servo horizontal motion structure moves and controls the inner core to be horizontally loaded into the shell, completing the inner core loading and assembly to obtain a semi-finished product, and the tube clamping structure is reset under the control of the servo motor; The preheating device comprises a bottom plate fixed on the workbench, a bracket and a heating structure installed on the bracket and movable up and down and horizontally. When the main line shifting device shifts the fixture and the assembled semi-finished product to this station, the heating structure moves to preheat the semi-finished product, completing the preheating procedure; The forming device includes a liftable lever motion structure, an up-and-down motion positioning structure, and a horizontal support structure; When the main line shifting device shifts the fixture and the preheated semi-finished product to this station, the up-and-down motion positioning structure moves down to position the fixture, and the lever motion structure forms and extrude the semi-finished product downward to complete the forming process and obtain the finished product; The finished product after forming processing runs along the main line shifting device to the cutting device for cutting, and is unloaded through the unloading device.
2. The automatic production equipment for disposable dental three-purpose spray gun head according to claim 1, characterized in that: The material transfer structure is provided with two groups, including a first material transfer structure provided on the workbench and a second material transfer structure provided corresponding to the first material transfer structure. The second clamping tube structure is also equipped with two groups, which can move up and down and horizontally to clamp the inner core placed in the first material transfer structure and the second material transfer structure, and place the inner core in the second material transfer structure on the outer shell, and then place the inner core in the first material transfer structure in the second material transfer structure. After the first group of inner cores are assembled, the second tube clamping structure clamps the inner cores in the second material transfer structure for assembly.
3. The automatic production equipment for disposable dental three-purpose spray gun head according to claim 1, characterized in that: The preheating device is provided with three groups, which are defined as a first preheating device, a second preheating device and a third preheating device, and each group of preheating devices includes a bottom plate fixed on the workbench, a bracket and a heating structure installed on the bracket and movable up and down and horizontally. When the main line shifting device shifts the fixture and the assembled semi-finished product to the first preheating device station, the heating structure moves to preheat the semi-finished product, and then moves to the second preheating device, and the fourth horizontal motion structure equipped at the second preheating device moves forward to push the external inner core completely into the outer shell, and then the heating structure of the second preheating device moves to preheat it, and then moves to the third preheating device to complete the preheating.
4. The automatic production equipment for disposable dental three-purpose spray gun head according to claim 1, characterized in that: The guide auxiliary mechanism includes a second horizontal motion structure and a second vertical motion structure, and a guide block slideway is fixedly provided on the top of the second vertical motion structure, and a plurality of guide grooves are opened on the guide block slideway; When the servo horizontal motion structure moves to the assembly starting position, the second horizontal motion structure moves forward, and then the second up-and-down motion structure rises and synchronously drives the guide block slideway to rise and align with the fixture, and the third up-and-down motion structure moves down to guide and position it. Then the servo horizontal motion structure moves to the assembly end position, the second tube clamping structure opens to release the inner core and returns to the initial position, the guide auxiliary mechanism also returns to the initial position, and the servo horizontal motion structure runs to the initial waiting position to complete the inner core loading and assembly.
5. The automatic production equipment for disposable dental three-purpose spray gun head according to claim 4, characterized in that: During the inner core loading and assembly process, When the servo horizontal motion structure moves to the assembly end position, at least 1 / 2 of the length of the inner core is horizontally installed in the outer shell.
6. The automatic production equipment for disposable dental three-purpose spray gun heads according to claim 3, characterized in that: The second preheating device is also equipped with a fourth horizontal motion structure. When preheating to the second preheating device, the fourth horizontal motion structure moves forward to push the outer inner core completely into the outer shell.
7. The automatic production equipment for disposable dental three-purpose spray gun heads according to claim 1, characterized in that: The cutting device comprises a cutting support frame and a waste material collecting device installed on the workbench, and the cutting support frame is provided with a seventh up-and-down motion structure and a cutting blade installed on the seventh up-and-down motion structure; When the main line shifting device shifts the fixture and the finished product after forming to this station, the seventh up-and-down motion structure moves downward with the cutting blade to cut, and resets after cutting; The waste collection device transports the waste through the provided vacuum transport valve.
8. The automatic production equipment for disposable dental three-purpose spray gun heads according to claim 1, characterized in that: The unloading device comprises an unloading support frame fixed on the workbench, an eighth horizontal motion structure and an eighth up-and-down motion structure arranged on the unloading support frame, and the eighth horizontal motion structure is provided with a push rod corresponding to the clamp, When the main line shifting device shifts the fixture and the finished product to this station, the eighth vertical motion structure moves downward to position the fixture, and the eighth horizontal motion structure moves forward and uses the push rod to push the finished product accordingly to complete the unloading.
Citation Information
Patent Citations
Three-purpose spray gun head quick disassembly structure
CN221013545U
Spray head assembling machine
CN108372404A
Remaining needle component assembling and detecting equipment
CN219152088U