Novel automatic lamp pasting machine

Abstract

The invention provides a novel automatic lamp pasting machine, and belongs to the field of automatic lamp pasting equipment, the novel automatic lamp pasting machine comprises a mounting plate, a plurality of working assemblies are arranged on the mounting plate, each working assembly comprises a correcting and feeding assembly, a slotting assembly, a lamp pasting assembly and a bending assembly, the tail end of the correcting and feeding assembly is connected with the slotting assembly, and the lamp pasting assembly is connected with the bending assembly. The grooving assembly is connected with the lamp pasting assembly, the tail end of the lamp pasting assembly is connected with the bending assembly, a back plate is arranged above the mounting plate, the grooving assembly and the bending assembly are mounted on the back plate, and the lamp pasting assembly is arranged on the front side of the back plate. The whole machining route is long, the guide plate is arranged on the back plate and can guide materials to be machined, the materials are prevented from deviating from the machining route, and therefore the machining precision is improved.

Description

Technical Field

[0001] The invention belongs to the field of automatic lamp pasting equipment, and in particular relates to a novel automatic lamp pasting machine. Background Art

[0002] Billboards with illuminated characters are widely used and have become a more popular form of billboards. Since LED lamps are energy-saving and environmentally friendly, most billboards with illuminated characters are now made with LED light strips as the light source; the current process for making illuminated characters is still mainly based on manual pasting of LED light strips.

[0003] In order to improve production efficiency and reduce labor costs, more and more research and development are being carried out on automatic lamp sticking machines. Patent CN213839178U provides a fully automatic lamp sticking machine, including an operating platform, wherein two first crossbeam guides are provided at the upper end of the operating platform, and crossbeam brackets are slidably connected in the two first crossbeam guides, and the upper ends of the two crossbeam brackets are fixedly connected with guide rail crossbeams, and two second crossbeam guides are provided at the upper ends of the guide rail crossbeams, and two fixed vertical plates are slidably connected in the two second crossbeam guides, and the upper ends of the two fixed vertical plates are fixedly connected with two limit rods, and two first connecting plates are movably connected to the four limit rods, and the lower ends of the two first connecting plates are fixedly connected with electrical rotating joints, and the lower end of one of the electrical rotating joints is fixedly connected with a mounting plate, and the lower end of the mounting plate is fixedly connected with an electric telescopic rod, and the lower end of the electric telescopic rod is fixedly connected with a rubber hammer, and the lower end of the mounting plate is fixedly connected with a pneumatic scissors, and the upper end of the mounting plate is fixedly connected with two first support blocks.

[0004] However, the existing lamp laminating machines have relatively simple functions and are unable to recycle the back film, which will affect the quality and efficiency of the lamp strip laminating. Summary of the invention

[0005] In order to solve the above problems existing in the prior art, the present invention provides a new automatic lamp sticking machine with complete functions, good processing effect and strong applicability.

[0006] The present invention adopts the following technical solutions to solve the above problems:

[0007] A novel automatic lamp sticking machine comprises a mounting plate, on which a plurality of working components are arranged, wherein the working components comprise a correcting feeding component, a slotting component, a lamp sticking component and a bending component, wherein the end of the correcting feeding component is connected to the slotting component, the slotting component is connected to the lamp sticking component, the end of the lamp sticking component is connected to the bending component, a back plate is arranged above the mounting plate, the slotting component and the bending component are mounted on the back plate, and the lamp sticking component is arranged on the front side of the back plate.

[0008] Furthermore, the correction and feeding assembly includes a correction assembly and a feeding assembly, which are used to shape and flatten the material to be processed and convey it forward.

[0009] Furthermore, the slotting assembly is driven by a cylinder to drive a planer to perform slotting operations on the material to be processed.

[0010] Furthermore, the lamp sticking assembly includes a lamp panel assembly and a waste recycling assembly, which are used to recycle the back film of the LED light strip.

[0011] Furthermore, the lamp sticking assembly also includes a moving assembly and a pressing assembly, which are used to press the lamp strip with the back film separated onto the stuck board.

[0012] Furthermore, the lamp sticking assembly also includes a cutting mechanism for cutting the LED light strip after sticking.

[0013] Furthermore, the bending assembly includes a fixed curved knife and a rotating curved knife for bending the material.

[0014] Furthermore, the method for using the lamp sticking machine comprises the following steps:

[0015] S1: placing the material to be processed in the correction component, and leveling the material to be processed by the correction component;

[0016] S2: The material leveled by the correction component enters the feeding component, and the leveled plate is sent to the slotting component by the feeding component;

[0017] S3: The flattened plate is placed between the slotting assembly and the back plate, and the cylinder of the slotting assembly drives the planer to slot the material;

[0018] S4: The slotted material is fed into the lamp attachment assembly, the lamp panel assembly releases the LED light strip, and after the adhesive is separated, the motion assembly moves the light strip to the attached board, the pressing assembly presses the light strip onto the attached board for attachment, and the separated adhesive is recycled by the waste recycling assembly;

[0019] S5: After the light strip is pasted, the material to be processed is transported to the bending component, and the cutting mechanism of the light pasting component cuts the LED light strip;

[0020] S6: The rotating knife of the bending component rotates left and right to extrude and bend the material after the lamp is attached.

[0021] The beneficial effects of the present invention are:

[0022] 1. This equipment includes a correction feeding component, a slotting component, a lamp pasting component and a bending component, which realizes the integrated production of luminous characters, with complete functions, good processing effect and wide applicability;

[0023] 2. Since the overall processing route is long, a guide plate is provided on the back plate, which can guide the material to be processed to prevent it from deviating from the processing route, thereby improving the processing accuracy;

[0024] 3. The lamp panel assembly rotates through the belt to drive the waste recovery assembly to rotate synchronously, which can realize the recovery of the back film while the lamp strip is attached, reducing labor. At the same time, the back film can be recovered in time to avoid its influence on the lamp attachment operation and improve the quality of the lamp strip attachment;

[0025] 4. Through the retractable light strip pressing wheel, the light strip with the back film separated can be pressed onto the board to be pasted, so as to complete the light strip pasting operation. After the light strip is pasted, the light strip can be cut by pneumatic scissors, and the material to be processed can be processed for the next step. The structure is simple, manpower is reduced, and processing efficiency is improved;

[0026] 5. When slotting, the slotting pressing plate is pressed by the pressing plate moving cylinder, so that the slotting of the material to be processed is more stable and accurate. After the slotting is completed, the slotting pressing plate is relaxed, which does not affect the transmission of the material to be processed inside the lamp mounting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific embodiments of the present invention, the drawings required for use in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 It is a structural schematic diagram of another angle of the present invention;

[0030] Figure 3 It is a structural schematic diagram of the correction feeding assembly in Example 2 of the present invention;

[0031] Figure 4 It is a schematic structural diagram of a slotting assembly in Embodiment 2 of the present invention;

[0032] Figure 5 This is a schematic diagram of the structure of the lamp attachment device in Example 2;

[0033] Figure 6 This is a schematic structural diagram of the lamp attachment device in Example 2 from another angle;

[0034] Figure 7 This is a schematic diagram of the structure of the motion components of the lamp attachment device in Example 2;

[0035] Figure 8 Schematic diagram of the structure of the bending assembly in Example 2.

[0036] In the figure, 1-mounting plate; 2-correction feeding assembly; 201-correction feeding bracket; 202-hand wheel; 203-adjustment roller; 204-adjustment plate; 205-fixed roller; 206-transmission structure; 207-power device; 3-grooving assembly; 301-grooving pressure plate; 302-planer; 303-planer mounting block; 304-planer guide slider; 305-planer linear guide; 306-planer moving cylinder; 307-pressing plate moving cylinder; 4-lamp sticking assembly; 401-lamp panel assembly; 402-waste recovery assembly; 40 3-belt; 404-moving component; 4041-linear guide; 4042-linear guide slider; 4043-depth cylinder; 405-pressing component; 4051-pressing component mounting plate; 4052-pressing cylinder; 4053-pressing wheel mounting plate; 4054-light belt pressing wheel; 406-cutting mechanism; 4061-cutting mechanism mounting plate; 4062-cutting mechanism lifting cylinder; 4063-pneumatic scissors; 4064-pneumatic scissors cylinder; 5-bending component; 6-back plate; 601-guide plate; 7-material to be processed. DETAILED DESCRIPTION

[0037] In the description of the present invention, unless otherwise specified, the terms "upper", "lower", "top", "bottom", "longitudinal" and the like indicate orientations or state relationships based on the orientations or state relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Embodiment 1:

[0040] like Figure 1 , Figure 2 As shown, the present invention provides a novel automatic lamp sticking machine, including a mounting plate 1, on which a plurality of working components are arranged, including a corrective feeding component 2, a slotting component 3, a lamp sticking component 4 and a bending component 5, the end of the corrective feeding component 2 is connected to the slotting component 3, the slotting component 3 is connected to the lamp sticking component 4, the end of the lamp sticking component 4 is connected to the bending component 5, a back plate 6 is arranged above the mounting plate 1, the slotting component 2 and the bending component 5 are installed on the back plate 6, and the lamp sticking component 4 is arranged on the front side of the back plate 6.

[0041] The correction and feeding assembly 2 comprises a correction assembly and a feeding assembly, which are used to shape and flatten the material to be processed and to convey it forward.

[0042] The slotting assembly 3 is driven by a cylinder to drive a planer, and is used to perform slotting operations on the material to be processed.

[0043] The lamp sticking assembly 4 comprises a lamp panel assembly and a waste recycling assembly, which are used for recycling the back film of the LED lamp strip.

[0044] The lamp attachment assembly 4 further comprises a moving assembly and a pressing assembly, which are used to press the lamp strip with the back film separated onto the attached board.

[0045] The lamp assembly 4 also includes a cutting mechanism for cutting the LED light strip after pasting.

[0046] The bending assembly 5 includes a fixed curved knife and a rotating curved knife, which are used to bend the material.

[0047] The method for using the lamp sticking machine of the present invention comprises the following steps:

[0048] S1: placing the material to be processed in the correction component, and leveling the material to be processed by the correction component;

[0049] S2: The material leveled by the correction component enters the feeding component, and the leveled plate is sent to the slotting component 3 by the feeding component;

[0050] S3: The flattened plate is placed between the slotting assembly 3 and the back plate 6, and the cylinder of the slotting assembly 3 drives the planer to slot the material;

[0051] S4: The slotted material is fed into the lamp attaching component 4, the lamp panel component releases the LED light strip, and after the adhesive is separated, the motion component brings the light strip to the attached board, the pressing component presses the light strip onto the attached board for attachment, and the separated adhesive is recycled by the waste recycling component;

[0052] S5: After the light strip is pasted, the material to be processed is transported to the bending component 5, and the cutting mechanism of the light pasting component 4 cuts the LED light strip;

[0053] S6: The rotating curved blade of the bending component 5 rotates left and right to extrude and bend the material after the lamp is attached.

[0054] Example 2

[0055] Based on Example 1, as the most preferred embodiment of this invention, Figure 3As shown, the correction feeding assembly 2 includes a correction assembly and a feeding assembly arranged in a correction feeding bracket 201, the correction assembly includes a handwheel 202 threadedly installed on one side of the correction feeding bracket 201, an adjustment plate 204 is installed at one end of the handwheel 202, an adjustment roller 203 is installed on the adjustment plate 204, the adjustment plate 204 is symmetrically provided with two fixed rollers 205 twice, the two fixed rollers 205 are used in conjunction with the adjustment roller 203, the handwheel 202 drives the adjustment roller 203 to cooperate with the two fixed rollers 205 through the adjustment plate 204, so that the material 7 to be processed is corrected in the correction assembly; the feeding assembly includes a transmission structure and a power assembly, the power assembly is installed at the bottom of the mounting plate 1, and its output end passes through the mounting plate 1 and is connected to the transmission mechanism, provides power for the transmission mechanism, and drives the material 7 to be processed into the slotting assembly 3.

[0056] Based on Example 1, as the most preferred embodiment of this invention, Figure 4 , Figure 8 As shown, a guide plate 601 is intermittently provided on the front side of the back plate 6, and a gap is left between the guide plate 601 and the back plate 6. After the material 7 to be processed is transmitted by the feeding assembly, it enters the gap between the guide plate 601 and the back plate to continue subsequent processing. Since the overall processing route is long, the guide plate 601 can guide the material 7 to be processed to prevent it from deviating from the processing route, thereby improving the processing accuracy.

[0057] Based on Example 1, as the most preferred embodiment of this invention, Figure 4 As shown, the slotting assembly 3 includes a movable slotting pressure plate 301 and a planer 302. The slotting pressure plate 301 is arranged between two guide plates 601. The upper and lower ends of the slotting 301 are connected with a pressure plate moving cylinder 307. The pressure plate moving cylinder 307 is fixed to the back of the back plate 6. Its output end passes through the back plate 6 and is fixedly connected to the slotting pressure plate 301, thereby driving the slotting pressure plate 301 to press or loosen the material to be processed 7 in front of the back plate 6, thereby making the slotting process more stable and accurate, and does not affect the transmission of the material to be processed 7 inside the lamp sticking machine.

[0058] The planer 302 is arranged on the planer mounting block 303 and is tightened by the bolt holes on the planer mounting block 303. The planer mounting block 303 is an open mold die-cast aluminum profile, which is fixed on the planer guide slider 304. The planer guide slider 304 is slidably connected to the planer linear guide 305. The planer linear guide 305 is fixedly installed in front of the back plate 6 through the connecting parts at the upper and lower parts thereof, and a gap is left between the planer linear guide 305 and the back plate 6; the lower part of the planer mounting block 303 is fixedly connected to the output end of the planer moving cylinder 306, and the planer moving cylinder 306 is retracted and extended in the vertical direction to drive the planer 302 to perform grooving operations on the material 7 to be processed.

[0059] Based on Example 1, as the most preferred embodiment of this invention, Figure 5-Figure 7As shown, the lamp sticking assembly 4 includes a lamp panel assembly 401 and a waste recovery assembly 402, which are connected by a belt 403. The lamp panel assembly 401 rotates, and the waste recovery assembly 3 is driven to rotate synchronously through the belt 5, so that the back film can be recovered while the lamp strip is being stuck.

[0060] The lamp sticking component 4 is also provided with a motion component 404, which includes multiple linear guide rails 4041 and a depth cylinder 4043. The surface of the linear guide rail 4041 is provided with a matching linear guide rail slider 4042. The linear guide rail slider 4042 is fixedly connected to the bottom of the lamp sticking upper plate (not numbered in the figure) through a pad. The depth cylinder 4043 is fixedly connected to the bottom of the lamp sticking upper plate through a mounting plate. The linear guide rail slider 4042 slides above the linear guide rail 4041 to drive the lamp sticking component 4 to move on the surface of the mounting plate 1, thereby moving the lamp sticking component 4 to the vicinity of the material to be processed 7.

[0061] The lamp pasting component 4 is also provided with a pressing component 405, which includes a pressing component mounting plate 4051 arranged on the surface of the mounting plate 1, and pressing cylinders 4052 are arranged on both sides of the pressing component mounting plate 4051. The pressing cylinder 4052 is retracted in the horizontal direction, and a pressing wheel mounting plate 4053 is provided at its output end. A light strip pressing wheel 4054 is movably connected to the surface of the pressing wheel mounting plate 4053. The light strip pressing wheel 4054 is placed on the front side of the material to be processed 7 and can rotate on its surface to press the light strip with the back film separated onto the pasted plate, thereby completing the light strip pasting operation.

[0062] The lamp sticking component 4 is also provided with a cutting mechanism 406, including a cutting mechanism mounting plate 4061 arranged on the top of the pressing component mounting plate 4051, a cutting mechanism lifting cylinder 4062 is installed on one side of the cutting mechanism mounting plate 4061, a pneumatic scissor 4063 is installed on the cutting mechanism lifting cylinder 4062, and a pneumatic scissor cylinder 4064 is arranged on the top of the pneumatic scissor 4063. The cutting mechanism lifting cylinder 4062 is extended and retracted to drive the pneumatic scissor 4063 to rise and fall. After completing the lamp sticking operation, the pneumatic scissor 4063 descends to the light strip, and the pneumatic scissor cylinder 4064 drives the pneumatic scissor 4063 to cut the light strip, thereby completing the entire lamp sticking operation.

[0063] The lamp sticking component 4 is also provided with a conveying component 407, which is used to transport the LED light strip smoothly and orderly to the required place. The conveying component 407 includes a first guide wheel group and a second guide wheel group. A material trough structure is provided at the end of the first guide wheel group. The first guide wheel group is used to smoothly deliver the light strip to the material trough structure to complete the lamp sticking operation. The second guide wheel group is used to smoothly deliver the torn back film to the waste recovery component 402, thereby completing waste recovery.

[0064] Based on Example 1, as the most preferred embodiment of this invention, Figure 8As shown, the bending assembly 5 includes a fixed scimitar 501 arranged in the center and a rotating scimitar 502 arranged on the outside of the fixed scimitar. The fixed scimitar 501 is fixed on the back plate 6, and a through groove is provided in the middle thereof. The material 7 to be processed passes through the middle of the through groove. The bottom of the rotating scimitar 502 is connected to the output end of the scimitar power device 503. The scimitar power device 503 is arranged below the mounting plate 1, and its output end penetrates the mounting plate 1 to drive the rotating scimitar 502 to rotate left and right to bend the material 7 to be processed.

[0065] During operation, the material to be processed 7 passes through the correction feeding component 2 to shape and flatten the material to be processed 7, and then drives the material to be processed 7 to move forward, enters the gap between the guide plate 601 and the back plate 6, and is transmitted to the slotting component 3; the pressure plate moving cylinder 307 drives the slotting pressure plate 301 to press the material to be processed 7, and the planer moving cylinder 306 drives the planer 302 to slot the material to be processed 7. After the slotting is completed, the slotting pressure plate 301 is released, and the processed material 7 continues to be fed forward; after reaching the lamp pasting component 4, the LED light strip on the lamp panel component 401 is loaded, and the back film is fixed, the lamp pasting component 4 is driven by the depth cylinder 4043 to move as a whole to the vicinity of the plate 7 to be pasted, and the light strip pulled out from the lamp panel component 401 passes through the transmission component, The light strip is separated from the back film, and the pressing cylinder 4052 extends out. The light strip pressing wheel 4054 installed at the front end of the pressing cylinder 4052 presses the light strip with the back film separated onto the material to be processed 7, completing the light strip pasting operation; after the light strip is pasted, the pressing cylinder 4052 retracts, and the shearing mechanism lifting cylinder 4062 drives the pneumatic scissors 4063 to descend to the light strip, and the pneumatic scissors cylinder 4064 drives it to cut the light strip, completing the entire light pasting operation; the material to be processed 7 that has completed the light pasting work is transmitted to the bending component 5 through the gap between the guide plate 601 and the back plate 6, and enters the through groove of the fixed curved knife 501. The motor reducer drives the rotating curved knife 502 to rotate around the fixed curved knife 501, and the material to be processed 7 with the light strip pasted is bent to complete the production.

[0066] The present invention is described in detail through the embodiments above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A novel automatic lamp mounting machine, comprising a mounting plate (1), characterized in that: The mounting plate (1) is provided with a plurality of working components, and the working components include a correction feeding component (2), a slotting component (3), a lamp attaching component (4) and a bending component (5). The end of the correction feeding component (2) is connected to the slotting component (3), the slotting component (3) is connected to the lamp attaching component (4), and the end of the lamp attaching component (4) is connected to the bending component (5). A back plate (6) is provided above the mounting plate (1), the slotting component (2) and the bending component (5) are installed on the back plate (6), and the lamp attaching component (4) is arranged on the front side of the back plate (6).

2. According to claim 1, the new automatic lamp sticking machine is characterized by: The correction and feeding assembly (2) comprises a correction assembly and a feeding assembly, and is used for shaping and flattening the material to be processed and conveying it forward.

3. According to claim 1, the new automatic lamp sticking machine is characterized by: The slotting assembly (3) is driven by a cylinder to drive a planer, and is used to perform a slotting operation on the material to be processed.

4. According to claim 1, the new automatic lamp sticking machine is characterized by: The lamp attachment assembly (4) comprises a lamp panel assembly (401) and a waste material recycling assembly (402), which are used to recycle the back film of the LED light strip.

5. According to claim 4, the new automatic lamp sticking machine is characterized in that: The lamp attachment assembly (4) further comprises a moving assembly (404) and a material pressing assembly (405), which are used to press the lamp strip with the back film separated onto the attached plate.

6. According to claim 4, the new automatic lamp sticking machine is characterized by: The lamp sticking assembly (4) further comprises a cutting mechanism (406) for cutting the LED light strip after the LED light strip is stuck.

7. According to claim 1, the new automatic lamp sticking machine is characterized by: The bending assembly (5) comprises a fixed curved blade and a rotating curved blade, and is used for bending the material to be processed.

8. A novel automatic lamp attaching machine according to any one of claims 1 to 7, characterized in that: The method for using the lamp sticking machine comprises the following steps: S1: placing the material to be processed in the correction component, and leveling the material to be processed by the correction component; S2: The material leveled by the correction component enters the feeding component, and the leveled plate is sent to the slotting component (3) by the feeding component; S3: The flattened plate is placed between the slotting assembly (3) and the back plate (6), and the cylinder of the slotting assembly (3) drives the planer to slot the material; S4: The slotted material is fed into the lamp attaching assembly (4), the lamp panel assembly (401) releases the LED light strip, and after the adhesive is separated, the moving assembly (404) moves the light strip to the attached board, and the pressing assembly (405) presses the light strip onto the attached board to attach the light strip, and the separated adhesive is recovered by the waste material recovery assembly (402); S5: After the light strip is pasted, the material to be processed is transported to the bending assembly (5), and the cutting mechanism (406) of the light pasting assembly (4) cuts the LED light strip; S6: The rotating curved blade of the bending assembly (5) rotates left and right to squeeze and bend the material after the lamp is attached.

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