Comprehensive recovery and treatment device for treating copper-containing wastewater in the production of copper-clad ceramic substrates
By designing a comprehensive recycling and treatment device, including a pretreatment tank and a vulcanized sediment tank, the problems of difficult fine particles treatment, low pH adjustment efficiency and complex sludge sludge silt in the prior art are solved, and efficient wastewater treatment and resource recycling are achieved.
Patent Information
- Application Number
- CN202411848345.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-12-16
AI Technical Summary
The existing wastewater treatment device has difficulties in treating fine particles, and the copper sulfide particles generated by the sulfide precipitation method are difficult to settle and separate, and the existing device has problems of low efficiency and high cost in pH adjustment and sludge silt.
An integrated recycling and processing device is designed, including a pretreatment cell and a vulcanized precipitation cell. The pretreatment tank achieves rapid and stable pH adjustment through the alkaline liquid adjustment box and pH sensor. The vulcanized sediment tank adjusts the angle of the corrugated sediment plate through an adjustable mounting frame plate and linkage mechanism to quickly discharge sludge, and accelerates the discharge of sludge through an obliquely placed mud guide plate and a servo motor-driven mud discharge system.
It improves the sedimentation efficiency of fine particles in wastewater, reduces head loss and precipitation accumulation, reduces the cost of pH adjustment and the complexity of sludge silting, and improves the treatment efficiency and maintainability of equipment.
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Figure CN119306311B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wastewater treatment, and in particular relates to a comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates. Background Art
[0002] The comprehensive recovery and treatment device for treating copper-containing wastewater generated during the production of copper-clad ceramic substrates is designed to achieve copper resource recovery and reuse in wastewater through a series of advanced treatment technologies. This device focuses on the efficient removal of harmful substances in wastewater while ensuring the effective recovery of copper elements to reduce environmental impact and support sustainable development. By optimizing the treatment process, the system can significantly reduce the heavy metal content in wastewater discharge to meet the requirements of environmental protection regulations. At the same time, it also provides manufacturers with a valuable way to recover metal resources, promoting the recycling of resources and improving economic benefits.
[0003] The prior art still has the following deficiencies:
[0004] Existing wastewater treatment equipment has difficulty in treating fine particles. The copper sulfide particles generated by the sulfide precipitation method are small and difficult to settle and separate, which brings challenges to subsequent treatment. In order to save costs, existing industrial inclined plate sedimentation tanks use a large number of plastic materials as inclined plates, and are installed by manual melt welding at the construction site. The inclination angle of the inclined plate cannot be adjusted. At the same time, after long-term use, if the sediment on the inclined plate is not cleaned in time, it will gradually accumulate to form a thick layer, which not only increases the head loss, but also may block the channels between the inclined plates, reducing the effective sedimentation area, thereby reducing the working efficiency of the sedimentation tank. In addition, when a problem occurs with a single inclined plate, because it is an integral installation, it is difficult to replace or repair the inclined plate in a specific area, which usually requires a large workload, and sometimes the entire sedimentation tank must be emptied for maintenance work.
[0005] Before treating the wastewater produced by copper-clad ceramic substrates, the pH value of the wastewater needs to be adjusted to an appropriate range to facilitate subsequent chemical reactions. The existing adjustment method is generally achieved by artificially adding alkaline substances, such as sodium hydroxide. However, the problem is that when adjusting the pH, due to the large amount of wastewater, how to ensure that the wastewater and the alkaline substance react quickly and fully, and how to judge whether to continue to add alkaline substances when it is not determined whether the reaction is sufficient. These problems have brought troubles to the pH value adjustment. Usually, in order to avoid the wastewater being too acidic, a large amount of alkaline substances are added to ensure its sufficient reaction, but this also lays the groundwork for the disadvantage of high cost of wastewater treatment.
[0006] When the wastewater from the production of copper-clad ceramic substrates is sulfidized, the deposited copper sulfide sludge needs to be desilted from time to time. The existing device mainly opens grooves at the bottom of the pool and uses the flow of water to drive the sludge out. Although this method is simple and efficient, the problem is that when the water flow rate exceeds the threshold, the deposited copper sulfide particles will be re-dispersed in the wastewater due to resuspension. In addition, the presence of water flow changes the flow state inside the water body, thereby affecting the movement trajectory of the particles. If the water flow direction is uneven or there are eddies, the sedimentation path of the particles will become complicated, which may increase the probability of collision, but it may also cause some particles to deviate from the ideal sedimentation route, prolong the sedimentation time or even fail to settle normally. Summary of the invention
[0007] In order to overcome the above-mentioned defects, the present invention provides a comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates, which solves the problems in the prior art.
[0008] To achieve the above object, the present invention provides the following technical solution: a comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates, comprising:
[0009] A pretreatment tank, wherein a feed port is provided on the pretreatment tank, a stirring blade is rotatably connected to the top of the pretreatment tank, a liquid discharge pump is fixedly connected to the pretreatment tank, an alkali solution regulating box is provided on the pretreatment tank, a No. 1 threaded rod is rotatably connected to the alkali solution regulating box, a piston plate is slidably connected to the alkali solution regulating box, the No. 1 threaded rod penetrates the piston plate and is threadedly connected thereto, a one-way valve is connected to the output end of the alkali solution regulating box, the output end of the one-way valve is connected to the pretreatment tank, a pH sensor is fixedly connected to the pretreatment tank, a No. 1 servo motor is fixedly connected to the alkali solution regulating box, the output end of the No. 1 servo motor penetrates the alkali solution regulating box and is coaxially fixedly connected to the No. 1 threaded rod, the No. 1 threaded rod penetrates the alkali solution regulating box and the pretreatment tank and is coaxially fixedly connected to the stirring blade;
[0010] A sulfide sedimentation tank, wherein the sulfide sedimentation tank is fixedly connected to one side of a pretreatment tank, six adjustable mounting frames are rotatably connected in the sulfide sedimentation tank, a corrugated sedimentation plate is slidably connected in the adjustable mounting frames, linkage shells are provided on both sides of the sulfide sedimentation tank, a linkage mechanism is provided in the linkage shell, an inclined mud guide plate is fixedly connected to the inner bottom of the sulfide sedimentation tank, a plurality of arc-shaped matching plates are slidably connected to the inclined mud guide plate, two adjacent arc-shaped matching plates are fixedly connected by steel bars, a matching angle plate is fixedly connected to one side of an arc-shaped matching plate close to the pretreatment tank among the plurality of arc-shaped matching plates, a threaded hole is provided on the matching angle plate, two sets of servo motors are built in the inclined mud guide plate, and a No. 2 threaded rod is coaxially fixedly connected to the output end of the servo motor, and the No. 2 threaded rod passes through the matching angle plate on the corresponding side and is threadedly connected thereto.
[0011] As a further solution of the present invention: a plurality of mud discharge ports are provided on one side of the sulfide sedimentation tank, and the positions of the mud discharge ports correspond to the positions of the inclined mud guide plates.
[0012] As a further solution of the present invention: the linkage mechanism includes a mounting seat fixedly connected to both sides of the sulfide sedimentation tank, a rotating seat is slidably connected in the mounting seat, a worm is rotatably connected to one side of the rotating seat, rotating holes are opened on both sides of the sulfide sedimentation tank corresponding to the rotating shaft position of the adjustable mounting frame plate, bearings are arranged in the rotating holes, an annular bushing is fixedly connected to the output end of the bearing, the annular bushing is fixedly connected to the rotating shaft of the adjustable mounting frame plate, a worm wheel is coaxially fixedly connected to the rotating shaft of the adjustable mounting frame plate, and the worm wheel is meshed with the worm.
[0013] As a further solution of the present invention: a protective shell is arranged inside the linkage housing, the protective shell is fixedly connected to the side wall of the sulfide sedimentation tank, a combined frame plate is slidably connected to the bottom of the protective shell, a main gear and a sub-gear are rotatably connected to the combined frame plate respectively, the worm passes through the combined frame plate and is coaxially fixedly connected to the main gear, and the main gear and the sub-gear are meshed with each other.
[0014] As a further solution of the present invention: a limiting sleeve is fixedly connected to the secondary gear, a matching sleeve is slidably connected to the limiting sleeve, a buffer spring is fixedly connected inside the limiting sleeve, one end of the buffer spring away from the limiting sleeve is fixedly connected to the matching sleeve, and a driven bevel gear is fixedly connected to the matching sleeve.
[0015] As a further solution of the present invention: a No. 2 servo motor is fixedly connected to the top of the protective shell, the output end of the No. 2 servo motor passes through the protective shell and is coaxially fixedly connected to a driving bevel gear, the driving bevel gear is meshed with the driven bevel gear, the bottom of the driving bevel gear is coaxially fixedly connected to a rotating disk, a swing arm is rotatably connected to the rotating disk away from the axis position, and the swing arm is rotatably connected to the combined frame plate at one end away from the rotating disk.
[0016] As a further solution of the present invention: a control box is arranged on the pretreatment tank, a control module and a detection module are arranged in the control box, the control module is connected to the detection module signal, the control module is connected to the pH sensor signal, and the detection module is connected to the No. 1 servo motor signal.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention arranges a plurality of adjustable mounting frames, and when installing the corrugated sedimentation plates, the corrugated sedimentation plates can be directly inserted for use, which is more convenient for later maintenance and replacement, and there is no need to replace all the corrugated sedimentation plates in the sulfide sedimentation tank. In addition, by arranging a linkage mechanism, the angle of the corrugated sedimentation plate is adjustable, so that the sludge deposited on the corrugated sedimentation plate can be quickly discharged by adjusting the angle of the corrugated sedimentation plate, which can avoid head loss, and can also avoid excessive load on the inclined mud guide plate caused by sediment accumulation, and reduction in effective sedimentation area caused by excessively thick sedimentation layer.
[0019] The present invention arranges an alkali solution regulating box in a pretreatment tank, detects the pH value in the pretreatment tank in real time through a pH sensor, and controls a No. 1 servo motor through a signal processing function of a control box. When the No. 1 servo motor drives a No. 1 threaded rod to rotate, a piston plate presses out the alkaline solution in the alkali solution regulating box, and at the same time, the rotation of the stirring blades causes the alkali solution and the wastewater solution to react rapidly, thereby rapidly stabilizing the pH value of the wastewater in the pretreatment tank. In this way, the amount of alkali solution added can be controlled to be kept within a suitable range, thereby ensuring the need for adjusting the pH value of the wastewater and avoiding the waste of alkali solution materials.
[0020] The present invention arranges an inclined mud guide plate at the bottom of the sulfide sedimentation tank, and the sludge falling from the corrugated sedimentation plate will naturally fall on the inclined mud guide plate. Through the action of gravity, the sludge will gradually move to one side of the mud discharge port. However, after a large amount of sludge is accumulated, it is necessary to discharge it in a centralized manner. The built-in servo motor of the inclined mud guide plate drives the No. 2 threaded rod to rotate, so that the matching angle plate threadedly connected with the No. 2 threaded rod can drive multiple arc-shaped matching plates to move. When the arc-shaped matching plate and the notch on the inclined mud guide plate are matched, the mud discharge port is opened. At this time, discharging the sludge can avoid the influence of the sludge moving in the sulfide sedimentation tank to the greatest extent. The negative pressure generated by the sludge discharge will be concentrated on the end of the inclined mud guide plate close to the mud discharge port. The water flow rate will accelerate the sludge discharge without affecting the distribution of copper sulfide particles, thereby accelerating the sludge discharge speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the three-dimensional internal structure of the pretreatment tank of the present invention;
[0023] Figure 3 It is a schematic diagram of the three-dimensional internal structure of the alkali solution regulating box of the present invention;
[0024] Figure 4 It is a schematic diagram of the three-dimensional internal structure of the linkage housing of the present invention;
[0025] Figure 5 It is a schematic diagram of the three-dimensional internal structure of the protective shell of the present invention;
[0026] Figure 6 It is a three-dimensional structural schematic diagram of the auxiliary gear and the driven bevel gear part of the present invention;
[0027] Figure 7 It is a three-dimensional structural schematic diagram of the buffer spring part of the present invention;
[0028] Figure 8 It is a three-dimensional structural schematic diagram of the adjustable mounting frame plate and the corrugated sedimentation plate part of the present invention;
[0029] Fig. 9 for Figure 8 Enlarged view of part A in the middle;
[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the inclined mud guide plate part of the present invention.
[0031] In the figure: 1 pretreatment tank, 2 feed port, 3 control box, 4 swing arm, 5 stirring blade, 6 liquid discharge pump, 7 rotating disk, 8 alkali solution regulating box, 9 No. 1 threaded rod, 10 piston plate, 11 check valve, 12 pH sensor, 13 No. 1 servo motor, 14 sulfide sedimentation tank, 15 active bevel gear, 16 adjustable mounting frame plate, 17 corrugated sedimentation plate, 18 linkage housing, 19 inclined mud guide plate, 20 No. 2 servo motor, 21 arc matching plate, 22 matching angle plate, 23 No. 2 threaded rod, 24 mud discharge port, 25 mounting seat, 26 rotating seat, 27 worm, 28 bearing, 29 annular bushing, 30 worm wheel, 31 protective shell, 32 combined frame plate, 33 main gear, 34 secondary gear, 35 limit sleeve, 36 matching sleeve, 37 buffer spring, 38 driven bevel gear. DETAILED DESCRIPTION
[0032] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0033] like Figure 1-Figure 10 As shown, the present invention provides a technical solution:
[0034] A pretreatment tank 1 is provided with a feed port 2, a stirring blade 5 is rotatably connected to the top of the pretreatment tank 1, a liquid outlet pump 6 is fixedly connected to the pretreatment tank 1, an alkali liquid regulating box 8 is provided on the pretreatment tank 1, a No. 1 threaded rod 9 is rotatably connected to the alkali liquid regulating box 8, a piston plate 10 is slidably connected to the alkali liquid regulating box 8, the No. 1 threaded rod 9 penetrates the piston plate 10 and is threadedly connected thereto, a one-way valve 11 is connected to the output end of the alkali liquid regulating box 8, the flow direction of the one-way valve 11 is from the alkali liquid regulating box 8 to the outside of the alkali liquid regulating box 8, the output end of the one-way valve 11 is connected to the pretreatment tank 1, and the pretreatment tank 1 A pH sensor 12 is fixedly connected to the alkali solution regulating box 8, and a servo motor 13 is fixedly connected to the alkali solution regulating box 8. The output end of the servo motor 13 penetrates the alkali solution regulating box 8 and is coaxially fixedly connected to the threaded rod 9. The threaded rod 9 penetrates the alkali solution regulating box 8 and the pretreatment tank 1 and is coaxially fixedly connected to the stirring blade 5. The copper-containing wastewater to be treated is discharged into the pretreatment tank 1 through the feed port 2. The untreated copper-containing wastewater is acidic and needs to be pH-adjusted. Sodium sulfide needs to be added to the wastewater after adjustment for sulfidation, and divalent copper ions react with it to produce copper sulfide precipitates that are insoluble in water, and the wastewater can be discharged through the liquid outlet pump 6;
[0035] A control box 3 is provided on the pretreatment tank 1, and a control module and a detection module are provided in the control box 3. The control module is connected to the detection module by signal, the control module is connected to the pH sensor 12 by signal, and the detection module is connected to the first servo motor 13 by signal. An alkali solution regulating box 8 is provided in the pretreatment tank 1, and the pH value in the pretreatment tank 1 is detected in real time by the pH sensor 12. The first servo motor 13 is controlled by the signal processing function of the control box 3. When the first servo motor 13 drives the first threaded rod 9 to rotate, the piston plate 10 will press out the alkaline solution in the alkali solution regulating box 8, and at the same time, the rotation of the stirring blade 5 will make the alkali solution and the wastewater solution react quickly, so that the pH value of the wastewater in the pretreatment tank 1 is quickly stabilized, so that the amount of alkali solution added can be controlled to be kept within a suitable range, which not only ensures the need for adjusting the pH value of the wastewater, but also avoids the waste of alkali solution materials;
[0036] The sulfide sedimentation tank 14 is fixedly connected to one side of the pretreatment tank 1. Six adjustable mounting frame plates 16 are rotatably connected in the sulfide sedimentation tank 14. A corrugated sedimentation plate 17 is slidably connected in the adjustable mounting frame plate 16. Both sides of the sulfide sedimentation tank 14 are provided with a linkage shell 18. A linkage mechanism is provided in the linkage shell 18. An inclined mud guide plate 19 is fixedly connected to the inner bottom of the sulfide sedimentation tank 14. A plurality of arc-shaped matching plates 21 are slidably connected to the inclined mud guide plate 19. Two adjacent arc-shaped matching plates 21 are fixedly connected by steel bars. A matching angle plate 22 is fixedly connected to one side of an arc-shaped matching plate 21 close to the pretreatment tank 1 among the plurality of arc-shaped matching plates 21. The matching angle plate 22 is fixedly connected to one side of the arc-shaped matching plate 21 close to the pretreatment tank 1. The plate 22 is provided with threaded holes, and the inclined mud guide plate 19 is equipped with two sets of servo motors. The output end of the servo motor is coaxially fixedly connected with a No. 2 threaded rod 23, and the No. 2 threaded rod 23 penetrates the matching angle plate 22 on the corresponding side and is threadedly connected thereto. A plurality of mud discharge ports 24 are provided on one side of the sulfide sedimentation tank 14, and the opening position of the mud discharge port 24 corresponds to the position of the inclined mud guide plate 19. The wastewater treated by the pretreatment tank 1 is discharged into the sulfide sedimentation tank 14. According to the principle of shallow sedimentation, the larger the sedimentation area, the shorter the sedimentation time, and the higher the sedimentation efficiency. By setting a plurality of adjustable mounting frame plates 16, when installing the corrugated sedimentation plate 17, the corrugated sedimentation plate 17 can be directly inserted for use. It is also more convenient for maintenance and replacement in the later stage. It is not necessary to replace all the corrugated sedimentation plates 17 in the sulfide sedimentation tank 14. In addition, by setting a linkage mechanism, the angle of the corrugated sedimentation plate 17 is adjustable, so that the sludge deposited on the corrugated sedimentation plate 17 can be quickly discharged by adjusting the angle of the corrugated sedimentation plate 17, which can avoid head loss, and can also avoid excessive load on the corrugated sedimentation plate 17 caused by sediment accumulation, and a reduction in effective sedimentation area caused by excessively thick sedimentation layers. By setting an inclined mud guide plate 19 at the bottom of the sulfide sedimentation tank 14, the sludge falling from the corrugated sedimentation plate 17 will naturally fall on the inclined mud guide plate 19, and the sludge will gradually move toward the mud discharge through the action of gravity. The sludge outlet 24 moves to one side, but after a large amount of sludge is accumulated, it needs to be discharged in a centralized manner. The built-in servo motor of the inclined mud guide plate 19 drives the second threaded rod 23 to rotate, so that the matching angle plate 22 threadedly connected to the second threaded rod 23 drives the multiple arc-shaped matching plates 21 to move. When the arc-shaped matching plate 21 and the notch on the inclined mud guide plate 19 are matched, the mud outlet is opened. At this time, the sludge discharge can avoid the influence of the sludge moving in the sulfide sedimentation tank 14 to the greatest extent. The negative pressure generated by the sludge discharge will be concentrated on the end of the inclined mud guide plate 19 close to the mud outlet 24. The water flow rate will accelerate the sludge discharge without affecting the distribution of copper sulfide particles, so that the sludge discharge speed is accelerated;
[0037] The linkage mechanism includes a mounting seat 25 fixedly connected to both sides of the sulfide precipitation tank 14, a rotating seat 26 is slidably connected in the mounting seat 25, a worm 27 is rotatably connected to one side of the rotating seat 26, and a rotating hole is opened at the rotating shaft position of the adjustable mounting frame plate 16 on both sides of the sulfide precipitation tank 14, and a bearing 28 is arranged in the rotating hole, and an annular bushing 29 is fixedly connected to the output end of the bearing 28, and the annular bushing 29 is fixedly connected to the rotating shaft of the adjustable mounting frame plate 16, and the rotating shaft of the adjustable mounting frame plate 16 is coaxially fixedly connected with a worm gear 30, and the worm gear 30 is meshed with the worm gear 27, and a protective shell 31 is arranged in the linkage housing 18, and the protective shell 31 is fixedly connected to the side wall of the sulfide precipitation tank 14, and a combined frame plate 32 is slidably connected to the bottom of the protective shell 31, and the combined frame The plate 32 is rotatably connected with a main gear 33 and a sub gear 34, the worm 27 penetrates the combined frame plate 32 and is coaxially fixedly connected to the main gear 33, the main gear 33 and the sub gear 34 mesh with each other, the sub gear 34 is fixedly connected with a limiting sleeve 35, the limiting sleeve 35 is slidably connected with a matching sleeve 36, a buffer spring 37 is fixedly connected in the limiting sleeve 35, one end of the buffer spring 37 away from the limiting sleeve 35 is fixedly connected with the matching sleeve 36, a driven bevel gear 38 is fixedly connected to the matching sleeve 36, a No. 2 servo motor 20 is fixedly connected to the top of the protective shell 31, the output end of the No. 2 servo motor 20 penetrates the protective shell 31 and is coaxially fixedly connected with the driving bevel gear 15, the driving bevel gear 15 meshes with the driven bevel gear 38, and the driving bevel gear 15 meshes with the driven bevel gear 38. The bottom of the wheel 15 is coaxially fixedly connected to a rotating disk 7, and a swing arm 4 is rotatably connected to the rotating disk 7 away from the axis position. The swing arm 4 is rotatably connected to the combined frame plate 32 at one end away from the rotating disk 7. The purpose of setting the linkage mechanism is to make the corrugated sedimentation plate 17 vibrate while adjusting the angle of the corrugated sedimentation plate 17 when removing the sludge on the corrugated sedimentation plate 17, so that the sludge attached to the corrugated sedimentation plate 17 can fall more quickly, thereby improving the sludge treatment efficiency. The second servo motor 20 can drive the active bevel gear 15 and the rotating disk 7 to rotate. The rotation of the active bevel gear 15 will cause the driven bevel gear 38 meshing with it to rotate, so that the secondary gear 34 will rotate, and the main gear 3 meshing with it will rotate. 3 will rotate, the worm 27 coaxially fixedly connected to the main gear 33 will rotate, and the worm wheel 30 meshing with it will drive the adjustable mounting frame plate 16 to rotate, so that the angle of the corrugated sedimentation plate 17 in the adjustable mounting frame plate 16 can be adjusted. At the same time, due to the rotation of the rotating disk 7, the swing arm 4 will make the combined frame plate 32 and the worm 27 vibrate at a high speed as a whole, and the worm wheel 30 meshing with the worm 27, the adjustable mounting frame plate 16 and the corrugated sedimentation plate 17 will vibrate synchronously. In order to avoid the separation between the active bevel gear 15 and the driven bevel gear 38, a matching sleeve 36 and a limiting sleeve 35 are provided on one side of the driven bevel gear 38. Through the setting of the buffer spring 37, the driven bevel gear 38 will always fit the active bevel gear 15 and mesh with it.The arrangement of the bearing 28 and the annular bushing 29 can create a certain virtual position between the rotating shaft of the adjustable mounting frame plate 16 and the sulfide sedimentation tank 14, so that the service life of the rotating shaft of the adjustable mounting frame plate 16 can be protected when the adjustable mounting frame plate 16 vibrates.
[0038] The working principle of the present invention is:
[0039] The copper-containing wastewater to be treated is discharged into the pretreatment tank 1 through the feed port 2. The untreated copper-containing wastewater is acidic and needs to be pH-adjusted. Sodium sulfide is added to the adjusted wastewater for sulfidation. The divalent copper ions react with it to produce copper sulfide precipitates that are insoluble in water. The wastewater can be discharged through the liquid outlet pump 6.
[0040] The signal processing function of the control box 3 is used to control the No. 1 servo motor 13. When the No. 1 servo motor 13 drives the No. 1 threaded rod 9 to rotate, the piston plate 10 will press out the alkaline solution in the alkali solution regulating box 8. At the same time, the rotation of the stirring blade 5 will cause the alkali solution and the wastewater solution to react rapidly, thereby quickly stabilizing the pH value of the wastewater in the pretreatment tank 1. In this way, the amount of alkali solution can be controlled to be kept within a suitable range, which not only ensures the need for adjusting the pH value of the wastewater, but also avoids the waste of alkali solution materials.
[0041] The wastewater treated by the pretreatment tank 1 is discharged into the sulfide sedimentation tank 14. According to the principle of shallow sedimentation, the larger the sedimentation area, the shorter the sedimentation time and the higher the sedimentation efficiency. By setting a plurality of adjustable mounting frames 16, when installing the corrugated sedimentation plate 17, the corrugated sedimentation plate 17 can be directly inserted for use. It is also more convenient for later maintenance and replacement, and there is no need to replace all the corrugated sedimentation plates 17 in the sulfide sedimentation tank 14. In addition, by setting a linkage mechanism, the angle of the corrugated sedimentation plate 17 is adjustable, so that the sludge deposited on the corrugated sedimentation plate 17 can be quickly discharged by adjusting the angle of the corrugated sedimentation plate 17, which can avoid head loss, and can also avoid excessive load of the corrugated sedimentation plate 17 caused by sedimentation accumulation, and reduction of effective sedimentation area caused by excessively thick sedimentation layer. By setting an inclined The mud guide plate 19 is placed, and the sludge falling from the corrugated sedimentation plate 17 will naturally fall on the inclined mud guide plate 19. Through the action of gravity, the sludge will gradually move to the side of the mud discharge port 24. However, after a large amount of sludge is accumulated, it needs to be discharged in a centralized manner. The built-in servo motor of the inclined mud guide plate 19 drives the No. 2 threaded rod 23 to rotate, so that the matching angle plate 22 threadedly connected with the No. 2 threaded rod 23 can drive the multiple arc-shaped matching plates 21 to move. When the arc-shaped matching plate 21 is matched with the notch on the inclined mud guide plate 19, the mud discharge port is opened. At this time, the sludge discharge can avoid the influence of the sludge moving in the sulfide sedimentation tank 14 to the greatest extent. The negative pressure generated by the sludge discharge will be concentrated on the end of the inclined mud guide plate 19 close to the mud discharge port 24. The water flow rate will accelerate the sludge discharge without affecting the distribution of copper sulfide particles, so that the sludge discharge speed is accelerated;
[0042] The purpose of setting the linkage mechanism is to make the corrugated sedimentation plate 17 vibrate while adjusting the angle of the corrugated sedimentation plate 17 when removing the sludge on the corrugated sedimentation plate 17, so that the sludge attached to the corrugated sedimentation plate 17 can fall more quickly, thereby improving the sludge treatment efficiency. The second servo motor 20 can drive the active bevel gear 15 and the rotating disk 7 to rotate. The rotation of the active bevel gear 15 will cause the driven bevel gear 38 meshing with it to rotate, then the sub-gear 34 will rotate, the main gear 33 meshing with it will rotate, and the worm 27 coaxially fixedly connected to the main gear 33 will rotate, and the worm 27 coaxially fixedly connected to the main gear 33 will rotate. The meshed worm gear 30 will drive the adjustable mounting frame plate 16 to rotate, so that the angle of the corrugated sedimentation plate 17 in the adjustable mounting frame plate 16 can be adjusted. At the same time, due to the rotation of the rotating disk 7, the swing arm 4 will cause the combined frame plate 32 and the worm 27 to vibrate at high speed as a whole, and the worm gear 30, the adjustable mounting frame plate 16 and the corrugated sedimentation plate 17 meshed with the worm 27 will vibrate synchronously. In order to avoid the disengagement between the active bevel gear 15 and the driven bevel gear 38, a matching sleeve 36 and a limiting sleeve 35 are provided on one side of the driven bevel gear 38. Through the setting of the buffer spring 37, the driven bevel gear 38 will always fit the active bevel gear 15 and mesh with it.
[0043] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates, characterized in that: include: A pretreatment tank (1), wherein the pretreatment tank (1) is provided with a feed port (2), a stirring blade (5) is rotatably connected to the top of the pretreatment tank (1), a liquid discharge pump (6) is fixedly connected to the pretreatment tank (1), an alkali solution regulating box (8) is provided on the pretreatment tank (1), a No. 1 threaded rod (9) is rotatably connected to the alkali solution regulating box (8), a piston plate (10) is slidably connected to the alkali solution regulating box (8), the No. 1 threaded rod (9) penetrates the piston plate (10) and is threadedly connected thereto, and the alkali solution regulating box (8) A one-way valve (11) is connected to the output end of the one-way valve (11), the output end of the one-way valve (11) is connected to the pretreatment tank (1), a pH sensor (12) is fixedly connected to the pretreatment tank (1), a No. 1 servo motor (13) is fixedly connected to the alkali solution regulating box (8), the output end of the No. 1 servo motor (13) passes through the alkali solution regulating box (8) and is coaxially fixedly connected to a No. 1 threaded rod (9), and the No. 1 threaded rod (9) passes through the alkali solution regulating box (8) and the pretreatment tank (1) and is coaxially fixedly connected to the stirring blade (5); A sulfide sedimentation tank (14), wherein the sulfide sedimentation tank (14) is fixedly connected to one side of the pretreatment tank (1), wherein six adjustable mounting frames (16) are rotatably connected in the sulfide sedimentation tank (14), wherein a corrugated sedimentation plate (17) is slidably connected in the adjustable mounting frames (16), wherein both sides of the sulfide sedimentation tank (14) are provided with linkage shells (18), wherein a linkage mechanism is provided in the linkage shells (18), wherein an inclined mud guide plate (19) is fixedly connected to the inner bottom of the sulfide sedimentation tank (14), wherein the inclined mud guide plate (19) is slidably connected to a plurality of The invention relates to a plurality of arc-shaped matching plates (21), wherein two adjacent arc-shaped matching plates (21) are fixedly connected via steel bars, and a matching angle plate (22) is fixedly connected to one side of an arc-shaped matching plate (21) close to the pretreatment tank (1) among the plurality of arc-shaped matching plates (21), and a threaded hole is provided on the matching angle plate (22). The inclined mud guide plate (19) has two sets of servo motors built therein, and an output end of the servo motor is coaxially fixedly connected to a second threaded rod (23), and the second threaded rod (23) passes through the matching angle plate (22) on the corresponding side and is threadedly connected thereto.
2. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 1 is characterized in that: A plurality of mud discharge ports (24) are provided on one side of the sulfide sedimentation tank (14), and the positions of the mud discharge ports (24) correspond to the positions of the inclined mud guide plates (19).
3. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 2 is characterized in that: The linkage mechanism comprises a mounting seat (25) fixedly connected to both sides of the sulfide precipitation tank (14), a rotating seat (26) being slidably connected inside the mounting seat (25), a worm (27) being rotatably connected to one side of the rotating seat (26), a rotating hole being provided at both sides of the sulfide precipitation tank (14) corresponding to the rotating shaft position of the adjustable mounting frame plate (16), a bearing (28) being provided in the rotating hole, an annular bushing (29) being fixedly connected to the output end of the bearing (28), the annular bushing (29) being fixedly connected to the rotating shaft of the adjustable mounting frame plate (16), a worm wheel (30) being coaxially fixedly connected to the rotating shaft of the adjustable mounting frame plate (16), and the worm wheel (30) being meshed with the worm wheel (27).
4. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 3 is characterized in that: A protective shell (31) is provided in the linkage housing (18), the protective shell (31) being fixedly connected to the side wall of the sulfide sedimentation tank (14), a combined frame plate (32) being slidably connected to the bottom of the protective shell (31), a main gear (33) and a sub-gear (34) being rotatably connected to the combined frame plate (32), the worm (27) passing through the combined frame plate (32) and being coaxially fixedly connected to the main gear (33), the main gear (33) and the sub-gear (34) being meshed with each other.
5. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 4 is characterized in that: The secondary gear (34) is fixedly connected to a limiting sleeve (35), the limiting sleeve (35) is slidably connected to a matching sleeve (36), a buffer spring (37) is fixedly connected inside the limiting sleeve (35), one end of the buffer spring (37) away from the limiting sleeve (35) is fixedly connected to the matching sleeve (36), and a driven bevel gear (38) is fixedly connected to the matching sleeve (36).
6. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 5 is characterized in that: A second servo motor (20) is fixedly connected to the top of the protective shell (31); an output end of the second servo motor (20) passes through the protective shell (31) and is coaxially fixedly connected to a driving bevel gear (15); the driving bevel gear (15) is meshed with a driven bevel gear (38); a rotating disk (7) is coaxially fixedly connected to the bottom of the driving bevel gear (15); a swing arm (4) is rotatably connected to the rotating disk (7) away from the axis position; and one end of the swing arm (4) away from the rotating disk (7) is rotatably connected to the combined frame plate (32).
7. The comprehensive recovery and treatment device for treating copper-containing wastewater produced in the production of copper-clad ceramic substrates according to claim 6 is characterized in that: The pretreatment tank (1) is provided with a control box (3), wherein a control module and a detection module are provided in the control box (3), wherein the control module is signal-connected to the detection module, wherein the control module is signal-connected to a pH sensor (12), and wherein the detection module is signal-connected to a No. 1 servo motor (13).
Citation Information
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