A device for removing lead sulfate crystals from a lead-acid battery for mining

By designing an automated lead-acid battery lead sulfate crystal removal device, the problems of poor cleaning treatment and low efficiency of manual inspection in the existing technology have been solved, realizing automated cleaning and inspection and improving the processing efficiency of lead-acid batteries.

CN119315133BActive Publication Date: 2025-10-21ANYU (XUZHOU) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411427716.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-10-21
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

In existing lead-acid batteries, no surface treatment is performed when removing lead sulfate crystals, which affects the contact effect between the pulse wave and the lead-acid battery. Furthermore, since the position of the lead-acid battery remains unchanged, the cleaning effect is not good. In addition, manual inspection is required after removal, which affects efficiency.

Method used

A device for removing lead sulfate crystals from lead-acid batteries used in mining has been designed. The device includes a conveyor belt moving structure, a pretreatment structure, a crystal removal structure, a detection structure, and an unloading assembly. It achieves automatic cleaning, limit fixing, removal of lead sulfate crystals, and automatic detection through a robotic arm and a hydraulic system.

Benefits of technology

It enables automatic rotation cleaning of lead-acid batteries, ensuring the removal of lead sulfate crystals, automatically detecting and rejecting defective products, improving cleaning and inspection efficiency, and reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a lead-acid battery sulfuric acid lead crystal removal device for mine, which comprises a conveying belt moving structure, a pretreatment structure, a crystal removal structure, a detection structure and a discharging assembly fixed on the conveying belt moving structure, the crystal removal structure is arranged on the right side of the pretreatment structure, the detection structure is arranged on the right side of the crystal removal structure, the discharging assembly is arranged on the right side of the detection structure, and the conveying belt moving structure comprises a bottom box, a position adjusting assembly is fixed on the bottom box, the position adjusting assembly comprises a first storage box, a first motor box is fixed on the first storage box, a motor drives a gear to rotate in the first motor box, the rotation of the gear drives a first supporting plate on a rack to move, the lead-acid battery sulfuric acid lead crystal removal device has the advantages that the lead-acid battery can be rotated and cleaned, the lead-acid battery can be fixed and positioned and the sulfuric acid lead crystal can be removed, the lead-acid battery can be automatically monitored, and unqualified lead-acid batteries can be removed.
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Description

Technical Field

[0001] The invention relates to the technical field of lead-acid batteries, in particular to a device for removing lead sulfate crystals from a mining lead-acid battery. Background Art

[0002] A lead-acid battery is a type of battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is a sulfuric acid solution. When the lead-acid battery is in the discharged state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead. In the charged state, the main components of the positive and negative electrodes are both lead sulfate. When removing lead sulfate crystals from existing lead-acid batteries, the lead sulfate crystals are directly crushed or dissolved by pulse waves, and the lead-acid battery is not subjected to auxiliary surface treatment, which affects the better contact between the pulse wave and the lead-acid battery. In addition, when the lead-acid battery is moved, its position remains unchanged, affecting the effect of the cleaning treatment. At the same time, after the lead sulfate crystals are removed from the lead-acid battery, the operator needs to manually inspect the lead-acid battery, affecting the overall inspection efficiency. Summary of the Invention

[0003] The object of the present invention is to provide a device for removing lead sulfate crystals from mining lead-acid batteries to solve the problem raised in the above-mentioned background technology that, when removing lead sulfate crystals from existing lead-acid batteries, the lead sulfate crystals are directly crushed or dissolved by pulse waves without performing auxiliary surface treatment on the lead-acid battery, which affects the better contact between the pulse waves and the lead-acid battery, and the position of the lead-acid battery remains unchanged when it is moved, which affects the effect of the cleaning treatment. At the same time, after the lead sulfate crystals are removed from the lead-acid battery, the operator needs to manually inspect the lead-acid battery, which affects the overall inspection efficiency.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for removing lead sulfate crystals from a mining lead-acid battery, comprising a conveyor belt moving structure, a pretreatment structure, a crystal removal structure, a detection structure, and a discharge assembly fixed to the conveyor belt moving structure, the crystal removal structure being arranged on the right side of the pretreatment structure, the detection structure being arranged on the right side of the crystal removal structure, and the discharge assembly being arranged on the right side of the detection structure;

[0005] The conveyor belt moving structure includes a bottom box, on which a position adjustment component is fixed;

[0006] The position adjustment assembly includes a first storage box, a first motor box is fixed on the first storage box, a motor in the first motor box drives a gear to rotate, the rotation of the gear drives the first support plate on the rack to move, and the movement of the first support plate drives the first conveyor belt to adjust its position;

[0007] The detection structure includes a detection box, the detection box is telescopically adjusted to adjust the position of the limit plate through a telescopic structure, and an automatic power-on detection component is fixed on the upper side of the detection box;

[0008] The automatic power-on detection component includes a third manipulator, on which a third fixing plate is fixed. The third fixing plate adjusts the position of the auxiliary fixing plate through a telescopic structure. The auxiliary fixing plates clamp the power plug between them, and the power plug is electrically connected to the detector through a transmission line.

[0009] The unloading assembly includes a fourth support plate, on which a support frame is fixed. The support frame adjusts the position of the push plate through a telescopic structure. A storage box is arranged on the left side of the push plate, a third conveyor belt is arranged on the lower side of the storage box, and a material guide plate is fixed on the storage box.

[0010] Preferably, the pretreatment structure includes a pretreatment box, a second conveyor belt passes through the pretreatment box, and a first movable assembly, a second movable assembly and a third movable assembly are slidably connected on the pretreatment box. The first movable assembly is located on the left side of the second movable assembly, and the third movable assembly is located between the first movable assembly and the second movable assembly. An air outlet cleaning assembly is fixed on the lower side of the second movable assembly, a brush cleaning assembly is fixed on the lower side of the first movable assembly, and a clamping rotating assembly is fixed on the third movable assembly.

[0011] Preferably, the first moving assembly includes a second motor box, and the motor in the second motor box drives the screw to rotate, and the rotation of the screw drives the slider to slide on the pretreatment box.

[0012] By adopting the above technical solution, the position of the brush cleaning component is adjusted by setting the first moving component.

[0013] Preferably, the brush cleaning assembly includes a first manipulator, on which a cleaning brush is fixed.

[0014] By adopting the above technical solution, the surface of the lead-acid battery is cleaned by arranging a brush cleaning component.

[0015] Preferably, the air outlet cleaning component includes a second manipulator, a second support plate is fixed on the second manipulator, a high-pressure blowing head is passed through the second support plate, and the high-pressure blowing head is connected to the air booster through an air pipe.

[0016] By adopting the above technical solution, an air outlet cleaning component is provided to blow air and remove dust from the surface of the lead-acid battery.

[0017] Preferably, the clamping rotation assembly includes a third motor box, the motor in the third motor box drives the rotating rod to rotate, the rotation of the rotating rod drives the hydraulic box on the third support plate to rotate, and the rotation of the hydraulic box drives the clamping limit plate to rotate.

[0018] By adopting the above technical solution, the lead-acid battery is rotated according to an angle by setting a clamping rotation component.

[0019] Preferably, the crystallization removal structure includes a removal box, on which the fourth movable component and the fifth movable component are slidably connected, the fifth movable component is located between the fourth movable component, the lower side of the fourth movable component is telescopically adjusted to adjust the position of the pulse removal component through the telescopic structure, and the fifth movable component is telescopically adjusted to adjust the position of the limit clamping component through the telescopic structure.

[0020] Preferably, the pulse removal assembly includes a first fixing plate, and the first fixing plate adjusts the position of the pulse transmitter through the expansion and contraction of a spring shaft.

[0021] By adopting the above technical solution, a pulse removal component is set to remove lead sulfate crystals from lead-acid batteries.

[0022] Preferably, the position limiting clamping assembly includes a second fixed plate, the second fixed plate is telescopically adjusted to the position of the sliding plate through a telescopic structure, and the sliding plate is telescopically adjusted to the position of the clamping plate through the telescopic structure.

[0023] By adopting the above technical solution, the lead-acid battery is limited and fixed by setting a limit clamping component.

[0024] Compared with the prior art, the beneficial effects of the present invention are: the device for removing lead sulfate crystals from mining lead-acid batteries is

[0025] (1) The present invention automatically rotates the lead-acid battery and performs auxiliary cleaning, automatically limits and fixes the lead-acid battery and removes lead sulfate crystals, automatically monitors the lead-acid battery, and removes unqualified lead-acid batteries after detection. The height of the clamping rotation component is adjusted with the assistance of the third moving component, and the clamping limit plate is driven to move relatively by the hydraulic rod with the assistance of the hydraulic cylinder in the hydraulic box. Finally, the lead-acid battery is limited and fixed, and the lead-acid battery fixed between the clamping limit plates is driven to rotate by the rotating rod with the assistance of the stepping motor in the third motor box, thereby ensuring the later cleaning effect of the lead-acid battery. With the assistance of the cleaning brush on the first manipulator, the surface of the lead-acid battery is assisted to clean impurities, and with the assistance of multiple groups of high-pressure blowers, the surface of the lead-acid battery is blown and cleaned to ensure the cleaning effect and avoid the impurities covering the connecting column of the lead-acid battery electrode plate to affect the use effect of the pulse transmitter;

[0026] (2) The present invention drives the height of the limit clamping assembly to be adjusted with the assistance of the fifth moving assembly, adjusts the sliding plate with the assistance of the hydraulic cylinder in the second fixed plate, and the hydraulic cylinder on the sliding plate drives the clamping plate to move relatively through the hydraulic rod, and finally limits and fixes the lead-acid batteries of different volumes, thereby avoiding movement when removing lead sulfate crystals from the lead-acid battery, which affects the processing effect. After the lead sulfate crystals are removed, they are moved to the detection box, and the auxiliary fixing plate on the third fixed plate fixes the power plugs of different styles. With the assistance of the third manipulator, the power plugs are inserted into the lead-acid battery, so that they are detected by the detector to ensure the removal quality of the lead sulfate crystals.

[0027] (3) When the removal of lead sulfate crystals in the lead-acid battery is unqualified, the lead-acid battery is moved to the fourth conveyor belt on the right side of the detection box. With the assistance of the hydraulic cylinder on the support frame, the hydraulic rod drives the push plate to push the unqualified lead-acid battery to the third conveyor belt on the front side, which is convenient for later staff to handle and increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the front view structure of the present invention;

[0029] Figure 2 This is a rear view structural diagram of the present invention;

[0030] Figure 3 It is a left-side structural schematic diagram of the present invention;

[0031] Figure 4 It is a right side structural schematic diagram of the present invention;

[0032] Figure 5 Schematic diagram of the detection structure of the present invention;

[0033] Figure 6 This is a schematic structural diagram of the position limiting clamping assembly of the present invention;

[0034] Figure 7 For the present invention Figure 3 A in the middle is an enlarged schematic diagram;

[0035] Figure 8 It is a schematic diagram of the three-dimensional structure of the position limiting clamping assembly of the present invention.

[0036] In the figure: 1. Conveyor belt moving structure; 11. Bottom box; 12. Position adjustment assembly; 121. First storage box; 122. First motor box; 123. Gear; 124. Rack; 125. First support plate; 126. First conveyor belt; 2. Pretreatment structure; 21. Pretreatment box; 22. Second conveyor belt; 23. First moving assembly; 231. Second motor box; 232. Screw; 233. Slider; 24. Brush cleaning assembly; 241. First manipulator; 242. Cleaning brush; 25. Second moving assembly; 26. Air outlet cleaning assembly; 261. Second manipulator; 262. Second support plate; 263. High-pressure blower head; 264. Air supply pipe; 265. Air booster; 27. Third moving assembly; 28. Clamping and rotating assembly; 281. Third motor box; 282. Rotating rod; 283. Third support plate; 284. Hydraulic box; 285. Clamping and limiting plate; 3. Crystallization removal structure; 31. Fourth moving assembly; 32. Pulse removal assembly; 321. First fixed plate; 322. Spring shaft; 323. Pulse transmitter; 33. Removal box; 34. Fifth moving assembly; 35. Limiting and clamping assembly; 351. Second fixed plate; 352. Sliding plate; 353. Clamping plate; 4. Detection structure; 41. Detection box; 42. Limiting plate; 43. Automatic power-on detection assembly; 431. Third manipulator; 432. Third fixed plate; 433. Auxiliary fixed plate; 434. Power plug; 435. Transmission line; 436. Detector; 5. Unloading assembly; 51. Fourth support plate; 52. Support frame; 53. Push plate; 54. Storage box; 55. Third conveyor belt; 56. Guide plate. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] See also Figure 1-8 The present invention provides a technical solution: a device for removing lead sulfate crystals from a mining lead-acid battery, such as Figure 1 、 Figure 2 、 Figure 3 and Figure 7As shown, it includes a conveyor belt moving structure 1, which includes a bottom box 11, a position adjustment component 12 is fixed on the bottom box 11, and the position adjustment component 12 includes a first storage box 121, a first motor box 122 is fixed on the first storage box 121, a motor in the first motor box 122 drives a gear 123 to rotate, and the rotation of the gear 123 drives the first support plate 125 on the rack 124 to move, and the movement of the first support plate 125 drives the first conveyor belt 126 to adjust its position;

[0039] Among them, the control device for controlling the entire equipment is fixed on the front side of the bottom box 11. The motor in this application is a stepper motor, and the telescopic structure is a hydraulic cylinder. Both the hydraulic cylinder and the stepper motor are existing technologies;

[0040] Specifically, the first support plate 125 is provided with two sides, and the two groups of first support plates 125 are symmetrically arranged about the central axis of the first conveyor belt 126. A sliding bar is fixed on the rear first support plate 125, and the sliding bar is slidably connected to the support slide plate, and the support slide plate is fixed to the left side of the bottom box 11;

[0041] In the above scheme, with the assistance of the first conveyor belt 126, the lead-acid battery is moved to the required position on the second conveyor belt 22 in the pretreatment box 21, and with the assistance of the stepper motor in the first storage box 121, the gear 123 is driven to rotate. The rotation of the gear 123 drives the first support plate 125 on the rack 124 to move to the left. The movement of the first support plate 125 to the left drives the first conveyor belt 126 to move to the required position to the left, thereby adjusting the gap between the first conveyor belt 126 and the second conveyor belt 22 to facilitate the falling and storage of impurities cleaned by the pretreatment structure 2.

[0042] like Figure 1 、 Figure 2 and Figure 3As shown, a pretreatment structure 2, a crystal removal structure 3, a detection structure 4 and a discharge assembly 5 are fixed on the conveyor belt moving structure 1. The crystal removal structure 3 is set on the right side of the pretreatment structure 2. The pretreatment structure 2 includes a pretreatment box 21. The second conveyor belt 22 runs through the pretreatment box 21. The first moving assembly 23, the second moving assembly 25 and the third moving assembly 27 are slidably connected on the pretreatment box 21. The first moving assembly 23 is located on the left side of the second moving assembly 25. The third moving assembly 27 is located between the first moving assembly 23 and the second moving assembly 25. An air outlet cleaning assembly 26 is fixed on the lower side of the second moving assembly 25. A brush cleaning assembly 24 is fixed on the lower side of the first moving assembly 23. A clamping rotating assembly 28 is fixed on the third moving assembly 27. The first moving assembly 23 includes a second motor box 231. The motor in the second motor box 231 drives the screw 232 to rotate, and the rotation of the screw 232 drives the slider 233 to slide on the pretreatment box 21. The brush cleaning assembly 24 includes a first manipulator 241, and a cleaning brush 242 is fixed on the first manipulator 241. The air outlet cleaning assembly 26 includes a second manipulator 261, and a second support plate 262 is fixed on the second manipulator 261. A high-pressure blowing head 263 runs through the second support plate 262, and the high-pressure blowing head 263 is connected to the air booster 265 through the air pipe 264. The clamping rotation assembly 28 includes a third motor box 281, and the motor in the third motor box 281 drives the rotating rod 282 to rotate. The rotation of the rotating rod 282 drives the hydraulic box 284 on the third support plate 283 to rotate, and the rotation of the hydraulic box 284 drives the clamping limit plate 285 to rotate;

[0043] Among them, the first moving assembly 23, the second moving assembly 25 and the third moving assembly 27 have the same structure, and multiple groups of high-pressure blowing heads 263 are evenly distributed on the second support plate 262. The high-pressure blowing heads 263 work simultaneously to ensure the cleaning effect;

[0044] Specifically, two sets of the third movable assembly 27 and the clamping and rotating assembly 28 are provided. The two sets of the third movable assembly 27 and the clamping and rotating assembly 28 are symmetrically arranged about the central axis of the pretreatment box 21. The lower side of the pretreatment box 21 is connected to the material guide trough, and the pull-out box provided on the lower side of the material guide trough is slidably connected to the bottom box 11.

[0045] Furthermore, four groups of support rods are fixed on the third motor box 281, and sliding blocks are fixed on the four groups of support rods. The sliding blocks are slidably connected in the sliding grooves opened on the third support plate 283, thereby playing a supporting role;

[0046] In the above scheme, the lead-acid battery is moved into the pretreatment box 21 with the assistance of the first conveyor belt 126, and the clamping rotating assembly 28 is driven to move downward between the lead-acid batteries with the assistance of the third moving assembly 27. The clamping limit plate 285 is driven to move relatively with the assistance of the hydraulic cylinder in the hydraulic box 284, so as to limit and fix the lead-acid battery. The rotating rod 282 is driven to rotate with the assistance of the stepper motor in the third motor box 281. The rotation of the rotating rod 282 drives the hydraulic box 284 on the third support plate 283 to rotate. The rotation of the hydraulic box 284 drives the lead-acid battery clamped between the clamping limit plates 285 to rotate as needed, which is convenient for later cleaning. The screw 232 is driven to rotate with the assistance of the stepper motor in the second motor box 231. The screw 23 The slider 233 is rotated to slide on the pretreatment box 21, thereby adjusting the position of the brush cleaning assembly 24. Similarly, the position of the air outlet cleaning assembly 26 is adjusted with the assistance of the second moving assembly 25. The filtered air is pressurized with the assistance of the air supercharger 265. The pressurized air enters the high-pressure blowing head 263 on the second support plate 262 through the air pipe 264. The high-pressure blowing head 263 on the second support plate 262 is moved with the assistance of the second manipulator 261, thereby blowing and cleaning the surface of the lead-acid battery. With the assistance of the first manipulator 241, the cleaning brush 242 is used to clean the surface of the lead-acid battery. The double cleaning process ensures the cleaning effect of the lead-acid battery and the cleanness of the surface of the lead-acid battery electrode plate connecting column, thereby increasing practicality.

[0047] like Figure 1 、 Figure 3 and Figure 6As shown, a detection structure 4 is set on the right side of the crystal removal structure 3, and the crystal removal structure 3 includes a removal box 33. The fourth movable assembly 31 and the fifth movable assembly 34 are slidably connected on the removal box 33. The fifth movable assembly 34 is located between the fourth movable assembly 31. The lower side of the fourth movable assembly 31 is telescopically adjusted to adjust the position of the pulse removal assembly 32 through the telescopic structure. The fifth movable assembly 34 is telescopically adjusted to adjust the position of the limit clamping assembly 35 through the telescopic structure. The pulse removal assembly 32 includes a first fixed plate 321. The first fixed plate 321 adjusts the position of the pulse transmitter 323 through the spring shaft 322. The limit clamping assembly 35 includes a second fixed plate 351. The second fixed plate 351 The position of the sliding plate 352 is adjusted by telescopic structure, and the sliding plate 352 is adjusted by telescopic structure to position the clamping plate 353. The detection structure 4 includes a detection box 41. The detection box 41 adjusts the position of the limit plate 42 by telescopic structure. An automatic power-on detection component 43 is fixed to the upper side of the detection box 41. The automatic power-on detection component 43 includes a third manipulator 431. A third fixed plate 432 is fixed to the third manipulator 431. The third fixed plate 432 adjusts the position of the auxiliary fixed plate 433 by telescopic structure. The auxiliary fixed plates 433 clamp a power plug 434 between them, and the power plug 434 is electrically connected to the detector 436 via a transmission line 435.

[0048] The fourth moving assembly 31 and the fifth moving assembly 34 have the same structure as the first moving assembly 23. Two groups of limit clamping assemblies 35 are provided. The two groups of limit clamping assemblies 35 are symmetrically arranged about the central axis of the removal box 33. Two groups of hydraulic cylinders are embedded in the second fixed plate 351. The two groups of hydraulic cylinders adjust the position of the sliding plate 352 through hydraulic rods. The sliding plate 352 is arranged in an L shape.

[0049] Specifically, the third fixing plate 432 is set in a U shape, and the hydraulic cylinder fixed on the third fixing plate 432 drives the auxiliary fixing plate 433 to move relatively through the hydraulic rod. The auxiliary fixing plate 433 is set in an arc shape, and two groups of auxiliary fixing plates 433 are provided. The two groups of auxiliary fixing plates 433 are symmetrically arranged. A display screen is fixed on the front side of the detection box 41 to display the information of the lead-acid battery after detection for easy viewing;

[0050] Furthermore, two groups of limit plates 42 are provided, and the two groups of limit plates 42 are symmetrically arranged. Both groups of limit plates 42 are provided with rubber anti-slip pads to protect the lead-acid battery housing;

[0051] In the preferred embodiment of the present invention, the position of the limit clamping assembly 35 is driven to be adjusted with the assistance of the fifth moving assembly 34. The position of the second fixed plate 351 is adjusted with the assistance of the hydraulic cylinder on the slider 233 in the fifth moving assembly 34. The hydraulic cylinder in the second fixed plate 351 drives the sliding plate 352 to adjust its position through the hydraulic rod. The hydraulic cylinder on the sliding plate 352 drives the clamping plate 353 to move relatively through the hydraulic rod. Finally, the lead-acid battery is clamped and fixed. The position of the pulse removal assembly 32 is adjusted to the desired position with the assistance of the fourth moving assembly 31. The hydraulic cylinder fixed on the lower side of the slider 233 in the fourth moving assembly 31 drives the first fixed plate 321 to move through the hydraulic rod. The first fixed plate 321 moves through the elastic The spring shaft 322 drives the pulse transmitter 323 to move, and finally contacts the electrode plate connecting column on the upper side of the lead-acid battery, and performs pulse lead sulfate crystal removal processing to ensure the removal effect of the lead sulfate crystals. The hydraulic cylinder fixed on the front and rear outer walls of the detection box 41 drives the limit plate 42 to move relative to each other through the hydraulic rod. The limit plate 42 moves relative to each other to limit and fix the lead-acid battery. With the assistance of the hydraulic oil cylinder on the third fixed plate 432, the auxiliary fixing plate 433 is driven to move relative to each other, thereby limiting and fixing the power plug 434. With the assistance of the third manipulator 431, the power plug 434 is inserted into the lead-acid battery and detected by the detector 436 to ensure the removal effect of the lead sulfate crystals in the lead-acid battery.

[0052] like Figure 1 、 Figure 2 、 Figure 4 and Figure 8 As shown, a discharge assembly 5 is provided on the right side of the detection structure 4. The discharge assembly 5 includes a fourth support plate 51. A support frame 52 is fixed on the fourth support plate 51. The support frame 52 is adjusted in position by telescopically adjusting a push plate 53 through a telescopic structure. A storage box 54 is provided on the left side of the push plate 53. A third conveyor belt 55 is provided under the storage box 54. A guide plate 56 is fixed on the storage box 54.

[0053] In the preferred embodiment of the present invention, a hydraulic cylinder is fixed on the support frame 52 fixed on the fourth support plate 51. The hydraulic cylinder drives the push plate 53 to move through the hydraulic rod, so that unqualified lead-acid batteries are moved to the third conveyor belt 55 in the storage box 54 through the guide plate 56. With the assistance of the third conveyor belt 55, the position of the lead-acid batteries is adjusted to facilitate the subsequent staff to re-inspect and process them in order.

[0054] Working principle: When using the device for removing lead sulfate crystals from mining lead-acid batteries, turn on the external power supply, move the lead-acid battery to the inside of the pretreatment structure 2 with the assistance of the conveyor belt moving structure 1, clean the lead-acid battery with the assistance of the pretreatment structure 2, remove the lead sulfate crystals with the assistance of the crystal removal structure 3, inspect the lead-acid battery after the lead sulfate crystals are removed with the assistance of the detection structure 4, and remove unqualified lead-acid batteries with the assistance of the unloading component 5. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0055] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.

[0056] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for removing lead sulfate crystals from a lead-acid battery for mining, characterized in that: The invention comprises a conveyor belt moving structure (1), a pre-processing structure (2), a crystal removal structure (3), a detection structure (4) and a discharge assembly (5) being fixed on the conveyor belt moving structure (1), the crystal removal structure (3) being arranged on the right side of the pre-processing structure (2), the detection structure (4) being arranged on the right side of the crystal removal structure (3), and the discharge assembly (5) being arranged on the right side of the detection structure (4); The conveyor belt moving structure (1) includes a bottom box (11), and a position adjustment component (12) is fixed on the bottom box (11); The position adjustment component (12) includes a first storage box (121), a first motor box (122) is fixed on the first storage box (121), a motor in the first motor box (122) drives a gear (123) to rotate, the gear (123) rotates to drive a first support plate (125) on a rack (124) to move, and the movement of the first support plate (125) drives a first conveyor belt (126) to adjust its position; The pretreatment structure (2) includes a pretreatment box (21), a second conveyor belt (22) passes through the pretreatment box (21), a first moving assembly (23), a second moving assembly (25) and a third moving assembly (27) are slidably connected on the pretreatment box (21), the first moving assembly (23) is located on the left side of the second moving assembly (25), the third moving assembly (27) is located between the first moving assembly (23) and the second moving assembly (25), an air outlet cleaning assembly (26) is fixed on the lower side of the second moving assembly (25), a brush cleaning assembly (24) is fixed on the lower side of the first moving assembly (23), and a clamping rotating assembly (28) is fixed on the third moving assembly (27); The clamping rotation assembly (28) includes a third motor box (281), wherein the motor in the third motor box (281) drives the rotating rod (282) to rotate, and the rotating rod (282) rotates to drive the hydraulic box (284) on the third support plate (283) to rotate, and the rotation of the hydraulic box (284) drives the clamping limit plate (285) to rotate; The detection structure (4) includes a detection box (41), the detection box (41) is configured to adjust the position of a limit plate (42) by telescopic means, and an automatic power-on detection component (43) is fixed to the upper side of the detection box (41); The automatic power-on detection component (43) includes a third manipulator (431), a third fixing plate (432) is fixed on the third manipulator (431), the third fixing plate (432) is used to adjust the position of the auxiliary fixing plate (433) through a telescopic structure, and the auxiliary fixing plates (433) clamp the power plug (434) between them, and the power plug (434) is electrically connected to the detector (436) through a transmission line (435); The unloading assembly (5) includes a fourth support plate (51), a support frame (52) is fixed on the fourth support plate (51), the support frame (52) is adjusted in position by telescopically adjusting a push plate (53) through a telescopic structure, a storage box (54) is provided on the left side of the push plate (53), a third conveyor belt (55) is provided on the lower side of the storage box (54), and a guide plate (56) is fixed on the storage box (54).

2. The device for removing lead sulfate crystals from a lead-acid battery for mining according to claim 1, wherein: The first moving assembly (23) comprises a second motor box (231), wherein a motor in the second motor box (231) drives a screw rod (232) to rotate, and the rotation of the screw rod (232) drives the slider (233) to slide on the pretreatment box (21).

3. The device for removing lead sulfate crystals from a lead-acid battery for mining according to claim 1, wherein: The brush cleaning assembly (24) comprises a first manipulator (241), on which a cleaning brush (242) is fixed.

4. The device for removing lead sulfate crystals from a lead-acid battery for mining according to claim 1, wherein: The air outlet cleaning assembly (26) comprises a second manipulator (261), a second support plate (262) is fixed on the second manipulator (261), a high-pressure air blowing head (263) is passed through the second support plate (262), and the high-pressure air blowing head (263) is connected to the air booster (265) via an air supply pipe (264).

5. The device for removing lead sulfate crystals from a lead-acid battery for mining according to claim 1, characterized in that: The crystal removal structure (3) comprises a removal box (33), a fourth movable assembly (31) and a fifth movable assembly (34) being slidably connected to the removal box (33), the fifth movable assembly (34) being located between the fourth movable assembly (31), the lower side of the fourth movable assembly (31) being able to adjust the position of the pulse removal assembly (32) through telescopic structure telescoping, and the fifth movable assembly (34) being able to adjust the position of the limit clamping assembly (35) through telescopic structure telescoping.

6. The device for removing lead sulfate crystals from a lead-acid battery for mining according to claim 5, characterized in that: The pulse removal component (32) comprises a first fixing plate (321), and the first fixing plate (321) is telescopically adjusted to adjust the position of the pulse transmitter (323) via a spring shaft (322).

7. The device for removing lead sulfate crystals from a mining lead-acid battery according to claim 5, characterized in that: The position-limiting clamping assembly (35) comprises a second fixed plate (351), wherein the second fixed plate (351) adjusts the position of the sliding plate (352) by telescopic means, and the sliding plate (352) adjusts the position of the clamping plate (353) by telescopic means.

Citation Information

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