Automatic processing equipment for aluminum alloy door and window frames
By integrating the pre-clip mechanism on the clamping mechanism of the aluminum alloy door and window frame processing equipment, the problems of large space occupation and low welding efficiency are solved, and the equipment volume and weight are reduced and the production efficiency is improved.
Patent Information
- Application Number
- CN202411877955.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-19
AI Technical Summary
In the existing aluminum alloy door and window frame processing equipment, the independent design of the clamping mechanism and the pre-climbing mechanism leads to a large space occupancy, increasing the equipment volume and weight, and affecting welding efficiency.
An automatic processing equipment integrating a clamping mechanism and a pre-clip mechanism is designed. By integrating a pre-clip mechanism on the clamping mechanism, space occupation is reduced, and clamping force is automatically applied after the aluminum profile is placed into the clamping port of the profile through the pre-clip mechanism to reduce manual operation.
By integrating the pre-clip mechanism, the volume and weight of the equipment are reduced, the welding efficiency is improved, and the traditional trouble of applying clamping force is avoided, thus improving the frame production efficiency.
Smart Images

Figure CN119319354B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy door and window frame processing equipment, and in particular to automatic processing equipment for aluminum alloy door and window frames. Background Art
[0002] The frames of existing aluminum alloy doors and windows are usually composed of multiple aluminum profiles. In order to achieve a seamless effect on the frame surface, the aluminum profiles need to be welded by automatic welding processing equipment and then polished to make the welding positions smooth.
[0003] Referring to the technical solution previously disclosed by the applicant and published as CN118492739A, the technical solution includes a clamping platform and a welding device for welding aluminum profiles into frames, the clamping platform includes a clamping base and four clamping units arranged on the clamping base; the clamping units all include a clamping mechanism, the clamping mechanism includes a pre-clamping mechanism and a clamping mechanism, the clamping mechanism includes a lower main clamping block, an upper main clamping block located above the lower main clamping block, and a main clamping drive structure for driving the upper main clamping block to move up and down relative to the lower main clamping block, a profile clamp for clamping the aluminum profile is formed between the upper main clamping block and the lower main clamping block, the pre-clamping mechanism is configured to apply a clamping force to the aluminum profile after the aluminum profile is placed in the profile clamping block and when the clamping mechanism does not lock the aluminum profile, thereby eliminating the trouble of traditional manual operation required to apply clamping force, facilitating workers to adjust the angle between the aluminum profiles, and achieving the purpose of improving the production efficiency of the frame.
[0004] However, in actual application, although the pre-clamping mechanism and the clamping mechanism are cleverly designed on the same clamping slide to achieve the function of synchronous position adjustment, the two are independently set on the clamping slide. This design allows the pre-clamping mechanism and the clamping mechanism to operate independently, but it also brings a problem: since both need to form a separate support to support the upper pre-clamping block and the upper main clamping block respectively, the space occupied by the entire clamping unit is relatively large, which not only increases the size and weight of the equipment, but also may limit the workers' operation of aluminum profiles, resulting in reduced welding efficiency. Summary of the invention
[0005] In order to overcome the deficiencies of the prior art, the present invention provides an automatic processing device for aluminum alloy door and window frames.
[0006] The technical solution adopted by the present invention to solve the technical problem is:
[0007] An automatic processing equipment for aluminum alloy door and window frames, comprising a clamping platform and a welding robot for welding aluminum profiles into frames, wherein the clamping platform comprises a clamping base and four clamping units arranged on the clamping base; each of the clamping units comprises a mounting clamping seat and at least two clamping mechanisms installed on the mounting clamping seat; the clamping mechanism comprises a clamping slide, an upper clamping block, a lower clamping block, a clamping support, a lifting clamping seat and a clamping drive mechanism,
[0008] The clamping support comprises a top mounting seat, and a first support plate and a second support plate respectively mounted on opposite sides of the top mounting seat at their upper ends, the lower ends of the first support plate and the second support plate are connected to the clamping slide, the clamping slide, the top mounting seat, the first support plate and the second support plate are enclosed to form a clamping lifting cavity, the lower clamping block is mounted on the top of one end of the clamping slide located in the clamping lifting cavity, one end of the lifting clamping seat extends into the clamping lifting cavity, and the upper clamping block is mounted on the bottom of the other end, and the clamping drive mechanism is connected to drive the lifting clamping seat to move up and down;
[0009] A pre-clamping mechanism is installed on the outer side of the first support plate. The height position of the pre-clamping mechanism on the first support plate can be adjusted. The pre-clamping mechanism is configured to press against the top surface of the aluminum profile to apply a clamping force to the aluminum profile after the aluminum profile is placed on the top surface of the lower clamping block and when the clamping mechanism does not lock the aluminum profile.
[0010] In the present invention, at least two vertical guide rails are installed in the clamping lifting cavity, the upper end of the vertical guide rail is connected to the top mounting seat, the lower end is connected to the clamping slide seat, and one end of the lifting clamp seat is connected to all the vertical guide rails.
[0011] In the present invention, the clamping drive mechanism includes a clamping drive screw, a clamping drive handle and a clamping drive head. The lower end of the clamping drive screw is rotatably mounted on the top of the clamping slide, and the upper end is rotatably mounted on the top mounting seat. One end of the lifting clamp is provided with a clamping drive screw hole that is threadably matched with the clamping drive screw. The upper end of the clamping drive screw extends upward to provide a clamping drive matching portion protruding from the top surface of the top mounting seat. The clamping drive head is located on the top surface of the top mounting seat and is fixedly connected to the clamping drive matching portion. The clamping drive handle is matched and connected to the clamping drive head.
[0012] In the present invention, the pre-clamping mechanism includes a first pre-clamping seat, a second pre-clamping seat, a pre-clamping horizontal axis, a pre-clamping swing arm, a pre-clamping pressure wheel and a pre-clamping spring structure, the first pre-clamping seat can be adjusted to fit on the outer side of the first support plate, the second pre-clamping seat fits on the first pre-clamping seat and together encloses a pre-clamping swing cavity, the two ends of the pre-clamping horizontal axis are respectively connected to the first pre-clamping seat and the second pre-clamping seat and are located in the pre-clamping swing cavity; one end of the pre-clamping swing arm extends into the pre-clamping swing cavity and is rotationally connected to the pre-clamping horizontal axis, and the other end is installed with the pre-clamping pressure wheel; the pre-clamping spring structure is installed in the pre-clamping swing cavity and elastically presses the pre-clamping swing arm, the pre-clamping spring structure is configured to utilize elasticity to drive the other end of the pre-clamping swing arm to swing downward, and the pre-clamping pressure wheel is configured to approach and press the top surface of the aluminum profile as the other end of the pre-clamping swing arm swings downward.
[0013] In the present invention, the pre-clamping spring structure includes an upper pre-clamping compression spring and a lower pre-clamping compression spring, wherein the upper pre-clamping compression spring is arranged above the pre-clamping swing arm and is located between the pre-clamping pressure wheel and the pre-clamping horizontal axis, the upper end of the upper pre-clamping compression spring is connected to the pre-clamping horizontal part of the second pre-clamping seat, and the lower end presses against the top surface of the pre-clamping swing arm; the lower pre-clamping compression spring is arranged below the pre-clamping swing arm and is located between the end of one end of the pre-clamping swing arm and the pre-clamping horizontal axis, the lower end of the lower pre-clamping compression spring is connected to the pre-clamping horizontal part of the first pre-clamping seat, and the upper end presses against the bottom surface of the pre-clamping swing arm.
[0014] In the present invention, the top mounting seat and the clamping slide are commonly connected with a pre-clamping height adjustment mechanism for adjusting the height position of the pre-clamping mechanism.
[0015] In the present invention, the pre-clamping height adjustment mechanism includes a pre-clamping adjustment screw, a pre-clamping adjustment handwheel and a pre-clamping adjustment seat. The lower end of the pre-clamping adjustment screw is rotatably mounted on the top of the clamping slide, and the upper end is rotatably mounted on the top mounting seat. The pre-clamping adjustment seat is provided with a pre-clamping adjustment screw hole that is threadably matched with the pre-clamping adjustment screw. The upper end of the pre-clamping adjustment screw extends upward to provide a pre-clamping matching portion protruding from the top surface of the top mounting seat. The pre-clamping adjustment handwheel is located on the top surface of the top mounting seat and is fixedly connected to the pre-clamping matching portion.
[0016] In the present invention, at least two pre-clamping adjustment guide grooves are provided on the first support plate, a pre-clamping adjustment guide block is provided on the protrusion of the pre-clamping adjustment seat and is guided and matched in the pre-clamping adjustment guide grooves, and the first pre-clamping seat is connected to the pre-clamping adjustment guide block by a pre-clamping fixing bolt.
[0017] In the present invention, the pre-clamping mechanism also includes a frame-releasing mechanism for driving the pre-clamping pressing wheel to lift up so that the pre-clamping pressing wheel releases the aluminum profile.
[0018] In the present invention, the frame placing mechanism comprises a frame placing top block and a frame placing hand, wherein the frame placing top block is arranged in the pre-clamping swing cavity and is located below the pre-clamping swing arm; the frame placing hand is located outside the pre-clamping vertical part of the second pre-clamping seat, and a pre-clamping frame placing long hole is horizontally penetrated on the pre-clamping vertical part of the second pre-clamping seat, and a one side protrusion of the frame placing top block is provided with a frame placing and moving guide block for connection, and one end of the frame placing and moving guide block extends out from the pre-clamping frame placing long hole and is connected to the frame placing hand, and the frame placing and moving guide block cooperates with the pre-clamping frame placing long hole guide; the frame placing top block is configured to be able to move back and forth between the two ends of the pre-clamping swing arm.
[0019] The beneficial effects of the present invention are as follows: by integrating the pre-clamping mechanism into the clamping mechanism, the space occupied by the clamping unit is reduced, the size and weight of the equipment are reduced, and the clamping unit is not easy to interfere with the workers' operation. In addition, the pre-clamping mechanism can avoid the trouble of traditional manual operation to apply clamping force, thereby achieving the purpose of improving the frame production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0021] Figure 1 It is a top view of the automatic processing equipment;
[0022] Figure 2 It is the installation diagram of the clamping unit;
[0023] Figure 3 The pre-clamping mechanism is integrated into the three-dimensional clamping mechanism Figure 1 ;
[0024] Figure 4 The pre-clamping mechanism is integrated into the three-dimensional clamping mechanism Figure 2 ;
[0025] Figure 5 This is a schematic diagram of the installation of the pre-clamping swing arm;
[0026] Figure 6 It is a schematic diagram of the installation of the pre-clamping adjustment screw and the pre-clamping adjustment seat;
[0027] Figure 7 This is a schematic diagram of the installation of the frame placing mechanism;
[0028] Figure 8 Schematic diagram of the process of controlling the lifting of the pre-clamping swing arm for placing the frame top block;
[0029] Fig. 9 A schematic diagram of the process of the lock pin protrusion rotating from the corresponding lock pin limiting groove to being staggered with the lock pin limiting groove;
[0030] Fig.10 Three-dimensional smoking components Figure 1 ;
[0031] Fig.11 Three-dimensional smoking components Figure 2 ;
[0032] Fig.12 This is a schematic diagram of the main linkage structure;
[0033] Fig.13 It is a structural diagram of the slave linkage structure. DETAILED DESCRIPTION
[0034] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0035] Reference Figure 1-13 , an automatic processing equipment for aluminum alloy door and window frames, including a clamping platform 100 and a welding robot 200 for welding aluminum profiles into frames, the clamping platform 100 includes a clamping base 1, a welding position switching mechanism for driving the clamping base 1 to rotate horizontally, and four clamping units 2 arranged on the clamping base 1, and the clamping base 1 is provided with four welding avoidance positions; the clamping units 2 each include a mounting clamping seat 21 and at least two clamping mechanisms 22 mounted on the mounting clamping seat 21, the bottom of the mounting clamping seat 21 is mounted with a clamp guide block, the clamp guide block guide is matched with a clamp guide rail mounted on the clamping base 1, the clamping unit 2 is adjusted in position by moving the clamp guide block on the clamp guide rail, the four clamping units 2 are distributed in a quadrilateral, and the ones located on the same diagonal line are arranged on the clamping base 1. The two clamping units 2 use the same clamping adjustment drive device to move toward and away from each other, so as to adjust the distance between the two clamping units 2 on the same diagonal line, so that they can cooperate to clamp aluminum profiles of different lengths and specifications, so as to produce frames of different specifications; the clamping mechanism 22 includes a clamping slide 221, an upper clamping block 222, a lower clamping block 223, a clamping support 224, a lifting clamping seat 225 and a clamping drive mechanism, and the mounting clamping seat 21 is provided with an adjustment rail, and the clamping slide 221 is guided and connected to the adjustment rail, so that the clamping mechanism 22 can adjust its position on the mounting clamping seat 21 along the adjustment rail, so as to meet the clamping requirements of aluminum profiles of different lengths; a profile clamp for clamping aluminum profiles is formed between the upper clamping block 222 and the lower clamping block 223. The above are all prior arts, and the technical scheme of publication number CN118492739A can be specifically referred to.
[0036] Furthermore, the clamping support 224 includes a top mounting seat 2241, and a first support plate 2242 and a second support plate 2243, the upper ends of which are respectively mounted on opposite sides of the top mounting seat 2241, the lower ends of the first support plate 2242 and the second support plate 2243 are connected to the clamping slide 221, and the clamping slide 221, the top mounting seat 2241, the first support plate 2242 and the second support plate 2243 are surrounded to form a clamping lifting cavity, the lower clamping block 223 is mounted on the top of one end of the clamping slide 221 located in the clamping lifting cavity, one end of the lifting clamping seat 225 extends into the clamping lifting cavity, and the upper clamping block 222 is installed on the bottom of the other end, and the clamping drive mechanism is installed on the clamping slide 221 and the clamping support 224 and is connected to drive the lifting clamping seat 225 to move up and down, thereby realizing the action of clamping and releasing the aluminum profile.
[0037] Furthermore, a pre-clamping mechanism 3 is installed on the outer side of the first support plate 2242. The height position of the pre-clamping mechanism 3 on the first support plate 2242 can be adjusted. The pre-clamping mechanism 3 is configured to press against the top surface of the aluminum profile to apply a clamping force to the aluminum profile when the aluminum profile is placed on the top surface of the lower clamping block 223 and when the clamping mechanism 22 does not lock the aluminum profile.
[0038] In this embodiment, at least two vertical guide rails 226 are installed in the clamping and lifting chamber, the upper end of the vertical guide rail 226 is connected to the top mounting seat 2241, and the lower end is connected to the clamping slide 221, and one end of the lifting clamp seat 225 is connected to all the vertical guide rails 226. Further, in order to improve the installation quality, the bottom surface of the top mounting seat 2241 and the top surface of the clamping slide 221 are provided with vertical rail positioning grooves for inserting and positioning the ends of the vertical guide rails 226, and the top mounting seat 2241 and the clamping slide 221 are both interspersed with vertical rail fixing bolts threadedly connected to the ends of the vertical guide rails 226, so as to lock the vertical guide rails 226, and at the same time, the use of the vertical guide rails 226 can also further improve the structural stability of the clamping support 224.
[0039] In this embodiment, the clamping drive mechanism includes a clamping drive screw 227, a clamping drive handle 228 and a clamping drive head 229. The lower end of the clamping drive screw 227 is rotatably mounted on the top of the clamping slide 221, and the upper end is rotatably mounted on the top mounting seat 2241. One end of the lifting clamp seat 225 is provided with a clamping drive screw hole threadedly matched with the clamping drive screw 227; the upper end of the clamping drive screw 227 extends upward with a clamping drive matching portion protruding from the top surface of the top mounting seat 2241, the clamping drive head 229 is located on the top surface of the top mounting seat 2241 and is fixedly connected to the clamping drive matching portion, and the clamping drive handle 228 is matched and connected to the clamping drive head 229, so that the worker can use the clamping drive handle 228 to drive the clamping drive head 229, and the clamping drive head 229 links the clamping drive screw 227 to rotate and drive the lifting clamp seat 225 to move up and down, thereby achieving the purpose of moving the upper clamping block 222 up and down.
[0040] In this embodiment, the clamping drive head 229 is provided with a horizontal drive shaft hole extending in the horizontal direction, and the clamping drive handle 228 includes a clamping drive rod 2281 and two clamping drive limit heads 2282. The clamping drive rod 2281 passes through the clamping drive shaft hole, and the clamping drive rod 2281 can move along the clamping drive shaft hole. The two clamping drive limit heads 2282 are threadedly connected to the two ends of the clamping drive rod 2281, so as to limit the clamping drive rod 2281 from escaping from the clamping drive shaft hole, thereby ensuring the stability of the clamping drive rod 2281 during use.
[0041] As a preferred embodiment, the pre-clamping mechanism 3 includes a first pre-clamping seat 31, a second pre-clamping seat 32, a pre-clamping horizontal axis 33, a pre-clamping swing arm 34, a pre-clamping pressure wheel 35 and a pre-clamping spring structure. The first pre-clamping seat 31 can be adjusted to fit on the outside of the first support plate 2242, the second pre-clamping seat 32 fits on the first pre-clamping seat 31 and together encloses a pre-clamping swing cavity, and the two ends of the pre-clamping horizontal axis 33 are respectively connected to the first pre-clamping seat 31 and the second pre-clamping seat 32 and are located in the pre-clamping swing cavity. ; One end of the pre-clamping swing arm 34 extends into the pre-clamping swing cavity and is rotatably connected to the pre-clamping horizontal axis 33, and the other end is installed with the pre-clamping pressure wheel 35; the pre-clamping spring structure is installed in the pre-clamping swing cavity and elastically presses the pre-clamping swing arm 34, and the pre-clamping spring structure is configured to utilize elasticity to drive the other end of the pre-clamping swing arm 34 to swing downward, and the pre-clamping pressure wheel 35 is configured to approach and press the top surface of the aluminum profile as the other end of the pre-clamping swing arm 34 swings downward, so that the pre-clamping mechanism 3 applies a clamping force to the aluminum profile.
[0042] In this embodiment, the first pre-clamping seat 31 and the second pre-clamping seat 32 both include a pre-clamping vertical portion and a pre-clamping horizontal portion connected in an L-shape, the pre-clamping vertical portion of the first pre-clamping seat 31 slides against the outer side of the first support plate 2242, the lower end of the pre-clamping vertical portion of the second pre-clamping seat 32 is fixedly mounted on the end of the pre-clamping horizontal portion of the first pre-clamping seat 31 away from the first support plate 2242, and the pre-clamping horizontal portion of the second pre-clamping seat 32 is connected to the top of the pre-clamping vertical portion of the first pre-clamping seat 31, thereby forming a "mouth" shape. "-shaped pre-clamping swing cavity; the two ends of the pre-clamping horizontal axis 33 are respectively fixed on the pre-clamping vertical parts of the first pre-clamping seat 31 and the second pre-clamping seat 32; for example, the pre-clamping vertical part is provided with a horizontal axis groove, and the two ends of the pre-clamping horizontal axis 33 are respectively positioned and inserted into the horizontal axis grooves of the pre-clamping vertical parts of the first pre-clamping seat 31 and the second pre-clamping seat 32, so that the installation of the pre-clamping horizontal axis 33 can be completed after the first pre-clamping seat 31 and the second pre-clamping seat 32 are fixed, thereby simplifying the installation of the pre-clamping horizontal axis 33.
[0043] In this embodiment, the part of the pre-clamping swing arm 34 located in the pre-clamping swing cavity is provided with a pre-clamping rotation hole for the pre-clamping horizontal axis 33 to pass through, so as to realize the combined installation of the pre-clamping horizontal axis 33 and the pre-clamping swing arm 34.
[0044] In this embodiment, the pre-clamping spring structure includes an upper pre-clamping compression spring 36 and a lower pre-clamping compression spring 37, wherein the upper pre-clamping compression spring 36 is arranged above the pre-clamping swing arm 34 and between the pre-clamping pressure wheel 35 and the pre-clamping horizontal axis 33, the upper end of the upper pre-clamping compression spring 36 is connected to the pre-clamping horizontal part of the second pre-clamping seat 32, and the lower end presses against the top surface of the pre-clamping swing arm 34; the lower pre-clamping compression spring 37 is arranged below the pre-clamping swing arm 34 and between the end of one end of the pre-clamping swing arm 34 and the pre-clamping horizontal axis 33, the lower end of the lower pre-clamping compression spring 37 is connected to the pre-clamping horizontal part of the first pre-clamping seat 31, and the upper end presses against the bottom surface of the pre-clamping swing arm 34. The above structure uses the upper pre-clamping compression spring 36 and the lower pre-clamping compression spring 37 to simultaneously provide elastic force forcing the other end of the pre-clamping swing arm 34 to swing downward, thereby ensuring the clamping force of the pre-clamping pressure wheel 35 acting on the top surface of the aluminum profile.
[0045] In this embodiment, in order to ensure the installation quality of the pre-clamping spring structure, the bottom surface of the pre-clamping horizontal part of the second pre-clamping seat 32 and the top surface of the pre-clamping swing arm 34 are both provided with an upper pre-clamping spring groove for inserting and positioning the end of the upper pre-clamping compression spring 36; the top surface of the pre-clamping horizontal part of the first pre-clamping seat 31 and the bottom surface of the pre-clamping swing arm 34 are both provided with a lower pre-clamping spring groove for inserting and positioning the end of the lower pre-clamping compression spring 37. In addition, the upper pre-clamping compression spring 36 and the lower pre-clamping compression spring 37 can be provided in plurality to ensure the clamping force of the pre-clamping pressure wheel 35 on the top surface of the aluminum profile.
[0046] As a preferred embodiment, the top mounting seat 2241 and the clamping slide 221 are commonly connected with a pre-clamping height adjustment mechanism 4 for adjusting the height position of the pre-clamping mechanism 3. By adjusting the height position of the pre-clamping mechanism 3, the pre-clamping mechanism 3 can adapt to aluminum profiles of different specifications, and the clamping force of the pre-clamping mechanism 3 on the aluminum profile can also be adjusted to a certain extent.
[0047] As a preferred embodiment, the pre-clamping height adjustment mechanism 4 includes a pre-clamping adjustment screw 41, a pre-clamping adjustment handwheel 42 and a pre-clamping adjustment seat 43. The lower end of the pre-clamping adjustment screw 41 is rotatably mounted on the top of the clamping slide 221, and the upper end is rotatably mounted on the top mounting seat 2241. The pre-clamping adjustment seat 43 is provided with a pre-clamping adjustment screw hole threadedly matched with the pre-clamping adjustment screw 41; the upper end of the pre-clamping adjustment screw 41 extends upward to have a pre-clamping matching portion protruding from the top surface of the top mounting seat 2241, the pre-clamping adjustment handwheel 42 is located on the top surface of the top mounting seat 2241 and is fixedly connected to the pre-clamping matching portion, the pre-clamping adjustment handwheel 42 is staggered with the clamping drive head 229, and the top of the pre-clamping adjustment handwheel 42 is lower than the clamping drive handle 228, so that they can not interfere with each other. Workers can use the pre-clamping adjustment hand wheel 42 to link the pre-clamping adjustment screw 41 to rotate and drive the pre-clamping adjustment seat 43 to move up and down, thereby achieving the purpose of moving the pre-clamping adjustment seat 43 up and down. The pre-clamping adjustment seat 43 is fixedly connected to the first pre-clamping seat 31, allowing the first pre-clamping seat 31 to move up and down with the pre-clamping adjustment seat 43, thereby achieving the adjustment of the height position of the pre-clamping mechanism 3.
[0048] As a preferred embodiment, at least two pre-clamping adjustment guide grooves 300 are provided on the first support plate 2242, and the pre-clamping adjustment guide grooves 300 are vertically arranged oblong holes. A pre-clamping adjustment guide block 431 is provided on the pre-clamping adjustment seat 43 for guiding and fitting in the pre-clamping adjustment guide grooves 300. The first pre-clamping seat 31 is connected to the pre-clamping adjustment guide block 431 by a pre-clamping fixing bolt. By using the pre-clamping adjustment guide block 431 to cooperate with the pre-clamping adjustment guide grooves 300, the lifting and lowering guidance of the first pre-clamping seat 31 when adjusting the height can be achieved.
[0049] As a preferred embodiment, the pre-clamping mechanism 3 also includes a frame release mechanism for driving the pre-clamping pressure wheel 35 to lift up so that the pre-clamping pressure wheel 35 releases the aluminum profile. After the frame is welded, the worker can operate the frame release mechanism to move the pre-clamping pressure wheel 35 upward to release the aluminum profile, so that the frame can be removed from the profile clamping opening.
[0050] In this embodiment, the frame placing mechanism includes a frame placing top block 38 and a frame placing hand 39. The frame placing top block 38 is arranged in the pre-clamping swing cavity and is located below the pre-clamping swing arm 34; the frame placing hand 39 is located outside the pre-clamping vertical part of the second pre-clamping seat 32, and a pre-clamping frame placing long hole 323 is horizontally penetrated on the pre-clamping vertical part of the second pre-clamping seat 32. A side protrusion of the frame placing top block 38 is provided with a frame placing toggle guide block 381 for connection, and one end of the frame placing toggle guide block 381 is connected to the pre-clamping vertical part of the second pre-clamping seat 32. After extending from the pre-clamping frame long hole 323, it is connected to the frame placing hand 39, and the frame placing guide block 381 cooperates with the pre-clamping frame long hole 323 to guide the frame placing hand 39 and the frame placing top block 38 to move along the pre-clamping frame long hole 323 by means of the frame placing guide block 381. At the same time, the moving stroke of the frame placing hand 39 and the frame placing top block 38 is also limited under the action of the pre-clamping frame long hole 323, wherein the two ends of the pre-clamping frame placing long hole 323 are respectively used to limit The frame placing guide block 381 continues to move close to the travel end limit surface of the pre-clamping pressure wheel 35 and the travel start limit surface used to limit the frame placing guide block 381 from continuing to move away from the pre-clamping pressure wheel 35; the frame placing top block 38 is configured to be able to move back and forth between the two ends of the pre-clamping swing arm 34; when placing the frame, the worker pushes the frame placing top block 38 to move close to the other end of the pre-clamping swing arm 34 through the frame placing hand 39. During this process, the frame placing top block 38 contacts the bottom surface of the pre-clamping swing arm 34. The top block 38 continues to move and lifts the other end of the pre-clamping swing arm 34, so that the pre-clamping pressure wheel 35 can be lifted away from the aluminum profile to facilitate the removal of the frame; after removing the frame, the worker can use the frame release handle 39 to push the frame release top block 38 to move away from the other end of the pre-clamping swing arm 34. During this process, the frame release top block 38 slowly separates from the bottom surface of the pre-clamping swing arm 34, and the other end of the pre-clamping swing arm 34 swings downward and resets under the action of the pre-clamping spring structure to facilitate the pre-clamping of the next aluminum profile.
[0051] In this embodiment, in order to ensure the stability of the frame placing mechanism in different states, a frame placing lock hole 321 and a pre-clamping lock hole 322 are provided on the outer side of the pre-clamping vertical part of the second pre-clamping seat 32, and a pre-clamping installation groove is provided on the frame placing lever 39, and the pre-clamping installation groove runs through the left and right ends of the frame placing lever 39. A pre-clamping lock pin assembly 5 is provided in the pre-clamping installation groove, and the pre-clamping lock pin assembly 5 includes a pre-clamping lock pin 51 and a lock pin spring 52; a lock pin driving groove and a lock pin limiting groove 391 are respectively provided at both ends of the pre-clamping installation groove, and the The locking pin spring 52 is arranged in the locking pin driving groove, and the locking pin spring 52 is sleeved on the pre-clamping locking pin 51, and is used for using elastic force to drive the head of the pre-clamping locking pin 51 to extend toward the second pre-clamping seat 32; the tail of the pre-clamping locking pin 51 is provided with a locking pin protrusion 511 and a locking pin lever 512, and the locking pin protrusion 511 can be inserted into the locking pin limiting groove 391 when the head of the pre-clamping locking pin 51 is inserted into any one of the frame locking hole 321 and the pre-clamping locking hole 322, so that the pre-clamping locking pin 51 cannot rotate.
[0052] After the other end of the pre-clamping swing arm 34 is lifted up, the pre-clamping locking pin 51 is driven to rotate by the locking pin lever 512 so that the locking pin protrusion 511 is opposite to the locking pin limiting groove 391. At this time, the locking pin spring 52 drives the head of the pre-clamping locking pin 51 to be inserted into the frame locking hole 321 and the locking pin protrusion 511 to be inserted into the locking pin limiting groove 391, so that the frame placing lever 39 cannot move. After the frame is removed, the pre-clamping locking pin 51 is manually pulled out by the locking pin lever 512, so that the head of the pre-clamping locking pin 51 is separated from the frame locking hole 321 and the locking pin protrusion 511 is separated from the locking pin limiting groove 391. Then, the pre-clamping locking pin 51 is rotated at a certain angle so that the locking pin protrusion 511 is staggered with the locking pin limiting groove 391. At this time, after releasing the locking pin lever 512, The locking pin spring 52 cannot drive the locking pin protrusion 511 to enter the locking pin limiting groove 391, so that the position of the pre-clamping locking pin 51 on the frame placing lever 39 is relatively fixed, so as to prevent the pre-clamping locking pin 51 from moving toward the second pre-clamping seat 32 during the resetting movement of the frame placing top block 38; then the frame placing lever 39 is used to drive the frame placing top block 38 to reset, and after resetting to the limit surface position at the starting point of the stroke, the pre-clamping locking pin 51 is operated to rotate by the frame placing lever 39, so that the locking pin protrusion 511 corresponds to the locking pin limiting groove 391, so that the locking pin spring 52 can drive the pre-clamping locking pin 51 to be inserted into the pre-clamping locking hole 322, so as to prevent the frame placing lever 39 from being hit by external force during the placement of the aluminum profile, which may cause the frame placing top block 38 to move.
[0053] In this embodiment, there are two clamping platforms 100 and they are arranged in a left-right distribution. The automatic processing equipment also includes a switching linear motion mechanism 201 for driving the welding robot 200 to move between the two clamping platforms 100, an isolation unit 400 arranged between the two clamping platforms 100 to separate them, and a smoking assembly 600 for inhaling welding fumes. The welding robot 200 is installed on the action output end of the switching linear motion mechanism 201. The switching linear motion mechanism 201 drives the welding robot 200 to move between the two clamping platforms 100, so as to weld the aluminum profiles on the two clamping platforms 100 respectively; the smoking assembly 60 0 includes a three-way smoking pipe 601 and two smoking hoods 602. The two smoking hoods 602 are respectively located on the left and right sides of the isolation unit 400 and correspond to the two clamping platforms 100. The two smoking hoods 602 respectively inhale the welding fume of the two clamping platforms 100. The three-way smoking pipe 601 is installed on the isolation unit 400. The two air inlet ends of the three-way smoking pipe 601 are respectively connected to the two smoking hoods 602. The air outlet end is connected to a welding fume absorption and processing device through a smoking conveying pipe, thereby reducing the probability of gas pollution; the welding robot 200, the welding position switching mechanism, the switching linear motion mechanism 201 and the welding fume absorption and processing device are all connected to a control device. The switching linear motion mechanism 201, the smoking assembly 600, the isolation unit 400 and the welding fume absorption and processing device are all prior art, and the technical solution of publication number CN118492739A can be specifically referred to.
[0054] Since the technical solution of publication number CN118492739A adopts a valve block reset spring mechanism to drive the valve block linkage rod to control the movement of the valve plate of the valve device, thereby closing the corresponding air inlet end of the smoking three-way pipe 601, this structure is affected by the spring force of the valve block reset spring mechanism, and it is easy for the spring force of the valve block reset spring mechanism to fail to effectively drive the valve block linkage rod to drive the valve plate to close the air inlet end. In order to solve this technical problem, in this embodiment, the smoking component 600 also includes two valve devices and a valve linkage control mechanism, and a valve device is arranged between each smoking hood 602 and the corresponding smoking three-way pipe 601 air inlet end, and the valve device includes a valve seat 603 and a smoking valve plate 604, and the valve seat 603 is installed on the isolation unit 400, and the valve seat 603 is provided with a valve channel 6031 and a valve plate guide groove, the air inlet end of the smoking three-way pipe 601 is connected to the valve seat 603 and corresponds to the air outlet end of the valve channel 6031, and the air outlet end of the smoking hood 602 is installed on the valve seat 603 and corresponds to the air inlet end of the valve channel 6031; the valve plate guide groove is communicated with the valve channel 6031, and the smoking The valve plate 604 is inserted into the valve plate guide groove and can move forward and backward along the valve plate guide groove. A smoking port 6041 is provided on the smoking valve plate 604. When the smoking port 6041 coincides with the valve channel 6031, the air inlet end of the smoking three-way pipe 601 and the air outlet end of the smoking hood 602 are connected, so that the smoke can enter the welding smoke absorption and treatment device after passing through the smoking hood 602, the valve channel 6031, the smoking port 6041 and the smoking three-way pipe 601; when the smoking port 6041 and the valve channel 6031 are staggered, the smoking valve plate 604 blocks the position between the air outlet end and the air inlet end of the valve channel 6031, thereby disconnecting the air inlet end of the smoking three-way pipe 601 and the air outlet end of the smoking hood 602, so that the smoke cannot enter from the smoking hood 602.
[0055] Further, the valve linkage control mechanism includes a main linkage structure and a slave linkage structure, the main linkage structure includes a linkage chain 605, a linkage sprocket 606, a linkage gear 607, a linkage main shaft 608, two main linkage seats 609 arranged vertically, and two main adjustment seats 610 arranged vertically, the main linkage seat 609 is installed on the rear end of the isolation unit 400, and each main linkage seat 609 is correspondingly provided with a main adjustment seat 610, and the main adjustment seat 610 is installed on the main linkage seat 609 so that the position can be adjusted forward and backward, and the linkage main shaft 608 is vertically arranged and rotatably installed on the two main adjustment seats 610 at both ends. The linkage sprocket 606 and the linkage gear 607 are located between the two main linkage seats 609. The linkage sprocket 606 and the linkage gear 607 are fixedly mounted on the linkage main shaft 608 and can rotate synchronously with the linkage main shaft 608. The action output end of the switching linear motion mechanism 201 is equipped with a driving rack 202 that drives the linkage gear 607 to rotate as the welding robot 200 moves back and forth between the two clamping platforms 100. The driving rack 202 is meshed with the linkage gear 607; the linkage chain 605 is cooperatively mounted on the linkage sprocket 606 and its two ends are respectively connected to the rear ends of the smoking valve plates 604 of the two valve devices.
[0056] Furthermore, the slave linkage structure includes a driven steel wire rope 611, a driven pulley 612, a driven main shaft 613, two driven seats 614 arranged up and down, and two driven adjustment seats 615 arranged up and down. The driven seat 614 is installed on the isolation unit 400 and is located in front of the main linkage seat 609. For example, the isolation unit 400 is provided with a mounting opening running through both sides of its action, and the driven seat 614 is installed at the mounting opening position; or the driven seat 614 is directly installed at the front end of the isolation unit 400, both of which can realize the installation of the driven seat 614 pre-isolation unit 400. A driven adjustment seat 615 is correspondingly arranged for each driven seat 614, and the driven adjustment seat 615 is installed on the driven seat 614 so that its position can be adjusted forward and backward. The driven main shaft 613 is vertically arranged and rotatably installed on the two driven seats 614 at both ends. The driven rope pulley 612 is located between the two driven seats 614, and the driven rope pulley 612 is sleeved on the driven main shaft 613 and rotates synchronously with the driven main shaft 613; a wire rope groove 6121 cooperating with the driven steel wire rope 611 is arranged on the outer peripheral surface of the driven rope pulley 612, and the driven steel wire rope 611 is wound in the wire rope groove 6121 and its two ends are respectively connected to the front end of the smoking valve plate 604 of the two valve devices.
[0057] Furthermore, the two driven seats 614 are each provided with a rope blocking member 616 for preventing the driven steel wire rope 611 from slipping out of the steel wire rope groove 6121 , thereby ensuring the stability in use.
[0058] When the action output end of the switching linear motion mechanism 201 drives the welding robot 200 to move back and forth between the two clamping platforms 100, the driving rack 202 drives the linkage gear 607 to rotate. In the process of the welding robot 200 moving from the position corresponding to the left clamping platform 100 to the position of the right clamping platform 100, the driving rack 202 moves to the right synchronously with the welding robot 200. In this process, the driving rack 202 links the linkage gear 607 to rotate horizontally along the first direction, so that the linkage gear 607 drives the linkage chain 605 to move, and the linkage chain 605 thereby links the smoking valve plate 604 on the left to move backward, and the smoking port 6041 of the left smoking valve plate 604 is staggered with the valve channel 6031 on the left, so that the air inlet end of the smoking tee 601 corresponding to the left clamping platform 100 is closed; at the same time, when the smoking valve plate 604 on the left moves backward, the driven wire rope 611 drives the smoking valve plate 604 on the right to move forward, so that the smoking port 6041 of the right smoking valve plate 604 overlaps with the valve channel 6031 on the right, so that the air inlet end of the smoking tee 601 corresponding to the right clamping platform 100 is opened, and the welding fume is inhaled. In the process of the welding robot 200 moving from the position corresponding to the right clamping platform 100 to the position of the left clamping platform 100, the driving rack 202 moves to the left synchronously with the welding robot 200. In this process, the driving rack 202 links the linkage gear 607 to rotate horizontally along the first direction, so that the linkage gear 607 drives the linkage chain 605 to move, and the linkage chain 605 thereby links the smoking valve plate 604 on the right to move backward, and the smoking port 6041 of the right smoking valve plate 604 is staggered with the valve channel 6031 on the right, so that the air inlet end of the smoking tee 601 corresponding to the right clamping platform 100 is closed; at the same time, when the smoking valve plate 604 on the right moves backward, the driven wire rope 611 drives the smoking valve plate 604 on the left to move forward, so that the smoking port 6041 of the left smoking valve plate 604 overlaps with the valve channel 6031 on the left, so that the air inlet end of the smoking tee 601 corresponding to the left clamping platform 100 is opened, and the welding fume is inhaled.
[0059] In this embodiment, the main adjustment seat 610 and the main linkage seat 609 are fixed by a first smoking bolt, the main adjustment seat 610 is provided with a first main adjustment long hole extending from front to back, the main linkage seat 609 is provided with a first main adjustment screw hole corresponding to the first main adjustment long hole, the screw end of the first smoking bolt passes through the first main adjustment long hole and is threadedly connected in the first main adjustment screw hole, so that the main adjustment seat 610 and the main linkage seat 609 are locked after tightening the first smoking bolt; after loosening the first smoking bolt, the position of the main adjustment seat 610 can be moved forward and backward to adjust the position of the linkage gear 607 to adjust the position of the meshing with the drive rack 202. In addition, the main adjustment seat 610 is threadedly installed with a first adjustment support bolt 617, the screw end of the first adjustment support bolt 617 can be against the main linkage seat 609, so as to limit the main adjustment seat 610 from moving forward, thereby avoiding the phenomenon that the first smoking bolt is loosened and the main adjustment seat 610 moves forward and causes the driving gear and the driving rack 202 to separate.
[0060] In this embodiment, the driven adjustment seat 615 and the driven seat 614 are fixed with a second smoking bolt, and the driven adjustment seat 615 is provided with a second main adjustment long hole extending from front to back, and the driven seat 614 is provided with a second main adjustment screw hole corresponding to the second main adjustment long hole, and the screw end of the second smoking bolt passes through the second main adjustment long hole and is threadedly connected in the second main adjustment screw hole, so that the driven adjustment seat 615 and the driven seat 614 are locked after tightening the second smoking bolt; after loosening the second smoking bolt, the position of the driven adjustment seat 615 can be adjusted by moving forward and backward, so that the driven rope wheel 612 can adjust the tightness of the driven wire rope 611. In addition, the driven adjustment seat 615 is threadedly installed with a second adjustment support bolt 618, and the rear end of the second adjustment support bolt 618 can abut against the driven seat 614, thereby limiting the backward movement of the driven adjustment seat 615, thereby avoiding the loosening of the second smoking bolt, which causes the driven adjustment seat 615 to move backward and cause the driven wire rope 611 to separate from the driven rope pulley 612.
[0061] The working method of the automatic processing equipment includes the following steps:
[0062] Step 1: first adjust the height positions of the upper clamping block 222 and the pre-clamping mechanism 3 according to the thickness of the aluminum profile, wherein, after the upper clamping block 222 is adjusted, the distance between the bottom surface of the upper clamping block 222 and the bottom surface of the lower clamping block 223 is at least 5 mm greater than the thickness of the aluminum profile, so that the aluminum profile can be inserted into the profile clamping opening; and after the pre-clamping mechanism 3 is adjusted, the distance between the top surface of the lower clamping block 223 and the lowest point of the pre-clamping pressure wheel 35 is at least 5 mm less than the thickness of the aluminum profile, so that after the aluminum profile is inserted into the profile clamping opening, the pre-clamping pressure wheel 35 can use the spring force of the pre-clamping spring structure to press on the top surface of the aluminum profile;
[0063] Step 2: Put the aluminum profile into the profile clamp. At this time, the aluminum profile pushes the pre-clamping pressure wheel 35 to lift the other end of the pre-clamping swing arm 34 until the pre-clamping pressure wheel 35 presses on the top surface of the aluminum profile. The pre-clamping pressure wheel 35 applies a pre-tightening force to the aluminum profile through the elastic force provided by the pre-clamping spring structure. The pre-tightening force can prevent the aluminum profile from moving easily but does not completely lock the aluminum profile. Then the worker uses a rubber hammer or a wooden hammer to knock and adjust the aluminum profile to adjust the angle between two adjacent aluminum profiles, and then operates the clamping mechanism 22 to completely lock the aluminum profile.
[0064] Step 3: After the positions of the four aluminum profiles are adjusted to form a frame splicing body, the control device is operated to control the welding robot 200 to weld each corner of the frame splicing body according to a preset welding program to form a semi-finished frame; and at this time, the welding fume absorption and processing device is started to absorb the welding fume during the welding process to reduce gas pollution;
[0065] Step 4: After welding is completed, operate the pre-clamping mechanism 3 and the clamping mechanism 22 to release the semi-finished frame, and then move the clamping unit 2 away from the semi-finished frame so that the semi-finished frame can be taken out, completing the unloading of the semi-finished frame on the clamping platform 100.
[0066] This embodiment integrates the pre-clamping mechanism 3 on the clamping mechanism 22, thereby reducing the space occupied, reducing the size and weight of the equipment, and making it less likely to interfere with the operation of workers. In addition, the pre-clamping mechanism 3 can be automatically triggered to apply clamping force to the aluminum profile after the aluminum profile is placed in the profile clamping mouth and when the clamping mechanism 22 is not locked on the aluminum profile, thereby eliminating the trouble of applying clamping force manually in the traditional way, and achieving the purpose of improving the frame production efficiency.
[0067] The above description is only a preferred embodiment of the present invention. Any technical solution that achieves the purpose of the present invention by substantially the same means belongs to the protection scope of the present invention.
Claims
1. An automatic processing equipment for aluminum alloy door and window frames, comprising a clamping platform and a welding robot for welding aluminum profiles into frames, the clamping platform comprising a clamping base and four clamping units arranged on the clamping base; the clamping units each comprise a mounting clamping seat and at least two clamping mechanisms mounted on the mounting clamping seat; the clamping mechanism comprises a clamping support, characterized in that: The clamping support includes a top mounting seat, and a first support plate and a second support plate whose upper ends are respectively mounted on opposite sides of the top mounting seat, and the lower ends of the first support plate and the second support plate are both connected to the clamping slide seat; A pre-clamping mechanism is installed on the outer side of the first support plate, and the height position of the pre-clamping mechanism is adjustable on the first support plate. The pre-clamping mechanism is configured to press against the top surface of the aluminum profile to apply a clamping force to the aluminum profile when the aluminum profile is placed on the top surface of the lower clamping block and the clamping mechanism is not locked on the aluminum profile; The pre-clamping mechanism comprises a first pre-clamping seat, a second pre-clamping seat, a pre-clamping horizontal axis, a pre-clamping swing arm, a pre-clamping pressure wheel and a pre-clamping spring structure. The first pre-clamping seat can be adjusted to fit on the outer side of the first support plate. The second pre-clamping seat fits on the first pre-clamping seat and together encloses a pre-clamping swing cavity. Both ends of the pre-clamping horizontal axis are respectively connected to the first pre-clamping seat and the second pre-clamping seat and are located in the pre-clamping swing cavity. One end of the pre-clamping swing arm extends into the pre-clamping swing cavity and is rotatably connected to the pre-clamping horizontal axis, and the other end is equipped with a pre-clamping pressure wheel. The pre-clamping spring structure is installed in the pre-clamping swing cavity and elastically presses the pre-clamping swing arm. The pre-clamping spring structure is configured to utilize elasticity to drive the other end of the pre-clamping swing arm to swing downward. The pre-clamping pressure wheel is configured to approach and press the top surface of the aluminum profile as the other end of the pre-clamping swing arm swings downward, so that the pre-clamping mechanism applies a clamping force to the aluminum profile. There are two clamping platforms and they are arranged in a left-right distribution. The automatic processing equipment also includes a switching linear motion mechanism for driving the welding robot to move between the two clamping platforms, an isolation unit arranged between the two clamping platforms to separate them, and a smoking assembly for inhaling welding fumes; the smoking assembly includes two valve devices and a valve linkage control mechanism, a valve device is arranged between each smoking hood and the corresponding smoking three-way pipe air inlet end, the valve device includes a valve seat and a smoking valve plate, the valve seat is installed on the isolation unit, a valve channel and a valve plate guide groove are arranged on the valve seat, the smoking valve plate is inserted in the valve plate guide groove and can move forward and backward along the valve plate guide groove, and a smoking port is arranged on the smoking valve plate; The valve linkage control mechanism includes a main linkage structure and a slave linkage structure. The main linkage structure includes a linkage chain, a linkage sprocket, a linkage gear, a linkage main shaft, two main linkage seats arranged up and down, and two main adjustment seats arranged up and down. The main linkage seat is installed on the rear end of the isolation unit. A main adjustment seat is correspondingly arranged on each main linkage seat. The main adjustment seat is installed on the main linkage seat so that the position can be adjusted forward and backward. The linkage main shaft is vertically arranged and rotatably installed on the two main adjustment seats at both ends. The linkage sprocket and the linkage gear are located between the two main linkage seats. The linkage sprocket and the linkage gear are fixedly mounted on the linkage main shaft and can rotate synchronously with the linkage main shaft. A driving rack is installed on the action output end of the switching linear motion mechanism, which drives the linkage gear to rotate as the welding robot moves back and forth between the two clamping platforms, and the driving rack is meshed with the linkage gear; the linkage chain is matched and mounted on the linkage sprocket and its two ends are respectively connected to the rear ends of the smoking valve plates of the two valve devices; The slave linkage structure includes a slave wire rope, a slave pulley, a slave spindle, two slave seats arranged up and down, and two slave adjustment seats arranged up and down, the slave seat is installed on the isolation unit and is located in front of the master linkage seat; each slave seat is correspondingly provided with a slave adjustment seat, and the position of the slave adjustment seat can be adjusted forward and backward and is installed on the slave seat, the slave spindle is vertically arranged and rotatably installed on the two slave seats at both ends, the driven pulley is located between the two driven seats, the driven pulley is sleeved on the driven spindle and rotates synchronously with the driven spindle; a wire rope groove matching with the driven wire rope is provided on the outer circumference of the driven pulley, the driven wire rope is wound in the wire rope groove and the two ends are respectively connected to the front ends of the smoking valve plates of the two valve devices; In the process of switching the action output end of the linear motion mechanism to drive the welding robot to move back and forth between the two clamping platforms, the rack linkage gear is driven to rotate.
2. The automatic processing equipment for aluminum alloy door and window frames according to claim 1 is characterized in that: The clamping mechanism includes a clamping slide, an upper clamping block, a lower clamping block, a lifting clamping seat and a clamping drive mechanism. A clamp guide block is installed at the bottom of the clamping seat. The clamp guide block guide is matched with a clamp guide rail installed on the clamping base. The clamping unit adjusts its position by moving the clamp guide block on the clamp guide rail. The four clamping units are distributed in a quadrilateral. The two clamping units located on the same diagonal line use the same clamping adjustment drive device to move toward and away from each other: the clamping slide, the top mounting seat, the first support plate and the second support plate are surrounded to form a clamping lifting cavity. The lower clamping block is installed on the top of one end of the clamping slide located in the clamping lifting cavity. One end of the lifting clamping seat extends into the clamping lifting cavity. The upper clamping block is installed at the bottom of the other end. The clamping drive mechanism is connected to drive the lifting clamping seat to move up and down. At least two vertical guide rails are installed in the clamping and lifting chamber, the upper end of the vertical guide rail is connected to the top mounting seat, the lower end is connected to the clamping slide seat, and one end of the lifting clamp seat is connected to all the vertical guide rails; The welding robot is installed on the action output end of the switching linear motion mechanism, and the switching linear motion mechanism drives the welding robot to move between the two clamping platforms, so as to weld the aluminum profiles on the two clamping platforms respectively; the smoking assembly includes a smoking tee pipe and two smoking hoods, the two smoking hoods are respectively located on the left and right sides of the isolation unit and correspond to the two clamping platforms respectively, and the two smoking hoods respectively inhale the welding fume of the two clamping platforms, the smoking tee pipe is installed on the isolation unit, the two air inlet ends of the smoking tee pipe are respectively connected to the two smoking hoods, and the air outlet end is connected to the welding fume absorption and processing device through the smoking conveying pipe; the welding robot, the welding position switching mechanism, the switching linear motion mechanism and the welding fume absorption and processing device are all connected to a control device; The air inlet end of the smoking three-way pipe is connected to the valve seat and corresponds to the air outlet end of the valve channel, and the air outlet end of the smoking hood is installed on the valve seat and corresponds to the air inlet end of the valve channel; the valve plate guide groove is connected to the valve channel, and when the smoking port coincides with the valve channel, the air inlet end of the smoking three-way pipe is connected to the air outlet end of the smoking hood, so that the smoke can enter the welding smoke absorption and treatment device after passing through the smoking hood, the valve channel, the smoking port, and the smoking three-way pipe; In the process of the welding robot moving from the position corresponding to the left clamping platform to the position corresponding to the right clamping platform, the driving rack moves to the right synchronously with the welding robot. In this process, the driving rack links the linkage gear to rotate horizontally along the first direction, so that the linkage gear drives the linkage chain to move, and the linkage chain thereby links the smoking valve plate on the left to move backward, and the smoking port of the left smoking valve plate is staggered with the valve channel on the left, so that the air inlet end of the smoking three-way pipe corresponding to the left clamping platform is closed; at the same time, when the smoking valve plate on the left moves backward, the driven steel wire rope drives the smoking valve plate on the right to move forward, so that the smoking port of the right smoking valve plate overlaps with the valve channel on the right, so that the air inlet end of the smoking three-way pipe corresponding to the right clamping platform is opened, and the welding fume is inhaled; When the welding robot moves from the position corresponding to the right clamping platform to the position corresponding to the left clamping platform, the driving rack moves to the left synchronously with the welding robot. During this process, the driving rack links the linkage gear to rotate horizontally along the first direction, so that the linkage gear drives the linkage chain to move, and the linkage chain thereby links the smoking valve plate on the right to move backward, and the smoking port of the smoking valve plate on the right is staggered with the valve channel on the right, so that the air inlet end of the smoking three-way pipe corresponding to the right clamping platform is closed; at the same time, when the smoking valve plate on the right moves backward, the driven steel wire rope drives the smoking valve plate on the left to move forward, so that the smoking port of the smoking valve plate on the left overlaps with the valve channel on the left, so that the air inlet end of the smoking three-way pipe corresponding to the left clamping platform is opened, and welding smoke is inhaled; The main adjustment seat and the main linkage seat are fixed with a first smoking bolt, the main adjustment seat is provided with a first main adjustment long hole extending from front to back, the main linkage seat is provided with a first main adjustment screw hole corresponding to the first main adjustment long hole, the screw end of the first smoking bolt passes through the first main adjustment long hole and is threadedly connected in the first main adjustment screw hole, so that the main adjustment seat and the main linkage seat are locked after tightening the first smoking bolt; after loosening the first smoking bolt, the position of the main adjustment seat can be adjusted by moving forward and backward, so that the linkage gear can adjust the position of meshing with the driving rack; The driven adjustment seat and the driven seat are fixed with a second smoking bolt, the driven adjustment seat is provided with a second main adjustment long hole extending from front to rear, the driven seat is provided with a second main adjustment screw hole corresponding to the second main adjustment long hole, the screw end of the second smoking bolt passes through the second main adjustment long hole and is threadedly connected in the second main adjustment screw hole, so that the driven adjustment seat and the driven seat are locked after tightening the second smoking bolt; after loosening the second smoking bolt, the position of the driven adjustment seat can be adjusted by moving forward and backward, so that the driven rope pulley can be adjusted to match the tightness of the driven steel wire rope.
3. The automatic processing equipment for aluminum alloy door and window frames according to claim 2 is characterized in that: The clamping drive mechanism includes a clamping drive screw, a clamping drive handle and a clamping drive head. The lower end of the clamping drive screw is rotatably mounted on the top of the clamping slide, and the upper end is rotatably mounted on the top mounting seat. One end of the lifting clamp is provided with a clamping drive screw hole that cooperates with the thread of the clamping drive screw; the upper end of the clamping drive screw extends upward to have a clamping drive matching portion protruding from the top surface of the top mounting seat; the clamping drive head is located on the top surface of the top mounting seat and fixedly connected to the clamping drive matching portion, and the clamping drive handle is matched and connected to the clamping drive head.
4. The automatic processing equipment for aluminum alloy door and window frames according to claim 1 is characterized in that: The pre-clamping spring structure includes an upper pre-clamping compression spring and a lower pre-clamping compression spring, wherein the upper pre-clamping compression spring is arranged above the pre-clamping swing arm and is located between the pre-clamping pressure wheel and the pre-clamping horizontal axis, the upper end of the upper pre-clamping compression spring is connected to the pre-clamping horizontal part of the second pre-clamping seat, and the lower end presses against the top surface of the pre-clamping swing arm; the lower pre-clamping compression spring is arranged below the pre-clamping swing arm and is located between the end of one end of the pre-clamping swing arm and the pre-clamping horizontal axis, the lower end of the lower pre-clamping compression spring is connected to the pre-clamping horizontal part of the first pre-clamping seat, and the upper end presses against the bottom surface of the pre-clamping swing arm.
5. The automatic processing equipment for aluminum alloy door and window frames according to claim 1 is characterized in that: The top mounting seat and the clamping slide seat are commonly connected with a pre-clamping height adjustment mechanism for adjusting the height position of the pre-clamping mechanism.
6. The automatic processing equipment for aluminum alloy door and window frames according to claim 5 is characterized in that: The pre-clamping height adjustment mechanism includes a pre-clamping adjustment screw, a pre-clamping adjustment handwheel and a pre-clamping adjustment seat. The lower end of the pre-clamping adjustment screw is rotatably mounted on the top of the clamping slide, and the upper end is rotatably mounted on the top mounting seat. The pre-clamping adjustment seat is provided with a pre-clamping adjustment screw hole that cooperates with the thread of the pre-clamping adjustment screw; the upper end of the pre-clamping adjustment screw extends upward to have a pre-clamping matching portion protruding from the top surface of the top mounting seat, and the pre-clamping adjustment handwheel is located on the top surface of the top mounting seat and is fixedly connected to the pre-clamping matching portion.
7. The automatic processing equipment for aluminum alloy door and window frames according to claim 6 is characterized in that: The first support plate is provided with at least two pre-clamping adjustment guide grooves, the pre-clamping adjustment seat is protruded with a pre-clamping adjustment guide block which is guided and matched in the pre-clamping adjustment guide grooves, and the first pre-clamping seat is connected with the pre-clamping adjustment guide block by a pre-clamping fixing bolt.
8. The automatic processing equipment for aluminum alloy door and window frames according to claim 1 is characterized in that: The pre-clamping mechanism also includes a frame-releasing mechanism which is used for driving the pre-clamping pressing wheel to lift up so that the pre-clamping pressing wheel releases the aluminum profile.
9. The automatic processing equipment for aluminum alloy door and window frames according to claim 8 is characterized in that: The frame placing mechanism comprises a frame placing top block and a frame placing hand, wherein the frame placing top block is arranged in the pre-clamping swing cavity and below the pre-clamping swing arm; the frame placing hand is located outside the pre-clamping vertical part of the second pre-clamping seat, and a pre-clamping frame placing long hole is horizontally penetrated on the pre-clamping vertical part of the second pre-clamping seat, and a frame placing toggling guide block is provided on one side protrusion of the frame placing top block, and one end of the frame placing toggling guide block extends out from the pre-clamping frame placing long hole and is connected to the frame placing hand, and the frame placing toggling guide block cooperates with the pre-clamping frame placing long hole guide; the frame placing top block is configured to be able to move back and forth between the two ends of the pre-clamping swing arm.
Citation Information
Patent Citations
Indoor partition door machining equipment
CN118492739A
Weldment pre-compression device
CN201669536U
Aluminum melting furnace
CN207262940U