A transformer shell docking auxiliary fixture

By designing a transformer housing docking auxiliary fixture with driving cylinder and airbag, the problem that the U-shaped housing cannot be effectively supported and calibrated in the prior art is solved, and flexible calibration and docking of transformer housings of different sizes is achieved.

CN119319541BActive Publication Date: 2025-02-25XIAN XINKANG IND CO LTD
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Patent Information

Application Number
CN202411881513.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-25
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

When the existing transformer housing docking fixture clamps cannot effectively support the open end when clamping the U-shaped shell, resulting in the open end of the U-shaped shell collapse inward, unable to calibrate with other components, and can only adapt to fixed specifications, which is inconvenient to use.

Method used

A transformer housing docking auxiliary clamp is designed to provide support for the U-shaped plate by driving the cylinder and piston rod system, combining the expansion and compression of the airbag, to prevent it from collapse inward, and to achieve the following through the threaded sleeve and gear system. Calibration of transformer housings of different sizes.

Benefits of technology

It effectively avoids the collapse of the open end of the U-shaped shell, ensures calibration with other components, and facilitates the interface calibration and docking of transformer shells of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of transformer casings, and specifically to a transformer casing docking auxiliary fixture, comprising a box body, wherein the upper surface of the box body is provided with a fixed groove, the bottom of the fixed groove is provided with a movable groove, the bottom of the movable groove is provided with an installation groove, the bottom of the installation groove is fixedly provided with a driving cylinder, the output end of the driving cylinder is movably connected with a piston rod, the end of the piston rod located outside the driving cylinder is fixedly provided with a mounting block, the upper end of the mounting block is fixedly provided with a movable block, the upper surface of the movable block is fixedly provided with a first clamping block, a top plate, a U-shaped plate and a bottom plate are respectively placed and calibrated, and then the two ends of the U-shaped plate are driven to respectively abut against the top plate and the bottom plate, and at the same time, an airbag is pushed to expand and open the U-shaped plate, so as to avoid the inward collapse of the U-shaped plate, resulting in the inability to calibrate the connection, thereby facilitating the calibration of the interface of the transformer casing.
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Description

Technical Field

[0001] The invention relates to the field of transformer shells, in particular to a transformer shell butt joint auxiliary clamp. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil, and iron core (magnetic core). Its main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. During the production process of the transformer, the outer shell and the base need to be fixedly connected to form the overall shape of the transformer. During this process, a clamp is needed to fix the outer shell and the base respectively.

[0003] When the existing transformer shell docking clamp is used, it is necessary to clamp the U-shaped shell in the middle of the transformer. Therefore, when clamping the opening position of the U-shaped shell, some clamps do not have parts to support the open end of the U-shaped shell, which makes the open end of the U-shaped shell collapse inward during clamping and cannot be calibrated with other parts, and some clamps with supports can only support fixed specifications, making it inconvenient to use. Therefore, it is necessary to propose a transformer shell docking auxiliary clamp. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides a transformer casing docking auxiliary clamp.

[0005] The technical solution adopted by the present invention to solve the technical problem is: a transformer shell docking auxiliary clamp, comprising a box body, the upper surface of the box body is provided with a fixed groove, the bottom of the fixed groove is provided with a movable groove, the bottom of the movable groove is provided with an installation groove, the bottom of the installation groove is fixedly installed with a driving cylinder, the output end of the driving cylinder is movably connected with a piston rod, the end of the piston rod located outside the driving cylinder is fixedly installed with a mounting block, the upper end of the mounting block is fixedly installed with a movable block, the upper surface of the movable block is fixedly installed with a first clamping block, and the upper surface of the box body and the bottom of the fixed groove are jointly fixedly installed with a second clamping block;

[0006] A bottom plate is clamped between the first clamping blocks, a top plate is clamped between the second clamping blocks, and a U-shaped plate is arranged in the fixing groove;

[0007] A threaded sleeve is rotatably connected to the groove wall of the fixed groove through a bearing, a threaded rod is internally threadedly connected to the threaded sleeve, one end of the threaded rod extends into the fixed groove and is fixedly connected to a support plate, one end of the threaded sleeve extends outside the box body and is fixedly sleeved with a driven gear, a rotating rod is rotatably connected to the outer wall of the box body through a bearing, a driving gear is fixedly sleeved on the rod wall of the rotating rod, the driving gear is meshed with the driven gear, and a rotating handle is fixedly installed on the rotating rod;

[0008] A box body is fixedly installed on the slot of the fixing slot, an installation cavity is opened inside the box body, a storage groove is opened on the outer wall of the box body, a first airbag is fixedly installed inside the cavity wall of the installation cavity, a second airbag is fixedly installed inside the storage groove, a connecting tube is fixedly installed between the installation cavity and the storage groove, a sliding hole is opened through the cavity wall of the installation cavity, a push rod is slidably connected in the sliding hole, and one end of the push rod extends into the installation cavity and is fixedly connected to a push plate.

[0009] Specifically, the first clamping blocks and the second clamping blocks are both arranged in four pieces, and the first clamping blocks are arranged opposite to each other in pairs, and the second clamping blocks are arranged opposite to each other in pairs.

[0010] Specifically, the mounting block is slidably connected in the mounting groove, and the moving block is slidably connected in the moving groove.

[0011] Specifically, the threaded sleeve and the threaded rod are both arranged in pairs, the two threaded sleeves are arranged in parallel, and the two threaded rods are arranged in parallel.

[0012] Specifically, two ends of the connecting tube are respectively connected to the first airbag and the second airbag.

[0013] The beneficial effects of the present invention are as follows: the transformer casing docking auxiliary clamp described in the present invention places and calibrates the top plate, U-shaped plate and bottom plate respectively, then drives the bottom plate to move and abut against the U-shaped plate, and pushes the two ends of the U-shaped plate to abut against the top plate and the bottom plate respectively, and at the same time the clamping block squeezes the first airbag through the pushing rod and the pushing plate, and causes the second airbag to expand and open the U-shaped plate, thereby avoiding the inward collapse of the U-shaped plate and causing the connection to be unable to be calibrated, thereby facilitating the calibration of the interface of transformer casings of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 A schematic diagram of the structure of a transformer housing docking auxiliary fixture provided by the present invention;

[0016] Figure 2A schematic diagram of the structure of a left view of a transformer housing docking auxiliary clamp provided by the present invention in a standby state;

[0017] Figure 3 A schematic diagram of the structure of a right view of a transformer housing docking auxiliary clamp provided by the present invention in a standby state;

[0018] Figure 4 A schematic diagram of the internal structure of a transformer housing docking auxiliary fixture provided by the present invention from a side view;

[0019] Figure 5 A schematic diagram of the top view of the structure of a box body of a transformer housing docking auxiliary clamp provided by the present invention;

[0020] Figure 6 A schematic diagram of the top cross-sectional structure of a box body of a transformer casing docking auxiliary clamp provided by the present invention.

[0021] In the figure: 1. box body; 2. fixed groove; 3. movable groove; 4. installation groove; 5. driving cylinder; 6. piston rod; 7. installation block; 8. movable block; 9. first clamping block; 10. second clamping block; 11. threaded sleeve; 12. threaded rod; 13. support plate; 14. driven gear; 15. rotating rod; 16. driving gear; 17. rotating handle; 18. box body; 19. installation cavity; 20. storage groove; 21. first air bag; 22. second air bag; 23. connecting pipe; 24. sliding hole; 25. push rod; 26. push plate; 27. bottom plate; 28. top plate; 29. ​​U-shaped plate. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0023] like Figure 1-Figure 6 As shown, a transformer housing docking auxiliary fixture of the present invention comprises a box body 1, a fixing groove 2 is provided on the upper surface of the box body 1, a movable groove 3 is provided at the bottom of the fixing groove 2, a mounting groove 4 is provided at the bottom of the movable groove 3, a driving cylinder 5 is fixedly installed at the bottom of the mounting groove 4, a piston rod 6 is movably connected to the output end of the driving cylinder 5, a mounting block 7 is fixedly installed at one end of the piston rod 6 located outside the driving cylinder 5, a movable block 8 is fixedly installed at the upper end of the mounting block 7, a first clamping block 9 is fixedly installed on the upper surface of the movable block 8, and a second clamping block 10 is fixedly installed on the upper surface of the box body 1 and the bottom of the fixing groove 2;

[0024] A bottom plate 27 is clamped between the first clamping blocks 9, a top plate 28 is clamped between the second clamping blocks 10, and a U-shaped plate 29 is provided in the fixing groove 2;

[0025] A threaded sleeve 11 is rotatably connected to the groove wall of the fixed groove 2 through a bearing, a threaded rod 12 is internally threadedly connected to the threaded sleeve 11, one end of the threaded rod 12 extends into the fixed groove 2 and is fixedly connected to a support plate 13, one end of the threaded sleeve 11 extends outside the box body 1 and is fixedly sleeved with a driven gear 14, a rotating rod 15 is rotatably connected to the outer wall of the box body 1 through a bearing, a driving gear 16 is fixedly sleeved on the rod wall of the rotating rod 15, the driving gear 16 is meshed and connected with the driven gear 14, and a rotating handle 17 is fixedly installed on the rotating rod 15;

[0026] A box body 18 is fixedly installed on the slot of the fixing slot 2, an installation cavity 19 is opened inside the box body 18, a receiving groove 20 is opened on the outer wall of the box body 18, a first airbag 21 is fixedly installed inside the cavity wall of the installation cavity 19, a second airbag 22 is fixedly installed inside the receiving groove 20, a connecting tube 23 is fixedly installed between the installation cavity 19 and the receiving groove 20, a sliding hole 24 is opened through the cavity wall of the installation cavity 19, a push rod 25 is slidably connected in the sliding hole 24, one end of the push rod 25 extends into the installation cavity 19 and is fixedly connected to a push plate 26, and the push plate 26 is fixedly connected to the first airbag 21.

[0027] Among them, the first clamping blocks 9 and the second clamping blocks 10 are both arranged in four pieces, and the first clamping blocks 9 are arranged opposite to each other in pairs, and the second clamping blocks 10 are arranged opposite to each other in pairs. The bottom plate 27 is clamped by the first clamping blocks 9, and the top plate 28 is clamped by the second clamping blocks 10.

[0028] The mounting block 7 is slidably connected in the mounting groove 4, and the moving block 8 is slidably connected in the moving groove 3, so that the mounting block 7, the moving block 8 and the first clamping block 9 can only move in parallel.

[0029] Among them, the threaded sleeve 11 and the threaded rod 12 are both set in two, the two threaded sleeves 11 are set in parallel, and the two threaded rods 12 are set in parallel. The two threaded sleeves 11 synchronously drive the two threaded rods 12 to move, and the two threaded rods 12 synchronously push and support the two sides of the support plate 13, so that the support plate 13 moves in parallel.

[0030] Among them, the two ends of the connecting tube 23 are respectively connected to the first airbag 21 and the second airbag 22. When the first airbag 21 is squeezed, the air inside it will be injected into the second airbag 22 through the connecting tube 23, and the second airbag 22 will expand outward. When the first airbag 21 stops squeezing, the first airbag 21 and the second airbag 22 will recover under their own elasticity, and the air inside the second airbag 22 will return to the first airbag 21 through the connecting tube 23.

[0031] When in use, first insert the bottom plate 27 between the first clamping blocks 9, then insert the top plate 28 between the second clamping blocks 10, and then drive the rotating rod 15 to rotate by turning the handle 17, and the rotating rod 15 will drive the driving gear 16 to rotate, and the driving gear 16 drives the threaded sleeve 11 to rotate by meshing with the driven gear 14, and the threaded sleeve 11 drives the support plate 13 to move in the fixed groove 2 by cooperating with the threaded rod 12, and the support plate 13 will abut against the top plate 28 and the bottom plate 27, and push the top plate 28 and the bottom plate 27 until they abut against the groove wall of the fixed groove 2. At this time, the fixed groove 2, the support plate 13, and the top plate 2 8 and the bottom plate 27 together form a processing space corresponding to the size of the transformer shell. At this time, the U-shaped plate 29 is inserted into the processing space in an inverted U shape, and then the driving cylinder 5 can be started. The driving cylinder 5 will pull the mounting block 7 through the piston rod 6, and the mounting block 7 will drive the moving block 8 and the first clamping block 9 to move in parallel, and the first clamping block 9 will drive the bottom plate 27 to move, and the bottom plate 27 will first abut against the U-shaped plate 29, and push the other end of the U-shaped plate 29 to abut against the top plate 28, and during the movement of the first clamping block 9, it will abut against the push rod 25 and push the push rod 25, and the push rod 25 will squeeze the first airbag 21 through the push plate 26, and the first airbag 21 will be pressed against the top plate 28. The air in the first airbag 21 is injected into the second airbag 22 through the connecting tube 23, and the second airbag 22 expands outward and pushes the side plates of the U-shaped plate 29 outward by abutting against the inner wall of the U-shaped plate 29, so that the side plates of the U-shaped plate 29 are fully opened and respectively abut against the groove wall of the fixing groove 2 and the support plate 13, and the openings at both ends of the U-shaped plate 29 completely overlap with the bottom plate 27 and the top plate 28, so as to avoid the inward collapse of the U-shaped plate 29 and the inability to calibrate the connection, thereby facilitating the calibration and docking of the interfaces of transformer shells of different sizes; after the processing of the transformer shell is completed, it is taken out, and then the support plate 13 is driven to move by turning the handle 17 To the edge of the fixed groove 2, and then start the driving cylinder 5, and the driving cylinder 5 drives the mounting block 7, the moving block 8 and the first clamping block 9 to reset through the piston rod 6, and the first clamping block 9 releases the squeezing of the push rod 25 and the push plate 26. At this time, the first airbag 21 and the second airbag 22 will automatically recover under their own elasticity, and the air in the second airbag 22 will enter the first airbag 21 through the connecting tube 23, and then the push plate 26 is manually pulled by the push rod 25, so that the push plate 26 pulls the first airbag 21 to completely restore its original position, and the second airbag 22 returns to the storage groove 20, thereby facilitating the subsequent processing of the transformer casing.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A transformer casing docking auxiliary fixture, comprising a casing (1), characterized in that: The upper surface of the box body (1) is provided with a fixed groove (2), the bottom of the fixed groove (2) is provided with a movable groove (3), the bottom of the movable groove (3) is provided with a mounting groove (4), a driving cylinder (5) is fixedly mounted on the bottom of the mounting groove (4), the output end of the driving cylinder (5) is movably connected with a piston rod (6), an end of the piston rod (6) located outside the driving cylinder (5) is fixedly mounted with a mounting block (7), a movable block (8) is fixedly mounted on the upper end of the mounting block (7), a first clamping block (9) is fixedly mounted on the upper surface of the movable block (8), and a second clamping block (10) is fixedly mounted on the upper surface of the box body (1) and the bottom of the fixed groove (2); A bottom plate (27) is clamped between the first clamping blocks (9), a top plate (28) is clamped between the second clamping blocks (10), and a U-shaped plate (29) is provided in the fixing groove (2); A threaded sleeve (11) is rotatably connected to the groove wall of the fixing groove (2) via a bearing, a threaded rod (12) is internally threadedly connected to the threaded sleeve (11), one end of the threaded rod (12) extends into the fixing groove (2) and is fixedly connected to a support plate (13), one end of the threaded sleeve (11) extends outside the box body (1) and is fixedly sleeved with a driven gear (14), a rotating rod (15) is rotatably connected to the outer wall of the box body (1) via a bearing, a driving gear (16) is fixedly sleeved on the rod wall of the rotating rod (15), the driving gear (16) is meshingly connected to the driven gear (14), and a rotating handle (17) is fixedly mounted on the rotating rod (15); A box body (18) is fixedly mounted on the slot opening of the fixing slot (2), a mounting cavity (19) is provided inside the box body (18), a receiving groove (20) is provided on the outer wall of the box body (18), a first airbag (21) is fixedly mounted inside the cavity wall of the mounting cavity (19), a second airbag (22) is fixedly mounted inside the receiving groove (20), a connecting pipe (23) is fixedly mounted between the mounting cavity (19) and the receiving groove (20), a sliding hole (24) is provided through the cavity wall of the mounting cavity (19), a push rod (25) is slidably connected inside the sliding hole (24), one end of the push rod (25) extends into the mounting cavity (19) and is fixedly connected to a push plate (26), and the push plate (26) is fixedly connected to the first airbag (21).

2. The transformer housing docking auxiliary fixture according to claim 1, characterized in that: The first clamping blocks (9) and the second clamping blocks (10) are both arranged in groups of four, and the first clamping blocks (9) are arranged in pairs opposite to each other, while the second clamping blocks (10) are arranged in pairs opposite to each other.

3. The transformer housing docking auxiliary fixture according to claim 1, characterized in that: The mounting block (7) is slidably connected in the mounting groove (4), and the moving block (8) is slidably connected in the moving groove (3).

4. The transformer housing docking auxiliary fixture according to claim 1, characterized in that: The threaded sleeve (11) and the threaded rod (12) are both arranged in pairs, the two threaded sleeves (11) are arranged in parallel, and the two threaded rods (12) are arranged in parallel.

5. The transformer housing docking auxiliary fixture according to claim 1, characterized in that: Both ends of the connecting tube (23) are respectively connected to the first airbag (21) and the second airbag (22).

Citation Information

Patent Citations

  • Interior support type clamp based on gasbag

    CN108326777A

  • Air tightness detection clamp for rapid clamping cylinder

    CN112710433A