Fertilizer production fermentation equipment
By designing a fermentation equipment with spiral blades and rotating mechanisms, the problem of low mixing efficiency of existing equipment is solved, the full mixing of fermented substances and the rapid discharge of heat and gases are achieved, and the fermentation efficiency and quality of fertilizers are improved.
Patent Information
- Application Number
- CN202411233373.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fertilizer production and fermentation equipment performs poorly in mixing efficiency, resulting in too long fermentation cycle, affecting the fermentation efficiency and effect of the fertilizer.
A fermentation device including a U-shaped edge cover, a rotating mechanism, a central shaft and a spiral blade is designed to achieve full mixing of fermented substances through rotation and reciprocating movement, ensuring that each part is evenly contacted with the fermented microorganisms and promoting the discharge of heat and gas.
The fermentation cycle is shortened, the fermentation efficiency and quality is improved, and the stability of the fermentation environment is ensured.
Smart Images

Figure CN119320288A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fermentation equipment, and in particular relates to fertilizer production fermentation equipment. Background Art
[0002] Organic fertilizers generally need to be fermented before use. Fermentation is a process in which organic matter is continuously degraded and stabilized by the action of microorganisms under certain conditions, and a product suitable for land use is produced. At present, in the preparation process of organic fertilizers, fermentation bacteria are mostly used to ferment fertilizer raw materials. However, since most of the raw materials of organic fertilizers are solid-liquid mixtures, the contact between the fermentation bacteria and the raw materials is insufficient, so the fermentation is incomplete. If the fermentation is incomplete, the fertilizer will have a very strong odor. In addition, the bottom layer of the fertilizer is densely piled, the oxygen content is too low, and the fermentation activity of oxygen-loving microorganisms is weakened, which prolongs the fermentation cycle and affects the fermentation efficiency and effect of the organic fertilizer.
[0003] Existing fertilizer production and fermentation equipment includes a fermentation tank, a rotating mechanism and a stirring rod. Switch valves for feeding and discharging are respectively provided on both sides of the fermentation tank. The stirring rod is arranged inside the fermentation tank. The rotating mechanism drives the fermentation tank or the stirring rod to rotate, thereby achieving mixing of the fermented material in the fermentation tank. When the fermentation tank rotates, the stirring rod does not rotate, and when the stirring rod rotates, the fermentation tank does not rotate, so that the fermented material can be fully mixed.
[0004] Although the existing equipment has the function of mixing fermented products, for fermented products that require high mixing efficiency, relying solely on the rotation of the fermentation tank or the rotating rod can barely meet the mixing requirements, but this method has poor mixing efficiency, resulting in a long entire fermentation cycle, which is not conducive to the efficient production of fertilizers, and is not conducive to the rapid discharge of heat generated during fermentation and fermentation air.
[0005] Therefore, in view of the above situation, it is urgent to develop a fertilizer production fermentation equipment to overcome the shortcomings in current practical applications. Summary of the invention
[0006] In view of the deficiencies in the prior art, an object of the embodiments of the present invention is to provide a fertilizer production and fermentation device to solve the problems in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions: A fertilizer production and fermentation device comprises an equipment frame, side covers with a U-shaped cross section are fixed at both ends of the equipment frame, a fermentation box is rotatably installed between the two side covers, a feed inlet and a discharge outlet are respectively provided at both ends of the fermentation box, a rotating mechanism for driving the fermentation box to rotate is also installed on the equipment frame, and further comprises: A central shaft, the central shaft is located in the fermentation box and is concentric therewith, two ends of the central shaft are rotatably mounted on the side walls of the two ends of the fermentation box respectively, a spiral blade is mounted on the outer wall of the central shaft, and a cavity is opened in the middle of the central shaft; A transmission mechanism, one end of which is concentric with and fixedly connected to a side wall of one end of the fermentation box, and the other end of which is mounted on an inner wall of the side cover; The control-changing mechanism comprises a rotating assembly, a limiting assembly and a control-changing assembly, one end of the rotating assembly is transversely slidably mounted on the inner wall of one side cover and is connected to the other end of the transmission mechanism, the other end of the rotating assembly penetrates the cavity and is transversely slidably connected to the inner wall of the other side cover, and the rotating assembly is respectively connected to the transmission mechanism and the inner wall of the cavity; The limit assembly is mounted on the inner wall of a side cover and is slidably matched with one end of the rotating assembly, and the variable control assembly is arranged in the cavity and is slidably connected with the rotating assembly; The rotating mechanism drives the fermentation box to rotate unidirectionally on the side cover, and the fermentation box drives the transmission mechanism to rotate, and the transmission mechanism outputs two rotating forces in opposite directions; when the rotating component cooperates with one of the rotating forces output by the transmission mechanism alone, the transmission mechanism drives the rotating component to rotate forward, and the rotating component drives the central shaft to rotate in the opposite direction through the cavity, and the central shaft drives the spiral blades to rotate in the opposite direction to transfer the fermented material from one end of the fermentation box to the other end, and at the same time, the rotating component drives the variable control component to slide horizontally in the cavity; When the variable control component slides to the extreme position, the variable control component applies resistance to the rotational movement of the rotating component and drives the rotating component to move laterally. The rotating component cooperates with the rotational power of another output of the transmission mechanism through lateral movement. The transmission mechanism drives the rotating component to rotate in the opposite direction. The rotating component drives the central axis to rotate forward through the cavity. The central axis drives the spiral blades to rotate forward to transfer the fermentation material from the other end of the fermentation box to one end. The spiral blades quickly mix the fermentation material in the fermentation box through reciprocating rotation and cooperation with the rotating mechanism.
[0008] As a further technical solution of the present invention, the rotating assembly includes: Two ends of the rotating shaft are slidably mounted on the inner walls of the two side covers, and the rotating shaft passes through the cavity; A connecting piece fixed to one end of the rotating shaft, the connecting piece is located between the transmission mechanisms, and both sides of the connecting piece are provided with conical surfaces intermittently slidingly matched with the transmission mechanism; A gear A is laterally slidably connected to the other end of the rotating shaft, and the gear A is movably arranged on the inner wall of the other side cover; A mounting shaft having one end rotatably mounted on the inner wall of the side cover and the other end extending into the cavity, wherein the other end of the mounting shaft is slidably connected to the variable control assembly; Gear B fixed to the mounting shaft and meshing with gear A; and An internal gear fixed to the inner wall of the cavity and meshing with gear B.
[0009] As a further technical solution of the present invention, the connecting piece adopts an annular block structure, and two limit grooves are symmetrically opened on the outer wall of the connecting piece. The limit grooves are slidably matched with the limit assembly, and a spiral groove slidably connected to the other end of the variable control assembly is opened on the outer wall of the rotating shaft located in the cavity.
[0010] As a further technical solution of the present invention, the variable control component includes: A moving member located in the cavity and slidably mounted on the mounting shaft; A sliding member having one end slidably engaged with the spiral groove and the other end fixed to the moving member; and Two springs B are located in the cavity and are respectively fixed on the two ends of the mounting shaft. The two springs B intermittently contact the two side walls of the moving part.
[0011] As a further technical solution of the present invention, the limit assembly includes: a bracket fixed to an inner wall of a side cover; and A limit piece is vertically slidably mounted on the bracket, one end of the limit piece is slidably matched with the limit groove on the connecting piece, and the other end of the limit piece is connected to the bracket through a spring A.
[0012] As a further technical solution of the present invention, the transmission mechanism includes: A bevel gear A is concentrically fixed to the side wall of one end of the fermentation box; A fixing frame fixed on the inner wall of the side cover; Rotate bevel gear B mounted on a fixed frame and meshing with bevel gear A; a bevel gear C mounted on the fixed member and coaxial with the bevel gear B; and Two bevel gears D are rotatably mounted on a fixed frame and respectively mesh with the two sides of the bevel gear C. The end faces of the two bevel gears D that are close to each other are provided with conical cavities that match the conical surfaces on the connecting piece, and the two bevel gears D are respectively arranged on both sides of the connecting piece.
[0013] As a further technical solution of the present invention, the two bevel gears D are concentric with the connecting piece, the rotating shaft and the bevel gear A, and the middle parts of the two bevel gears D and the bevel gear A are provided with through holes for the rotating shaft to pass through.
[0014] As a further technical solution of the present invention, the rotating mechanism comprises: A rotating motor fixed to the equipment frame; A spindle fixed to the output end of the rotating motor; An H-shaped rotating wheel rotatably mounted on the equipment frame and fixedly connected to one end of the main shaft; and The annular track is fixed on the outer wall of the fermentation box and frictionally connected with the H-type rotating wheel.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The rotating mechanism can drive the fermentation box to revolve, and the fermentation box drives the transmission mechanism to rotate. The transmission mechanism outputs two rotational forces in opposite directions. The variable control component intermittently cooperates with the two rotational forces output by the transmission mechanism, thereby driving the central axis and the spiral blades to rotate back and forth in the fermentation box. The spiral blades can rotate back and forth and cooperate with the fermentation box in a rotating state, so that the fermented material can not only revolve with the fermentation box, but also move back and forth in the fermentation box, thereby achieving sufficient and rapid mixing of the fermented material, ensuring that every part of the material in the fermentation box can evenly contact the fermentation microorganisms, shortening the fermentation cycle of the fertilizer, and improving the fermentation efficiency and quality of the fermentation equipment for the fertilizer. In addition, the rotation and reciprocating movement of the fermented material can help to discharge the heat and gas generated by the internal fermentation, thereby stably maintaining the fermentation environment in the fermentation box and further improving the fermentation quality of the fertilizer.
[0016] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic structural diagram of a fertilizer production and fermentation device from a first perspective provided in an embodiment of the present invention.
[0018] Figure 2 A schematic structural diagram of a fertilizer production and fermentation device from a second perspective provided in an embodiment of the present invention.
[0019] Figure 3 A structural sectional view from a third perspective of the fertilizer production and fermentation equipment provided in an embodiment of the present invention.
[0020] Figure 4 for Figure 3 The structural front view.
[0021] Figure 5 for Figure 3 A magnified view of the structure in the middle.
[0022] Figure 6 for Figure 3 A magnified view of the structure at B in the middle.
[0023] Figure 7 for Figure 4 A magnified view of the structure at center C.
[0024] Figure 8 for Figure 3 A magnified view of the structure at position D in the middle.
[0025] Figure numerals: 1-equipment frame, 2-side cover, 3-fermentation box, 4-feeding port, 5-discharging port, 6-rotating mechanism, 61-rotating motor, 62-main shaft, 63-H-type runner, 64-annular track, 7-central axis, 71-cavity, 8-spiral blade, 9-variable control mechanism, 91-rotating assembly, 911-connecting piece, 912-limiting groove, 913-rotating shaft, 914-spiral groove, 915-gear A, 9 16-gear B, 917-internal gear, 918-mounting shaft, 92-limiting assembly, 921-limiting part, 922-bracket, 923-spring A, 93-variable control assembly, 931-sliding part, 932-moving part, 933-spring B, 10-transmission mechanism, 101-bevel gear A, 102-bevel gear B, 103-fixed frame, 104-bevel gear C, 105-bevel gear D, 106-conical cavity. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0027] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0028] like Figures 1 to 8 As shown, a fertilizer production fermentation device provided as an embodiment of the present invention includes an equipment frame 1, and side covers 2 with a U-shaped cross section are fixed at both ends of the equipment frame 1. A fermentation box 3 is rotatably installed between the two side covers 2. A feed inlet 4 and a discharge port 5 are respectively opened at both ends of the fermentation box 3. A rotating mechanism 6 for driving the fermentation box 3 to rotate is also installed on the equipment frame 1, and further includes: A central shaft 7, the central shaft 7 is located in the fermentation box 3 and is concentric therewith, the two ends of the central shaft 7 are rotatably mounted on the side walls of the two ends of the fermentation box 3, the outer wall of the central shaft 7 is mounted with a spiral blade 8, and a cavity 71 is opened in the middle of the central shaft 7; A transmission mechanism 10, one end of which is concentric with and fixedly connected to a side wall of one end of the fermentation box 3, and the other end of which is mounted on the inner wall of the side cover 2; The control mechanism 9 includes a rotating assembly 91, a limit assembly 92 and a control assembly 93. One end of the rotating assembly 91 is slidably mounted on the inner wall of one side cover 2 and connected to the other end of the transmission mechanism 10. The other end of the rotating assembly 91 passes through the cavity 71 and is slidably connected to the inner wall of the other side cover 2. The rotating assembly 91 is connected to the transmission mechanism 10 and the inner wall of the cavity 71 respectively. The limiting component 92 is installed on the inner wall of one side cover 2 and is slidably matched with one end of the rotating component 91 . The variable control component 93 is arranged in the cavity 71 and is slidably connected with the rotating component 91 .
[0029] In this embodiment, the rotating mechanism 6 drives the fermentation box 3 to rotate on the side cover 2, and the rotation direction remains unchanged. The fermentation box 3 drives the transmission mechanism 10 to rotate, and the transmission mechanism 10 outputs two rotational forces in opposite directions. When the rotating assembly 91 cooperates with the rotational power outputted by one of the transmission mechanisms 10, the transmission mechanism 10 drives the rotating assembly 91 to rotate forward, and the rotating assembly 91 drives the central shaft 7 to rotate reversely through the cavity 71. The central shaft 7 drives the spiral blades 8 to rotate reversely, so that the fermented material can be transferred from one end of the fermentation box 3 to the other end. At the same time, the rotating assembly 91 drives the variable control assembly 93 to slide horizontally in the cavity 71. When the variable control component 93 slides to the extreme position, the variable control component 93 applies a certain resistance to the rotational movement of the rotating component 91 and drives the rotating component 91 to move horizontally, so that the rotating component 91 cooperates with the rotational power output from the other end of the transmission mechanism 10. At this time, the transmission mechanism 10 drives the rotating component 91 to rotate in the opposite direction, and the rotating component 91 drives the central shaft 7 to rotate forward through the cavity 71. The central shaft 7 drives the spiral blade 8 to rotate forward, so that the fermented material can be transferred from the other end of the fermentation box 3 to one end. At the same time, the rotating component 91 drives the variable control component 93 to slide in the opposite direction in the cavity 71, which facilitates the variable control component 93 to move to the extreme position on the other side and drives the rotating component 9 1 reciprocates horizontally, so that the central axis 7 and the spiral blade 8 thereon reciprocate. The spiral blade 8 can not only make the fermented material revolve with the fermentation box 3, but also reciprocate in the fermentation box 3 by reciprocating rotation and cooperating with the rotating mechanism 6, so as to achieve full and rapid mixing of the fermented material, ensure that every part of the material in the fermentation box 3 can be evenly contacted with the fermentation microorganism, shorten the fermentation cycle of the fertilizer, improve the fermentation efficiency and fermentation quality of the fermentation equipment for the fertilizer, and the fermented material can help to discharge the heat and gas generated by the internal fermentation in the way of rotating and reciprocating movement, so as to stably maintain the fermentation environment in the fermentation box 3, and further improve the fermentation quality of the fertilizer.
[0030] In a preferred embodiment, the diameter of the spiral blade 8 is smaller than the inner diameter of the fermentation box 3, which can help the fermentation product to revolve more effectively with the fermentation box 3, and also facilitate the spiral blade 8 to drive the fermentation product to move back and forth.
[0031] like Figures 3 to 8 As shown, as a preferred embodiment of the present invention, the rotating assembly 91 includes a connecting member 911, a rotating shaft 913, a gear A 915, a gear B 916, an internal gear 917 and a mounting shaft 918, the connecting member 911 is fixedly connected to one end of the rotating shaft 913, and the two ends of the rotating shaft 913 are respectively slidably mounted on the inner walls of the two side covers 2, the connecting member 911 is located between the transmission mechanism 10, and both sides of the connecting member 911 are provided with conical surfaces that intermittently slide with the transmission mechanism 10, the rotating shaft 913 passes through the cavity 71, and the A gear A915 is laterally slidably connected to the other end of the rotating shaft 913, and the gear A915 is movably arranged on the inner wall of the other side cover 2. The gear A915 is meshed with one side of a gear B916, and the gear B916 is fixed on the mounting shaft 918. One end of the mounting shaft 918 is rotatably mounted on the inner wall of the other side cover 2, and the other end of the mounting shaft 918 extends into the cavity 71 and slidably cooperates with one end of the variable control assembly 93, and the other side of the gear B916 is meshed with an internal gear 917 fixed on the inner wall of the cavity 71.
[0032] like Figures 3 to 8 As shown, as a preferred embodiment of the present invention, the connecting member 911 preferably adopts an annular block structure, and two limit grooves 912 are symmetrically provided on the outer wall of the connecting member 911. The limit grooves 912 are slidably matched with the limit assembly 92, and a spiral groove 914 slidably connected to the other end of the variable control assembly 93 is provided on the outer wall of the rotating shaft 913 located in the cavity 71.
[0033] In this embodiment, the transmission mechanism 10 drives the connecting member 911 to rotate, the connecting member 911 drives the rotating shaft 913 to rotate, the rotating shaft 913 drives the gear A915 to rotate, and at the same time, the rotating shaft 913 drives the variable control assembly 93 to slide horizontally on the mounting shaft 918 through the spiral groove 914, the gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate, the gear B916 drives the central shaft 7 to rotate through the internal gear 917, and the central shaft 7 drives the spiral blades 8 thereon to rotate, thereby realizing the reciprocating transmission of the fermented material in the fermentation box 3, and then realizing the sufficient and rapid mixing of the fermented material, ensuring that every part of the material in the fermentation box 3 can evenly contact the fermentation microorganisms, shortening the fermentation cycle of the fertilizer, and improving the fermentation efficiency and fermentation quality of the fermentation equipment for the fertilizer.
[0034] In a preferred embodiment, the installation axis 918 is parallel to the opening direction of the cavity 71, and the installation axis 918 is parallel to the rotation axis 913; The connecting member 911, the rotating shaft 913, the gear A 915, the cavity 71 and the central axis 7 are all concentric.
[0035] like Figures 3 to 8 As shown, as a preferred embodiment of the present invention, the variable control assembly 93 includes a sliding member 931, a moving member 932 and a spring B933, one end of the sliding member 931 slidingly cooperates with the spiral groove 914, the other end of the sliding member 931 is fixed on the moving member 932, the moving member 932 is located in the cavity 71 and is slidably mounted on the mounting shaft 918, the two side walls of the moving member 932 intermittently conflict with the springs B933 fixed on both ends of the mounting shaft 918, and the two springs B933 are both located in the cavity 71.
[0036] In this embodiment, when the connecting member 911 cooperates with the rotational power outputted by one of the transmission mechanisms 10, the transmission mechanism 10 drives the connecting member 911 to rotate forward, the connecting member 911 drives the rotating shaft 913 to rotate forward, the rotating shaft 913 drives the gear A915 to rotate forward, and at the same time, the rotating shaft 913 drives the sliding member 931 to move laterally toward one end of the cavity 71 through the spiral groove 914, the sliding member 931 drives the moving member 932 to move laterally toward one end of the cavity 71, the gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate in the opposite direction, the gear B916 drives the central shaft 7 to rotate in the opposite direction through the internal gear 917, and the central shaft 7 drives the spiral blades 8 thereon to rotate in the opposite direction, so that the fermented material can be transferred from one end of the fermentation box 3 to the other end; When the moving member 932 moves to conflict with the spring B933 on one end of the installation shaft 918, the spiral groove 914 drives the moving member 932 to continue to move through the sliding member 931, and the moving member 932 squeezes the spring B933. At the same time, the spring B933 in the squeezing process will exert a certain resistance to the movement of the moving member 932. The moving member 932 transmits the resistance to the rotating shaft 913 through the sliding member 931. When the spring B933 is compressed to the limit position, the resistance it exerts on the moving member 932 will drive the rotating shaft 913 to move laterally. The rotating shaft 913 drives the connecting member 911 to move laterally, so that the connecting member 911 cooperates with the rotational power output from the other end of the transmission mechanism 10, thereby changing the rotation direction of the rotating shaft 913. At this time, the rotating shaft 913 drives the sliding member 931 to move in the opposite direction, and at the same time, drives the central shaft 7 to rotate forward. The central shaft 7 drives the spiral blade 8 thereon to rotate forward, so that the fermented material can be transferred from the other end of the fermentation box 3 to one end. The way of reciprocatingly changing the rotation direction of the rotating shaft 913 can make the central shaft 7 and the spiral blade 8 thereon rotate reciprocatingly. The spiral blade 8 can not only make the fermented material revolve with the fermentation box 3 through reciprocating rotation and cooperation with the rotating mechanism 6, but also make it reciprocate in the fermentation box 3, thereby achieving sufficient and rapid mixing of the fermented material, ensuring that every part of the material in the fermentation box 3 can evenly contact the fermentation microorganisms, shortening the fermentation cycle of the fertilizer, and improving the fermentation efficiency and fermentation quality of the fertilizer by the fermentation equipment.
[0037] In a preferred embodiment, the slide member 931 is preferably a rod-shaped structure, and one end thereof that is slidably matched with the spiral groove 914 is preferably set to be in a spherical shape; The slide member 931 preferably adopts a block structure, and the mounting shaft 918 only provides a guide function for the slide member 931 so that it does not rotate synchronously with the rotating shaft 913.
[0038] like Figures 3 to 8 As shown, as a preferred embodiment of the present invention, the limit assembly 92 includes a limit member 921, a bracket 922 and a spring A923, the bracket 922 is fixed on the inner wall of an edge cover 2, the limit member 921 is vertically slidably installed on the bracket 922, one end of the limit member 921 is slidably matched with the limit groove 912 on the connecting member 911, and the other end of the limit member 921 is connected to the bracket 922 through a spring A923.
[0039] In this embodiment, the spring A923 can drive the limiting member 921 to always conflict with the connecting member 911 and the limiting groove 912 thereon through its own elastic force. When the moving member 932 moves toward the connecting member 911, the limiting member 921 slides and cooperates with the limiting groove 912 on the connecting member 911 away from the moving member 932, so that the connecting member 911 can stably cooperate with the rotational power outputted by one of the transmission mechanisms 10. When the moving member 932 moves to the position, the resistance it applies to the rotating shaft 913 of the connecting member 911 is greater than the elastic force of the spring A923, so that the connecting member 911 squeezes the limiting member 921, and the limiting member 921 moves vertically, thereby separating the limiting member 921 from the limiting groove 912 on one side and releasing the limit on the connecting member 911, and the connecting member 911 and the rotating shaft 913 can be displaced laterally. By means of lateral displacement, the connecting member 911 can not only be separated from the rotating power outputted by one end of the transmission mechanism 10, but also cooperate with the rotating power outputted by the other end of the transmission mechanism 10; When the connecting member 911 cooperates with the rotational power output from the other end of the transmission mechanism 10, the limiting groove 912 on the other side of the connecting member 911 moves to cooperate with the limiting member 921. The limiting member 921 cooperates with the limiting groove 912 to limit the connecting member 911 again, so that the connecting member 911 can stably cooperate with the other rotational power output from the transmission mechanism 10.
[0040] In a preferred embodiment, the limiting member 921 is preferably a columnar structure, and the end of the limiting member 921 that is slidably matched with the limiting groove 912 is preferably set to a spherical structure.
[0041] like Figures 3 to 7 As shown, as a preferred embodiment of the present invention, the transmission mechanism 10 includes a bevel gear A101, a bevel gear B102, a fixing frame 103, a bevel gear C104 and a bevel gear D105. The bevel gear A101 is concentric and fixed on the side wall of one end of the fermentation box 3. The bevel gear A101 is meshed with the bevel gear B102 rotatably mounted on the fixing frame 103. The fixing frame 103 is fixed on the inner wall of the side cover 2. A bevel gear C104 coaxial with the bevel gear B102 is mounted on the fixing frame 103. Bevel gears D105 are meshed on both sides of the bevel gear C104. The two bevel gears D105 are rotatably mounted on the fixing frame 103. Conical cavities 106 matching the conical surfaces on the connecting piece 911 are provided on the end faces of the two bevel gears D105 that are close to each other, and the two bevel gears D105 are respectively arranged on both sides of the connecting piece 911.
[0042] like Figures 3 to 7 As shown, as a preferred embodiment of the present invention, the two bevel gears D105 are concentric with the connecting piece 911, the rotating shaft 913 and the bevel gear A101, and the middle parts of the two bevel gears D105 and the bevel gear A101 are provided with through holes for the rotating shaft 913 to pass through, so as to avoid motion interference with the rotating shaft 913 during the movement.
[0043] In this embodiment, the fermentation box 3 drives the bevel gear A101 to revolve, the bevel gear A101 drives the bevel gear B102 to rotate, the bevel gear B102 drives the bevel gear C104 to rotate, and the bevel gear C104 drives the two bevel gears D105 to rotate synchronously and in opposite directions; When the connecting member 911 is slidably matched with a bevel gear D105, the bevel gear D105 drives the connecting member 911 to rotate forward, the connecting member 911 drives the rotating shaft 913 to rotate forward, the rotating shaft 913 drives the gear A915 to rotate forward, and at the same time, the rotating shaft 913 drives the sliding member 931 to move laterally toward one end of the cavity 71 through the spiral groove 914, the sliding member 931 drives the moving member 932 to move laterally toward one end of the cavity 71, the gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate in the opposite direction, the gear B916 drives the central shaft 7 to rotate in the opposite direction through the internal gear 917, and the central shaft 7 drives the spiral blade 8 thereon to rotate in the opposite direction, so that the fermented material can be transferred from one end of the fermentation box 3 to the other end; When the connecting member 911 is slidably matched with another bevel gear D105, the other bevel gear D105 drives the connecting member 911 to rotate in the opposite direction, the connecting member 911 drives the rotating shaft 913 to rotate in the opposite direction, and the rotating shaft 913 drives the gear A915 to rotate in the opposite direction. At the same time, the rotating shaft 913 drives the sliding member 931 to move laterally toward the other end of the cavity 71 through the spiral groove 914, and the sliding member 931 drives the moving member 932 to move laterally toward the other end of the cavity 71. The gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate forwardly, and the gear B916 drives the central shaft 7 to rotate forwardly through the internal gear 917, and the central shaft 7 drives the spiral blade 8 thereon to rotate forwardly, so that the fermented material can be transferred from the other end of the fermentation box 3 to one end, thereby realizing the reciprocating transfer of the fermented material, so that the fermented material can be fully and quickly mixed, ensuring that every part of the material in the fermentation box 3 can evenly contact the fermentation microorganisms, shortening the fermentation cycle of the fertilizer, and improving the fermentation efficiency and fermentation quality of the fermentation equipment for the fertilizer.
[0044] like Figures 1 to 6 As shown, as a preferred embodiment of the present invention, the rotating mechanism 6 includes a rotating motor 61, a main shaft 62, an H-type wheel 63 and a circular track 64, the rotating motor 61 is fixed on the equipment frame 1, the main shaft 62 is fixed on the output end of the rotating motor 61, one end of the main shaft 62 is fixedly connected to the H-type wheel 63 rotatably mounted on the equipment frame 1, and the H-type wheel 63 is frictionally connected to the circular track 64 fixed on the outer wall of the fermentation box 3.
[0045] In this embodiment, the rotating motor 61 drives the main shaft 62 to rotate, and the main shaft 62 drives the H-shaped wheel 63 to rotate. The H-shaped wheel 63 drives the fermentation box 3 to revolve through the friction between the H-shaped wheel 63 and the circular track 64, so as to fully mix the fermented material in the fermentation box 3, ensuring that every part of the material in the fermentation box 3 can evenly contact the fermentation microorganisms, thereby shortening the fermentation cycle of the fertilizer.
[0046] In a preferred embodiment, the rotating motor 61 preferably adopts a bidirectional output motor, so that the two H-shaped wheels 63 can be driven to rotate synchronously through the two main shafts 62 at the same time, thereby driving the two ends of the fermentation box 3 to rotate synchronously, thereby improving the rotation stability of the fermentation box 3.
[0047] The working principle of the present invention is: The rotating motor 61 drives the main shaft 62 to rotate, the main shaft 62 drives the H-shaped rotating wheel 63 to rotate, the H-shaped rotating wheel 63 drives the fermentation box 3 to revolve through the friction between the H-shaped rotating wheel 63 and the annular track 64, the fermentation box 3 drives the bevel gear A101 to revolve, the bevel gear A101 drives the bevel gear B102 to rotate, the bevel gear B102 drives the bevel gear C104 to rotate, and the bevel gear C104 drives the two bevel gears D105 to rotate synchronously and in the opposite direction; When the connecting member 911 is slidably matched with a bevel gear D105, the bevel gear D105 drives the connecting member 911 to rotate forward, the connecting member 911 drives the rotating shaft 913 to rotate forward, the rotating shaft 913 drives the gear A915 to rotate forward, and at the same time, the rotating shaft 913 drives the sliding member 931 to move laterally toward one end of the cavity 71 through the spiral groove 914, the sliding member 931 drives the moving member 932 to move laterally toward one end of the cavity 71, the gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate in the opposite direction, the gear B916 drives the central shaft 7 to rotate in the opposite direction through the internal gear 917, and the central shaft 7 drives the spiral blade 8 thereon to rotate in the opposite direction, so that the fermented material can be transferred from one end of the fermentation box 3 to the other end; When the moving member 932 moves to conflict with the spring B933 on one end of the installation shaft 918, the spiral groove 914 drives the moving member 932 to continue to move through the sliding member 931, and the moving member 932 squeezes the spring B933. At the same time, the spring B933 in the squeezing process will exert a certain resistance to the movement of the moving member 932. The moving member 932 transmits the resistance to the rotating shaft 913 through the sliding member 931. When the spring B933 is compressed to the limit position, the resistance it exerts on the moving member 932 will drive the rotating shaft 913 to move laterally. The rotating shaft 913 drives the connecting member 911 to move laterally, so that the connecting member 911 cooperates with the rotational power output from the other end of the transmission mechanism 10, thereby changing the rotation direction of the rotating shaft 913. When the connecting member 911 is slidably matched with another bevel gear D105, the other bevel gear D105 drives the connecting member 911 to rotate in the opposite direction, the connecting member 911 drives the rotating shaft 913 to rotate in the opposite direction, the rotating shaft 913 drives the gear A915 to rotate in the opposite direction, and at the same time, the rotating shaft 913 drives the sliding member 931 to move laterally toward the other end of the cavity 71 through the spiral groove 914, the sliding member 931 drives the moving member 932 to move laterally toward the other end of the cavity 71, the gear A915 drives the gear B916 and the mounting shaft 918 thereon to rotate forwardly, the gear B916 drives the central shaft 7 to rotate forwardly through the internal gear 917, and the central shaft 7 drives the spiral blade 8 thereon to rotate forwardly, so that the fermented material can be transferred from the other end of the fermentation box 3 to one end, realizing the reciprocating transfer of the fermented material, thereby realizing sufficient and rapid mixing of the fermented material, and ensuring that every part of the material in the fermentation box 3 can evenly contact the fermentation microorganisms; The above is the working principle of the fertilizer production fermentation equipment.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fertilizer production fermentation device, comprising an equipment frame, side covers with a U-shaped cross section are fixed at both ends of the equipment frame, a fermentation box is rotatably installed between the two side covers, a feed inlet and a discharge outlet are respectively opened at both ends of the fermentation box, and a rotating mechanism for driving the fermentation box to rotate is also installed on the equipment frame, characterized in that: Also includes: A central shaft, the central shaft is located in the fermentation box and is concentric therewith, two ends of the central shaft are rotatably mounted on the side walls of the two ends of the fermentation box respectively, a spiral blade is mounted on the outer wall of the central shaft, and a cavity is opened in the middle of the central shaft; A transmission mechanism, one end of which is concentric with and fixedly connected to a side wall of one end of the fermentation box, and the other end of which is mounted on an inner wall of the side cover; The control-changing mechanism comprises a rotating assembly, a limiting assembly and a control-changing assembly, one end of the rotating assembly is transversely slidably mounted on the inner wall of one side cover and is connected to the other end of the transmission mechanism, the other end of the rotating assembly penetrates the cavity and is transversely slidably connected to the inner wall of the other side cover, and the rotating assembly is respectively connected to the transmission mechanism and the inner wall of the cavity; The limit assembly is mounted on the inner wall of a side cover and is slidably matched with one end of the rotating assembly, and the variable control assembly is arranged in the cavity and is slidably connected with the rotating assembly; The rotating mechanism drives the fermentation box to rotate unidirectionally on the side cover, and the fermentation box drives the transmission mechanism to rotate, and the transmission mechanism outputs two rotating forces in opposite directions; when the rotating component cooperates with one of the rotating forces output by the transmission mechanism alone, the transmission mechanism drives the rotating component to rotate forward, and the rotating component drives the central shaft to rotate in the opposite direction through the cavity, and the central shaft drives the spiral blades to rotate in the opposite direction to transfer the fermented material from one end of the fermentation box to the other end, and at the same time, the rotating component drives the variable control component to slide horizontally in the cavity; When the variable control component slides to the extreme position, the variable control component applies resistance to the rotational movement of the rotating component and drives the rotating component to move laterally. The rotating component cooperates with the rotational power of another output of the transmission mechanism through lateral movement. The transmission mechanism drives the rotating component to rotate in the opposite direction. The rotating component drives the central axis to rotate forward through the cavity. The central axis drives the spiral blades to rotate forward to transfer the fermentation material from the other end of the fermentation box to one end. The spiral blades quickly mix the fermentation material in the fermentation box through reciprocating rotation and cooperation with the rotating mechanism.
2. The fertilizer production and fermentation equipment according to claim 1, characterized in that: The rotating assembly comprises: Two ends of the rotating shaft are slidably mounted on the inner walls of the two side covers, and the rotating shaft passes through the cavity; A connecting piece fixed to one end of the rotating shaft, the connecting piece is located between the transmission mechanisms, and both sides of the connecting piece are provided with conical surfaces intermittently slidingly matched with the transmission mechanism; A gear A is laterally slidably connected to the other end of the rotating shaft, and the gear A is movably arranged on the inner wall of the other side cover; A mounting shaft having one end rotatably mounted on the inner wall of the side cover and the other end extending into the cavity, wherein the other end of the mounting shaft is slidably connected to the variable control assembly; Gear B fixed to the mounting shaft and meshing with gear A; and An internal gear fixed to the inner wall of the cavity and meshing with gear B.
3. The fertilizer production and fermentation equipment according to claim 2, characterized in that: The connecting piece adopts an annular block structure, and two limit grooves are symmetrically opened on the outer wall of the connecting piece. The limit grooves are slidably matched with the limit assembly. A spiral groove slidably connected to the other end of the variable control assembly is opened on the outer wall of the rotating shaft located in the cavity.
4. The fertilizer production and fermentation equipment according to claim 3, characterized in that: The variable control component comprises: A moving member located in the cavity and slidably mounted on the mounting shaft; A sliding member having one end slidably engaged with the spiral groove and the other end fixed to the moving member; and Two springs B are located in the cavity and are respectively fixed on the two ends of the mounting shaft. The two springs B intermittently contact the two side walls of the moving part.
5. The fertilizer production and fermentation equipment according to claim 3, characterized in that: The limiting component comprises: a bracket fixed to an inner wall of a side cover; and A limit piece is vertically slidably mounted on the bracket, one end of the limit piece is slidably matched with the limit groove on the connecting piece, and the other end of the limit piece is connected to the bracket through a spring A.
6. The fertilizer production and fermentation equipment according to claim 1, characterized in that: The transmission mechanism comprises: A bevel gear A is concentrically fixed to the side wall of one end of the fermentation box; A fixing frame fixed on the inner wall of the side cover; Rotate bevel gear B mounted on a fixed frame and meshing with bevel gear A; a bevel gear C mounted on the fixed member and coaxial with the bevel gear B; and Two bevel gears D are rotatably mounted on a fixed frame and respectively mesh with the two sides of the bevel gear C. The end faces of the two bevel gears D that are close to each other are provided with conical cavities that match the conical surfaces on the connecting piece, and the two bevel gears D are respectively arranged on both sides of the connecting piece.
7. The fertilizer production and fermentation equipment according to claim 6, characterized in that: The two bevel gears D are both concentric with the connecting piece, the rotating shaft and the bevel gear A, and the middle parts of the two bevel gears D and the bevel gear A are both provided with through holes for the rotating shaft to pass through.
8. The fertilizer production and fermentation equipment according to claim 1, characterized in that: The rotating mechanism comprises: A rotating motor fixed to the equipment frame; A spindle fixed to the output end of the rotating motor; An H-shaped rotating wheel rotatably mounted on the equipment frame and fixedly connected to one end of the main shaft; and The annular track is fixed on the outer wall of the fermentation box and frictionally connected with the H-type rotating wheel.
Citation Information
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Sectional type aeration intelligent composting reactor
CN122036409A