Carbon molecular sieve nitrogen making equipment
By designing the structure with a gas distribution disc in the nitrogen machine, the uniformity of gas distribution is used to use gas turbulence to solve the problem of uneven gas distribution in the existing technology, and the practicality of the filtering effect and device is improved.
Patent Information
- Application Number
- CN202411473715.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-21
AI Technical Summary
The existing nitrogen generators have the problem of uneven gas distribution during the gas filtration process, which leads to great limitations when the gas passes through, affecting the filtration quality and efficiency, and reducing the practicality of the device.
A carbon molecule sieve equipment with a gas distribution disc is designed. The gas distribution disk is rotated by driving rods to form a gas turbulence using the gas distribution opening to ensure the uniform distribution of the gas in the filter and the drying box.
The uniform distribution of gas during the filtration and drying process is achieved, which improves the filtration effect and the practicality of the device. At the same time, through the reverse rotation of the stirring rod, the uniformity of the desiccant and the contact effect between the gas and the desiccant are enhanced.
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Figure CN119327240A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of nitrogen generators, and in particular relates to a carbon molecular sieve nitrogen generator. Background Art
[0002] Carbon molecular sieve nitrogen generator is a device that uses the adsorption and separation functions of carbon molecular sieve to prepare nitrogen. When nitrogen-containing gas passes through the carbon molecular sieve, nitrogen molecules will be adsorbed on the surface of the carbon molecular sieve to form an adsorption layer. As the gas continues to pass through, the adsorption layer will gradually thicken, causing the speed of the gas passing through the carbon molecular sieve to slow down. At this time, the nitrogen molecules adsorbed on the carbon molecular sieve can be desorbed by reducing pressure or increasing temperature, and discharged through the outlet pipe. During the re-adsorption process, new nitrogen molecules will be re-adsorbed on the surface of the carbon molecular sieve to form a new adsorption layer. Through continuous adsorption and desorption processes, pure nitrogen can be prepared.
[0003] A pressure swing adsorption carbon molecular sieve nitrogen generator is disclosed in the patent with application number 202223130938.4. The application filters impurities by setting a filter screen to prevent impurities from entering the nitrogen making box and increase the service life of the adsorption material in the nitrogen making box. In combination with the prior art and targeting the above application, during the use of the nitrogen generator in the above application, when the gas enters the filter box for filtration, the gas is usually not evenly distributed, resulting in certain limitations when the gas passes through. In addition, when the gas passes through the filter screen and the drying box, uneven distribution will occur, which affects the gas filtration quality, reduces the filtration efficiency, and also affects the practicality of the device. For this reason, we propose a carbon molecular sieve nitrogen generator. Summary of the invention
[0004] The object of the present invention is to provide a carbon molecular sieve nitrogen making device to solve the problem raised in the above background technology that during the use of the existing nitrogen making machine, when the gas enters the filter box for filtration, the gas is usually not evenly distributed, resulting in certain limitations when the gas passes through, and the gas will also be unevenly distributed when passing through the filter screen and the drying box, which affects the gas filtration quality, reduces the filtration efficiency, and also affects the practicality of the device.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a carbon molecular sieve nitrogen making equipment, comprising a nitrogen making box, a filter box is installed on one side of the nitrogen making box, a window is installed on the front surface of the filter box, a drive motor is installed on the top of the filter box, a drive rod 1 and a drive rod 2 are installed on the inner side of the filter box at one end of the drive motor, a rotating block is installed on the top of the inner side of the filter box, the drive rod 1 and the drive rod 2 are controlled to rotate in reverse by a gear box, and an air inlet pipe is installed on the top of the other side of the filter box, and a gas distribution plate is installed on one end of the air inlet pipe located on the inner side of the filter box.
[0006] Preferably, an air inlet is provided at the top of the gas distribution plate, a gas distribution opening is provided at the bottom of the gas distribution plate, and the air inlet is communicated with the gas distribution opening.
[0007] Preferably, the driving rod 1 passes through the gas distribution disk, and an air inlet is provided on the driving rod 1, and a rotation slot is provided on the inner side of the gas distribution disk, and the driving rod 1 and the gas distribution disk are positioned by the rotation slot and the air inlet.
[0008] Preferably, the air inlet and the gas distribution opening form an air distribution duct, and each air distribution duct is provided with two gas distribution openings which are angularly opposite to each other.
[0009] Preferably, a filter screen is installed on the inner side of the filter box at the bottom of the gas distribution plate, and a filter scraper for scraping materials is installed on the driving rod at the top of the filter screen.
[0010] Preferably, the window is used for disassembly, replacement and observation of the filter.
[0011] Preferably, a drying box is installed at the bottom of the filter screen, which is located inside the filter box body, and the drying box includes an upper drying box and a lower drying box. At the same time, a rotating sealing seat is installed at the bottom of the inner side of the filter box body, and the upper drying box and the lower drying box are rotationally sealed through the rotating sealing seat.
[0012] Preferably, the second driving rod passes through the first driving rod, and a gear box is installed on the inner top of the filter box body, a driving gear is arranged on the second driving rod in the gear box, a transmission gear is installed on one side of the gear box, a driven gear is installed on the top of the first driving rod in the gear box, and the first driving rod and the second driving rod are rotated in the opposite direction through gear transmission, and a positioning plate is also installed on the top of the first driving rod in the gear box, and the first driving rod is positioned by the positioning plate when it rotates.
[0013] Preferably, the upper drying box and the lower drying box are driven to rotate by a driving rod 1, and the driving rod 2 penetrates the inner side of the upper drying box and the lower drying box, and a stirring rod is arranged on the driving rod 2 inside the upper drying box and the lower drying box, and when the upper drying box and the lower drying box rotate, the stirring rod arranged inside them rotates in the opposite direction.
[0014] Preferably, a gas outlet is provided at the top of one side of the nitrogen generating box, and a ventilation pipe for communication is provided between the bottom of the nitrogen generating box and the filtering box.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] (1) By setting up the structure with the gas distribution plate, when the device is used to prepare nitrogen, when the gas enters the gas distribution plate, the driving rod drives the gas distribution plate to rotate. During the rotation, the gas is evenly distributed. Since a gas distribution opening with a certain angle is opened at the bottom of the gas distribution plate, the gas can collide with each other when it is blown out. The collision changes the movement direction and speed of the gas and forms gas turbulence. This randomness enables the gas molecules to gradually spread throughout the space. The rotating gas distribution plate can make the gas evenly distributed in the space, so that it can be filtered and dried more evenly through the filter screen and the drying box, ensuring the filtering effect while improving the practicality of the device;
[0017] (2) When the gas passes through the drying box, when the driving rod 1 drives the upper drying box and the lower drying box to rotate, the driving rod 2 is installed through the inner side of the driving rod 1, and the driving rod 1 and the driving rod 2 are rotated in the opposite direction through the action of the gear box. The stirring rod arranged on the driving rod 2 rotates in the opposite direction at the same time, so as to stir the desiccant in the drying box. The stirring can make the dried material uniform. At the same time, when the gas passes through, the gas passing time is increased, so that the gas and the desiccant are better in full contact, thereby ensuring the drying effect. In addition, the double-layer drying box can better play a drying role, thereby improving the practicality and functionality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention;
[0019] Figure 2 It is a schematic diagram of the internal structure of the filter box of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the gas distribution plate of the present invention;
[0021] Figure 4 It is a schematic diagram of the internal structure of the gear box of the present invention;
[0022] In the figure: 100, nitrogen making box; 101, gas outlet; 102, filter box; 103, ventilation pipe; 104, air inlet pipe; 105, window; 106, filter screen; 107, filter scraper; 200, drive motor; 201, drive rod 1; 202, drive rod 2; 203, gas distribution plate; 204, rotating block; 205, rotating slot; 206, air inlet; 207, gas distribution opening; 300, rotating sealing seat; 301, upper drying box; 302, lower drying box; 303, stirring rod; 304, gear box; 305, driving gear; 306, transmission gear; 307, driven gear; 308, positioning plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Embodiment 1
[0025] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention provides a technical solution: a carbon molecular sieve nitrogen generator has an efficient nitrogen preparation capacity and can meet the industrial demand for nitrogen. At the same time, compared with the traditional deep cold and high pressure nitrogen production process, the carbon molecular sieve nitrogen generator has lower energy consumption, and the carbon molecular sieve nitrogen generator does not produce harmful substances during operation, which is environmentally friendly. A carbon molecular sieve nitrogen production equipment includes a nitrogen production box 100, a filter box 102 is installed on one side of the nitrogen production box 100, and a window 105 is installed on the front surface of the filter box 102. The window 105 is used for disassembly, replacement and observation of the filter screen 106, which is convenient for replacement and cleaning. A driving motor 200 is installed on the top of the filter box 102, and the inner surface of the filter box 102 is provided with a filter box 102. A rotatable driving rod 1 201 and a driving rod 2 202 are installed at one end of the driving motor 200, a rotating block 204 is installed on the inner top of the filter box 102, the driving rod 1 201 and the driving rod 202 are controlled to rotate in reverse through a gear box 304, and an air inlet pipe 104 is installed on the other top of the filter box 102, one end of the air inlet pipe 104 is located on the inner side of the filter box 102 and a rotatable gas distribution plate 203 is installed. When the nitrogen generator in the application is used to make nitrogen, the gas is passed into the air inlet pipe 104 for filtration, and the filtered gas is sent into the nitrogen making box 100 through the ventilation pipe 103, and the required gas is made through adsorption and filtration of the nitrogen making box 100.
[0026] Specifically, the top of the gas distribution plate 203 is provided with an air inlet 206, the bottom of the gas distribution plate 203 is provided with a gas distribution opening 207, and the air inlet 206 is connected with the gas distribution opening 207, the air inlet 206 and the gas distribution opening 207 form a gas distribution pipeline, and two gas distribution openings 207 with opposite angles are provided on each gas distribution pipeline, and the opening angle of the gas distribution opening 207 is thirty-five degrees, and a plurality of gas distribution pipelines are provided in an array on the gas distribution plate 203, driving The rod 201 penetrates the gas distribution plate 203, and an air inlet 206 is provided on the driving rod 201, and a rotating slot 205 is provided on the inner side of the gas distribution plate 203. The driving rod 201 and the gas distribution plate 203 are positioned by the rotating slot 205 and the air inlet 206. A filter screen 106 is installed at the bottom of the gas distribution plate 203 on the inner side of the filter box 102, and a filter scraper 107 for scraping materials is installed on the driving rod 201 at the top of the filter screen 106. When the gas enters the filter box 102 for filtering, a window 105 is set on the filter box 102. The filter screen 106 can be easily disassembled and cleaned through the window 105, and it can also be easily replaced. When the gas enters through the air inlet pipe 104, the gas entering the air inlet pipe 104 enters the interior of the gas distribution plate 203 through the air inlet 206, and is ejected from the gas distribution opening 207. The gas distribution openings 207 are relatively opened. When the gas is blown out, they will collide with each other, thereby forming gas turbulence. At the same time, during the gas blowing process, the rotating block 204 on the driving rod 201 is clamped with the rotating groove 205 on the inner side of the gas distribution plate 203, so that the driving rod 201 will drive the gas distribution plate 203 to rotate. Through the rotation and the collision of the gases, it can be ensured that the blown gas is evenly diffused in the filter box 102, and the gas is evenly passed through the filter screen 106 and the drying box. The gas is evenly diffused, and the filtering effect can be guaranteed while better filtering, thereby improving the practicality of the device.
[0027] Embodiment 2
[0028] See also Figure 1 , Figure 2 and Figure 4The present invention provides a technical solution: a carbon molecular sieve nitrogen production equipment, the bottom of the filter screen 106 is located on the inner side of the filter box 102 and a drying box is installed, and the drying box includes an upper drying box 301 and a lower drying box 302, and a rotating seal seat 300 is installed on the inner bottom of the filter box 102, and the upper drying box 301 and the lower drying box 302 are rotated and sealed by the rotating seal seat 300. When the driving rod 201 rotates, the upper drying box 301 and the lower drying box 302 are driven to rotate on the rotating seal seat 300, and the reverse rotating driving rod 201 drives the upper drying box 301 and the lower drying box 302 to rotate. The stirring rod 303 in the drying box 302 rotates, so that the stirring rod 303 rotates in the opposite direction to the upper drying box 301 and the lower drying box 302. When the gas passes through the rotating upper drying box 301 and the lower drying box 302, the desiccant filled inside can also be stirred, which increases the gas passing time and allows the gas to be fully contacted with the desiccant, thereby better drying the gas and preventing moisture contained in the gas from entering the nitrogen making box 100, thereby preventing the nitrogen making box 100 from being corroded and damaged after entering, thereby improving the functionality of the device and further improving the practicability of the device.
[0029] Specifically, the second driving rod 202 passes through the first driving rod 201, and a gear box 304 is installed on the inner top of the filter box body 102, and a driving gear 305 is arranged on the second driving rod 202 in the gear box 304, and a transmission gear 306 is installed on one side of the gear box 304, and a driven gear 307 is installed on the top of the first driving rod 201 in the gear box 304, and the first driving rod 201 and the second driving rod 202 rotate in the opposite direction through gear transmission, and a positioning plate 308 is also installed on the top of the first driving rod 201 in the gear box 304, and the first driving rod 201 is positioned by the positioning plate 308 when the first driving rod 201 rotates, and the upper drying box 301 and the lower drying box 302 are driven to rotate by the first driving rod 201, and the second driving rod 202 passes through the inner sides of the upper drying box 301 and the lower drying box 302, and the upper drying box 301 and the lower drying box 302 are located on the second driving rod 202. A stirring rod 303 is provided in the lower drying box 302, and the stirring rod 303 provided therein rotates in the opposite direction when the upper drying box 301 rotates with the lower drying box 302. A gas outlet 101 is provided on the top of one side of the nitrogen making box 100, and a vent pipe 103 for communication is provided between the nitrogen making box 100 and the bottom of the filter box 102. When the gas passes through the drying box, i.e., the upper drying box 301 and the rotary sealing seat 300, the driving motor 200 drives the driving rod 202 to rotate, and at the same time, the transmission structure provided in the gear box 304 drives the driving gear 305 in the gear box 304 to rotate when the driving rod 202 rotates, and the driving gear 305 drives the transmission gear 306 to mesh and rotate, and at the same time, the transmission gear 306 drives the driven gear 307 to mesh and rotate, and through the action of the transmission structure, the driving rod 202 and the driving rod 1 201 rotate in the opposite direction.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carbon molecular sieve nitrogen production device, comprising a nitrogen production box (100), a filter box (102) being installed on one side of the nitrogen production box (100), characterized in that: A window (105) is installed on the front surface of the filter box (102), a driving motor (200) is installed on the top of the filter box (102), a driving rod 1 (201) and a driving rod 2 (202) are installed on the inner side of the filter box (102) at one end of the driving motor (200), a rotating block (204) is installed on the inner top of the filter box (102), the driving rod 1 (201) and the driving rod 2 (202) are controlled to rotate in reverse through a gear box (304), and an air intake pipe (104) is installed on the other side top of the filter box (102), and a gas distribution plate (203) is installed on one end of the air intake pipe (104) located on the inner side of the filter box (102).
2. A carbon molecular sieve nitrogen production equipment according to claim 1, characterized in that: The top of the gas distribution plate (203) is provided with an air inlet (206), the bottom of the gas distribution plate (203) is provided with a gas distribution opening (207), and the air inlet (206) is in communication with the gas distribution opening (207).
3. A carbon molecular sieve nitrogen production equipment according to claim 2, characterized in that: The driving rod 1 (201) passes through the gas distribution plate (203), and an air inlet (206) is provided on the driving rod 1 (201). A rotation slot (205) is provided on the inner side of the gas distribution plate (203), and the driving rod 1 (201) and the gas distribution plate (203) are positioned by the rotation slot (205) and the air inlet (206).
4. A carbon molecular sieve nitrogen production equipment according to claim 2, characterized in that: The air inlet (206) and the gas distribution opening (207) form an air distribution duct, and each air distribution duct is provided with two gas distribution openings (207) which are arranged at opposite angles.
5. The carbon molecular sieve nitrogen production equipment according to claim 1, characterized in that: A filter screen (106) is installed on the inner side of the filter box (102) at the bottom of the gas distribution plate (203), and a filter scraper (107) for scraping materials is installed on the driving rod (201) at the top of the filter screen (106).
6. A carbon molecular sieve nitrogen production equipment according to claim 5, characterized in that: The window (105) is used for disassembly, replacement and observation of the filter screen (106).
7. The carbon molecular sieve nitrogen production equipment according to claim 5, characterized in that: A drying box is installed at the bottom of the filter screen (106) and is located inside the filter box body (102), and the drying box comprises an upper drying box (301) and a lower drying box (302). A rotating sealing seat (300) is installed at the bottom of the inner side of the filter box body (102), and the upper drying box (301) and the lower drying box (302) are rotationally sealed via the rotating sealing seat (300).
8. A carbon molecular sieve nitrogen production equipment according to claim 7, characterized in that: The second driving rod (202) passes through the first driving rod (201), and a gear box (304) is installed on the inner top of the filter box (102), and a driving gear (305) is arranged on the second driving rod (202) in the gear box (304), and a transmission gear (306) is installed on one side of the gear box (304), and a driven gear (307) is installed on the top of the first driving rod (201) in the gear box (304), and the first driving rod (201) and the second driving rod (202) rotate in opposite directions through gear transmission, and a positioning plate (308) is also installed on the top of the first driving rod (201) in the gear box (304), and the first driving rod (201) is positioned by the positioning plate (308) when the first driving rod (201) rotates.
9. A carbon molecular sieve nitrogen production equipment according to claim 8, characterized in that: The upper drying box (301) and the lower drying box (302) are driven to rotate by the first driving rod (201), and the second driving rod (202) penetrates the inner side of the upper drying box (301) and the lower drying box (302), and a stirring rod (303) is arranged on the second driving rod (202) inside the upper drying box (301) and the lower drying box (302), and when the upper drying box (301) and the lower drying box (302) rotate, the stirring rod (303) arranged inside them rotates in the opposite direction.
10. The carbon molecular sieve nitrogen production equipment according to claim 1, characterized in that: A gas outlet (101) is provided at the top of one side of the nitrogen generating box (100), and a ventilation pipe (103) for communication is provided between the bottom of the nitrogen generating box (100) and the filtering box (102).
Citation Information
Patent Citations
Pressure swing adsorption carbon molecular sieve nitrogen making machine
CN218740860U