Sand making building and production method thereof
By adopting a three-dimensional layout and a bucket elevator for raw material transportation in the sand-making building, simplifying the process and setting up a fine sand recovery device, the problems of messy equipment layout, waste of energy consumption and purity of stone powder in the existing sand-making building are solved, achieving It reduces equipment investment and operating costs and improves the quality of stone powder.
Patent Information
- Application Number
- CN202411339676.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-01-21
AI Technical Summary
The existing sand making building equipment is messy, covers a large area, has high equipment investment, is energy consumption during raw material loading, and there are problems with the purity of stone powder and the service life of dust collector bags.
A sand-making building with a three-dimensional layout is adopted, and raw materials are transported vertically by bucket elevators to simplify the process and reduce equipment investment; a fine sand recovery device is installed to improve the purity of the stone powder and extend the service life of the dust collector bag.
The equipment layout is compacted, equipment investment and operating costs are reduced, and the quality of stone powder and the service life of the dust collector are improved.
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Figure CN119327592A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a sand making building and a production method thereof, belonging to the technical field of sand making buildings. Background Art
[0002] The existing sand and gravel aggregate production lines on the market are mainly divided into two categories: flat production lines (crushing lines) and three-dimensional production lines (sand making buildings). Flat production lines refer to the placement of crushers, vibrating screens, powder selection equipment, dust removal equipment, etc. on the same plane. Belt conveyors are generally used for material transportation between crushers, vibrating screens, powder selection equipment, etc., which have the disadvantages of large footprint, low integration, inconvenience in environmental protection, and large overall packaging investment. The three-dimensional production line is also called a sand making building, which has a three-dimensional layout of crushers, vibrating screens, and powder selection equipment. The main building is highly integrated for overall packaging, but the building is relatively high, and the raw materials are fed by inclined belt conveyors, which occupy a large area and require a large equipment investment.
[0003] A sand-making building provided by the prior art places the crusher below the side of the vibrating screen, not directly below the vibrating screen. The layout is messy and occupies a large area. The user's overall environmental protection package needs to erect columns from the ground, which requires a large investment. The raw materials are lifted to the crusher through a variable frequency feeding belt conveyor, an inclined belt conveyor, and a first bucket elevator. The overall energy consumption of the secondary lifting of the materials is wasted. After crushing, the materials are lifted through a chute and a second bucket elevator and enter the powder selection box and the vibrating screen in turn. The qualified sand after screening is transported to the finished product warehouse. The oversized materials enter the first bucket elevator through a chute and are lifted to the crusher for cyclic crushing. The first bucket elevator and the second bucket elevator are of the same specifications and models. The feeding unit includes a feeding hopper, a variable frequency feeding belt conveyor, and an inclined belt conveyor, which occupies a large area. This solution also requires special dust removal at the transfer point between the variable frequency feeding belt conveyor and the inclined belt conveyor. The equipment process is too complicated and the investment is wasted. The powder selection box is directly connected to the dust collector. The stone powder collected during the powder selection process contains a small amount of fine sand particles. There is no device to filter and recover the fine sand in the dust, which cannot improve the purity of the stone powder, affects the quality of stone powder and finished sand, and reduces the service life of the dust collector bag. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the defects of the prior art, provide a sand making building and its production method, which adopts a three-dimensional layout as a whole, and the raw materials are transported vertically by a bucket elevator, which occupies a small area. The variable frequency feeding belt conveyor directly enters the bucket elevator, the process flow is simple, and the equipment investment is small; the overall layout customer can directly erect columns from the three-layer concrete layer in the later stage of the overall packaging, and the packaging investment is low; the fine sand recovery device controls the fine sand content in the stone powder, improves the quality of the stone powder, and prolongs the service life of the dust collector bag; after screening, the oversized material is unloaded to the crusher by gravity, without passing through the bucket elevator, and the equipment investment is low and the operating cost is low.
[0005] Preferably, the present invention provides a sand making building, comprising a main building, a V-shaped powder selection box, an environmentally friendly linear screen, a vibrating screen hopper, a crusher feed hopper and a crusher, the V-shaped powder selection box, the environmentally friendly linear screen, the vibrating screen hopper, the crusher feed hopper and the crusher are all arranged on the main building, the V-shaped powder selection box is located above the environmentally friendly linear screen, the vibrating screen hopper and the crusher feed hopper, the V-shaped powder selection box is connected to the environmentally friendly linear screen, the environmentally friendly linear screen, the vibrating screen hopper and the crusher feed hopper are connected in sequence, the environmentally friendly linear screen, the vibrating screen hopper and the crusher feed hopper are located above the crusher, the crusher feed hopper is connected to the crusher, the V-shaped powder selection box is placed on the fourth floor of the main building, the environmentally friendly linear screen, the vibrating screen hopper and the crusher feed hopper are placed on the third floor of the main building, and the crusher is located on the first floor of the main building.
[0006] Preferably, it includes a second bucket elevator and a crusher discharge hopper, the second bucket elevator is installed in a pit, the vibrating screen hopper is placed on the main building, the discharge port of the second bucket elevator is connected to the V-shaped powder selection box, and the feed port of the second bucket elevator is connected to the crusher discharge hopper.
[0007] Preferably, it includes a first bucket elevator and a variable frequency feeding belt conveyor for lifting raw materials, the first bucket elevator is placed in a pit, the crusher is placed on the main building, the discharge port of the first bucket elevator is connected to the feed port of the crusher, and the feed port of the first bucket elevator is connected to the variable frequency feeding belt conveyor.
[0008] Preferably, a raw material bin is included, and the discharge port of the raw material bin is connected to a variable frequency feeding belt conveyor.
[0009] Preferably, an inspection platform is included, and the inspection platform is located above the V-shaped powder selection box.
[0010] Preferably, the dust collector, the connection points of the V-shaped powder selection box and the environmentally friendly linear screen, the connection points of the environmentally friendly linear screen and the vibrating screen hopper, the connection points of the vibrating screen hopper and the crusher, and the connection points of the crusher feed hopper and the crusher are connected to the dust collector, the dust collector is connected to the V-shaped powder selection box through the fine sand recovery device, and the dust collector fan and the V-shaped powder selection box are placed at the same height.
[0011] Prioritize, It includes a stone powder storage bin, which is placed at the same height as the environmentally friendly linear screen.
[0012] Preferably, including the control room and air compressor, the control room and air compressor are placed on the second floor of the main building.
[0013] Preferably, a sand making building production method, using any one of the sand making buildings described above, performs the following steps: The raw materials in the raw material bin are fed into the first bucket elevator and crusher in turn through the variable frequency feeding belt conveyor for crushing to obtain the crushed mixed material; the mixed material is discharged by gravity to the second bucket elevator and then lifted to the V-shaped powder selection box for powder removal and classification; The stone powder collected by the dust collector is filtered out by the fine sand recovery device to obtain high-precision stone powder; The mixed material enters the vibrating screen for screening to obtain qualified sand or oversized materials; Qualified sand that meets the preset particle size requirements is stored as a finished product, and oversized materials that do not meet the preset particle size requirements are discharged into the crusher for cyclic crushing.
[0014] Preferably, high-precision stone powder is stored in a stone powder storage bin.
[0015] The beneficial effects achieved by the present invention are: The present invention provides a sand making building and a production process thereof, which are mainly used for machine-made sand production. The production process is as follows: the raw materials are transported to the crusher through a variable frequency feeding belt conveyor and a first bucket elevator for crushing, the crushed materials are transported to the second bucket elevator through a chute and lifted to a high place and unloaded into a V-shaped powder selection box, the V-shaped powder selection box performs powder selection on the crushed mixed materials, and then the mixed materials enter the environmental protection vibration screen for screening into qualified sand and oversized materials, the qualified sand is transported to the finished product storage bin, and the oversized materials are unloaded into the crusher by gravity for cyclic crushing. The overall three-dimensional layout is adopted, the raw materials are transported vertically by a bucket elevator, and the floor space is small. The variable frequency feeding belt conveyor directly enters the bucket elevator, with a simple process flow and small equipment investment. The overall layout allows customers to directly erect columns from the three concrete layers in the later stage of overall packaging, with low packaging investment. The fine sand recovery device controls the fine sand content in the stone powder, improves the quality of the stone powder, and extends the service life of the dust collector bag. After screening, the oversized material is gravity discharged to the crusher without passing through the bucket elevator, with low equipment investment and low operating cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present application, the drawings required for use in the embodiments are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0017] Figure 1 is a structural diagram of some embodiments of the present application; Figure 2 is a main view in some embodiments of the present application; Figure 3 It is a left view in some embodiments of the present application; Figure 4 is a top view of some embodiments of the present application; Meaning of the numbers in the figure: 1-crusher; 2-first bucket elevator; 3-control room; 4-air compressor; 5-environmental linear screen; 6-vibrating screen hopper; 7-crusher feed hopper; 8-stone powder storage bin; 9-dust collector; 10-V-type powder selection box; 11-dust collector fan; 12-maintenance platform; 13-second bucket elevator; 14-fine sand recovery device; 15-frequency conversion feeding belt conveyor; 16-raw material bin. DETAILED DESCRIPTION
[0018] To facilitate the technical solution of the application, some concepts involved in the application are first explained below.
[0019] It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention, they are only used to explain the relative position relationship and movement status of the various components under a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0020] In addition, if the descriptions of "first" and "second" etc. are involved in the present invention, they are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0021] See also Figure 1The present application provides a sand making building and a production method thereof. The whole machine adopts a three-dimensional layout. The main building has five floors. The first floor is the ground plane, the second and third floors are concrete structures, and the fourth and fifth floors are steel structures. From top to bottom, there are a V-shaped powder selection box placed on the fourth floor, an environmentally friendly linear screen placed on the third floor, a vibrating screen hopper (including a finished product hopper and an oversize hopper), a crusher feed hopper, and a crusher placed on the first floor, which are interconnected. The fifth floor is an inspection platform; the dust collector is placed on the side of the main building and is arranged in an L shape with the main building. A stone powder storage bin and a bulk head are provided next to the main building for loading stone powder. The stone powder storage bin is placed on the third floor, and the dust collector fan is placed on the fourth floor. A fine sand return is connected between the dust collector and the V-shaped powder selection box. collector; the second bucket elevator is installed in the pit, and the vibrating screen hopper is placed on the main building. The pit is below the zero plane of the ground. The second bucket elevator (mixture elevator) is placed on the side of the vibrating screen, and the discharge port is connected to the V-shaped powder selection box, and the feed port is connected to the crusher discharge hopper; the first bucket elevator is placed in the pit, and the crusher is placed on the main building. The first bucket elevator used to lift the raw materials is placed on the crusher side, and the discharge port of the first bucket elevator is connected to the feed port of the crusher, and the feed port of the first bucket elevator is connected to the frequency conversion feeding belt conveyor; the raw material warehouse adopts a ground warehouse structure, and the discharge port of the raw material warehouse is connected to the frequency conversion feeding belt conveyor; the control room and air compressor are located in the concrete room on the second floor, and the transfer points between the entire equipment are connected to the dust collector for dust removal.
[0022] The production process of the whole machine is as follows: the raw materials in the raw material bin enter the first bucket elevator and crusher in turn through the frequency conversion feeding belt conveyor for crushing. The crushed mixture is gravity discharged to the second bucket elevator and then lifted to the V-type powder selection box for powder removal and classification. The stone powder collected by the dust collector is filtered out by the fine sand recovery device to remove the fine sand in the stone powder. The remaining high-precision stone powder is stored in the stone powder storage bin and transported and sold in bulk through the bulk head. The mixture after powder removal enters the vibrating screen for screening, and the qualified sand that meets the product requirements is stored as a finished product. The part of the oversized material that does not meet the requirements is gravity discharged to the crusher for cyclic crushing.
[0023] In this device, the V-shaped powder selection box, environmentally friendly vibrating screen and crusher in the main building are arranged in sequence from top to bottom (vertical direction, not side), and each link is unloaded by gravity, occupying a small area; the first bucket elevator is smaller than the second bucket elevator, and the equipment investment is low; the variable frequency feeding belt conveyor unloads directly to the bucket elevator, reducing one inclined belt conveyor and belt transfer dust points, reducing equipment failure points and investment; a fine sand recovery device is set between the dust collector and the powder selection box to reduce the fine sand content in the stone powder collected by the dust collector.
[0024] There are many models of V-shaped powder selection box, environmentally friendly linear screen, vibrating screen hopper, finished product hopper, oversize hopper, crusher feed hopper, crusher, stone powder storage bin, bulk head, dust collector fan, control room, air compressor that can be used in the prior art. Those skilled in the art can choose according to actual needs, and no examples are given in this embodiment.
[0025] The relevant terms are explained as follows: Sand making building: It is mainly used to crush gravel raw materials of a certain particle size into sand and gravel aggregates and stone powder materials of qualified particle size, with a three-dimensional layout structure.
[0026] Bucket elevator: a device that transports materials vertically.
[0027] Stone powder: powdery material with particle size less than 0.075mm.
[0028] Artificial sand: rock particles with a particle size less than 4.75mm and larger than 0.075mm produced by mechanical crushing and screening equipment.
[0029] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0030] Those skilled in the art will readily appreciate other embodiments of the invention after considering the specification and practicing the invention invented herein. This application is intended to cover any variations, uses or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary techniques in the art that are not invented by the present invention. The specification and examples are intended to be exemplary only, and the true scope and spirit of the invention are indicated by the claims.
[0031] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", "connected", and "matched" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two elements, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments of the present invention, only the structures involved in the embodiments of the present invention are involved, and other structures can refer to the general design; the above specific implementation methods further explain the purpose, technical solutions and beneficial effects of the present application in detail. It should be understood that the above are only specific implementation methods of the present application and are not used to limit the protection scope of the present application. Any modifications, equivalent substitutions, improvements, etc. made on the basis of the technical solutions of the present application should be included in the protection scope of the present application.
Claims
1. A sand making building, characterized in that: It includes a main building, V-shaped powder selection box, environmentally friendly linear screen, vibrating screen hopper, crusher feed hopper and crusher. The V-shaped powder selection box, environmentally friendly linear screen, vibrating screen hopper, crusher feed hopper and crusher are all arranged on the main building. The V-shaped powder selection box is located above the environmentally friendly linear screen, vibrating screen hopper and crusher feed hopper. The V-shaped powder selection box is connected to the environmentally friendly linear screen. The environmentally friendly linear screen, vibrating screen hopper and crusher feed hopper are connected in sequence. The environmentally friendly linear screen, vibrating screen hopper and crusher feed hopper are located above the crusher. The crusher feed hopper is connected to the crusher. The V-shaped powder selection box is placed on the fourth floor of the main building. The environmentally friendly linear screen, vibrating screen hopper and crusher feed hopper are placed on the third floor of the main building. The crusher is located on the first floor of the main building.
2. A sand making building according to claim 1, characterized in that: It includes a second bucket elevator and a crusher discharge hopper. The second bucket elevator is installed in a pit, the vibrating screen hopper is placed on the main building, the discharge port of the second bucket elevator is connected to the V-shaped powder selection box, and the feed port of the second bucket elevator is connected to the crusher discharge hopper.
3. A sand making building according to claim 1, characterized in that: It includes a first bucket elevator and a variable frequency feeding belt conveyor for lifting raw materials. The first bucket elevator is placed in a pit, and the crusher is placed on the main building. The discharge port of the first bucket elevator is connected to the feed port of the crusher, and the feed port of the first bucket elevator is connected to the variable frequency feeding belt conveyor.
4. A sand making building according to claim 3, characterized in that: It includes a raw material bin, and the discharge port of the raw material bin is connected with a variable frequency feeding belt conveyor.
5. The sand making building according to claim 1, characterized in that: It includes an inspection platform, which is located above the V-shaped powder selection box.
6. A sand making building according to any one of claims 1 to 4, characterized in that: Including dust collector, the connection points of V-type powder selection box and environmentally friendly linear screen, the connection points of environmentally friendly linear screen and vibrating screen hopper, the connection points of vibrating screen hopper and crusher, the connection points of crusher feed hopper and crusher are connected to the dust collector, the dust collector is connected to the V-type powder selection box through the fine sand recovery device, and the dust collector fan and the V-type powder selection box are placed at the same height.
7. The sand making building according to claim 1, characterized in that: It includes a stone powder storage bin, which is placed at the same height as the environmentally friendly linear screen.
8. The sand making building according to claim 1, characterized in that: Including the control room and air compressor, which are placed on the second floor of the main building.
9. A sand making building production method, characterized in that: Using a sand making building as described in any one of claims 1 to 8, the following steps are performed: raw materials in the raw material bin are sequentially fed into a first bucket elevator and a crusher through a variable frequency feeding belt conveyor for crushing to obtain a crushed mixed material; The crushed mixture is discharged by gravity to the second bucket elevator and then lifted to the V-shaped powder selection box for powder removal and classification; The stone powder collected by the dust collector is filtered out of the fine sand in the stone powder through the fine sand recovery device to obtain high-precision stone powder stored in the stone powder storage bin; The mixed material enters the vibrating screen for screening to obtain qualified sand or oversized materials; Qualified sand that meets the preset particle size requirements is stored as a finished product, and oversized materials that do not meet the preset particle size requirements are discharged into the crusher for cyclic crushing.
10. The method for producing a sand making building according to claim 9, characterized in that: The high-precision stone powder is stored in the stone powder storage bin.
Citation Information
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