Environment-friendly speed reducer machining equipment and machining method
By setting up an angle adjustment mechanism in the reducer processing equipment, the problem of unable to perform multi -angle cutting and processing of existing equipment was solved, and a wider range of use scope, higher cutting efficiency and higher accuracy were achieved.
Patent Information
- Application Number
- CN202411493548.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing reduction machine processing equipment cannot perform cutting processing of the reducer at other angles according to the processing requirements, resulting in a narrow range of use, low cutting efficiency and low accuracy.
An environmentally friendly reducer processing equipment is designed. By setting up an angle adjustment mechanism in the equipment, the support platform can be moved and adjusted to adjust the angle of the reducer housing and achieve processing and cutting at other angles.
Through the setting of the angle adjustment mechanism, the scope of the equipment is enlarged, the cutting efficiency and accuracy are improved, and the demand for multi -angle processing of the deceleration shell body is met.
Smart Images

Figure CN119328213A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an environmentally friendly reducer processing equipment, in particular to an environmentally friendly reducer processing equipment and a processing method, and belongs to the technical field of reducer cutting processing equipment. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It is generally used for low-speed and high-torque transmission equipment. The power of an electric motor, internal combustion engine or other high-speed running power is decelerated by meshing the gear with a small number of teeth on the input shaft of the reducer with the large gear on the output shaft. It is widely used in modern machinery.
[0003] Cutting equipment refers to continuous casting equipment that cuts the continuously pulled ingots into pieces according to the specified length requirements. In the production process of reducers, cutting equipment is usually required to cut the reducers according to the required size. However, the commonly used cutting equipment can only cut the reducers, but cannot cut the reducers at other angles according to the processing requirements, resulting in a narrow range of use of the processing equipment, low cutting efficiency for reducers, and low cutting accuracy.
[0004] Therefore, there is an urgent need to improve an environmentally friendly reducer processing equipment and processing method to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide an environmentally friendly reducer processing equipment and processing method. Through the setting of the angle adjustment mechanism, the support platform can be moved and adjusted. After the support platform is adjusted, the angle adjustment of the reducer housing can be completed. After the angle of the reducer housing is changed, the cutting machine can be used to perform processing and cutting on the reducer housing at other angles to meet the processing requirements of the reducer housing, while improving a certain range of use and cutting efficiency as well as the cutting processing accuracy of the reducer housing.
[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include:
[0007] An environmentally friendly reducer processing equipment comprises an equipment frame, an electric guide rail is fixedly installed on the inner wall of the equipment frame, a hydraulic rod is fixedly installed on the electric guide rail, a cutting machine is fixedly installed on the output end of the hydraulic rod, a supporting platform is arranged below the cutting machine, a reducer housing is arranged on the top of the supporting platform, an angle adjustment mechanism is arranged below the supporting platform, the angle adjustment mechanism comprises a fixed block fixedly installed inside the equipment frame, a first slide rail is fixedly installed on the top of the fixed block, a first slider connected to the supporting platform is slidably installed on the first slide rail, a support frame is fixedly installed on one side of the first slider, a telescopic rod is fixedly installed on the support frame, an iron block is fixedly installed on the output end of the telescopic rod, and an electromagnet is fixedly installed on the surface of the first slide rail.
[0008] Preferably, first support plates are fixedly mounted on both sides of the support platform, first electric telescopic cylinders are fixedly mounted on the first support plates, and clamping plates are fixedly mounted on output ends of two adjacent first electric telescopic cylinders.
[0009] Preferably, an air inlet pipe is fixedly installed on the equipment frame, a fixing bracket is fixedly installed on the back of the equipment frame, a fan connected to the air inlet pipe is fixedly installed on the fixing bracket, a fixing frame connected to the fan is provided on the outside of the fixing bracket, and a plurality of filters are fixedly installed inside the fixing frame.
[0010] Preferably, two support blocks are symmetrically fixedly mounted on the surface of the fixing frame, two springs are symmetrically mounted inside the support blocks, and a clamping rod is fixedly mounted on one end of the spring.
[0011] Preferably, clamping blocks are fixedly mounted on both sides of the fixing frame, and limiting grooves adapted to the clamping rods are formed on the top and bottom of the clamping blocks, and two pull rods are symmetrically mounted on the surface of the fixing frame.
[0012] Preferably, a sealing groove is provided on the fixing frame, and a sealing strip used in conjunction with the sealing groove is fixedly mounted on the fixing frame.
[0013] Preferably, a collecting trough opened inside the equipment frame is provided below the air inlet pipe, a second electric telescopic cylinder is fixedly installed on one side inside the equipment frame, a push plate connected to the second electric telescopic cylinder is provided inside the collecting trough, a chip removal port is opened on one side of the equipment frame, and a collection box is provided on the outside of the equipment frame.
[0014] Preferably, a second support plate is fixedly installed on the surface of the equipment frame, limiting rods are fixedly installed on both sides of the second support plate, limiting plates adapted to the limiting rods are fixedly installed on both sides of the collecting box, and a guide plate fitted on one side of the chip discharge port is fixedly installed on the top of the collecting box.
[0015] Preferably, a second slide rail is fixedly mounted on the surface of the equipment frame, a second slide block is fixedly mounted on the second slide rail, and a sealing baffle is fixedly mounted on the second slide block.
[0016] Preferably, an environmentally friendly reducer processing equipment and processing method comprises the following steps:
[0017] S. Place the reducer housing on the support platform, then start multiple first support plates at the same time to extend their output ends to drive the clamping plates to move until the two clamping plates fit on both sides of the reducer housing to clamp and fix it on the top of the support platform, then start the electric guide rail to drive the cutting machine to adjust the position, start the hydraulic rod to drive the cutting machine to descend, and start the cutting machine to start cutting the reducer housing;
[0018] S. When it is necessary to cut the reducer housing at other angles, pull the first slider to slide on the first slide rail to drive the support platform to move. After the support platform moves on the first slide rail, the angle of the reducer housing can be adjusted. After the angle of the reducer housing is adjusted, pull the telescopic rod to drive the iron block to move and fit it on the electromagnet, then start the electromagnet to adsorb the iron block once to fix the adjusted support platform, start the electric guide rail again to adjust the position of the cutting machine, start the hydraulic rod to drive the cutting machine to descend, and start the cutting machine to start cutting the reducer housing;
[0019] S. During the cutting process, the fan is started to extract the gas generated by cutting through the air intake pipe, and then transported to the fixed frame for filtering through multiple filters before discharge, so as to avoid the gas generated by cutting polluting the environment. At the same time, the debris generated by cutting falls into the collection tank. After the cutting process is completed, the second electric telescopic cylinder is started to push the push plate, and the push plate cleans the debris in the collection tank and discharges it from the chip discharge port into the collection box for collection. Finally, the reducer housing after cutting is taken out from the equipment frame.
[0020] The present invention has at least the following beneficial effects:
[0021] By setting the angle adjustment mechanism, the support platform can be moved and adjusted. After the support platform is adjusted, the angle adjustment of the reducer housing can be completed. The first slider at the bottom of the support platform is pulled to slide on the first slide rail to drive the support platform to move. After the support platform moves on the first slide rail, the angle of the reducer housing can be adjusted. After the angle of the reducer housing is changed, the cutting machine can be used to perform processing and cutting on the reducer housing at other angles to meet the processing requirements of the reducer housing, while improving a certain range of use and cutting efficiency as well as the cutting processing accuracy of the reducer housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the collecting tank structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the first slide rail structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the sealing groove and sealing strip structure of the present invention;
[0027] Figure 5 It is a schematic diagram of the clamping rod structure of the present invention;
[0028] Figure 6 It is a schematic diagram of the sealing baffle structure of the present invention.
[0029] In the figure, 1, equipment frame; 2, electric guide rail; 3, hydraulic rod; 4, cutting machine; 5, support platform; 6, reducer housing; 7, angle adjustment mechanism; 8, fixed block; 9, first slide rail; 10, first slide block; 11, support frame; 12, telescopic rod; 13, iron block; 14, electromagnet; 15, first support plate; 16, first electric telescopic cylinder; 17, clamping plate; 18, air intake pipe; 19, fixed frame; 20, fan; 2 1. Fixed frame; 22. Filter screen; 23. Support block; 24. Spring; 25. Clamping rod; 26. Clamping block; 27. Pull rod; 28. Sealing groove; 29. Sealing strip; 30. Collecting groove; 31. Second electric telescopic cylinder; 32. Push plate; 33. Chip discharge port; 34. Collecting box; 35. Second supporting plate; 36. Limiting rod; 37. Limiting plate; 38. Guide plate; 39. Second slide rail; 40. Second slide block; 41. Sealing baffle. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] like Figure 1-Figure 6 As shown, this embodiment provides an environmentally friendly reducer processing equipment and processing method embodiment.
[0032] An environmentally friendly reducer processing equipment comprises an equipment frame 1, an electric guide rail 2 is fixedly installed on the inner wall of the equipment frame 1, a hydraulic rod 3 is fixedly installed on the electric guide rail 2, a cutting machine 4 is fixedly installed on the output end of the hydraulic rod 3, a supporting platform 5 is arranged below the cutting machine 4, a reducer housing 6 is arranged on the top of the supporting platform 5, an angle adjustment mechanism 7 is arranged below the supporting platform 5, the angle adjustment mechanism 7 comprises a fixed block 8 fixedly installed inside the equipment frame 1, a first slide rail 9 is fixedly installed on the top of the fixed block 8, a first slider 10 connected to the supporting platform 5 is slidably installed on the first slide rail 9, a support frame 11 is fixedly installed on one side of the first slider 10, a telescopic rod 12 is fixedly installed on the support frame 11, an iron block 13 is fixedly installed on the output end of the telescopic rod 12, and an electromagnet 14 is fixedly installed on the surface of the first slide rail 9. By setting the angle adjustment mechanism 7, the support platform 5 can be moved and adjusted. After the support platform 5 is adjusted, the angle adjustment of the reducer housing 6 can be completed. The first slider 10 at the bottom of the support platform 5 is pulled to slide on the first slide rail 9 to drive the support platform 5 to move. After the support platform 5 moves on the first slide rail 9, the angle of the reducer housing 6 can be adjusted. After the angle of the reducer housing 6 is changed, the cutting machine 4 can be used to perform processing and cutting on the reducer housing 6 at other angles to meet the processing requirements of the reducer housing 6, while improving a certain range of use and cutting efficiency as well as the cutting processing accuracy of the reducer housing 6.
[0033] In this embodiment, if Figure 1-Figure 6As shown, first support plates 15 are fixedly installed on both sides of the support platform 5, a first electric telescopic cylinder 16 is fixedly installed on the first support plate 15, a clamping plate 17 is fixedly installed on the output ends of two adjacent first electric telescopic cylinders 16, an air inlet pipe 18 is fixedly installed on the equipment frame 1, a fixing frame 19 is fixedly installed on the back of the equipment frame 1, a fan 20 connected to the air inlet pipe 18 is fixedly installed on the fixing frame 19, a fixing frame 21 connected to the fan 20 is arranged on the outer side of the fixing frame 19, a plurality of filters 22 are fixedly installed inside the fixing frame 21, two support blocks 23 are symmetrically fixedly installed on the surface of the fixing frame 19, two springs 24 are symmetrically installed inside the support blocks 23, a clamping rod 25 is fixedly installed on one end of the spring 24, clamping blocks 26 are fixedly installed on both sides of the fixing frame 21, and limiting grooves adapted to the clamping rod 25 are provided on the top and bottom of the clamping block 26, and two pull rods 27 are symmetrically installed on the surface of the fixing frame 21. By setting the first support plate 15, the first electric telescopic cylinder 16 and the clamping plate 17, after the reducer housing 6 is placed on the support platform 5, multiple first electric telescopic cylinders 16 are started at the same time to drive the two clamping plates 17 to start. After the two clamping plates 17 are attached to the reducer housing 6, it can be fixed on the support platform 5, thereby effectively preventing the reducer housing 6 from shaking on the support platform 5 during the cutting process. The support force of multiple first electric telescopic cylinders 16 is relatively stable, and the fixing effect of the reducer housing 6 is stronger. By setting the air intake pipe 18, the fixing frame 19, the fan 20, the fixing frame 21 and the filter screen 22, harmful gases will be generated during the cutting process. At this time, the fan 20 is started to extract the gas through the air intake pipe 18 and discharge it into The fixed frame 21 is filtered by multiple filter screens 22, which can effectively prevent harmful gases from being directly discharged to the outside and causing environmental pollution. Through the setting of the support block 23, spring 24, clamping rod 25, clamping block 26 and pull rod 27, the fixed frame 21 and the fixed frame 19 are fixed by multiple clamping rods 25 and clamping blocks 26. Since the clamping rod 25 is supported by the spring 24 and one end of the clamping rod 25 is conical, the clamping method of the clamping rod 25 and the clamping block 26 can not only fix the fixed frame 21, but also facilitate the removal of the fixed frame 21 from the fixed frame 19, so as to facilitate the cleaning of the multiple filter screens 22 inside it and prevent blockage from affecting the filtering effect. The setting of the pull rod 27 makes it convenient to pull the fixed frame 21 as a whole even when disassembling.
[0034] In this embodiment, if Figure 1 , Figure 2 and Figure 6As shown, a sealing groove 28 is provided on the fixed frame 19, a sealing strip 29 used in conjunction with the sealing groove 28 is fixedly installed on the fixed frame 21, a collecting groove 30 opened in the equipment frame 1 is arranged below the air inlet pipe 18, a second electric telescopic cylinder 31 is fixedly installed on one side of the equipment frame 1, a push plate 32 connected with the second electric telescopic cylinder 31 is arranged inside the collecting groove 30, a chip discharge port 33 is provided on one side of the equipment frame 1, a collecting box 34 is arranged on the outer side of the equipment frame 1, a second support plate 35 is fixedly installed on the surface of the equipment frame 1, limiting rods 36 are fixedly installed on both sides of the second support plate 35, limiting plates 37 adapted to the limiting rods 36 are fixedly installed on both sides of the collecting box 34, a material guide plate 38 fitted on one side of the chip discharge port 33 is fixedly installed on the top of the collecting box 34, a second slide rail 39 is fixedly installed on the surface of the equipment frame 1, a second slider 40 is fixedly installed on the second slide rail 39, and a second slider 40 is fixedly installed on the second slider 40. By setting the sealing groove 28 and the sealing strip 29, after the fixed frame 21 is installed on the fixed frame 19, the sealing strip 29 is inserted into the sealing groove 28, so as to seal the connection between the two, thereby preventing the fan 20 from leaking from the connection gap when delivering the gas to the fixed frame 21. By setting the collecting groove 30, the second electric telescopic cylinder 31, the push plate 32, the chip discharge port 33 and the collecting box 34, the cutting will produce debris scattered in the equipment frame 1, and the collection groove 30 can make the debris fall into it. After the cutting is completed, the second electric telescopic cylinder 31 can be started to drive the push plate 32 to move, so that the push plate 32 pushes the debris in the collecting groove 30 and discharges it from the chip discharge port 33 to the outside into the collecting box 34, thereby cleaning the inside of the equipment frame 1. The second support plate 35, the limit rod 36, the limit plate 37 and the guide plate 38 are arranged. After the limit plates 37 on both sides of the collection box 34 are sleeved on the limit rods 36 on both sides of the second support plate 35, the collection box 34 can be stably placed on one side of the chip discharge port 33 to avoid tipping over and causing debris to scatter. At the same time, the guide plate 38 can facilitate the introduction of debris into the interior of the collection box 34, reduce the gap between the collection box 34 and the chip discharge port 33, and avoid debris falling to the ground. Through the arrangement of the second slide rail 39, the second slider 40 and the sealing baffle 41, during the cutting process, the sealing baffle 41 is pulled to move to one side of the chip discharge port 33 through the sliding of the second slider 40 on the second slide rail 39, so that the second slider 40 seals the chip discharge port 33 to prevent gas from leaking out of the chip discharge port 33.
[0035] In this embodiment, if Figure 1-Figure 6 As shown, the working process of an environmentally friendly reducer processing equipment and processing method provided in this embodiment is as follows:
[0036] Step 1, place the reducer housing 6 on the support platform 5, then start multiple first support plates 15 at the same time to extend their output ends to drive the clamping plates 17 to move, until the two clamping plates 17 are attached to both sides of the reducer housing 6 to clamp and fix it on the top of the support platform 5, then start the electric guide rail 2 to drive the cutting machine 4 to adjust the position, start the hydraulic rod 3 to drive the cutting machine 4 to descend, and start the cutting machine 4 to start cutting the reducer housing 6;
[0037] Step 2, when it is necessary to cut the reducer housing 6 at other angles, pull the first slider 10 to slide on the first slide rail 9 to drive the support platform 5 to move. After the support platform 5 moves on the first slide rail 9, the angle of the reducer housing 6 can be adjusted. After the angle of the reducer housing 6 is adjusted, pull the telescopic rod 12 to drive the iron block 13 to move and fit it on the electromagnet 14, and then start the electromagnet 14 to adsorb the iron block 13 once to fix the adjusted support platform 5, start the electric guide rail 2 again to adjust the position of the cutting machine 4, start the hydraulic rod 3 to drive the cutting machine 4 to descend, and start the cutting machine 4 to start cutting the reducer housing 6;
[0038] Step 3, during the cutting process, start the fan 20 to extract the gas generated by the cutting through the air intake pipe 18, and then transport it to the fixed frame 21 to pass through multiple filter screens 22 for filtering and then discharge, so as to avoid the gas generated by the cutting from polluting the environment. At the same time, the debris generated by the cutting falls into the collection tank 30. After the cutting process is completed, start the second electric telescopic cylinder 31 to push the push plate 32. The push plate 32 cleans the debris in the collection tank 30 and discharges it from the chip discharge port 33 to the collection box 34 for collection. Finally, the reducer housing 6 after cutting is taken out from the equipment frame 1.
[0039] In summary, in the present embodiment, according to an environmentally friendly reducer processing equipment and processing method of the present embodiment, after the reducer housing 6 is placed on the support platform 5, the first support plate 15, the first electric telescopic cylinder 16 and the clamping plate 17 are set, and the multiple first electric telescopic cylinders 16 are started at the same time to drive the two clamping plates 17 to start. After the two clamping plates 17 are attached to the reducer housing 6, it can be fixed on the support platform 5, thereby effectively preventing the reducer housing 6 from shaking on the support platform 5 during the cutting process. The support force of the multiple first electric telescopic cylinders 16 is relatively stable, and the fixing effect of the reducer housing 6 is stronger. Through the air intake pipe 18, the fixing frame 19, the fan 20, the fixing frame 21 and the filter screen 22 In the cutting process, harmful gases are generated. At this time, the fan 20 is started to extract the gas through the air inlet pipe 18 and discharge it into the fixed frame 21 for filtration through multiple filter screens 22, which can effectively prevent harmful gases from being directly discharged to the outside and causing environmental pollution. Through the setting of the support block 23, the spring 24, the clamping rod 25, the clamping block 26 and the pull rod 27, the fixed frame 21 and the fixed frame 19 are fixed by multiple clamping rods 25 and clamping blocks 26. Since the clamping rod 25 is supported by the spring 24 and one end of the clamping rod 25 is tapered, the clamping method of the clamping rod 25 and the clamping block 26 can not only fix the fixed frame 21, but also facilitate the removal of the fixed frame 21 from the fixed frame 19, so as to facilitate the cleaning of the inside. Multiple filter screens 22 are cleaned to prevent clogging and affect the filtering effect, and the setting of the pull rod 27 makes it convenient to pull the fixed frame 21 as a whole even when disassembling. Through the setting of the sealing groove 28 and the sealing strip 29, after the fixed frame 21 is installed on the fixed frame 19, the sealing strip 29 is inserted into the sealing groove 28, which can seal the connection between the two, thereby preventing the fan 20 from leaking from the connection gap when delivering gas to the fixed frame 21. Through the setting of the collecting groove 30, the second electric telescopic cylinder 31, the push plate 32, the chip discharge port 33 and the collecting box 34, cutting will produce debris scattered in the equipment frame 1. The collection groove 30 can make the debris fall into it. After the cutting is completed, the second electric telescopic cylinder 31 can be started to The push plate 32 moves, so that the push plate 32 pushes the debris in the collection groove 30 and discharges it from the chip discharge port 33 to the collection box 34, thereby cleaning the interior of the equipment frame 1. Through the arrangement of the second support plate 35, the limit rod 36, the limit plate 37 and the guide plate 38, the limit plates 37 on both sides of the collection box 34 are sleeved on the limit rods 36 on both sides of the second support plate 35, so that the collection box 34 can be stably placed on one side of the chip discharge port 33 to avoid tipping over and causing the debris to scatter. At the same time, the guide plate 38 can facilitate the introduction of the debris into the collection box 34, reduce the gap between the collection box 34 and the chip discharge port 33, and prevent the debris from falling to the ground. Through the arrangement of the second slide rail 39, the second slider 40 and the sealing baffle 41,During the cutting process, the sealing baffle 41 is pulled to move to one side of the chip removal opening 33 through the sliding of the second slider 40 on the second slide rail 39, so that the second slider 40 seals the chip removal opening 33 to prevent gas from leaking out of the chip removal opening 33.
[0040] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0041] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0042] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. An environmentally friendly reducer processing equipment, comprising an equipment frame (1), an electric guide rail (2) is fixedly mounted on the inner wall of the equipment frame (1), a hydraulic rod (3) is fixedly mounted on the electric guide rail (2), a cutting machine (4) is fixedly mounted on the output end of the hydraulic rod (3), a support platform (5) is arranged below the cutting machine (4), and a reducer housing (6) is arranged on the top of the support platform (5), characterized in that: An angle adjustment mechanism (7) is arranged below the support platform (5), and the angle adjustment mechanism (7) comprises a fixed block (8) fixedly mounted inside the equipment frame (1), a first slide rail (9) fixedly mounted on the top of the fixed block (8), a first slider (10) connected to the support platform (5) slidably mounted on the first slide rail (9), a support frame (11) fixedly mounted on one side of the first slider (10), a telescopic rod (12) fixedly mounted on the support frame (11), an iron block (13) fixedly mounted on the output end of the telescopic rod (12), and an electromagnet (14) fixedly mounted on the surface of the first slide rail (9).
2. The environmentally friendly reducer processing equipment according to claim 1 is characterized in that: First support plates (15) are fixedly mounted on both sides of the support platform (5), a first electric telescopic cylinder (16) is fixedly mounted on the first support plate (15), and a clamping plate (17) is fixedly mounted on the output ends of two adjacent first electric telescopic cylinders (16).
3. The environmentally friendly reducer processing equipment according to claim 1 is characterized in that: An air intake pipe (18) is fixedly mounted on the equipment frame (1), a fixing frame (19) is fixedly mounted on the back of the equipment frame (1), a fan (20) connected to the air intake pipe (18) is fixedly mounted on the fixing frame (19), a fixing frame (21) connected to the fan (20) is arranged on the outside of the fixing frame (19), and a plurality of filter screens (22) are fixedly mounted inside the fixing frame (21).
4. The environmentally friendly reducer processing equipment according to claim 3 is characterized in that: Two support blocks (23) are symmetrically fixedly mounted on the surface of the fixing frame (19), two springs (24) are symmetrically mounted inside the support blocks (23), and a clamping rod (25) is fixedly mounted on one end of the spring (24).
5. The environmentally friendly reducer processing equipment according to claim 4 is characterized in that: Blocks (26) are fixedly mounted on both sides of the fixed frame (21); the top and bottom of the block (26) are provided with limit grooves adapted to the clamping rod (25); and two pull rods (27) are symmetrically mounted on the surface of the fixed frame (21).
6. The environmentally friendly reducer processing equipment according to claim 5 is characterized in that: The fixing frame (19) is provided with a sealing groove (28), and the fixing frame (21) is fixedly mounted with a sealing strip (29) for use with the sealing groove (28).
7. The environmentally friendly reducer processing equipment according to claim 6 is characterized in that: A collecting trough (30) opened inside the equipment frame (1) is arranged below the air inlet pipe (18); a second electric telescopic cylinder (31) is fixedly installed on one side inside the equipment frame (1); a push plate (32) connected to the second electric telescopic cylinder (31) is arranged inside the collecting trough (30); a chip removal port (33) is opened on one side of the equipment frame (1); and a collecting box (34) is arranged on the outside of the equipment frame (1).
8. The environmentally friendly reducer processing equipment according to claim 7 is characterized in that: A second support plate (35) is fixedly mounted on the surface of the equipment frame (1), and limiting rods (36) are fixedly mounted on both sides of the second support plate (35). Limiting plates (37) adapted to the limiting rods (36) are fixedly mounted on both sides of the collection box (34), and a guide plate (38) affixed to one side of the chip discharge port (33) is fixedly mounted on the top of the collection box (34).
9. The environmentally friendly reducer processing equipment according to claim 1, characterized in that: A second slide rail (39) is fixedly mounted on the surface of the equipment frame (1), a second slide block (40) is fixedly mounted on the second slide rail (39), and a sealing baffle (41) is fixedly mounted on the second slide block (40).
10. The environmentally friendly reducer processing equipment and processing method according to claim 1, characterized in that: The following steps are involved: S1. Place the reducer housing (6) on the support platform (5), then simultaneously start a plurality of first support plates (15) so that their output ends extend to drive the clamping plates (17) to move, until the two clamping plates (17) fit on both sides of the reducer housing (6) to clamp and fix it on the top of the support platform (5), then start the electric guide rail (2) to drive the cutting machine (4) to adjust the position, start the hydraulic rod (3) to drive the cutting machine (4) to descend, and start the cutting machine (4) to start cutting the reducer housing (6); S2. When it is necessary to cut the reducer housing (6) at other angles, pull the first slider (10) to slide on the first slide rail (9) to drive the support platform (5) to move. After the support platform (5) moves on the first slide rail (9), the angle of the reducer housing (6) can be adjusted. After the angle of the reducer housing (6) is adjusted, pull the telescopic rod (12) to drive the iron block (13) to move and fit it on the electromagnet (14), then start the electromagnet (14) to adsorb the iron block (13) once to fix the adjusted support platform (5), start the electric guide rail (2) again to adjust the position of the cutting machine (4), start the hydraulic rod (3) to drive the cutting machine (4) to descend, and start the cutting machine (4) to start cutting the reducer housing (6); S3. During the cutting process, the fan (20) is started to extract the gas generated by the cutting through the air inlet pipe (18), and then the gas is transported to the fixed frame (21) and filtered through multiple filter screens (22) before being discharged, so as to prevent the gas generated by the cutting from polluting the environment. At the same time, the debris generated by the cutting falls into the collection tank (30). After the cutting process is completed, the second electric telescopic cylinder (31) is started to push the push plate (32), and the push plate (32) cleans the debris in the collection tank (30) and discharges and collects it from the chip discharge port (33) into the collection box (34). Finally, the reducer housing (6) after the cutting process is taken out from the equipment frame (1).
Citation Information
Patent Citations
Directional cutting device for metal pipe fitting processing
CN109290627A
Metal product machining cutting device with positioning function
CN114029540A
Adjustable sawing machine for fork production
CN116900400A
Auxiliary tool for bevel part machining
CN211708676U
Laser cutting equipment with protection function
CN220533263U