Gasification tower and assembly equipment thereof

Abstract

The invention relates to the technical field of gasification towers, in particular to a gasification tower and assembling equipment thereof, the gasification tower comprises a tower body, a mounting plate is fixedly arranged at the bottom of the tower body, reinforcing rings are arranged on the peripheral wall of the tower body, the assembling equipment of the gasification tower comprises a supporting plate, adjusting blocks and a clamping plate, the mounting plate is arranged on the supporting plate, a plurality of adjusting grooves are formed in the top of the supporting plate, and the adjusting blocks are arranged in the adjusting grooves. The adjusting grooves are distributed around the mounting plate, lead screws are arranged in the adjusting grooves, the adjusting blocks are arranged on the lead screws, rotating handles are arranged on the side wall of the supporting plate, and the output ends of the rotating handles are connected with the lead screws; and the clamping plate is fixedly arranged above the adjusting block, a pressing mechanism is arranged at the bottom of the clamping plate, and the pressing mechanism presses the top of the mounting plate. The rotating handle is rotated to drive the lead screw to rotate, so that the adjusting block and the clamping plate are driven to move together, and the device can adapt to positioning and mounting of gasification tower bottom mounting plates of different sizes; the positioning precision of the mounting plate is improved, the levelness and perpendicularity of the mounting plate are ensured to meet the requirements, and safety accidents are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of gasification towers, in particular to a gasification tower and assembly equipment thereof. Background Art

[0002] Gasification towers are mainly used to gasify liquid or solid substances and convert them into gaseous substances that are easy to handle or transport. In the chemical industry, gasification towers are widely used. For example, in the process of oil refining, fertilizer production, coal gasification, etc., gasification towers can be used to separate harmful components from raw materials or extract useful components, thereby improving the purity, quality and added value of products.

[0003] The gasification tower is usually composed of multiple parts such as the tower body, mounting plate, and reinforcement ring. The mounting plate is a key component that connects the tower body to the foundation or supporting structure. Its positioning accuracy and stability directly affect the overall performance of the gasification tower. In the existing gasification tower assembly technology, fixed-size assembly equipment is usually used to install the mounting plate of the gasification tower. When facing gasification towers of different sizes, complex adjustments or replacement of parts are often required to improve the stability of the gasification tower assembly.

[0004] However, in the actual assembly process, due to the fixed size, once deviation occurs during the assembly of the mounting plate, the horizontality and verticality of the mounting plate are often difficult to guarantee, which may cause the gasification tower to vibrate or tilt during operation, affecting the stability and safety of the equipment. Summary of the invention

[0005] The purpose of the present application is to provide a gasification tower and its assembly equipment. By rotating the handle, the screw rod can be driven to rotate in the adjustment groove, thereby driving the adjustment block and the clamping plate to move together, and can adapt to the mounting plates at the bottom of the gasification tower of different sizes; when the mounting plate at the bottom of the gasification tower is installed on the support plate, it can be fixed by the adjustment block and the clamping plate to achieve precise positioning of the mounting plate, improve the stability of the tower installation, and ensure that its horizontality and verticality meet the requirements.

[0006] To achieve the above-mentioned purpose, the present application provides a gasification tower, comprising a tower body, an air outlet pipe is arranged on the top of the tower body, and a fuel inlet is arranged on one side below the tower body; it is characterized in that a heat conducting plate is arranged inside the tower body, and the heat conducting plate is located above the fuel inlet, a reaction barrel is arranged inside the tower body, and a plurality of baffles are arranged on the inner wall of the reaction barrel, a water inlet pipe is arranged on one side of the tower body, and a feed pipe is arranged on the other side of the tower body, and the feed pipe passes through the tower body and is inserted into the reaction barrel, a mounting plate is fixedly arranged at the bottom of the tower body, and a reinforcement ring is arranged on the outer peripheral wall of the tower body.

[0007] The present application provides an assembly device for a gasification tower, comprising a support plate, an adjustment block and a clamping plate, wherein the mounting plate is arranged on the support plate, a plurality of adjustment grooves are provided on the top of the support plate, the adjustment grooves are distributed around the mounting plate, a screw rod is provided in the adjustment groove, the adjustment block is provided on the screw rod, a turning handle is provided on the side wall of the support plate, and an output end of the turning handle is connected to the screw rod; the clamping plate is fixedly arranged above the adjustment block, a clamping mechanism is provided at the bottom of the clamping plate, and the clamping mechanism clamps the top of the mounting plate.

[0008] As a further solution of the present invention: the clamping mechanism includes a pressing plate, a telescopic block and a first spring, the pressing plate is arranged below the clamping plate, the telescopic block is arranged on the top of the pressing plate, the telescopic block is inserted into the interior of the pressing plate, and the first spring is connected between the telescopic block and the interior of the pressing plate, and the bottom of the pressing plate abuts against the top of the mounting plate.

[0009] As a further solution of the present invention: a support mechanism is arranged on the top of the card plate, and the support mechanism includes a hinge seat, a connecting rod and a support rod. The hinge seat is fixedly arranged on the top of the card plate, one end of the connecting rod is hinged to the hinge seat, and the support rod is arranged at the other end of the connecting rod. One end of the support rod is telescopically arranged inside the connecting rod, and a second spring is arranged between the inside of the connecting rod, and a support ring is hingedly arranged at the other end of the support rod, and the top of the support ring abuts against the bottom of the reinforcement ring.

[0010] As a further solution of the present invention: a guide block is provided on the side wall of the pressure plate, a guide groove is provided on the side of the clamping plate facing the pressure plate, and the guide block is slidably matched with the guide groove.

[0011] As a further solution of the present invention: a rounded corner is provided on one side of the bottom of the pressing plate facing the mounting plate.

[0012] As a further solution of the present invention: the size of the adjustment block is adapted to the adjustment slot.

[0013] As a further solution of the present invention: positioning bolts are arranged on both sides of the top of the pressing plate, and the positioning bolts fix the pressing plate and the mounting plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention can drive the screw to rotate in the adjustment groove by rotating the handle, thereby driving the adjustment block and the clamping plate to move together, and can adapt to the installation plates at the bottom of the gasification tower of different sizes; when the installation plate at the bottom of the gasification tower is installed on the support plate, it can be fixed by the adjustment block and the clamping plate to achieve accurate positioning of the installation plate, improve the stability of the tower installation, and ensure that its horizontality and verticality meet the requirements.

[0016] 2. In the present invention, when the mounting plate of the gasification tower needs to be compressed, the pressure plate abuts against the top of the mounting plate through the elastic action of the telescopic block and the first spring. The operator first places the clamping plate on the adjusting block, and then fixes the pressure plate and the mounting plate with positioning bolts to ensure its stability during the operation of the gasification tower. It can adapt to mounting plates of different thicknesses and ensure the stability and reliability of the mounting plate of the gasification tower during long-term operation.

[0017] 3. The present invention can provide additional supporting force for the tower body by arranging connecting rods, supporting rods and supporting rings, and can adapt to gasification towers of different shapes and sizes; it significantly improves the stability of the tower body during installation and operation, and helps to prevent safety accidents such as loosening and collapse caused by vibration, temperature changes or external forces.

[0018] 4. The present invention ensures the directionality and accuracy of the pressing plate during movement by arranging the cooperation between the guide block and the guide groove, prevents the pressing plate from deflecting or tilting during the pressing process, and also prevents the pressing plate from falling off during the pressing process. When the pressing plate is subjected to external impact or vibration, the guide block will be tightly stuck in the guide groove to prevent the pressing plate from accidentally falling off or loosening, thereby reducing the risk of safety accidents caused by failure of pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the prior art and the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the gasification tower assembly.

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the gasification tower.

[0022] Figure 3 This is a cross-sectional view of the interior of the gasification tower.

[0023] Figure 4 It is a three-dimensional structural schematic diagram of an assembly device for a gasification tower.

[0024] Figure 5 This is a schematic diagram of the clamping mechanism installation.

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the clamping mechanism and the supporting mechanism.

[0026] The reference numerals in the figure are: 1. tower body; 11. air outlet pipe; 12. fuel inlet; 13. heat conduction plate; 14. reaction barrel; 15. baffle; 16. water inlet pipe; 17. feed pipe; 18. mounting plate; 19. reinforcement ring; 2. support plate; 21. adjustment groove; 22. screw rod; 23. turning handle; 3. adjustment block; 4. clamping plate; 41. guide groove; 5. pressure plate; 51. fillet; 52. telescopic block; 53. first spring; 54. guide block; 6. hinge seat; 61. connecting rod; 62. support rod; 63. second spring; 64. support ring; 7. positioning bolt. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] like Figures 1 to 3 As shown, a gasification tower includes a tower body 1, wherein an air outlet pipe 11 is arranged on the top of the tower body 1, and a fuel inlet 12 is arranged on one side below the tower body 1; it is characterized in that a heat conducting plate 13 is arranged inside the tower body 1, and the heat conducting plate 13 is located above the fuel inlet 12, a reaction barrel 14 is arranged inside the tower body 1, and a plurality of baffles 15 are arranged on the inner wall of the reaction barrel 14, a water inlet pipe 16 is arranged on one side of the tower body 1, and a feed pipe 17 is arranged on the other side of the tower body 1, and the feed pipe 17 passes through the tower body 1 and is inserted into the reaction barrel 14, a mounting plate 18 is fixedly arranged at the bottom of the tower body 1, and a reinforcement ring 19 is arranged on the outer peripheral wall of the tower body 1.

[0029] The fuel enters the tower body 1 through the fuel inlet 12 and is heated under the heat conducting plate 13. The heat conducting plate 13 effectively transfers the heat to the reaction barrel 14, and the reactants introduced through the feed pipe 17 react under the action of the heat. The baffle 15 design on the inner wall of the reaction barrel 14 helps to increase the contact area and mixing effect between the reactants, thereby promoting the reaction. The gases generated by the reaction, such as synthesis gas and hydrogen, rise in the reaction barrel 14 and are discharged through the gas outlet pipe 11 at the top of the tower body 1.

[0030] like Figures 1 to 6As shown, an assembly device for a gasification tower includes a support plate 2, an adjustment block 3 and a clamping plate 4, the mounting plate 18 is arranged on the support plate 2, a plurality of adjustment slots 21 are opened on the top of the support plate 2, the adjustment slots 21 are distributed around the mounting plate 18, a screw rod 22 is arranged in the adjustment slot 21, the adjustment block 3 is arranged on the screw rod 22, and the size of the adjustment block 3 is adapted to the adjustment slot 21; a rotating handle 23 is arranged on the side wall of the support plate 2, and the output end of the rotating handle 23 is connected to the screw rod 22; the clamping plate 4 is fixedly arranged above the adjustment block 3, and a clamping mechanism is arranged at the bottom of the clamping plate 4, and the clamping mechanism clamps the top of the mounting plate 18.

[0031] The support plate 2 serves as the foundation of the entire equipment and carries various components of the gasification tower. By rotating the handle 23, the screw rod 22 can be driven to rotate in the adjustment groove 21, thereby driving the adjustment block 3 and the clamping plate 4 to move together, and can adapt to the installation plate 18 at the bottom of the gasification tower of different sizes; when the installation plate 18 at the bottom of the gasification tower is installed on the support plate 2, it can be fixed by the adjustment block 3 and the clamping plate 4 to achieve precise positioning of the installation plate 18, improve the stability of the installation of the tower body 1, and ensure that its horizontality and verticality meet the requirements.

[0032] The clamping mechanism includes a pressing plate 5, a telescopic block 52 and a first spring 53. The pressing plate 5 is arranged below the clamping plate 4. The telescopic block 52 is arranged on the top of the pressing plate 5. The telescopic block 52 is inserted into the inside of the pressing plate 5 and is connected to the inside of the pressing plate 5 by the first spring 53. The bottom of the pressing plate 5 abuts against the top of the mounting plate 18. Positioning bolts 7 are arranged on both sides of the top of the pressing plate 5. The positioning bolts 7 fix the pressing plate 5 to the mounting plate 18.

[0033] When the mounting plate 18 of the gasification tower needs to be tightened, the pressing plate 5 is abutted against the top of the mounting plate 18 through the elastic action of the telescopic block 52 and the first spring 53. The operator first places the clamping plate 4 on the adjusting block 3, and then fixes the pressing plate 5 to the mounting plate 18 through the positioning bolts 7 to ensure its stability during the operation of the gasification tower. It can adapt to mounting plates 18 of different thicknesses and ensure the stability and reliability of the gasification tower mounting plate 18 during long-term operation.

[0034] A supporting mechanism is provided at the top of the card plate 4, and the supporting mechanism includes a hinge seat 6, a connecting rod 61 and a support rod 62. The hinge seat 6 is fixedly provided at the top of the card plate 4, one end of the connecting rod 61 is hinged to the hinge seat 6, and the other end of the connecting rod 61 is provided with the support rod 62. One end of the support rod 62 is telescopically provided inside the connecting rod 61, and a second spring 63 is provided between the connecting rod 61 and the inside of the connecting rod 61, and the other end of the support rod 62 is hinged to a support ring 64, and the top of the support ring 64 abuts against the bottom of the reinforcement ring 19.

[0035] In the initial state, the support rod 62 is in the initial position inside the connecting rod 61, and the second spring 63 is in an uncompressed state. At this time, there is a certain gap between the support ring 64 and the reinforcement ring 19. When the mounting plate 18 of the gasification tower is fixed by the clamping mechanism, the support ring 64 is in contact with the bottom of the reinforcement ring 19 by adjusting the angles of the connecting rod 61 and the support rod 62. At this time, the second spring 63 begins to be compressed, providing an upward support force for the support ring 64 until the support ring 64 is tightly in contact with the reinforcement ring 19; after the support ring 64 is tightly in contact with the reinforcement ring 19, the operator can fix the support rod 62 inside the connecting rod 61 with bolts, nuts and other fixings to prevent it from accidentally sliding or falling off during use.

[0036] By arranging the connecting rod 61, the support rod 62 and the support ring 64, additional supporting force can be provided for the tower body 1, and it can adapt to gasification towers of different shapes and sizes; the stability of the tower body 1 during installation and operation is significantly improved, which helps to prevent safety accidents such as loosening and collapse caused by vibration, temperature changes or external forces.

[0037] A guide block 54 is disposed on the side wall of the pressing plate 5 , and a guide groove 41 is disposed on the side of the clamping plate 4 facing the pressing plate 5 . The guide block 54 is slidably matched with the guide groove 41 .

[0038] When the pressing plate 5 moves downward under the action of the first spring 53 to compress the mounting plate 18 of the gasification tower, the guide block 54 will slide along the track of the guide groove 41. This sliding fit ensures the directionality and accuracy of the pressing plate 5 during movement, and prevents the pressing plate 5 from deflecting or tilting during the pressing process. At the same time, the sliding fit between the guide block 54 and the guide groove 41 also prevents the pressing plate 5 from falling off during the pressing process. When the pressing plate 5 is impacted or vibrated by external force, the guide block 54 will be tightly stuck in the guide groove 41 to prevent the pressing plate 5 from accidentally falling off or loosening, thereby reducing the risk of safety accidents caused by compression failure.

[0039] A rounded corner 51 is provided on the bottom side of the pressing plate 5 facing the mounting plate 18 .

[0040] By setting the rounded corners 51, when the adjustment block 3 drives the clamping plate 4 to move, the edge of the pressing plate 5 in contact with the mounting plate 18 becomes smoother, which can effectively reduce the friction between the edge of the pressing plate 5 and the mounting plate 18, reduce equipment wear, and extend service life.

[0041] Working principle of the present invention: During the use of the gasification tower, the fuel is introduced into the tower body 1 through the fuel inlet 12 and heated under the heat conducting plate 13. The heat conducting plate 13 effectively transfers the heat to the reaction barrel 14, and the reactants introduced through the feed pipe 17 react under the action of the heat. The baffle 15 design on the inner wall of the reaction barrel 14 helps to increase the contact area and mixing effect between the reactants, thereby promoting the reaction. The gases generated by the reaction, such as synthesis gas, hydrogen, etc., rise in the reaction barrel 14 and are discharged through the gas outlet pipe 11 at the top of the tower body 1.

[0042] During the assembly of the mounting plate 18 at the bottom of the gasification tower, the screw rod 22 is driven to rotate by rotating the handle 23, thereby driving the adjustment block 3 and the clamping plate 4 to move to adapt to gasification tower mounting plates 18 of different sizes. The pressure plate 5 is abutted against the top of the mounting plate 18 by the elastic action of the telescopic block 52 and the first spring 53, and then the pressure plate 5 is fixed to the mounting plate 18 by the positioning bolt 7. Then, by setting the connecting rod 61, the support rod 62 and the support ring 64, additional supporting force can be provided for the tower body 1, which significantly improves the stability of the tower body 1 during installation and operation, and helps to prevent safety accidents such as loosening and collapse caused by vibration, temperature changes or external forces.

[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A gasification tower, comprising a tower body (1), wherein a gas outlet pipe (11) is arranged at the top of the tower body (1), and a fuel inlet (12) is arranged at one side below the tower body (1); characterized in that: A heat conducting plate (13) is arranged inside the tower body (1), and the heat conducting plate (13) is located above the fuel inlet (12). A reaction barrel (14) is arranged inside the tower body (1), and a plurality of baffles (15) are arranged on the inner wall of the reaction barrel (14). A water inlet pipe (16) is arranged on one side of the tower body (1), and a feed pipe (17) is arranged on the other side of the tower body (1), and the feed pipe (17) passes through the tower body (1) and is inserted into the reaction barrel (14). A mounting plate (18) is fixedly arranged at the bottom of the tower body (1), and a reinforcement ring (19) is arranged on the outer peripheral wall of the tower body (1).

2. An assembly device for a gasification tower, used for assembling a gasification tower according to claim 1, characterized in that: The invention comprises a support plate (2), an adjustment block (3) and a clamping plate (4); the mounting plate (18) is arranged on the support plate (2); a plurality of adjustment slots (21) are provided on the top of the support plate (2); the adjustment slots (21) are distributed around the mounting plate (18); a screw rod (22) is provided in the adjustment slot (21); the adjustment block (3) is arranged on the screw rod (22); a rotating handle (23) is provided on the side wall of the support plate (2); the output end of the rotating handle (23) is connected to the screw rod (22); the clamping plate (4) is fixedly arranged above the adjustment block (3); a clamping mechanism is provided at the bottom of the clamping plate (4); the clamping mechanism clamps the top of the mounting plate (18).

3. The assembly equipment of a gasification tower according to claim 2, characterized in that: The clamping mechanism comprises a pressing plate (5), a telescopic block (52) and a first spring (53); the pressing plate (5) is arranged below the clamping plate (4); the telescopic block (52) is arranged on the top of the pressing plate (5); the telescopic block (52) is inserted into the interior of the pressing plate (5) and is connected to the interior of the pressing plate (5) by the first spring (53); the bottom of the pressing plate (5) abuts against the top of the mounting plate (18).

4. The assembly equipment of a gasification tower according to claim 2, characterized in that: A support mechanism is provided at the top of the card plate (4), and the support mechanism includes a hinge seat (6), a connecting rod (61) and a support rod (62); the hinge seat (6) is fixedly provided at the top of the card plate (4); one end of the connecting rod (61) is hingedly provided with the hinge seat (6); the other end of the connecting rod (61) is provided with the support rod (62); one end of the support rod (62) is telescopically provided inside the connecting rod (61), and a second spring (63) is provided between the supporting rod (62) and the inside of the connecting rod (61); the other end of the support rod (62) is hingedly provided with a support ring (64); the top of the support ring (64) is in contact with the bottom of the reinforcement ring (19).

5. The assembly equipment of a gasification tower according to claim 3, characterized in that: A guide block (54) is provided on the side wall of the pressure plate (5), a guide groove (41) is provided on the side of the clamping plate (4) facing the pressure plate (5), and the guide block (54) is slidably matched with the guide groove (41).

6. The assembly equipment of a gasification tower according to claim 3, characterized in that: A rounded corner (51) is provided on one side of the bottom of the pressing plate (5) facing the mounting plate (18).

7. The assembly equipment of a gasification tower according to claim 2, characterized in that: The size of the adjustment block (3) is adapted to the adjustment slot (21).

8. The assembly equipment of a gasification tower according to claim 3, characterized in that: Positioning bolts (7) are arranged on both sides of the top of the pressing plate (5), and the positioning bolts (7) fix the pressing plate (5) and the mounting plate (18).

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