Maintenance device for large-mining-height hydraulic support of coal face
By designing a high-height hydraulic support maintenance device for coal mine working faces, and using the cooperation of extension components and rotating components, the problems of maintenance personnel due to ladder height restrictions and dangerous working at high altitudes are solved, and a safer and more efficient work is achieved. Repair effect.
Patent Information
- Application Number
- CN202411620452.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-21
AI Technical Summary
In the coal mine working surface, when using large-scale high-quality hydraulic support, maintenance personnel need to climb ladders frequently, resulting in high labor intensity and high risk, and the ladder height is limited, which cannot effectively cover the entire top area of the bracket.
A high hydraulic bracket maintenance device is designed with a coal mining work surface, including the base, the lifting rod, the installation board, the column, the extension column, and the extension component. Through the use of an extension of the component, the staff can put down the extension platform by rotating the chain to increase the maintenance space, and to ensure the safety and stability of the staff through the cooperation of rotating components and support components.
By extending the coordination of the component and rotating components, the device increases the space and security of staff maintenance, avoids the risk of high -altitude operations, reduces the labor intensity, and can cover the top area of the entire bracket for maintenance.
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Figure CN119330269A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal mine fully mechanized mining, in particular to a large mining height hydraulic support maintenance device for a coal mining working face. Background Art
[0002] At present, more and more coal mine working faces use large mining height hydraulic supports. Due to the high working height of the supports (especially when the support height is above 6 meters), it is very difficult to inspect and repair various accessories on the top beam and the cover beam, such as joints, hoses, valves, etc. Usually, the inspection and maintenance of large mining height hydraulic supports on domestic fully mechanized working faces is mainly carried out by manually carrying high ladders, which are placed obliquely on the supports. After climbing to a certain height, the maintenance personnel stand or sit on the edge of the ladder for inspection and maintenance.
[0003] However, the above method has the following defects: ① The ladder height is limited, and there is a certain blind spot when inspecting the top of the top beam, and the entire top area of the bracket cannot be covered; ② Repeatedly moving the ladder on the work surface and going up and down the ladder back and forth causes the workers to work on the edge of the ladder, which is labor-intensive and dangerous. Summary of the invention
[0004] The purpose of the present invention is to provide a high-mining hydraulic support maintenance device for a coal mining face, which is designed to solve the problem that workers need to use a ladder to go up and down the high ladder, and avoid the height limitation of the ladder, which makes it impossible for workers to repair the support.
[0005] In order to achieve the above effect, the technical solution adopted by the present invention is: a large mining height hydraulic support maintenance device for a coal mining face, comprising a base, a lifting rod is fixedly connected to the left and right sides of the upper surface of the base, a mounting plate is fixedly connected to the output end of the upper surface of the lifting rod, columns are rolled on the left and right sides of the upper surface of the mounting plate, an extension column is movably connected inside the upper surface of the column, and an extension component is provided on one side of the column;
[0006] The extension assembly includes a groove, the groove is arranged inside one side of the column, the inside of the groove is rotatably connected to a rotating shaft, the outer wall of the rotating shaft is rotatably connected to a receiving tray, the outer wall of the receiving tray is rotatably connected to a chain, one side of the chain is provided with a first connecting ring, and one side of the rotating shaft is rotatably connected to a rotating disk;
[0007] A rotating assembly is provided on one side of the mounting plate, and a supporting assembly is provided on one side of the base.
[0008] Preferably, the rotating assembly comprises a mounting block, the mounting block is arranged on a side wall of the mounting plate, and a connecting shaft is rotatably connected to one side wall of the mounting block.
[0009] Preferably, a second connecting ring is rotatably connected to the outer wall of the connecting shaft, an expansion platform is fixedly connected to one side of the second connecting ring, and fixing rings are fixedly connected to the left and right sides of the upper surface of the expansion platform.
[0010] Preferably, the support assembly includes a fixed block, which is positioned on opposite left and right sides of the base, a gasket is fixedly connected to the upper surface of the fixed block, an adjusting rod is rotatably connected inside the gasket, and a support plate is fixedly connected to the lower surface of the adjusting rod.
[0011] Preferably, a top plate is fixedly connected to the upper surface of the extension column, a placement groove is provided inside the upper surface of the top plate, and a maintenance groove is provided inside the top plate.
[0012] Preferably, a connecting plate is fixedly connected to the interior of the maintenance groove, a guard plate is fixedly connected to a side wall of the connecting plate, a through hole is opened inside one side of the extension column, and an adjusting bolt is threadedly connected to the interior of the through hole.
[0013] Preferably, a guardrail is fixedly connected to one side of the column, and the number of the guardrails is set to three groups, the bottom of the base is fixedly connected to a guard groove, and the number is set to two groups, and the inside of the guard groove is rotatably connected to a wheel hub, and the number is set to four groups.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The extension assembly is composed of a groove, a rotating shaft, a receiving tray, a chain and a first connecting ring. When in use, the staff uses the rotating disk to operate the rotating shaft, so that the chain in the receiving tray can be tightened and lowered, so that the extension table can be lowered, thereby increasing the maintenance space for the staff. When in use, it is also convenient for the staff to stand in the installation plate.
[0016] 2. The rotating assembly is composed of a mounting block, a connecting shaft, a second connecting ring, an expansion table and a fixed ring. When in use, it cooperates with the extension assembly to ensure the safety of the staff when repairing the bracket. It can also be extended to places that the staff cannot reach, thereby facilitating the staff to repair places that cannot be repaired.
[0017] 3. The support assembly consists of a fixed block, a gasket, an adjusting rod and a support plate. When in use, the staff uses the adjusting rod to thread the support plate downward or upward, so that when the base is on the lower side of the bracket, the stability of the device is increased, and the staff can be prevented from standing on it. The wheel hub is used underneath, which can easily cause the device to move, and the staff will have the problem of stepping on the air at high altitudes. By adjusting the bolts and the through holes, the extension column can be adjusted up and down in height during use. In conjunction with the top plate, the placement groove of the top plate will contact the bracket and support the bracket. The staff can repair the bracket on the mounting plate, and in conjunction with the connecting plate and the guard plate, the bracket can be supported for a second time, which can effectively protect the staff's head and support the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only represent some embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of a structure of a large mining height hydraulic support maintenance device for a coal mining face according to an embodiment of the present invention;
[0020] Figure 2 is a schematic diagram of a partial device structure of an embodiment of the present invention;
[0021] Figure 3 It is an enlarged schematic diagram of point A in the embodiment of the present invention;
[0022] Figure 4 It is a schematic structural diagram of the bottom of the base according to an embodiment of the present invention.
[0023] In the figure, 1. base; 2. lifting rod; 3. mounting plate; 4. column; 5. extension column; 6. guardrail; 7. groove; 8. rotating shaft; 9. collecting tray; 10. chain; 11. first connecting ring; 12. mounting block; 13. connecting shaft; 14. second connecting ring; 15. extension table; 16. fixing ring; 17. fixing block; 18. gasket; 19. adjusting rod; 20. supporting plate; 21. top plate; 22. placement groove; 23. maintenance groove; 24. connecting plate; 25. guard plate; 26. rotating disk; 27. through hole; 28. adjusting bolt; 29. protective groove; 30. wheel hub. DETAILED DESCRIPTION
[0024] The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.
[0025] Embodiment 1:
[0026] See also Figures 1 to 4 As shown, this embodiment discloses a maintenance device for a large-mining-height hydraulic support for a coal mining face, comprising a base 1, a lifting rod 2 is fixedly connected to the left and right sides of the upper surface of the base 1, a mounting plate 3 is fixedly connected to the output end of the upper surface of the lifting rod 2, a column 4 is rolled on the left and right sides of the upper surface of the mounting plate 3, an extension column 5 is movably connected inside the upper surface of the column 4, and an extension component is provided on one side of the column 4;
[0027] The extension assembly includes a groove 7, which is arranged inside one side of the column 4, the inside of the groove 7 is rotatably connected to a rotating shaft 8, the outer wall of the rotating shaft 8 is rotatably connected to a receiving tray 9, the outer wall of the receiving tray 9 is rotatably connected to a chain 10, one side of the chain 10 is provided with a first connecting ring 11, and one side of the rotating shaft 8 is rotatably connected to a rotating disk 26;
[0028] A rotating assembly is provided on one side of the mounting plate 3, and a supporting assembly is provided on one side of the base 1. The device adopts the arrangement of an extension assembly, a rotating assembly and a supporting assembly. When in use, the staff uses the hub 30 to move the device to the lower side of the maintenance bracket. When in use, the staff uses the rotating disk 26 to rotate so that the chain 10 is lowered, so that the extension table 15 can be lowered, and the staff steps on the extension table 15 to enter the mounting plate 3. In addition, when it is not accessible for maintenance, the extension table 15 can be unfolded by using the extension assembly and the rotating assembly, so that it is convenient for the staff to repair the places that cannot be maintained.
[0029] The rotating assembly includes a mounting block 12, and the mounting block 12 is located on a side wall of the mounting plate 3. One side wall of the mounting block 12 is rotatably connected to a connecting shaft 13. Through the setting of the rotating assembly, the second connecting ring 14 can be rotated on the connecting shaft 13, so that the expansion platform 15 can be laid flat or folded up, and the connecting shaft 13 is set inside the mounting block 12 and can also be disassembled, so that it is convenient for the staff to replace it.
[0030] The outer wall of the connecting shaft 13 is rotatably connected to the second connecting ring 14, and an expansion platform 15 is fixedly connected to one side of the second connecting ring 14. Fixed rings 16 are fixedly connected to the left and right sides of the upper surface of the expansion platform 15. The expansion platform 15 is connected to the second connecting ring 14. After the connecting shaft 13 is disassembled, the expansion platform 15 can also be disassembled, and the expansion platform 15 is connected to the first connecting ring 11 of the chain 10 by the fixed ring 16, so as to facilitate assembly and disassembly.
[0031] The support assembly includes a fixed block 17, and the position of the fixed block 17 is set on the opposite left and right sides of the base 1. A gasket 18 is fixed to the upper surface of the fixed block 17, and an adjusting rod 19 is rotatably connected inside the gasket 18. The lower surface of the adjusting rod 19 is fixed to a support plate 20. Through the setting of the support assembly, when the device reaches the lower side of the bracket, the wheel hub 30 is used for movement, and the staff uses the adjusting rod 19 to perform threaded transmission in the fixed block 17, so that the support plate 20 fits the ground, so that the wheel hub 30 can be lifted up, to prevent the wheel hub 30 from sliding, and also to strengthen the stability of the maintenance of the device.
[0032] The upper surface of the extension column 5 is fixedly connected to the top plate 21, and a placement groove 22 is opened inside the upper surface of the top plate 21, and a maintenance groove 23 is opened inside the top plate 21. Due to the use of the extension column 5 and the top plate 21, the extension column 5 can increase the maintenance space for the staff, and the top plate 21 can use the placement groove 22 to place the bracket rod when repairing the bracket, and the maintenance groove 23 enables the staff to repair the bracket, and the placement groove 22 of the top plate 21 can also support the bracket, thereby preventing the bracket from causing damage to the staff's head.
[0033] A connecting plate 24 is fixedly connected to the interior of the maintenance groove 23, a guard plate 25 is fixedly connected to one side wall of the connecting plate 24, a through hole 27 is opened inside one side of the extension column 5, and an adjusting bolt 28 is connected to the internal thread of the through hole 27. Since there are connecting plates 24 and guard plates 25 inside the maintenance groove 23, the head of the staff can be protected for the second time, and the through hole 27 and adjusting bolt 28 are used to adjust the height of the extension column 5 up and down.
[0034] A guardrail 6 is fixedly connected to one side of the column 4, and the number of the guardrails 6 is set to three groups. A guard groove 29 is fixedly connected to the bottom of the base 1, and the number is set to two groups. The inside of the guard groove 29 is rotatably connected with a wheel hub 30, and the number is set to four groups. The guardrail 6 can protect the staff from falling from a high altitude, and the guard groove 29 is used. Since the device is used underground, most of the road surface is bumpy mud, which will cause damage to the wheel hub 30, and the wheel hub 30 can be protected.
[0035] Embodiment 2:
[0036] See also Figure 1 and Figure 2 As shown, this embodiment discloses a maintenance device for a large-mining-height hydraulic support for a coal mining face, comprising a base 1, a lifting rod 2 is fixedly connected to the left and right sides of the upper surface of the base 1, a mounting plate 3 is fixedly connected to the output end of the upper surface of the lifting rod 2, a column 4 is rolled on the left and right sides of the upper surface of the mounting plate 3, an extension column 5 is movably connected inside the upper surface of the column 4, and an extension component is provided on one side of the column 4;
[0037] The extension assembly includes a groove 7, which is located inside one side of the column 4. The inside of the groove 7 is rotatably connected to a rotating shaft 8, the outer wall of the rotating shaft 8 is rotatably connected to a receiving tray 9, the outer wall of the receiving tray 9 is rotatably connected to a chain 10, and one side of the chain 10 is provided with a first connecting ring 11;
[0038] A rotating assembly is provided on one side of the mounting plate 3, and a supporting assembly is provided on one side of the base 1. The device adopts the arrangement of an extension assembly, a rotating assembly and a supporting assembly. When in use, the staff uses the hub 30 to move the device to the lower side of the maintenance bracket. When in use, the staff uses the rotating disk 26 to rotate so that the chain 10 is lowered, so that the extension table 15 can be lowered, and the staff steps on the extension table 15 to enter the mounting plate 3. When maintenance is not possible, the extension assembly and the rotating assembly can be used to unfold the extension table 15, so that it is convenient for the staff to repair the places that cannot be repaired. Secondly, since the extension assembly and the rotating assembly are connected to each other, they can be disassembled and assembled when in use, so that the staff can repair the damaged places, thereby reducing the replacement cost.
[0039] The rotating assembly includes a mounting block 12, and the mounting block 12 is located on a side wall of the mounting plate 3. One side wall of the mounting block 12 is rotatably connected to a connecting shaft 13. Due to the arrangement of the rotating assembly, the second connecting ring 14 can be rotated on the connecting shaft 13, so that the expansion platform 15 can be laid flat or folded up. Moreover, the connecting shaft 13 is arranged inside the mounting block 12 and can be disassembled, so that it is convenient for the staff to replace it, and it can also cooperate with the expansion platform 15 to protect the staff.
[0040] The outer wall of the connecting shaft 13 is rotatably connected to the second connecting ring 14, and an expansion platform 15 is fixedly connected to one side of the second connecting ring 14. Fixed rings 16 are fixedly connected to the left and right sides of the upper surface of the expansion platform 15. The second connecting ring 14 is connected to the expansion platform 15. After the connecting shaft 13 is disassembled, the expansion platform 15 can also be disassembled. Moreover, the expansion platform 15 is connected to the first connecting ring 11 of the chain 10 by the fixed ring 16, so as to facilitate assembly and disassembly.
[0041] The support assembly includes a fixed block 17, and the position of the fixed block 17 is set on the opposite left and right sides of the base 1. A gasket 18 is fixed to the upper surface of the fixed block 17, and an adjusting rod 19 is rotatably connected inside the gasket 18. The lower surface of the adjusting rod 19 is fixed to a support plate 20. Due to the setting of the support assembly, when the device reaches the lower side of the bracket, it is moved by the wheel hub 30, and the staff uses the adjusting rod 19 to perform threaded transmission in the fixed block 17, so that the support plate 20 fits the ground, so that the wheel hub 30 can be lifted up to prevent the wheel hub 30 from sliding, and it can also strengthen the stability of the maintenance of the device, and can reduce the shaking of the device when the staff uses it again, causing the staff to fall from a high altitude inside the device.
[0042] The upper surface of the extension column 5 is fixedly connected to the top plate 21, and a placement groove 22 is opened inside the upper surface of the top plate 21, and a maintenance groove 23 is opened inside the top plate 21. By adopting the extension column 5 and the top plate 21, the extension column 5 can increase the maintenance space for the staff, and the top plate 21 can use the placement groove 22 to place the bracket rod when repairing the bracket, and the maintenance groove 23 allows the staff to repair the bracket. The placement groove 22 of the top plate 21 can also support the bracket, thereby preventing the bracket from causing damage to the staff's head. If the bracket falls during maintenance, the bracket can also be supported for a second time.
[0043] A connecting plate 24 is fixedly connected to the interior of the maintenance groove 23, a guard plate 25 is fixedly connected to one side wall of the connecting plate 24, a through hole 27 is opened inside one side of the extension column 5, and an adjusting bolt 28 is connected to the internal thread of the through hole 27. The connecting plate 24 and the guard plate 25 are provided inside the maintenance groove 23, so that the staff's head can be protected for the second time. The height of the extension column 5 can be adjusted up and down through the through hole 27 and the adjusting bolt 28. When in use, the top plate 21 is fitted with the bracket according to the height that needs to be adjusted, so that the bracket is fixed in the placement groove 22 inside the device.
[0044] When the present invention is in use, the device uses the hub 30 to move the base 1 to the lower side of the bracket, and uses the adjusting rod 19 to thread the support plate 20, so that the support plate 20 lifts the height of the base 1, thereby reducing the sliding phenomenon of the hub 30, and the staff stands inside the mounting plate 3, uses the lifting rod 2 to move the mounting plate 3 to the bottom of the bracket, and uses the adjusting bolt 28 to align the through hole 27 to adjust the height of the extension column 5 up and down, and the placement groove 22 inside the top plate 21 is fitted with the bracket, and the staff begins to repair and inspect the bracket, and in places that cannot be repaired, uses the rotating disk 26 to rotate, so that the receiving disk 9 with the chain 10 is rotated, so that the extension table 15 is lowered, and the staff stands on the extension table 15 to repair the bent part of the bracket, and the staff needs to wear protective gear for high-altitude work.
[0045] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0046] The present invention is not limited to the above optional implementations, and anyone can derive other various forms of products under the enlightenment of the present invention. The above specific implementations should not be understood as limiting the scope of protection of the present invention. The scope of protection of the present invention should be based on the definition in the claims, and the description can be used to interpret the claims.
Claims
1. A high-mining hydraulic support maintenance device for a coal mining face, comprising a base (1), characterized in that: The left and right sides of the upper surface of the base (1) are fixedly connected with lifting rods (2), the output end of the upper surface of the lifting rods (2) is fixedly connected with a mounting plate (3), the left and right sides of the upper surface of the mounting plate (3) are rolled with columns (4), the upper surface of the columns (4) is movably connected with an extension column (5) inside, and one side of the column (4) is provided with an extension component; The extension assembly comprises a groove (7), wherein the groove (7) is arranged inside one side of the column (4), the inside of the groove (7) is rotatably connected to a rotating shaft (8), the outer wall of the rotating shaft (8) is rotatably connected to a receiving tray (9), the outer wall of the receiving tray (9) is rotatably connected to a chain (10), one side of the chain (10) is provided with a first connecting ring (11), and one side of the rotating shaft (8) is rotatably connected to a rotating disk (26); A rotating assembly is provided on one side of the mounting plate (3), and a supporting assembly is provided on one side of the base (1).
2. The large-mining-height hydraulic support maintenance device for coal mining working face according to claim 1 is characterized by: The rotating assembly comprises a mounting block (12), the mounting block (12) being arranged on a side wall of the mounting plate (3), and a connecting shaft (13) being rotatably connected to the side wall of the mounting block (12).
3. The large-mining-height hydraulic support maintenance device for coal mining working face according to claim 2 is characterized by: The outer wall of the connecting shaft (13) is rotatably connected to a second connecting ring (14), one side of the second connecting ring (14) is fixedly connected to an expansion platform (15), and the left and right sides of the upper surface of the expansion platform (15) are fixedly connected to fixing rings (16).
4. The large-mining-height hydraulic support maintenance device for coal mining working face according to claim 1 is characterized by: The support assembly comprises a fixed block (17), the fixed block (17) being arranged on opposite left and right sides of the base (1), a gasket (18) being fixedly connected to the upper surface of the fixed block (17), an adjusting rod (19) being rotatably connected inside the gasket (18), and a support plate (20) being fixedly connected to the lower surface of the adjusting rod (19).
5. The large mining height hydraulic support maintenance device for coal mining working face according to claim 1 is characterized by: A top plate (21) is fixedly connected to the upper surface of the extension column (5), a placement groove (22) is provided inside the upper surface of the top plate (21), and a maintenance groove (23) is provided inside the top plate (21).
6. The large-mining-height hydraulic support maintenance device for coal mining working face according to claim 5 is characterized by: A connecting plate (24) is fixedly connected to the interior of the maintenance groove (23), a protective plate (25) is fixedly connected to a side wall of the connecting plate (24), a through hole (27) is opened inside one side of the extension column (5), and an adjusting bolt (28) is threadedly connected to the interior of the through hole (27).
7. The large-mining-height hydraulic support maintenance device for coal mining working face according to claim 1 is characterized by: A guardrail (6) is fixedly connected to one side of the column (4), and the number of the guardrails (6) is set to three groups. A guard groove (29) is fixedly connected to the bottom of the base (1), and the number is set to two groups. The inside of the guard groove (29) is rotatably connected to a wheel hub (30), and the number is set to four groups.