Drying system for cooking utensil silica gel and drying method thereof
By designing a kitchenware silica gel drying system that uses a heat exchanger to recover waste heat, it solves the problems of high energy consumption, uneven drying and heat loss in the existing technology, and achieves efficient and uniform silica gel drying and energy utilization. improvement.
Patent Information
- Application Number
- CN202411351660.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The existing silicone drying technology has problems such as high energy consumption, uneven drying and heat loss, which affects the drying effect and energy utilization of silicone.
A drying system for kitchen silica gel is designed, which uses a heat exchanger to recover waste heat to generate hot air, and through the cooperation of air distribution pipelines and dryers, the hot air is recycled and evenly distributed. Through the design of the drainage module and air inlet structure, the heat preservation cavity and drying cavity in the dryer realize the drying method of "external heat preservation" and "intermittent introduction of gas inward" to avoid heat loss and unstable air pressure.
The energy utilization rate is improved, the silicone is uniformly dry, the energy consumption is reduced, and the loss of heat and the damage to the silicone are avoided.
Smart Images

Figure CN119334099A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silica gel drying, and in particular to a drying system and a drying method for kitchenware silica gel. Background Art
[0002] Kitchenware is a general term for kitchen tools, such as pot covers, which are common kitchenware. At present, in order to improve the heat insulation, insulation and sealing properties of kitchenware, most kitchenware will be combined with silicone, and now silicone kitchenware is gradually standing out from the market.
[0003] Taking the pot lid as an example, the silicone installation position of the silicone pot lid is generally the edge of the pot lid. From then on, when in use, it can improve the sealing performance with the pot body and improve the cooking efficiency. However, since kitchen utensils are closely related to people's daily life, the production of silicone requires more caution than traditional silicone.
[0004] For example, in the production process and equipment of kitchen silicone utensils disclosed in the authorization announcement number CN112339188B, after the kitchen silicone is vulcanized, it needs to be sent to an oven for baking to volatilize the harmful substances in the silicone to ensure the qualified rate of silicone kitchen utensils. However, today's ovens mostly use heater-type ovens when baking silicone. Therefore, each oven is equipped with an independent heater, which has the disadvantage of excessive energy consumption.
[0005] Secondly, during baking, the silica gel is mostly loosely stacked, so it is easy to deform during the baking process; at the same time, due to factors such as the contact between the silica gels and the different distances between the silica gels and the heat source, the silica gel is dried unevenly, so the drying effect is not ideal.
[0006] Therefore, improvements are needed. Summary of the invention
[0007] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a drying system and a drying method for kitchenware silica gel, aiming to solve the problems arising from the above-mentioned background technology.
[0008] The technical solution of the present invention is implemented as follows: a drying system for kitchenware silica gel, which includes a heat exchanger, a gas booster pump, a gas distribution pipeline and a plurality of dryers in the order of air flow, each dryer having an air intake end and a clean air exhaust end;
[0009] The gas distribution pipeline at least includes a main gas supply pipe connected to the gas booster pump and a plurality of branch gas supply pipes connected in series with the main gas supply pipe, each branch gas supply pipe is connected to the air inlet end of each dryer, and a compensation pipe is connected between the clean gas exhaust end of the dryer and the air inlet end of any other dryer;
[0010] Each branch gas supply pipe is installed with a control valve for controlling the opening and closing of the branch gas supply pipe, and each compensation pipe is equipped with a one-way valve.
[0011] Preferably, each drying machine comprises at least:
[0012] A machine body, comprising a heat preservation chamber and a driving chamber which are interconnected, wherein the machine body is provided with an exhaust port which is connected to the heat preservation chamber and an air inlet which is connected to the driving chamber;
[0013] The drying container is installed on the machine body and is located in the heat preservation cavity, and has an air intake cavity and an air intake structure that reciprocates in the air intake cavity;
[0014] The silicone clamp is composed of a cover plate detachably connected to the machine body and a mounting structure rotatably arranged on the cover plate for mounting the silicone. When the cover plate is mounted on the machine body, a closed drying chamber is formed between the cover plate and the drying container.
[0015] The drainage structure has at least one exhaust port and a plurality of drainage modules, and can be controlled by the air intake structure to move back and forth in the drying chamber;
[0016] A driving impeller is rotatably disposed in the driving cavity and connected to the drainage structure and / or the air intake structure through a transmission structure;
[0017] Wherein, when the air intake structure reciprocates, hot air is sucked from the heat preservation chamber and sent into the drying chamber;
[0018] When the driving chamber is inletted with air, the airflow controls the driving impeller to rotate and then enters the heat preservation chamber, and when the driving impeller rotates, the transmission structure controls the air intake structure and the drainage structure to reciprocate respectively.
[0019] Preferably, the drying container comprises:
[0020] A container body having a container cavity;
[0021] An air inlet cavity is formed on the inner wall of the container body;
[0022] A one-way air inlet nozzle is provided on the outer wall of the container body and is used to connect the heat preservation cavity and the air inlet cavity;
[0023] The one-way air nozzles are distributed on the inner wall of the container cavity, connect the air inlet cavity and the container cavity and can generate a first airflow of radial flow or generate a second airflow of circumferential flow under the guidance of the drainage module.
[0024] Preferably, the installation structure comprises:
[0025] A first mounting plate is rotatably connected to the cover plate via a first rotating shaft;
[0026] The filter screen is fixedly connected to the first mounting plate and is surrounded in a barrel shape;
[0027] The limiting ears are distributed on the outer wall of the filter and are used for fixing the silica gel;
[0028] The cover plate is provided with a driven gear connected to the first rotating shaft and a plurality of annular limiting cavities equidistantly arranged around the driven gear, and a driven nut and a control gear meshing with the driven gear are coaxially mounted on any annular limiting cavity.
[0029] Preferably, the drainage structure comprises:
[0030] A second mounting plate is disposed in the container cavity;
[0031] A drainage shaft is mounted on the second mounting plate, and one end of the drainage shaft can be inserted into the annular limiting cavity, and a screw rod cooperating with the driven nut is provided on any drainage shaft;
[0032] An exhaust shaft is coaxially arranged with the second mounting plate and one end of the exhaust shaft passes through the second mounting plate and out of the machine body;
[0033] Wherein, an exhaust cavity is formed in the exhaust shaft, and at least one one-way air inlet valve is provided on the exhaust shaft;
[0034] The drainage shafts constitute the drainage modules, and each drainage shaft is provided with through openings with two ends penetrating the drainage shaft.
[0035] Preferably, the transmission structure comprises:
[0036] The transmission housing is mounted on the machine body and forms a transmission cavity with the machine body and has an equipment cavity;
[0037] A first pulley connected to the driving impeller via a transmission shaft;
[0038] A second pulley is coaxially mounted on the exhaust shaft and has an axial opening for the exhaust shaft to slide;
[0039] A transmission belt, drivingly connected between the first pulley and the second pulley;
[0040] The piston block reciprocates in the equipment cavity and divides the equipment cavity into a first cavity and a second cavity, and a one-way exhaust valve communicating with the first cavity is provided on the transmission housing;
[0041] A worm, rotatably connected to the second cavity, and having an axial cavity matched with one end of the exhaust shaft;
[0042] A worm wheel is rotatably connected to the second cavity and cooperates with the worm;
[0043] The cam is coaxially connected to the worm gear through a transmission shaft;
[0044] A return spring drives the piston block to contact the cam;
[0045] A linkage rod is mounted on the piston block, and one end of the linkage rod passes through the transmission housing and is connected to the second mounting plate;
[0046] Among them, one end of the exhaust shaft passes through the piston block and cooperates with the axial cavity, and a plurality of axially extending limiting ribs and an exhaust port connected to the first cavity are formed on the outer wall of the exhaust shaft, and limiting grooves for the limiting ribs to slide are provided on the inner wall of the axial port and the inner wall of the axial cavity.
[0047] Preferably, the air intake structure comprises:
[0048] An intake piston reciprocates in the intake chamber;
[0049] A driving rod is connected between the intake piston and the piston block.
[0050] Preferably, the air inlet cavity comprises:
[0051] The first chambers are distributed in the container body at intervals and are located between the corresponding one-way air inlet nozzles and the one-way air ejection nozzles;
[0052] A second chamber connected between adjacent first chambers;
[0053] The cross-sectional diameter of the first chamber is larger than the cross-sectional diameter of the second chamber, and the intake piston is composed of a plurality of piston bodies movable in the first chamber and a driving body connected between adjacent piston bodies and adapted to the second chamber.
[0054] Preferably, a filter structure is provided at the connection point between the driving chamber and the heat preservation chamber, and the filter structure comprises:
[0055] A columnar filter screen, one end of which is connected to the body and forms a filter cavity having one end in communication with the drive cavity;
[0056] A cleaning port is formed on the body and communicated with the filter chamber;
[0057] The sealing plate is detachably connected to the cleaning port by bolts and is used to close the cleaning port.
[0058] In addition, the present invention also provides a drying method, which uses the above-mentioned drying system and includes the following steps:
[0059] S1: The trimmed silicone sleeve is placed on the limit ear of the filter and is stretched open by the filter. Then one end of the silicone clamp is inserted into the drying container and fixed on the machine body to complete the loading.
[0060] S2: Start the gas booster pump and heat exchanger to send hot air into the drive chamber.
[0061] S3: Start the gas booster pump and the heat exchanger, send hot air from the air inlet, and enter the heat preservation chamber to heat the drying container, and complete the drying of the silica gel;
[0062] In step S3, the hot air in the heat preservation chamber can enter the driving chamber of another dryer through the compensation pipe.
[0063] Preferably, step S3 also includes a method for using the dryer, and the method for using the dryer includes:
[0064] S-1: When the hot air flows in the driving chamber, the hot air passes through the driving impeller and controls the rotation of the second pulley;
[0065] S-2: When the second pulley rotates, the exhaust shaft controls the worm to start, and the worm and worm wheel drive the cam to move. With the cooperation of the cam and the return spring, the piston block moves back and forth in the equipment cavity;
[0066] S-3: After the piston block moves, the intake piston is controlled by the driving rod to move, and the hot air in the heat preservation chamber is sent from the intake chamber to the drying chamber to dry the silica gel with hot air;
[0067] S-4: The hot air entering the drying chamber is guided by the guide shaft to flow in the drying chamber as the first airflow and / or the second airflow, and the silica gel is air-dried;
[0068] Wherein, in step S-3 and / or step S-4, when hot air is introduced into the drying chamber through the air intake structure, the exhaust gas in the drying chamber is simultaneously discharged from the drying chamber through the exhaust chamber to balance the air pressure in the drying chamber.
[0069] The present invention has at least the following beneficial effects:
[0070] 1. The drying system of the present invention uses hot air drying to dry silica gel. The hot air is mainly generated by recovering waste heat from industrial activities through a heat exchanger, thereby improving energy utilization and achieving the purpose of energy saving.
[0071] 1.1 The hot air in the heat preservation chamber of the dryer of the present invention can be circulated through the compensation pipe and enter the next dryer for use, thereby further improving the utilization rate of the hot air.
[0072] 2. In order to avoid serious heat loss during silica gel drying, the hot air of the present invention is not directly sent into the drying chamber to dry the silica gel, but is mainly sent into the heat preservation chamber for storage, the purpose of which is to provide heat preservation for the drying chamber and prevent heat loss. At the same time, when the air intake structure is evacuated, the hot air in the heat preservation chamber can be timely extracted into the drying chamber to dry the silica gel. In more detail:
[0073] 2.1 The drying method of the dryer of the present invention is a combination of "external insulation" and "intermittent introduction of gas into the interior", wherein "external insulation" means that hot air is sent into the insulation chamber to insulate the drying container to prevent the hot air from being lost to the outside during drying; "intermittent introduction of gas into the interior" means that the hot air in the insulation chamber of the present invention is intermittently introduced into the drying container to dry the silica gel.
[0074] The present invention can isolate the waste gas generated by drying in the drying container from the hot air in the insulation chamber in a combined manner. Therefore, the waste gas generated will not be mixed with the hot air in the insulation chamber. Therefore, it can be continuously ensured that the hot air in the insulation chamber is not "contaminated" and can be extracted and used by each drying container.
[0075] 3. In order to further improve the drying effect of silica gel, the present invention arranges a drainage module in the drying container. Under the trend of the drainage module, the airflow entering the drying container from the air intake structure generates a first airflow and a second airflow. The first airflow is ejected from the one-way air nozzle and flows directly to the one-way air intake valve on the exhaust shaft, so that the silica gel can be dried quickly; when the second airflow is ejected from the one-way air nozzle, it is guided by the drainage module to flow circumferentially, and the circumferentially flowing airflow surrounds the filter and comprehensively dries the silica gel.
[0076] 3.1 During the flow of the first airflow and the second airflow, the filter is controlled to rotate by the drainage module, so that the silica gel in the drying container rotates, and the drying effect of the silica gel can be further ensured during the rotation process.
[0077] 4. In order to avoid damaging the silica gel, the present invention performs synchronous exhaustion by the exhaust shaft while the air intake structure takes in air, thereby ensuring that the air pressure in the drying container is stable, thereby avoiding high pressure from damaging the silica gel.
[0078] In addition, other advantages of the present invention will be demonstrated in the embodiment part of the present invention, thereby making the beneficial effects of the present invention more prominent and significant. BRIEF DESCRIPTION OF THE DRAWINGS
[0079] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0080] Figure 1 It is a structural schematic diagram of a specific embodiment 1 of the present invention;
[0081] Figure 2 It is a structural schematic diagram of specific embodiment 2 of the present invention;
[0082] Figure 3 for Figure 2 AA section view in;
[0083] Figure 4 for Figure 3 A magnified view of part A in FIG.
[0084] Figure 5 for Figure 3 A magnified view of part B in FIG.
[0085] Figure 6 It is a structural schematic diagram of the drainage shaft in the specific embodiment 2 of the present invention;
[0086] Figure 7 It is a cross-sectional view of the matching section of the exhaust shaft and the axial center cavity in the specific embodiment 2 of the present invention;
[0087] Figure 8 for Figure 2 The enlarged view of the C part in FIG.
[0088] Fig. 9 This is a schematic diagram of the silica gel structure in specific embodiment 2 of the present invention;
[0089] Fig.10 It is a structural schematic diagram of a specific embodiment 3 of the present invention. DETAILED DESCRIPTION
[0090] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0091] Example 1
[0092] like Figure 1 As shown, the present invention discloses a drying system for kitchenware silica gel, which includes a heat exchanger 10, a gas booster pump 11, a gas distribution pipeline and a plurality of dryers 12 in the order of air flow, and each dryer 12 has an air intake end and a clean air exhaust end;
[0093] The gas distribution pipeline at least includes a main gas supply pipe 20 connected to the gas booster pump 11 and a plurality of branch gas supply pipes 21 connected in series with the main gas supply pipe 20, each branch gas supply pipe 21 is connected to the air inlet end of each dryer 12, and a compensation pipe 22 is connected between the clean gas exhaust end of the dryer 12 and the air inlet end of any other dryer;
[0094] A control valve 23 for controlling the opening and closing of the gas supply pipe 21 is installed on each gas supply pipe 21 , and a one-way valve 24 is provided on each compensation pipe 22 and the gas supply pipe 21 .
[0095] refer to Figure 1 In this embodiment, two dryers are taken as an example. The gas enters the heat exchanger (a tubular heat exchanger is used in this embodiment) for heat exchange and forms the hot air required by the dryer. The hot air is sent to the dryer through the gas booster pump assembly and dries the silica gel in the dryer. The hot air in the dryer can be discharged from the clean air exhaust end (an exhaust nozzle arranged at the top of the dryer in this embodiment) and sent to another dryer for use, thereby improving the utilization effect of the hot air.
[0096] Embodiment 2 is different from Embodiment 1 in that:
[0097] like Figure 2-Figure 9 As shown, in this embodiment: each drying machine 12 at least includes:
[0098] The machine body 30 has a heat preservation chamber 31 and a driving chamber 32 which are connected to each other. The machine body 30 is provided with an exhaust port 33 (which is the clean air exhaust end of the dryer in Example 1) which is connected to the heat preservation chamber 31 and an air inlet 34 (which is the air inlet end of the dryer in Example 1) which is connected to the driving chamber 32. Figure 3 In this embodiment, the dryer has two drive chambers 32 spaced apart from each other, and there are also two air inlets 34 communicating with the drive chambers 32;
[0099] The drying container 35 is installed on the machine body 30 and is located in the heat preservation chamber 31, and has an air intake chamber and an air intake structure that reciprocates in the air intake chamber;
[0100] The silicone clamp is composed of a cover plate 360 detachably connected to the body 30 and a mounting structure rotatably arranged on the cover plate 360 for mounting the silicone. When the cover plate 360 is mounted on the body 30, a closed drying chamber is formed between the cover plate 360 and the drying container 35. In this embodiment, a hydraulic cylinder 361 is arranged on one side of the body 30 to control the movement of the cover plate 360 and to separate or mount the cover plate 360 from the body 30.
[0101] The drainage structure has at least one exhaust port and a plurality of drainage modules, and can be controlled by the air intake structure to move back and forth in the drying chamber;
[0102] The driving impeller 37 is rotatably disposed in the driving chamber 32 and is connected to the drainage structure and / or the air intake structure through a transmission structure;
[0103] When the air intake structure reciprocates, hot air is sucked from the heat preservation chamber 31 and sent into the drying chamber;
[0104] When the driving chamber 32 is inletted with air, the airflow controls the driving impeller 37 to rotate and then enter the heat preservation chamber 31, and when the driving impeller 37 rotates, the transmission structure controls the air intake structure and the drainage structure to reciprocate.
[0105] like Figure 3-4 as well as Figure 8 As shown, in this embodiment, the drying container 35 includes:
[0106] The container body 350 has a container cavity 351;
[0107] An air inlet cavity is formed on the inner wall of the container body 350;
[0108] A one-way air inlet nozzle 352 is provided on the outer wall of the container body 350 and is used to connect the heat preservation chamber 31 and the air inlet chamber;
[0109] The one-way air nozzles 353 are distributed on the inner wall of the container cavity 351 , and connect the air inlet cavity with the container cavity 351 and can generate a first airflow of radial flow or generate a second airflow of circumferential flow under the guidance of the drainage module.
[0110] like Figure 3 As shown, in this embodiment, the mounting structure includes:
[0111] A first mounting plate 51 is rotatably connected to the cover plate 360 via a first rotating shaft 52;
[0112] The filter screen 53 is fixedly connected to the first mounting plate 51 and surrounds the first mounting plate 51 to form a barrel shape;
[0113] The limiting ears 54 are distributed on the outer wall of the filter screen 53 and are used to fix the silica gel 54a;
[0114] The cover plate 360 is provided with a driven gear 55 connected to the first rotating shaft 52 and a plurality of annular limiting cavities 56 equidistantly arranged around the driven gear 55, and a driven nut 561 and a control gear 562 meshing with the driven gear 55 are coaxially mounted on any annular limiting cavity 56.
[0115] like Figure 3 , Figure 5-Figure 6 As shown, in this embodiment, the drainage structure includes:
[0116] The second mounting plate 60 is disposed in the container cavity 351;
[0117] The drainage shaft 61 is mounted on the second mounting plate 60, and one end of the drainage shaft 61 can be inserted into the annular limiting cavity 56, and a screw 62 that cooperates with the driven nut 561 is provided on any drainage shaft 61;
[0118] The exhaust shaft 63 is coaxially arranged with the second mounting plate 60 and one end of the exhaust shaft 63 passes through the body 30;
[0119] An exhaust cavity 630 is formed in the exhaust shaft 63, and at least one one-way air inlet valve 631 is provided on the exhaust shaft 630;
[0120] The drainage shaft 61 constitutes the drainage module, and each drainage shaft 61 is provided with a through hole 61a set at both ends of the drainage shaft 61. The drainage shaft 61 forms a curved drainage surface 61b on the side close to the one-way air nozzle 353. When the airflow passes through the drainage surface 61b, a second airflow is formed, and when the airflow passes through the through hole 61a, a first airflow is formed.
[0121] like Figure 3 and Figure 6 As shown, in this embodiment, the transmission structure includes:
[0122] The transmission housing 70 is mounted on the machine body 30 and forms a transmission cavity 71 with the machine body 30 and has an equipment cavity 72;
[0123] A first pulley 73 connected to the driving impeller 37 via a transmission shaft 74;
[0124] The second pulley 75 is coaxially mounted on the exhaust shaft 63 and has an axial opening for the exhaust shaft 73 to slide;
[0125] A transmission belt 76 is connected between the first pulley 73 and the second pulley 75;
[0126] The piston block 77 reciprocates in the device cavity and divides the device cavity into a first cavity 771 and a second cavity 772. A one-way exhaust valve 773 communicating with the first cavity 771 is provided on the transmission housing 70.
[0127] The worm 78 is rotatably connected to the second cavity 772 and has an axial cavity 78a that cooperates with one end of the exhaust shaft 73;
[0128] The worm wheel 79 is rotatably connected to the second cavity 772 and cooperates with the worm 78;
[0129] The cam 79a is coaxially connected to the worm wheel 79 through the transmission shaft, that is, the cam and the worm wheel are axially spaced apart;
[0130] The return spring 77a drives the piston block 77 to contact the cam 79a;
[0131] The linkage rod 79b is mounted on the piston block 77, and one end of the linkage rod passes through the transmission housing 70 and is connected to the second mounting plate 60;
[0132] Among them, one end of the exhaust shaft 63 passes through the piston block 77 and cooperates with the axial cavity 78a, and a plurality of axially extended limiting ribs 81 and an exhaust port 63a connected to the first cavity 771 are formed on the outer wall of the exhaust shaft 63, and limiting grooves 82 for the limiting ribs 81 to slide are provided on the inner wall of the axial port and the inner wall of the axial cavity 78a. It is worth mentioning that the limiting ribs on the exhaust shaft 63 are arranged at the matching ends with the second pulley 75 and the axial cavity 78a, and the limiting ribs 81 are not arranged at other positions of the exhaust shaft 63.
[0133] like Figure 3-4 As shown, in this embodiment, the air intake structure includes:
[0134] An intake piston reciprocates in the intake chamber;
[0135] A driving rod is connected between the intake piston and the piston block.
[0136] In this embodiment, the air inlet cavity includes:
[0137] The first chambers 41 are spaced apart in the container body 350 and are located between the corresponding one-way air inlet nozzles 352 and one-way air jet nozzles 353;
[0138] The second chamber 42 is connected between adjacent first chambers 41;
[0139] Among them, the cross-sectional diameter of the first chamber 41 is larger than the cross-sectional diameter of the second chamber 42, and the intake piston is composed of a plurality of piston bodies 41a movable in the first chamber 41 and a driving body 42a connected between adjacent piston bodies 41a and adapted to the second chamber 42, and a sealing ring 42b is provided in the second chamber 42.
[0140] In this embodiment, the one-way air jet nozzle, the one-way air inlet nozzle, the one-way air inlet valve and the one-way exhaust valve are all one-way valves.
[0141] refer to Figure 2-8 The principle and advantage of this embodiment are that, in this embodiment, the silicone used for the edge of the pot cover is used as an example:
[0142] 1. Installation of silicone: The cover is driven by a hydraulic cylinder to move away from the machine body, and the silicone sleeve is placed on the filter and fixed to the limiting ears of the filter. The silicone has a slot 54b that cooperates with the edge of the pot cover and can cooperate with the limiting ears to complete the installation of the silicone.
[0143] 2. Send into the drying chamber: After the silica gel is installed, the hydraulic cylinder drives the cover plate to move closer to the machine body and cooperate with the drying container to complete the loading.
[0144] 3. Drying: During drying, hot air enters the driving chamber from the air inlet, and enters the heat preservation chamber after passing through each driving impeller to keep the drying container warm;
[0145] After the hot air passes through the driving impeller, the driving impeller controls the rotation of the exhaust shaft through the cooperation of the first pulley and the second pulley. When the exhaust shaft rotates, the worm in the second chamber of the equipment chamber is controlled to rotate synchronously (due to the limiting ribs and limiting grooves on the matching surfaces of the exhaust shaft and the axial chamber, the exhaust shaft can drive the worm to rotate, and at the same time, the exhaust shaft and the worm can move axially relative to each other). When the worm rotates, the cam is driven to rotate through the worm wheel matched with it, and the rotation of the cam can cooperate with the return spring to control the piston block to move back and forth in the equipment chamber;
[0146] When the piston block moves back and forth, the air intake piston is controlled by the driving rod to move back and forth in the air intake chamber, that is, the piston body moves back and forth in the first chamber. When the piston body moves back and forth, the first chamber sucks hot air from the heat preservation chamber through the one-way air intake nozzle, and sends the hot air into the drying container through the one-way air nozzle, thereby completing the air intake;
[0147] When the piston block moves back and forth, the first chamber extracts the waste gas in the drying container through the exhaust chamber in the exhaust shaft and the one-way air inlet valve, and discharges the waste gas through the one-way exhaust valve on the transmission housing, thereby realizing timely discharge of the waste gas generated during the drying process of the silica gel;
[0148] When the piston block moves back and forth, the second mounting plate is driven to move back and forth in the drying container through the linkage rod, and the first mounting plate is driven to rotate clockwise or counterclockwise through the cooperation of the screw rod and the driven nut on one of the drainage shafts and the meshing driven gear and the control gear, thereby driving the filter screen installed with silica gel to start rotating clockwise or counterclockwise, thereby improving the uniformity of drying the silica gel.
[0149] It should be noted that when the hot air enters the drying container from the one-way air nozzle, it can be controlled and guided by the movable drainage shaft. When the drainage shaft is controlled to move back and forth by the second mounting plate, the drainage surface of the drainage shaft can receive the hot air or the through-hole on the drainage shaft can receive the hot air. When the drainage surface receives the hot air, the hot air is guided to move circumferentially around the silica gel and then flow toward the exhaust shaft. When the through-hole receives the hot air, the hot air directly passes through the drainage shaft and flows radially directly toward the exhaust shaft. This embodiment further improves the drying uniformity of the silica gel through two forms of airflow.
[0150] Secondly, in order to ensure the balance of air pressure in the drying container, while the one-way air nozzle is intake air into the drying container, the one-way air intake valve on the exhaust shaft is also exhausting air synchronously (extracting the gas in the drying container), thereby ensuring the balance of air pressure in the drying container and avoiding pressure imbalance in the drying container due to uncoordinated intake and exhaust, which may cause damage to the silica gel.
[0151] Third, when the air flow enters the drying container, the exhaust shaft also moves back and forth with the piston block. The movement of the exhaust shaft can change the position of the one-way air intake valve, thereby changing the relative position between the one-way air intake valve and the one-way air nozzle, thereby changing the moving path of the air flow in the drying container, which can further improve the uniformity of drying.
[0152] Embodiment 3 is different from Embodiment 2 in that:
[0153] like Fig.10 As shown, in this embodiment, a filtering structure is provided at the connection point between the driving cavity 32 and the heat preservation cavity 31, and the filtering structure includes:
[0154] A columnar filter screen 90, one end of which is connected to the body 30, and forms a filter chamber 91 having one end in communication with the drive chamber 32;
[0155] A cleaning port 92 is formed on the body 30 and communicates with the filter chamber 91;
[0156] The sealing plate 93 is detachably connected to the cleaning port 92 by bolts and is used to close the cleaning port 92 .
[0157] refer to Fig.10 In order to prevent impurities from entering the insulation chamber, a columnar filter is provided in the insulation chamber to filter impurities, and one end of the columnar filter is connected to the cleaning port. When cleaning the filter, the sealing plate only needs to be opened to clean the columnar filter.
[0158] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A drying system for kitchenware silica gel, characterized by: The system comprises, in order of air flow, a heat exchanger (10), a gas booster pump (11), a gas distribution pipeline and a plurality of dryers (12), each dryer (12) having an air intake end and a clean air exhaust end; The gas distribution pipeline at least comprises a main gas supply pipe (20) connected to the gas booster pump (11) and a plurality of branch gas supply pipes (21) connected in series with the main gas supply pipe (20), each branch gas supply pipe (21) being connected to the gas inlet end of each dryer (12), and a compensation pipe (22) being connected between the clean gas exhaust end of the dryer (12) and the gas inlet end of any other dryer (12); Each branch air supply pipe (21) is provided with a control valve (23) for controlling the opening and closing of the branch air supply pipe (21), and each compensation pipe (22) is provided with a one-way valve (24).
2. A drying system for kitchenware silica gel according to claim 1, characterized in that: Each drying machine (12) comprises at least: A machine body (30) having a heat preservation chamber (31) and a driving chamber (32) which are connected to each other, wherein the machine body (30) is provided with an exhaust port (33) which is connected to the heat preservation chamber (31) and an air inlet (34) which is connected to the driving chamber (32); A drying container (35) is mounted on the machine body (30) and is located in the heat preservation chamber (31), and comprises an air intake chamber and an air intake structure that reciprocates in the air intake chamber; A silicone clamp, comprising a cover plate (360) detachably connected to a machine body (30) and a mounting structure rotatably arranged on the cover plate (360) and for mounting the silicone, wherein when the cover plate (360) is mounted on the machine body (30), a closed drying chamber is formed between the cover plate (360) and the drying container (35); The drainage structure has at least one exhaust port and a plurality of drainage modules, and can be controlled by the air intake structure to move back and forth in the drying chamber; A driving impeller (37) is rotatably disposed in the driving chamber (32) and is connected to the drainage structure and / or the air intake structure via a transmission structure; When the air intake structure reciprocates, hot air is sucked from the heat preservation chamber (31) and sent into the drying chamber; When the driving chamber (32) is inletted with air, the airflow controls the driving impeller (37) to rotate and then enters the heat preservation chamber (31), and when the driving impeller (37) rotates, the air intake structure and the drainage structure are respectively controlled to reciprocate through the transmission structure.
3. A drying system for kitchenware silica gel according to claim 2, characterized in that: The drying container (35) comprises: A container body (350) having a container cavity (351); An air inlet cavity formed on the inner wall of the container body (350); A one-way air inlet nozzle (352) is disposed on the outer wall of the container body (350) and is used to connect the heat preservation chamber (31) and the air inlet chamber; The one-way air jet nozzle (353) is distributed on the inner wall of the container cavity (350), connects the air inlet cavity and the container cavity (351), and is capable of generating a first airflow of radial flow or generating a second airflow of circumferential flow under the guidance of the drainage module.
4. A drying system for kitchenware silica gel according to claim 3, characterized in that: The mounting structure comprises: A first mounting plate (51) is rotatably connected to the cover plate (360) via a first rotating shaft (52); The filter screen (53) is fixedly connected to the first mounting plate (51) and is surrounded in a barrel shape; The limiting ears (54) are distributed on the outer wall of the filter screen (53) and are used to fix the silica gel (54a); The cover plate (360) is provided with a driven gear (55) connected to the first rotating shaft (52) and a plurality of annular limiting cavities (56) equidistantly arranged around the driven gear (55) in the circumferential direction, and a driven nut (561) and a control gear (562) meshing with the driven gear (55) are coaxially mounted on any annular limiting cavity (56).
5. A drying system for kitchenware silica gel according to claim 4, characterized in that: The drainage structure comprises: A second mounting plate (60) is disposed in the container cavity (351); A drainage shaft (61) is mounted on the second mounting plate (60), and one end of the drainage shaft can be inserted from the annular limiting cavity (56), and a screw rod (62) that cooperates with the driven nut (561) is provided on any drainage shaft (61); An exhaust shaft (63) is coaxially arranged with the second mounting plate (60) and one end of which passes through the body (30) from the second mounting plate (60); Wherein, an exhaust cavity (630) is formed in the exhaust shaft (63), and at least one one-way air intake valve (631) is provided on the exhaust shaft (630); The drainage shafts (61) constitute the drainage modules, and each drainage shaft (61) is provided with through openings (61a) at both ends of which penetrate the drainage shaft (61).
6. A drying system for kitchenware silica gel according to claim 5, characterized in that: The transmission structure comprises: A transmission housing (70) is mounted on the machine body (30) and forms a transmission cavity (71) with the machine body (30), and has an equipment cavity; A first pulley (73) connected to the driving impeller (37) via a transmission shaft (74); A second pulley (75) is coaxially mounted on the exhaust shaft (63) and has an axial opening for the exhaust shaft (73) to slide; A transmission belt (76) is transmission-connected between the first pulley (73) and the second pulley (75); The piston block (77) reciprocates in the device cavity and divides the device cavity into a first cavity (771) and a second cavity (772), and a one-way exhaust valve (773) communicating with the first cavity (771) is provided on the transmission housing (70); A worm (78) is rotatably connected to the second cavity (772) and has an axial cavity (78a) that matches one end of the exhaust shaft (73); A worm wheel (79) is rotatably connected to the second chamber (772) and cooperates with the worm (78); A cam (79a) is coaxially connected to the worm gear (79) via a transmission shaft; A return spring (77a) drives the piston block (77) to contact the cam (79a); A linkage rod (79b) is mounted on the piston block (77), and one end of the linkage rod passes through the transmission housing (70) and is connected to the second mounting plate (60); One end of the exhaust shaft (63) passes through the piston block (77) and cooperates with the axial cavity (78a), and a plurality of axially extending limiting ribs (81) and an exhaust port (63a) connected to the first cavity (771) are formed on the outer wall of the exhaust shaft (63), and limiting grooves (82) for the limiting ribs (81) to slide are provided on the inner wall of the axial port and the inner wall of the axial cavity (78a).
7. A drying system for kitchenware silica gel according to claim 6, characterized in that: The air intake structure comprises: An intake piston reciprocates in the intake chamber; A driving rod is connected between the intake piston and the piston block.
8. A drying system for kitchenware silica gel according to claim 7, characterized in that: The air inlet cavity comprises: The first chambers (41) are distributed in the container body (350) at intervals and are located between the corresponding one-way air inlet nozzles (352) and the one-way air jet nozzles (353); A second chamber (42) connected between adjacent first chambers (41); The cross-sectional diameter of the first chamber (41) is larger than the cross-sectional diameter of the second chamber (42), and the intake piston is composed of a plurality of piston bodies (41a) movable in the first chamber (41) and a driving body (42a) connected between adjacent piston bodies (41a) and adapted to the second chamber (42).
9. A drying system for kitchenware silica gel according to claim 8, characterized in that: A filtering structure is provided at the connection point between the driving chamber (32) and the heat preservation chamber (31), and the filtering structure comprises: A columnar filter screen (90) is connected to the body (30) at one end and forms a filter chamber (91) having one end in communication with the drive chamber (32); A cleaning port (92) is formed on the body (30) and communicates with the filter chamber (91); The sealing plate (93) is detachably connected to the cleaning port (92) by means of bolts and is used to seal the cleaning port (92).
10. A drying method, using the drying system for kitchenware silica gel according to claim 8, characterized in that: The following steps are included S1: The trimmed silicone sleeve is placed on the limit ear of the filter and is stretched open by the filter. Then one end of the silicone clamp is inserted into the drying container and fixed on the machine body to complete the loading. S2: Start the gas booster pump and heat exchanger to send hot air into the drive chamber. S3: Start the gas booster pump and the heat exchanger, send hot air from the air inlet, and enter the heat preservation chamber to heat the drying container, and complete the drying of the silica gel; In step S3, the hot air in the heat preservation chamber can enter the driving chamber of another dryer through the compensation pipe.
Citation Information
Patent Citations
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