Manufacturing method of hybrid power generator set

Abstract

The invention relates to the technical field of mechanical engineering, in particular to a hybrid power generator set manufacturing method which at least comprises the following steps: S1, starting a motor to decelerate and increase torque; s2, superposing the power of the disc generator, and reducing the torque of the magnetic suspension bearing; s3, power devices of various power sources are manufactured; s4, the inertia wheel magnetic line cuts the coil to generate power. The power generation technology is innovated and improved, the torque of the starting motor is increased through speed reduction, and the power generation efficiency is improved by adopting a magnetic coupling and the like; a magnetic suspension bearing and the like are used for reducing resistance; the power of the disk generator is superposed to adapt to different scenes; application scenes and fields can be expanded through networking combination; a unique safety shell and an adjustable inertia wheel are further arranged, inertia potential energy of earth gravity is utilized, a permanent magnet rotating magnetic field is ingeniously used for cutting adjacent inductance coils to generate electric energy, so that energy consumption of a driving module system is counteracted, and low-energy-consumption power generation becomes reality through the manufacturing method of the hybrid power generator set.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical engineering, and in particular to a method for manufacturing a hybrid power generator set. Background Art

[0002] In the field of mechanical engineering technology, traditional generator sets have many limitations. Low energy efficiency is a common problem. Many generators can only rely on a single power source and cannot adapt to multiple energy conditions. For example, generators powered by fuel not only consume non-renewable energy, but also emit pollutants, which does not meet environmental protection requirements. Units that rely solely on wind power or hydroelectric potential energy for power generation are obviously restricted by natural conditions. Wind energy is unstable, and hydroelectric potential energy has geographical limitations. The poor stability of the generated power output also plagues traditional generator sets, which cannot provide continuous and stable power supply under different loads. At the same time, traditional generator sets are often large in size and weight, which is not conducive to transportation and installation. In addition, the maintenance cost is high, the operation is complicated, and frequent maintenance by professionals is required. Therefore, a manufacturing method for a hybrid power generator set is particularly needed.

[0003] However, the existing new energy hybrid generators, under normal circumstances, do not consume energy to generate electricity. In addition to large-scale new energy generation such as solar energy and wind energy, which requires a large site model, scientists and inventors have tried the following free energy fields, but they have not been able to make breakthroughs in investment value and work continuity. The first is V-shaped magnetic energy generation, (the rotating part of the magnet is arranged in a V shape) a barrel device, the outer layer is surrounded by six or eight freely detachable fixed magnetic fields to form a circular whole, the middle part is a rotatable cylinder, and the magnets are arranged in 2 to 4 groups in a V shape. This structure is manufactured according to the working principle of motor rotation. After manual rotation and start, the magnets repel each other with the same poles, and the middle rotating part links the central axis to drive the engine to generate electricity. But after a few hours, it will stop naturally due to factors such as the earth's gravity, air resistance and air density pressure. The second is inertia wheel power generation, a very heavy inertia wheel, connected to a pulley in the middle by a crankshaft, the crankshaft part is equipped with bearings and stretched to the four angles of the square frame with 4 or more springs. When the inertia wheel is rotated manually and reaches a certain speed, the spring will pull the inertia wheel to continue to rotate, drive the pulley, and drive the generator to rotate through the belt, thereby generating electricity, which will also stop naturally after a few hours. The third self-circulation power generation is to use a small motor to drive the magnet bound to the shaft. After manual or electric start, the magnet rotates in or in front of the copper coil, and generates electricity using the principle of moving magnetic field to generate electricity. After the motor is started, the electricity is supplied by its own power generation in the future, but the power generation is too small to be used on large equipment. Summary of the invention

[0004] The object of the present invention is to provide a method for manufacturing a hybrid power generator set to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions: A method for manufacturing a hybrid power generator set, comprising the following steps:

[0006] 1. A method for manufacturing a hybrid power generator set, characterized in that it comprises the following steps:

[0007] S1, motor deceleration and torque increase;

[0008] S2, disc generator power superposition, magnetic bearings reduce resistance and torque;

[0009] S3. Make power devices with multiple power sources;

[0010] S4, the inertia wheel magnetic lines of force cut the coil to generate electricity.

[0011] Preferably, the specific method of S1, motor deceleration and torque increase is as follows:

[0012] Use a low-power motor (220V, 300W or more, 1400 rpm) and install a reducer to reduce the speed to around 460 rpm, and the torque will be doubled to more than 6N.M.

[0013] Preferably, the specific method of superimposing the power of S2 and the disc generator and reducing the resistance and torque by magnetic suspension is as follows:

[0014] The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is about 2N.M, the maximum load rated torque reaches about 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original permanent magnet generator, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used; due to the power superposition, more than two groups of generators share a set of bearings, which reduces resistance and greatly reduces torque.

[0015] Under no-load conditions or with a power generation of 600W, a 300W starter motor is sufficient, but to achieve rated power generation, in addition to increasing the power of the starter motor, a larger hybrid power unit is also required.

[0016] Preferably, the specific method in the manufacturing step S3 is as follows:

[0017] S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (without magnetism). The wheel edge is fixed with a magnet with a size of 6cm long, 4cm wide, and 1cm thick. There is a fixed countersunk hole in the middle. More than 8 magnets are evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the output shaft of the generator.

[0018] S3-2, make a magnetic suspension 24v coil with a repulsive force of more than 10kg; buy a normally open magnetic control switch (sensor);

[0019] S3-3. Buy a HH52P or HH54P small intermediate relay;

[0020] S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay.

[0021] S3-5, connect the 24V coil to the common terminal and the normally open terminal;

[0022] S3-6. When the magnetic control switch senses a magnetic field, the magnetic levitation coil is energized to generate a magnetic field, which generates a repulsive force with the strong rare earth magnet, and together with the starting motor, pushes the inertia wheel to rotate in the same direction; otherwise, the coil is not energized; this repulsive force must reach about 80N.M (about 8KG of force) to meet the design requirements and achieve the maximum power generation effect.

[0023] Preferably, the specific method of S4, the inertia wheel magnetic line cutting coil power generation is as follows;

[0024] S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel should be in the shape of a long strip, at least 5.5cm long, and installed horizontally on the inertia wheel;

[0025] S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator;

[0026] S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the copper wire of the coil cuts the magnetic lines of force, thereby generating electricity.

[0027] Preferably, the specific method of S4, inertial wheel magnetic wire cutting power generation is as follows:

[0028] The magnet on the inertia wheel has three functions: first, it can provide a certain counterweight for the inertia wheel; second, a repulsive force is generated between the permanent magnet and the power coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet rotate, they are cut by the coil to generate electricity.

[0029] Compared with the prior art, the present invention has the following beneficial effects: the present invention eliminates the fatal defects of V-type magnetic energy power generation, inertia wheel power generation and self-circulation power generation, and makes zero-energy power generation the main power supply for large-scale electrical equipment such as factory production, engineering construction, long-distance endurance of electric vehicles, outdoor robots, ships and steamships. The present invention has technical features different from the above three free energy generators: First, the small motor used in ordinary self-circulation generators has a slow speed, small torque and too small power generation; and in order to improve the overall efficiency of the generator set, the present invention appropriately increases the power of the starting motor, installs a reducer, and the speed is consistent with the rated speed of the generator. At the same time, the torque of the motor is doubled, and the power generation efficiency is greatly increased; Second, the ordinary The motor or pulley drives the generator with a belt transmission, which has great resistance and friction, low transmission efficiency and high noise. The present invention uses a magnetic coupling when connecting the output shaft of the starting motor with the output shaft of the generator. There is no noise during operation, the transmission effect is almost 100%, and the environmental problems caused by noise are solved. Third, the magnetic coupling ensures that if there is a problem with the motor, the motor can be replaced in 5 minutes, and the efficiency of replacing accessories is maximized. Fourth, the magnetic sensor switch, intermediate relay and magnetic suspension coil are fixed in a module. If there is a problem, they can be replaced quickly. First replace and run, then check whether it is worth repairing after removal, to ensure that the power generation system is stable, reliable and sustainable. Fifth, the ordinary generator adopts The double-bearing design has large resistance and is easy to wear. It takes a long time and is particularly troublesome to replace. The use of magnetic bearings instead of ordinary bearings further reduces the starting torque of the generator, reduces the risk of generator collapse due to problems with the two bearings, and further improves safety and reliability. At the same time, it completely solves the trouble of having to remove the generator due to bearing problems. Sixth, ordinary generators have fixed voltage, current, and number of items, and cannot be flexibly used in different scenarios when used. The present invention uses a superimposed disc generator to solve the problem of excessive inventory and spare parts reserves caused by inconsistent electricity voltages in different scenarios and industries. The generator can be quickly opened in a few minutes, the coil disc and accessories can be replaced, and it can be quickly assembled. , suitable for different scenarios and fields; the superposition method relatively reduces the use of bearings by half, and further reduces the starting torque; Seventh, the generator set can be superimposed and networked, and 5G communication technology is introduced into the control system for real-time control; using modern power grid networking and sensor technology, it can be combined as needed to expand its use areas and scenarios; Eighth, safe and efficient, the hollow stainless steel shell is closed, and has the following functions: magnetic blocking: prevent strong magnetic leakage from affecting the human body; ventilation: good heat dissipation, integrated shell, prevent the life of the unit from being affected by overheating; anti-leakage: integrated shell, grounding setting, to prevent leakage; Nine, the inertia wheel mentioned in the present invention is different from the traditional inertia wheel, which can only increase weight but not reduce weight;The inertia wheel of the present invention can increase or decrease the weight of the wheel according to the dialectical relationship between torque and wheel weight, and can be adjusted in real time. If you want to increase its potential energy and increase its weight, you can reduce the grade of rare earth strong magnetism and increase the volume and weight of the magnet under the condition that the magnetic field strength remains unchanged; on the contrary, if you want to reduce the torque of the generator, you can increase the grade of the magnet and reduce the weight and volume of the magnet; Ten, another major function of the inertia wheel described in the present invention is that in addition to providing the generator with a power source, the permanent magnet on its edge and the adjacent coil form a magnetic field line to cut the coil, thereby generating electricity. ; DETAILED DESCRIPTION

[0030] Unless the context clearly dictates otherwise, unmodified nouns and nouns modified by "the" include singular and plural referents.

[0031] As used in the specification and claims, the terms "comprises," "comprising," "having," "may," "containing," and variations thereof as used herein refer to open transitional phrases, terms, or words that require the presence of specified ingredients / steps and allow for the presence of other ingredients / steps. However, such descriptions should be interpreted as also describing compositions or methods as "consisting of" and "consisting essentially of" the recited ingredients / steps, which allows for the presence of only the specified ingredients / steps and any unavoidable impurities that may result therefrom, and excludes other ingredients / steps.

[0032] Numerical values ​​in the specification and claims of this application should be understood to include the same numerical values ​​when reduced to the same number of significant figures and numerical values ​​that differ from the stated value by less than the experimental error of ordinary measurement techniques of the type described in this application for determining the stated value.

[0033] All ranges disclosed herein are inclusive of the indicated endpoints and are independently combinable (eg, the range of "2 grams to 10 grams" includes the endpoints 2 grams and 10 grams, and all intermediate values).

[0034] The term "above" can be used to include any value that can be changed without changing the basic function of the value. Since the generator power can be superimposed, when used with a range, "above" also discloses the range defined by the absolute value of the endpoint, and refers to the starting data including this data, such as "above 300W", "6N.M", etc.

[0035] S1, motor deceleration and torque increase;

[0036] Use a low-power motor (220V, 300W or more, 1400 rpm) and install a reducer to reduce the speed to around 460 rpm, and the torque will be doubled to more than 6N.M.

[0037] S2, disc generator superposition, magnetic suspension torque reduction;

[0038] The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque; due to the use of the superposition method, the use of bearings is reduced by half, further reducing the torque.

[0039] S3, making a power device;

[0040] S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (without magnetism). The wheel edge is fixed with a magnet with a size of 6cm long, 4cm wide, and 1cm thick. There is a fixed countersunk hole in the middle. More than 8 magnets are evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the output shaft of the generator.

[0041] S3-2, make a magnetic suspension 24v coil with a repulsive force of more than 8kg; buy a normally open magnetic control switch (sensor);

[0042] S3-3. Buy a HH52P or HH54P small intermediate relay;

[0043] S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay.

[0044] S3-5, connect the 24V coil to the common terminal and the normally open terminal;

[0045] S3-6. When the magnetic switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, which generates a repulsive force between the strong rare earth magnet and the starting motor, pushing the inertia wheel in the same direction; otherwise, the coil is not energized; this power must reach about 80N.M (about 8KG of force) to meet the design requirements and achieve the maximum power generation effect.

[0046] S4, the inertia wheel magnetic lines of force cut the coil to generate electricity.

[0047] S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel is in the shape of a long strip and installed horizontally on the inertia wheel;

[0048] S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator;

[0049] S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the magnetic lines of force of the coil cut the copper wire, thereby generating electricity.

[0050] The magnet on the inertia wheel has three functions: first, it can provide a certain counterweight for the inertia wheel; second, a repulsive force is generated between the permanent magnet and the electromagnetic coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet are in operation, the magnetic lines of force cut through the coil to generate electricity.

[0051] Specific steps: Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to about 460 rpm, and the torque is doubled to more than 6N.M. The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is about 2N.M, and the maximum load rated torque reaches about 80N.M. The output shaft is 28mm. The rated speed is 550, and the volume of the generator is reduced to one-third of the original, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque. Under no-load conditions or 600W power generation, a 300W motor is OK, but to achieve the rated power generation, a large power device is still required. This large power device is: using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic), the edge of the wheel is fixed with a magnet with a fixed countersunk hole in the middle of the wheel, which is 6cm long*4cm wide*1cm thick. More than 8 magnets are evenly distributed on the inertia wheel, and the magnetic poles need to be consistent. The center hole of the inertia wheel is 28mm, and it is installed on the output shaft of the generator; make a magnetic suspension 24v coil with a repulsive force of more than 8kg; buy a normally open magnetic control switch (sensor); buy a HH52P or HH54P small intermediate relay; fix the magnetic control switch (sensor) to a suitable position Place, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation, (if it is clockwise, on the upper edge of the left magnet or the lower edge of the right side) first fix it, and connect the other end to one of the power lines + poles of the relay; connect the 24V coil to the common end and the normally open end; when the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, and a repulsive force is generated between the rare earth strong magnet, and together with the starter motor, it pushes the inertia wheel to run in the same direction; on the contrary, the coil is not energized; this power must reach more than 80N.M (more than 8KG force) to meet the design requirements and achieve the maximum power generation effect. Give the inertia wheel a new power generation function, the magnet fixed on the outer edge of the inertia wheel uses a long strip and is installed horizontally on the inertia wheel; on the outer shell of the magnetic suspension generator close to it, a coil with the same number of turns as the coil inside the generator is fixed; there is a 0.2cm gap between the side of the magnet and the coil, and when the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

[0052] Embodiment 1:

[0053] S1, motor deceleration and torque increase;

[0054] Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to 460 rpm, and the torque will double to more than 6N.M;

[0055] S2, disc generator superposition, magnetic suspension torque reduction;

[0056] The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, and the rated speed is 550. The volume of the generator is reduced to one third of the original, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque; the superposition method can reduce the use of bearings by half and further reduce the starting torque.

[0057] S3, making a power device;

[0058] S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic). The wheel edge is fixed with a magnet with a size of 6cm long, 4cm wide and 1cm thick and a fixed countersunk hole in the middle. Eight magnets are required to be evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the generator output shaft.

[0059] S3-2, make a magnetic suspension 24v coil with a repulsive force of more than 8kg; buy a normally open magnetic control switch (sensor);

[0060] S3-3. Buy a HH52P or HH54P small intermediate relay;

[0061] S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay.

[0062] S3-5, connect the 24V coil to the common terminal and the normally open terminal;

[0063] S3-6. When the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, which generates a repulsive force between the rare earth magnet and the starter motor, pushing the inertia wheel to rotate in the same direction; otherwise, the coil is not energized; this repulsive force must reach 80N.M (8KG force) to meet the design requirements and achieve the maximum power generation effect.

[0064] S4, the inertia wheel magnetic lines of force cut the coil to generate electricity.

[0065] S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel is in the shape of a long strip and installed horizontally on the inertia wheel;

[0066] S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator;

[0067] S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

[0068] The magnet on the inertia wheel has three functions: first, it can provide sufficient weight for the inertia wheel; second, it can generate repulsive force between the permanent magnet and the coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet rotate, they are cut by the coil to generate electricity.

[0069] Specific steps: Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to 460 rpm, and the torque is doubled to more than 6N.M. The generator is made into a superimposed disc permanent magnet generator, the starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original permanent magnet generator, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque. Under no-load conditions or 600W power generation, a 300W motor is OK, but to achieve the rated power generation, a large power device is still required. This large power device is: using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic), the edge of the wheel is fixed with a magnet with a fixed countersunk hole in the middle of the wheel, which is 6cm long*4cm wide*1cm thick. More than 8 magnets are evenly distributed on the inertia wheel, and the magnetic poles need to be consistent. The center hole of the inertia wheel is 28mm, and it is installed on the output shaft of the generator; make a 24v coil with a repulsive force of more than 8kg; buy a normally open magnetic control switch (sensor); buy a HH52P or HH54P small intermediate relay; fix the magnetic control switch (sensor) to a suitable position Place, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation, (if it is clockwise, on the upper edge of the left magnet or the lower edge of the right side), first fix it, and connect the other end to one of the power lines + poles of the relay; connect the 24V coil to the common end and the normally open end; when the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, and a repulsive force is generated between the rare earth strong magnet, and together with the starter motor, it pushes the inertia wheel to run in the same direction; on the contrary, the coil is not energized; this power must reach 80N.M (8KG force) to meet the design requirements and achieve the maximum power generation effect. Give the inertia wheel a new power generation function, and make a fuss between the inertia wheel and the shell near the side of the magnetic suspension generator: the magnet fixed on the outer edge of the inertia wheel is in a long strip shape and installed horizontally on the inertia wheel; on the shell of the magnetic suspension generator close to it, a coil with the same number of turns as the coil inside the generator is fixed; a 0.2cm gap is maintained between the side of the magnet and the coil, and when the inertia wheel rotates, the copper wire of the coil cuts the magnetic lines of force, thereby generating electricity.

[0070] Embodiment 2:

[0071] S1, motor deceleration and torque increase;

[0072] Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to 467 rpm, and the torque will double to more than 5.8NM;

[0073] S2, disc-type generator with reduced torque;

[0074] The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original permanent magnet generator, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque, and half of the bearings are used, reducing the resistance and torque.

[0075] S3, making a power device;

[0076] S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic). The wheel edge is fixed with a magnet with a size of 7cm long, 5cm wide and 2cm thick and a fixed countersunk hole in the middle. Ten magnets are evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the generator output shaft.

[0077] S3-2, make a magnetic suspension 24v coil with a repulsive force of 12kg; buy a normally open magnetic control switch (sensor);

[0078] S3-3. Buy a HH52P or HH54P small intermediate relay;

[0079] S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 10 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay.

[0080] S3-5, connect the 24V coil to the common terminal and the normally open terminal;

[0081] S3-6. When the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, which generates a repulsive force between the rare earth strong magnet and the starting motor, pushing the inertia wheel to rotate in the same direction; otherwise, the coil is not energized; this repulsive force must reach 120N.M (12KG force) to meet the design requirements and achieve the maximum power generation effect.

[0082] S4, the inertia wheel magnetic lines of force cut the coil to generate electricity.

[0083] S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel is in the shape of a long strip and installed horizontally on the inertia wheel;

[0084] S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator;

[0085] S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

[0086] The magnet on the inertia wheel has three functions: first, it can provide sufficient weight for the inertia wheel; second, it can generate repulsive force between the permanent magnet and the magnetic suspension coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet rotate, they are cut by the coil to generate electricity.

[0087] Specific steps: Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to 467 rpm, and the torque is doubled to 5.8NM. The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, and the rated speed is 550. The volume of the generator is reduced to one-third of the original, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque. Under no-load conditions or 600W power generation, a 300W motor is OK, but to achieve the rated power generation, a large power device is also required. This large power device is: using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic), the edge of the wheel is fixed with a magnet with a fixed countersunk hole in the middle of 7cm long*5cm wide*2cm thick. More than 10 magnets are evenly distributed on the inertia wheel, and the magnetic poles need to be consistent. The center hole of the inertia wheel is 28mm and installed on the output shaft of the generator; make a magnetic suspension 24v coil with a repulsive force of more than 12kg; buy a normally open magnetic control switch (sensor); buy a HH52P or HH54P small intermediate relay; fix the magnetic control switch (sensor) to a suitable Position, that is, any one of the 10 magnets on the edge of the inertia wheel, according to the direction of motor operation, (if it is clockwise, on the upper edge of the left magnet or the lower edge of the right side), first fix it, and connect the other end to one of the power lines + poles of the relay; connect the 24V coil to the common end and the normally open end; when the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, and a repulsive force is generated between the rare earth strong magnet, and together with the starter motor, it pushes the inertia wheel to run in the same direction; on the contrary, the coil is not energized; this repulsive force must reach 120N.M (12KG force) to meet the design requirements and achieve the maximum power generation effect. Give the inertia wheel a new power generation function, and make a fuss between the inertia wheel and the outer shell near the side of the magnetic suspension generator: the magnet fixed on the outer edge of the inertia wheel is in the shape of a long strip and installed horizontally on the inertia wheel; on the outer shell of the magnetic suspension generator close to it, a coil with the same number of turns as the coil inside the generator is fixed; a 0.2cm gap is maintained between the side of the magnet and the coil, and when the inertia wheel rotates, the copper wire of the coil cuts the magnetic lines of force, thereby generating electricity.

[0088] Embodiment 3:

[0089] S1, motor deceleration and torque increase;

[0090] Use a low-power motor (220V, 300W or more, 1400 rpm) and add a reducer to reduce the speed to 470 rpm, and the torque will double to 6.2NM

[0091] S2, disc generator superposition, magnetic suspension torque reduction;

[0092] The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original permanent magnet generator, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque; and half of the bearings are used less to further reduce the torque.

[0093] S3, making a power device;

[0094] S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic). The wheel edge is fixed with a magnet with a size of 5cm long, 5cm wide, and 2cm thick and a fixed countersunk hole in the middle. 12 magnets are needed to be evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the output shaft of the generator.

[0095] S3-2, make a magnetic suspension 24v coil with a repulsive force of 12kg; buy a normally open magnetic control switch (sensor);

[0096] S3-3. Buy a HH52P or HH54P small intermediate relay;

[0097] S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 12 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay.

[0098] S3-5, connect the 24V coil to the common terminal and the normally open terminal;

[0099] S3-6. When the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, which generates a repulsive force between the rare earth strong magnet and the starting motor, pushing the inertia wheel to rotate in the same direction; otherwise, the coil is not energized; this repulsive force must reach 120N.M (12KG force) to meet the design requirements and achieve the maximum power generation effect.

[0100] S4, inertial wheel magnetic wire cutting power generation.

[0101] S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel is in the shape of a long strip and installed horizontally on the inertia wheel;

[0102] S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator;

[0103] S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

[0104] The magnet on the inertia wheel has three functions: first, it can provide sufficient weight for the inertia wheel; second, it can generate repulsive force between the permanent magnet and the magnetic levitation coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet rotate, they are cut by the coil to generate electricity.

[0105] Specific steps: Use a low-power motor (220V, 300W, 1400 rpm) and add a reducer to reduce the speed to 467 rpm, and the torque is doubled to 5.8NM. The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is 2N.M, the maximum load rated torque reaches 80N.M, the output shaft is 28mm, and the rated speed is 550. The volume of the generator is reduced to one-third of the original, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque. Under no-load conditions or 600W power generation, a 300W motor is OK, but to achieve the rated power generation, a large power device is also required. This large power device is: using the inertia wheel principle, make a 30cm stainless steel wheel (non-magnetic), the edge of the wheel is fixed with a magnet with a fixed countersunk hole in the middle of the wheel, which is 5cm long, 5cm wide, and 2cm thick. More than 12 magnets are evenly distributed on the inertia wheel, and the magnetic poles must be consistent. The center hole of the inertia wheel is 28mm and installed on the output shaft of the generator; make a magnetic suspension 24v coil with a repulsive force of more than 12kg; buy a normally open magnetic control switch (sensor); buy a HH52P or HH54P small intermediate relay; fix the magnetic control switch (sensor) to the closing The appropriate position, that is, any one of the 12 magnets on the edge of the inertia wheel, is fixed first according to the direction of motor operation (if it is clockwise, on the upper edge of the left magnet or the lower edge of the right side), and the other end is connected to the + pole of one of the power lines of the relay; connect the 24V coil to the common terminal and the normally open terminal; when the magnetic control switch senses a magnetic field, the magnetic suspension coil is energized to generate a magnetic field, and a repulsive force is generated between the rare earth strong magnet, and together with the starter motor, it pushes the inertia wheel to run in the same direction; on the contrary, the coil is not energized; the power must reach 120N.M (12KG force) to meet the design requirements and achieve the maximum power generation effect. Give the inertia wheel a new power generation function, and make a fuss between the inertia wheel and the shell near the side of the magnetic suspension generator: the magnet fixed on the outer edge of the inertia wheel is in a long strip shape and installed horizontally on the inertia wheel; on the shell of the magnetic suspension generator close to it, a coil with the same number of turns as the coil inside the generator is fixed; a 0.2cm gap is maintained between the side of the magnet and the coil, and when the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

[0106] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for manufacturing a hybrid power generator set, characterized in that: The following steps are involved: S1, start the motor to decelerate and increase torque; S2, disc generator power superposition, magnetic suspension bearings reduce resistance and torque; S3. Make power devices with multiple power sources; S4, the inertia wheel magnetic lines of force cut the coil to generate electricity.

2. A method for manufacturing a hybrid power generator set according to claim 1, characterized in that: The specific method of S1, motor deceleration and torque increase is as follows: Use a low-power motor (220V, 300W or more, 1400 rpm) and install a reducer to reduce the speed to around 460 rpm, and the torque will be doubled to more than 6N.M.

3. The method for manufacturing a hybrid power generator set according to claim 1, characterized in that: The specific method of S2, disk generator power superposition and torque reduction is as follows: The generator is made into a superimposed disc permanent magnet generator. The starting torque of the 9000W generator is about 2N.M, the maximum load rated torque reaches about 80N.M, the output shaft is 28mm, the rated speed is 550, and the volume of the generator is reduced to one-third of the original permanent magnet generator, with a diameter of only 37cm and a thickness of 45cm. Magnetic suspension is used instead of ordinary bearings, or high-quality low-resistance bearings are used to greatly reduce the torque. If it is under no-load conditions or has a power generation capacity of 600W, a 300W motor will do, but to reach the rated power generation, first increase the power of the starting motor, and also add a larger hybrid device.

4. The method for manufacturing a hybrid power generator set according to claim 1, characterized in that: The specific method in the S3, manufacturing step is as follows: S3-1. Using the inertia wheel principle, make a 30cm stainless steel wheel (without magnetism). The wheel edge is fixed with a magnet with a size of 6cm long, 4cm wide, and 1cm thick. There is a fixed countersunk hole in the middle. More than 8 magnets are evenly distributed on the inertia wheel. The magnetic poles must be consistent. The center hole of the inertia wheel is 28mm. Install it on the output shaft of the generator. S3-2, make a magnetic suspension 24v coil with a repulsive force of more than 10kg; buy a normally open magnetic control switch (sensor); S3-3. Buy a HH52P or HH54P small intermediate relay; S3-4. Fix the magnetic switch (sensor) to a suitable position, that is, any one of the 8 magnets on the edge of the inertia wheel, according to the direction of motor operation (if it is clockwise, fix it on the upper edge of the left magnet or the lower edge of the right magnet), and connect the other end to the + pole of one of the power lines of the relay; S3-5, connect the 24V coil to the common terminal and the normally open terminal; S3-6. When the magnetic control switch senses a magnetic field, the magnetic levitation coil is energized to generate a magnetic field, which generates a repulsive force with the strong rare earth magnet, and together with the starter motor, pushes the inertia wheel to rotate in the same direction; otherwise, the coil is not energized; the hybrid power must reach about 80N.M (about 8KG of force) to meet the design requirements and achieve the maximum power generation effect.

5. The method for manufacturing a hybrid power generator set according to claim 1, characterized in that: The specific method of S4, inertia wheel magnetic wire cutting power generation is as follows; S4-1. Make some changes between the inertia wheel and the outer shell near the magnetic levitation generator: the magnet fixed on the outer edge of the inertia wheel should be in the shape of a long strip, at least 5.5cm long, and installed horizontally on the inertia wheel; S4-2, a coil having the same number of turns as the coil inside the generator is fixed on the casing of the magnetic levitation generator close to the generator; S4-3. Keep a distance of 0.2cm between the side of the magnet and the coil. When the inertia wheel rotates, the magnetic lines of force cut the copper wire of the coil, thereby generating electricity.

6. The method for manufacturing a hybrid power generator set according to claim 1, characterized in that: The specific method of S4, inertial wheel magnetic wire cutting power generation is as follows; The permanent magnet on the inertia wheel has three functions: first, it can provide a certain weight (counterweight) for the inertia wheel; second, a repulsive force is generated between the permanent magnet and the same-polar electromagnetic generated by the coil under the inertia wheel to drive the inertia wheel to rotate; third, after the positive and side magnetic fields of the magnet rotate, they are cut by the adjacent coils to generate electricity.