Circuit board processing technology
By designing an inspection equipment for circuit board processing, using technical means such as detection rod sliding and pigment marking, the problem of poor accuracy in detecting substrate material deformation in the existing technology has been solved, and accurate detection and marking of substrate deformation has been achieved. Improved accuracy and consistency in circuit board processing.
Patent Information
- Application Number
- CN202411517439.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the deformation detection of substrate materials during circuit board processing mainly relies on naked eye observation, with poor accuracy, and it is difficult to detect and correct the deformation problems of substrate materials in a timely manner.
Design a testing equipment, including the bottom plate, slide rail, rectangular box, pressure plate, detection rod and other components. Through the sliding of the detection rod and pigment marking, the deformation of the substrate is automatically detected. Repair or scrap substrate.
It achieves accurate detection of substrate material deformation, reduces the deviation of manual observation, improves the accuracy and consistency of circuit board processing, and ensures the quality of subsequent processing.
Smart Images

Figure CN119342798A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of circuit board processing, and in particular relates to a circuit board processing technology. Background Art
[0002] As a key link in the electronics manufacturing industry, the importance of circuit board processing is self-evident. The circuit board processing process includes raw material preparation, material inspection, circuit production, drilling and plating, component welding and surface treatment, etc., which will form a stable circuit board for actual use.
[0003] In the process of raw material preparation, it is necessary to ensure that the quality of raw materials such as substrate materials and copper foil meets the standards to avoid processing defects caused by material problems. The flatness of the substrate material is particularly important. If there are abnormal protrusions and deformations on the substrate material, it will inevitably have an adverse effect on the processing accuracy, component installation, welding quality and overall performance of the circuit board. Therefore, in the process of circuit board processing, the deformation problem of the substrate material must be highly valued. However, in the existing technology, most of them adopt the method of direct observation with the naked eye to observe whether the circuit board is deformed. The detection method of direct observation with the naked eye is very prone to deviations and has poor accuracy. Summary of the invention
[0004] In view of this, the technical problem to be solved by the present invention is to provide a circuit board processing technology that can inspect the shape of the substrate raw material and clearly display the deformation of the substrate, so as to facilitate timely and accurate detection of the deformation of the substrate material and provide guarantee for subsequent processing.
[0005] A testing device comprises a base plate and a slide rail, wherein a rectangular frame is slidably connected to the base plate, a pressure plate is slidably connected to the rectangular frame, a sliding seat is slidably connected to the slide rail, a detection rod is slidably connected to the sliding seat, an arc chamfer is provided on the pressure plate, a first compression spring is fixedly connected between the pressure plate and the rectangular frame, and a second compression spring is fixedly connected between the sliding seat and the detection rod.
[0006] It also includes a containing part connected to the slide rail, a baffle is slidably connected to the containing part, a transmission rod is fixedly connected to the baffle, a pushing rod is fixedly connected to the detection rod, a plurality of inclined plates are fixedly connected in the containing part, the plurality of inclined plates are inclined plates with a lower front side and a higher rear side, a rectangular groove is provided on the pressure plate, a third compression spring is fixedly connected between the containing part and the baffle, each inclined plate is loaded with paint of different colors, a through groove is provided on the front side of the containing part, and the baffle can cover the through groove.
[0007] It also includes a fixing seat fixedly connected to the slide rail, and a containing part is rotatably connected to the fixing seat.
[0008] The rectangular groove is provided with a circular arc chamfer.
[0009] A circuit board processing technology, using the inspection equipment described above:
[0010] Step 1: Place the substrate plate on the bottom plate and place the substrate plate against the L-shaped rod;
[0011] Step 2: Slide the rectangular frame downward until it is at the lowest position within the sliding range;
[0012] Step 3: operate the sliding seat to slide on the slide rail until the detection rod completely passes the lower side of the containing part;
[0013] Step 4, operating the container to rotate on the fixed seat, and then making the sliding seat slide in the opposite direction to reset;
[0014] Step 5: If there is no pigment on the substrate plate and the detection rod does not slide on the sliding seat, the substrate plate is removed, and subsequent plate making, drilling, hole plating and welding operations are performed to complete the circuit board processing effect;
[0015] Step 6: If there is pigment on the substrate board, the substrate board is determined to be repaired or scrapped according to the color type of the pigment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 It is a schematic diagram of the structure of a rectangular frame;
[0018] Figure 2 is a schematic diagram of the structure of the base plate;
[0019] Figure 3 is a structural schematic diagram of the slide rail;
[0020] Figure 4 It is a structural schematic diagram of the decoration part;
[0021] Figure 5 is a schematic diagram of the structure of the detection rod;
[0022] Figure 6 It is a structural schematic diagram of the oblique plate;
[0023] Figure 7 It is a structural schematic diagram of the pressing plate;
[0024] Figure 8 is a schematic diagram of the structure of the striking head;
[0025] Fig. 9 and Fig.10 The figure is a schematic diagram of the overall structure of an inspection device. DETAILED DESCRIPTION
[0026] like Figure 1-3 and Figure 7-10 As shown:
[0027] A testing device comprises a base plate 201 and a slide rail 302, wherein a rectangular frame 101 is slidably connected to the base plate 201, a pressure plate 102 is slidably connected to the rectangular frame 101, a sliding seat 601 is slidably connected to the slide rail 302, a detection rod 602 is slidably connected to the sliding seat 601, an arc chamfer 106 is provided on the pressure plate 102, a first compression spring is fixedly connected between the pressure plate 102 and the rectangular frame 101, a second compression spring is fixedly connected between the sliding seat 601 and the detection rod 602, a first motor is fixedly connected to the slide rail 302, a first lead screw is fixedly connected to the output shaft of the first motor, the first lead screw is threadedly connected to the slide seat 601, and a first electric push rod capable of pushing the rectangular frame 101 to slide is fixedly connected to the pressure plate 102.
[0028] The substrate raw material of the circuit board is placed on the bottom plate 201. Then, according to whether the size of the substrate matches the size of the bottom plate 201, it can be accurately determined whether the length and width of the substrate meet the target production requirements. If the substrate can be fully attached to the upper side of the bottom plate 201, the rectangular frame 101 can be operated to slide downward on the bottom plate 201. During the sliding process of the rectangular frame 101, the pressing plate 102 will first contact the upper surface of the substrate. Then, as the rectangular frame 101 continues to slide downward, the pressing plate 102 will overcome the elastic force of the first compression spring on the rectangular frame 101. Adaptive sliding occurs. When the rectangular frame 101 slides to the lowest position within the sliding range, the upper end of the pressing plate 102 should be able to coincide with the upper end of the rectangular frame 101. When the sliding operation of the rectangular frame 101 is completed, the staff can observe whether the upper end of the pressing plate 102 coincides with the upper end of the rectangular frame 101, and then judge whether the substrate has abnormal convex deformation, thereby clearly displaying the deformation of the substrate, avoiding the situation where the deformed substrate raw material is used for circuit board processing due to unclear manual observation, thereby affecting the subsequent processing effect;
[0029] After the rectangular frame 101 finishes sliding, the sliding seat 601 can be operated to slide on the slide rail 302, so that the detection rod 602 gradually passes the upper side of the pressing plate 102. At this time, if the height of the pressing plate 102 is higher than the height of the rectangular frame 101 due to the deformation of the substrate, the detection rod 602 will automatically slide on the sliding seat 601 to overcome the elastic force of the second compression spring, that is, the deformation of the substrate can be automatically detected by monitoring the sliding of the detection rod 602, without the need for manual continuous naked eye observation next to the device, which further brings convenience to the actual use process;
[0030] A displacement sensor can be connected to the sliding seat 601 by bolts, and the sliding condition of the detection rod 602 can be detected by fixing the moving end of the displacement sensor to the detection rod 602. When the detection rod 602 slides, the displacement sensor can convert the displacement into an electrical signal for transmission, thereby completing the monitoring effect of the sliding condition of the detection rod 602.
[0031] The setting of the arc chamfer 106 facilitates the detection rod 602 to move smoothly to the upper side of the pressure plate 102, bringing convenience to subsequent detection work.
[0032] like Figure 1 , Figure 3 , Figure 5 , Figure 6 and Figure 8-10 As shown:
[0033] It also includes a containing part 501 connected to the slide rail 302, a baffle 401 is slidably connected to the containing part 501, a transmission rod 402 is fixedly connected to the baffle 401, a push rod 603 is fixedly connected to the detection rod 602, a plurality of inclined plates 502 are fixedly connected in the containing part 501, and the plurality of inclined plates 502 are inclined plates with a lower front side and a higher rear side, a rectangular groove 104 is provided on the pressure plate 102, a third compression spring is fixedly connected between the containing part 501 and the baffle 401, each inclined plate 502 is loaded with paint of different colors, a through groove is provided on the front side of the containing part 501, and the through groove can be blocked by the baffle 401.
[0034] When the sliding seat 601 is operated to slide on the slide rail 302, the pushing rod 603 on the detection rod 602 will move synchronously with the detection rod 602. At this time, if the detection rod 602 has been pushed to a higher position by the pressure plate 102 that is higher than the rectangular frame 101, the pushing rod 603 will automatically push the transmission rod 402 to slide upward on the containing part 501 after moving to the contact position with the transmission rod 402, so that the baffle plate 401 slides upward, thereby clearing the position of the baffle plate 401 that was originally blocked in front of the containing part 501, thereby causing the paint in the containing part 501 to slide down, and then causing the paint to fall into the upper side of the substrate plate through the rectangular groove 104, thereby marking the substrate plate with deformation, further enabling subsequent staff to accurately find the deformed substrate plate, bringing convenience to actual operation;
[0035] When the deformation degree of the substrate plate is greater, the height of the upward protrusion of the pressure plate 102 on the rectangular frame 101 is higher, and the distance that the detection rod 602 slides upward is farther, that is, the height of the push rod 603 is positively correlated with the height of the pressure plate 102, and the higher the height of the push rod 603, the farther the push rod 603 can slide the transmission rod 402 upward, and the more inclined plates 502 exposed by the baffle 401, so that more pigment colors are added to the upper side of the substrate plate, so that subsequent staff can quickly and accurately judge the deformation condition and degree of deformation of the substrate plate according to the type of pigment color on the substrate plate, so as to quickly formulate subsequent repair or scrapping plans, further bringing convenience to actual use.
[0036] like Figure 3-6 As shown:
[0037] It also includes a fixing base 301 fixedly connected to the slide rail 302 , a container portion 501 is rotatably connected to the fixing base 301 , and a first motor capable of driving the container portion 501 to rotate is fixedly connected to the fixing base 301 .
[0038] When pigment powder needs to be added or the sliding seat 601 needs to be slid back and forth, the containing part 501 can be operated to rotate on the fixed seat 301, and then the containing part 501 can be rotated to the position where the through groove faces the upper side, so as to facilitate subsequent material addition or sliding reset operation of the sliding seat 601.
[0039] like Figure 1 As shown:
[0040] The rectangular groove 104 is provided with a circular chamfer 105 .
[0041] The setting of the arc chamfer 105 can guide the pigment, so that the fallen pigment can smoothly pass through the rectangular groove 104 and enter the upper side of the substrate plate, making it easy to use the pigment to complete the marking operation.
[0042] like Figure 2 As shown:
[0043] It also includes an L-shaped rod 202 fixedly connected to the bottom plate 201 , and a matching groove 107 is opened on the rectangular frame 101 .
[0044] The L-shaped rod 202 is provided so that when the substrate plate is placed, the substrate plate can be placed against the L-shaped rod 202, thereby facilitating the regular placement of the substrate plate on the bottom plate 201, and facilitating the subsequent comparison of the size of the substrate plate and the bottom plate 201;
[0045] The arrangement of the matching groove 107 enables the matching groove 107 to be inserted into the L-shaped rod 202 when the rectangular frame 101 is slid down, thereby providing sufficient space for the rectangular frame 101 to slide down.
[0046] like Figure 7-9 As shown:
[0047] It also includes a moving part 701 slidably connected to the rectangular frame 101 , a cylindrical rod 103 is fixedly connected to the pressing plate 102 , and a second electric push rod that can push the moving part 701 to slide is fixedly connected to the rectangular frame 101 .
[0048] After placing the substrate plate on the bottom plate 201, if it is found that the size of the substrate plate is larger than that of the bottom plate 201, the rectangular frame 101 can be lowered until the pressure plate 102 abuts against the upper side of the substrate plate, and then the movable part 701 is slid to press the movable part 701 on the upper side of the cylindrical rod 103 to fix the pressure plate 102 in this position, so that the pressure plate 102 and the bottom plate 201 cooperate to clamp and fix the substrate plate, and then the substrate plate can be cut using external cutting equipment so that the substrate plate can reach a size that completely fits and covers the upper side of the bottom plate 201, providing convenience for subsequent processing work.
[0049] like Figure 7 As shown:
[0050] The device also includes a striking head 702 fixedly connected to the moving part 701 .
[0051] In actual use, the movable part 701 can be slid regularly to make the knocking head 702 knock on the containing part 501, so as to prevent the paint from sticking inside the containing part 501 and facilitate the subsequent smooth sliding of the paint.
[0052] like Figure 4 As shown:
[0053] A transparent portion 503 is disposed at the rear side of the containing portion 501 .
[0054] The staff can accurately observe the content of the remaining pigment in the containing portion 501 through the transparent portion 503, so as to replenish the pigment in time, which provides convenience for subsequent marking work.
[0055] like Figure 2 As shown:
[0056] It also includes a positioning rod 203 fixedly connected to the L-shaped rod 202.
[0057] The positioning rod 203 can mark the appropriate thickness of the plate, so that the staff can judge whether the thickness of the plate meets the standard according to whether the plate reaches the height of the positioning rod 203, further expanding the inspection range of the equipment.
[0058] A circuit board processing technology, using the inspection equipment described above:
[0059] Step 1: Place the substrate plate on the bottom plate 201 and make the substrate plate rest against the L-shaped rod 202;
[0060] Step 2: slide the rectangular frame 101 downward until the rectangular frame 101 is slid to the lowest position within the sliding range;
[0061] Step 3: operate the sliding seat 601 to slide on the slide rail 302 until the detection rod 602 completely passes the lower side of the containing portion 501;
[0062] Step 4: operate the container 501 to rotate on the fixed seat 301, and then make the sliding seat 601 slide in the opposite direction to reset;
[0063] Step 5: If there is no pigment on the substrate plate and the detection rod 602 does not slide on the sliding seat 601, the substrate plate is removed, and subsequent plate making, drilling, hole plating and welding operations are performed to complete the circuit board processing effect;
[0064] Step 6: If there is pigment on the substrate board, the substrate board is determined to be repaired or scrapped according to the color type of the pigment.
Claims
1. A testing device, characterized in that: The invention comprises a bottom plate (201) and a slide rail (302); a rectangular frame (101) is slidably connected to the bottom plate (201); a pressure plate (102) is slidably connected to the rectangular frame (101); a sliding seat (601) is slidably connected to the slide rail (302); a detection rod (602) is slidably connected to the sliding seat (601); an arc chamfer (106) is provided on the pressure plate (102); a first compression spring is fixedly connected between the pressure plate (102) and the rectangular frame (101); and a second compression spring is fixedly connected between the sliding seat (601) and the detection rod (602).
2. A testing device according to claim 1, characterized in that: The invention also comprises a containing part (501) connected to the slide rail (302), a baffle (401) being slidably connected to the containing part (501), a transmission rod (402) being fixedly connected to the baffle (401), a push rod (603) being fixedly connected to the detection rod (602), a plurality of inclined plates (502) being fixedly connected inside the containing part (501), the plurality of inclined plates (502) being inclined plates with a lower front side and a higher rear side, a rectangular groove (104) being provided on the pressure plate (102), a third compression spring being fixedly connected between the containing part (501) and the baffle (401), each inclined plate (502) being loaded with pigments of different colors, a through groove being provided on the front side of the containing part (501), and the baffle (401) being capable of shielding the through groove.
3. A testing device according to claim 2, characterized in that: It also includes a fixing seat (301) fixedly connected to the slide rail (302), and a containing portion (501) is rotatably connected to the fixing seat (301).
4. A testing device according to claim 3, characterized in that: The rectangular groove (104) is provided with a circular arc chamfer (105).
5. A testing device according to claim 4, characterized in that: It also includes an L-shaped rod (202) fixedly connected to the bottom plate (201), and a matching groove (107) is provided on the rectangular frame (101).
6. A testing device according to claim 5, characterized in that: It also includes a moving part (701) slidably connected to the rectangular frame (101), and a cylindrical rod (103) is fixedly connected to the pressing plate (102).
7. A testing device according to claim 6, characterized in that: It also includes a striking head (702) fixedly connected to the moving part (701).
8. The inspection device according to claim 3, characterized in that: A transparent portion (503) is provided at the rear side of the containing portion (501).
9. The testing device according to claim 1, characterized in that: It also includes a positioning rod (203) fixedly connected to the L-shaped rod (202).
10. A circuit board processing process, characterized in that: Using the inspection device according to claim 7: Step 1: placing the substrate plate on the bottom plate (201) and placing the substrate plate against the L-shaped rod (202); Step 2, sliding the rectangular frame (101) downward until the rectangular frame (101) is slid to the lowest position within the sliding range; Step 3: operate the sliding seat (601) to slide on the slide rail (302) until the detection rod (602) completely passes the lower side of the containing portion (501); Step 4, operating the container (501) to rotate on the fixed seat (301), and then making the sliding seat (601) slide in the opposite direction to reset; Step 5: If there is no pigment on the substrate plate and the detection rod (602) does not slide on the sliding seat (601), the substrate plate is removed, and subsequent plate making, drilling, hole plating and welding operations are performed to complete the circuit board processing effect; Step 6: If there is pigment on the substrate board, the substrate board is determined to be repaired or scrapped according to the color type of the pigment.