An electromagnetic wire ultrasonic cleaning device

Abstract

The present invention discloses an ultrasonic cleaning device for electromagnetic wires, which relates to the technical field of cleaning devices. This ultrasonic cleaning device for electromagnetic wires includes an ultrasonic cleaning tank. A wire inlet and a wire outlet are provided on the side wall of the ultrasonic cleaning tank. Two conveying rollers are rotatably connected in the ultrasonic cleaning tank, and an electromagnetic wire body is wound between the two conveying rollers. The ultrasonic cleaning device for electromagnetic wires further includes: a pre-cleaning mechanism, which is arranged on the inner side wall of the ultrasonic cleaning tank and close to the wire inlet. This ultrasonic cleaning device for electromagnetic wires can perform cleaning and flushing pre-cleaning operations on its surface, facilitating the detection of impurities that are difficult to clean on the surface of the electromagnetic wire body. It can detect the temperature of the circulating cleaning liquid to ensure the stability of the cleaning liquid temperature. During cleaning, it can perform flushing operations on the conveying rollers and the electromagnetic wire body to avoid damage to the electromagnetic wire body and the conveying rollers. Moreover, it can perform preheating treatment on the electromagnetic wire body to ensure the cleaning effect.

Description

Technical Field

[0001] The present invention relates to the technical field of cleaning devices, and specifically relates to an electromagnetic wire ultrasonic cleaning device. Background Technique

[0002] ‌An electromagnetic wire is an insulated wire used in electrical products, also known as winding wire. It is a conductive metal wire with an insulating layer, mainly used to manufacture coils or windings in electrical products to achieve the conversion of electrical energy and magnetic energy. During the production process of electromagnetic wire, the surface may be contaminated with impurities such as oil stains and metal chips. These impurities not only affect the appearance quality of the electromagnetic wire but may also have an adverse impact on its electrical performance. Therefore, after production, an ultrasonic cleaning device needs to be used for cleaning operations. Moreover, in order to increase the cleaning path, a set of conveying rollers is usually arranged in the ultrasonic cleaning tank, and the electromagnetic wire is wound around the conveying rollers for conveying.

[0003] However, when the existing electromagnetic wire ultrasonic cleaning device is in use, when the electromagnetic wire is wound around the side wall of the conveying roller, when there are impurities adhered to the surface of the electromagnetic wire, it will cause the impurities to be squeezed between the electromagnetic wire and the conveying roller, thereby damaging the electromagnetic wire and the conveying roller and affecting the cleaning effect. At the same time, during the cleaning process, the impurities in the cleaning liquid will also be on the joint surface of the electromagnetic wire and the conveying roller, which will also damage the electromagnetic wire and the conveying roller and affect the cleaning effect. Moreover, during cleaning, the temperature of the cleaning liquid cannot be kept stable, which will also affect the cleaning effect. Summary of the Invention

[0004] The purpose of the present invention is to provide an electromagnetic wire ultrasonic cleaning device to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solution: An electromagnetic wire ultrasonic cleaning device includes an ultrasonic cleaning tank. An inlet and an outlet are provided on the side wall of the ultrasonic cleaning tank. Two conveying rollers are rotatably connected in the ultrasonic cleaning tank, and an electromagnetic wire body is wound between the two conveying rollers. The electromagnetic wire ultrasonic cleaning device further includes:

[0006] A pre-cleaning mechanism is arranged on the inner side wall of the ultrasonic cleaning tank and close to the inlet, and is used to pre-clean the electromagnetic wire body before ultrasonic cleaning;

[0007] A flushing mechanism is arranged on the side wall of each conveying roller and is used to flush the electromagnetic wire body and the conveying roller;

[0008] A water supply mechanism is arranged on the outer side wall of the ultrasonic cleaning tank and is used to supply cleaning liquid to the pre-cleaning mechanism and the flushing mechanism;

[0009] A detection mechanism is arranged on the inner side wall of the ultrasonic cleaning tank and is used to detect the pre-cleaned electromagnetic wire body.

[0010] Preferably, the pre - cleaning mechanism includes:

[0011] Two first rotating tubes, which rotate on two opposite side walls of the ultrasonic cleaning tank, and both ends of the first rotating tube penetrate through the side walls of the ultrasonic cleaning tank;

[0012] Multiple bristles, fixed on the side walls of each of the first rotating tubes and arranged at equal intervals;

[0013] Multiple first water spray holes, opened on the side walls of each of the first rotating tubes and arranged at equal intervals.

[0014] Preferably, the flushing mechanism includes:

[0015] An annular groove, opened in the conveying roller and one end of the annular groove penetrates through the end of the conveying roller;

[0016] Multiple second water spray holes, opened on the side wall of the conveying roller and communicated with the annular groove;

[0017] A rotating ring, which rotates in the annular groove and is flush with the end of the conveying roller.

[0018] Preferably, the detection mechanism includes:

[0019] A fixing ring, fixed to the inner wall of the ultrasonic cleaning tank through a first connecting plate;

[0020] A second rotating tube, which rotates on the inner wall of the fixing ring and is sleeved on the side wall of the electromagnetic wire body;

[0021] Multiple first reset mechanisms, arranged on the side wall of the second rotating tube, and each first reset mechanism is connected with a moving rod for resetting the movement of the moving rod. The moving rod is inserted into the side wall of the second rotating tube, and a ball is arranged at one end of the moving rod close to the electromagnetic wire body;

[0022] A first driving mechanism, arranged on the side wall of the first connecting plate, for driving the second rotating tube to rotate;

[0023] A detection component, arranged on the side wall of the fixing ring, for detecting the movement of the moving rod.

[0024] Preferably, the first reset mechanism includes:

[0025] A moving disk, fixed to the end of the moving rod far from the electromagnetic wire body, and the moving disk is connected to the side wall of the second rotating tube through a first elastic member.

[0026] Preferably, the detection component includes:

[0027] A distance sensor is fixed above the fixed ring through a fixing block;

[0028] A second reset mechanism is arranged on the side wall of the fixing block, and a moving ring is connected to the second reset mechanism, which is used to guide and reset the movement of the moving ring. A conical surface is arranged on the side wall of the moving ring close to the moving disk, so that the moving disk can slide on the conical surface.

[0029] Preferably, the second reset mechanism includes:

[0030] Two first T-shaped guide rods are fixed at the end of the moving ring and penetrate through the fixing block;

[0031] Two second elastic members are sleeved on the side walls of the two first T-shaped guide rods, and the second elastic members are located between the fixing block and the moving ring.

[0032] Preferably, the first driving mechanism includes:

[0033] A spiral groove is opened on the side wall of the second rotating tube;

[0034] A third reset mechanism is arranged on the side wall of the first connecting plate, and a moving block is connected to the third reset mechanism, which is used to guide and reset the movement of the moving block;

[0035] A push pin is inserted into the spiral groove and fixed on the side wall of the moving block;

[0036] A pushing mechanism is arranged on the side wall of the first rotating tube, which is used to push the moving block to move.

[0037] Preferably, the third reset mechanism includes:

[0038] Two second T-shaped guide rods are fixed on the side wall of the moving block and penetrate through the first connecting plate;

[0039] Two third elastic members are sleeved on the side walls of the two second T-shaped guide rods, and the third elastic members are located between the first connecting plate and the moving block.

[0040] Preferably, the pushing mechanism includes:

[0041] A plurality of conical blocks are fixed on the side wall of the first rotating tube and arranged in an annular and equally spaced manner;

[0042] A pushing plate is fixed on the top of the moving block through a second connecting plate, so that the pushing plate can slide on the side wall of the conical block.

[0043] Preferably, the water supply mechanism includes:

[0044] A filter is communicated with the ultrasonic cleaning tank through a first connecting pipe;

[0045] A circulation pump, which is communicated with the filter through a second connecting pipe;

[0046] Round holes are arranged at the ends of each of the first rotating pipes, and a rotating disc is rotatably connected in the round holes;

[0047] Two first water supply pipes are fixedly inserted into the ends of the rotating disc and communicated with the inside of the first rotating pipe;

[0048] A working box is communicated with the circulation pump through a third connecting pipe, and the working box is communicated with the first water supply pipe through a fourth connecting pipe;

[0049] Two second water supply pipes are fixedly inserted into the ends of the rotating ring and communicated with the annular groove, and the second water supply pipes are communicated with the third connecting pipe through a fifth connecting pipe;

[0050] An electric heating ring is fixedly sleeved on the side wall of the third connecting pipe for heating the cleaning liquid;

[0051] A temperature sensor is fixedly inserted into the side wall of the third connecting pipe for detecting the temperature of the cleaning liquid;

[0052] A second driving mechanism is arranged in the working box for driving the first rotating pipe to rotate.

[0053] Preferably, the second driving mechanism includes:

[0054] A plurality of blades are inserted into the working box, and the blades rotate on the side wall of the working box through a rotating rod;

[0055] Two driven gears are fixedly sleeved on the side walls of the two first rotating pipes;

[0056] A driving gear is fixedly sleeved on the side wall of the rotating rod and is meshed with the driven gear.

[0057] Compared with the prior art, the beneficial effects of the present invention are:

[0058] This ultrasonic cleaning device for electromagnetic wires, by setting up a pre-cleaning mechanism, etc., passes the electromagnetic wire body through the inlet into the ultrasonic cleaning tank and winds it around the side walls of two conveying rollers, and then passes it out through the outlet. When cleaning, start the circulation pump. At this time, the cleaning liquid in the ultrasonic cleaning tank can be absorbed through the first connecting pipe and enter the filter for filtering operation. The filtered cleaning liquid enters the working box through the second connecting pipe and the third connecting pipe. At this time, when it impacts on the surface of the blades, it can make the rotating rod rotate. When the rotating rod rotates, it drives the driving gear to rotate, and then drives two first rotating pipes to rotate through the driven gear, and further drives the brush bristles to rotate. At this time, it can perform a pre-cleaning operation on the surface of the electromagnetic wire body, clean the impurities adhered to its surface, and avoid damage to the electromagnetic wire body and the conveying rollers when winding and conveying around the side walls of the conveying rollers. At the same time, after the cleaning liquid enters the working box, it can enter the first rotating pipe through the fourth connecting pipe and the first water supply pipe and be sprayed out through the first water spraying holes, which can not only wash the surface of the electromagnetic wire body, but also wash the surface of the brush bristles, ensuring the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected by the temperature sensor, and the circulating cleaning liquid can be heated by the electric heating ring, so that the electromagnetic wire body can be preheated while being washed. After the electromagnetic wire body enters the ultrasonic cleaning tank, the temperature of the cleaning liquid in the ultrasonic cleaning tank can be kept stable, improving the cleaning effect.

[0059] This ultrasonic cleaning device for electromagnetic wires, by setting up a flushing mechanism, etc., when cleaning, the cleaning liquid entering the third connecting pipe can also enter the annular groove through the fifth connecting pipe and the second water supply pipe and be sprayed out through the second water spraying holes, so as to perform a flushing operation on the conveying rollers and the electromagnetic wire body, avoid impurities at the joint surface of the electromagnetic wire body and the conveying rollers, and thus avoid damage to the electromagnetic wire body and the conveying rollers caused by impurities when the electromagnetic wire body is conveyed on the surface of the conveying rollers, ensuring the cleaning effect.

[0060] This ultrasonic cleaning device for electromagnetic wires, by setting up a detection mechanism, etc., after the preliminary cleaning is completed, the electromagnetic wire body is conveyed into the second rotating tube. At the same time, under the action of the first elastic member, the ball can always contact the surface of the electromagnetic wire body and roll on the surface of the electromagnetic wire body. When there are impurities difficult to clean adhered to the surface of the electromagnetic wire body, it can push the moving rod and the moving disk to move towards the moving ring. At the same time, the first elastic member is stretched, and the moving disk abuts against the conical surface and slides on its surface, thereby being able to push the moving ring to move towards the fixed block. At the same time, the second elastic member is compressed. At this time, the distance sensor can detect the change in the distance of the moving ring, and at the same time, an alarm is given, the conveyance of the electromagnetic wire body is stopped, and the operator is reminded to clean, so as to facilitate the detection of the surface of the electromagnetic wire body, avoid damage to the electromagnetic wire body and the conveying roller during cleaning, and ensure the cleaning effect. At the same time, when the first rotating tube rotates, it drives the conical block to rotate synchronously. When the conical block abuts against the side wall of the pushing plate, it can drive the moving block to move towards the first connecting plate through the second connecting plate. At the same time, the third elastic member is compressed. When the conical block passes over the side wall of the pushing plate, the moving block can move back to its original position under the action of the third elastic member. In this way, the moving block can move back and forth, and drive the pushing pin to slide back and forth in the spiral groove, thereby being able to drive the second rotating tube to rotate back and forth, and then drive a plurality of moving rods and balls to roll synchronously through the first reset mechanism, so as to facilitate the comprehensive detection of the entire circumference of the electromagnetic wire body, making the detection more comprehensive and the detection result more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0062] Figure 2 is a schematic diagram of the overall structure of another perspective of the present invention;

[0063] Figure 3 is a schematic diagram of the position of the detection mechanism in the present invention;

[0064] Figure 4 is a schematic diagram of the position of the detection mechanism and the first reset mechanism in the present invention;

[0065] Figure 5 is Figure 1 an enlarged structural diagram of part A in

[0066] Figure 6 is Figure 2 an enlarged structural diagram of part B in

[0067] Figure 7 is Figure 3 an enlarged structural diagram of part C in

[0068] Figure 8 is Figure 4 The enlarged structural schematic diagram at position D in

[0069] Figure 9 is Figure 6 The enlarged structural schematic diagram at position E in

[0070] Figure 10 is Figure 7 The enlarged structural schematic diagram at position F in

[0071] In the figure: 101, ultrasonic cleaning tank; 102, inlet; 103, outlet; 104, conveying roller; 201, first connecting plate; 202, fixing ring; 203, second rotating pipe; 204, moving rod; 205, ball; 301, fixing block; 302, moving ring; 303, conical surface; 304, distance sensor; 401, first T-shaped guide rod; 402, second elastic member; 501, spiral groove; 502, moving block; 503, pushing pin; 601, second T-shaped guide rod; 602, third elastic member; 701, second connecting plate; 702, pushing plate; 703, conical block; 801, moving disk; 802, first elastic member; 901, first connecting pipe; 902, filter; 903, second connecting pipe; 904, circulation pump; 905, fourth connecting pipe; 906, round hole; 907, rotating disk; 908, first water supply pipe; 909, third connecting pipe; 910, working box; 911, electric heating ring; 912, temperature sensor; 913, fifth connecting pipe; 914, second water supply pipe; 1001, driven gear; 1002, rotating rod; 1003, blade; 1004, driving gear; 1101, first rotating pipe; 1102, brush hair; 1103, first water spraying hole; 12, electromagnetic wire body; 1301, annular groove; 1302, rotating ring; 1303, second water spraying hole. Specific embodiments

[0072] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0073] Please refer to Figures 1-10, the present invention provides an electromagnetic wire ultrasonic cleaning device, including an ultrasonic cleaning tank 101. The side wall of the ultrasonic cleaning tank 101 is provided with an inlet 102 and an outlet 103. Two conveying rollers 104 are rotatably connected in the ultrasonic cleaning tank 101, and an electromagnetic wire body 12 is wound between the two conveying rollers 104. The electromagnetic wire ultrasonic cleaning device further includes:

[0074] A pre-cleaning mechanism is arranged on the inner side wall of the ultrasonic cleaning tank 101 and near the inlet 102, and is used for pre-cleaning the electromagnetic wire body 12 before ultrasonic cleaning.

[0075] A flushing mechanism is arranged on the side wall of each conveying roller 104, and is used for flushing the electromagnetic wire body 12 and the conveying roller 104.

[0076] A water supply mechanism is arranged on the outer side wall of the ultrasonic cleaning tank 101, and is used for supplying cleaning liquid to the pre-cleaning mechanism and the flushing mechanism.

[0077] A detection mechanism is arranged on the inner side wall of the ultrasonic cleaning tank 101, and is used for detecting the electromagnetic wire body 12 after pre-cleaning.

[0078] Before the electromagnetic wire body 12 is cleaned, it is possible to perform cleaning and flushing pre-cleaning operations on its surface to clean the impurities adhering to its surface. After the pre-cleaning is completed, it is convenient to detect the impurities that are difficult to clean on the surface of the electromagnetic wire body 12. It is possible to detect the temperature of the circulating cleaning liquid. During cleaning, it is possible to perform flushing operations on the conveying roller 104 and the electromagnetic wire body 12, avoiding impurities at the joint surface of the electromagnetic wire body 12 and the conveying roller 104, and avoiding damage to the electromagnetic wire body 12 and the conveying roller 104 when the electromagnetic wire body 12 is wound around the side wall of the conveying roller 104 for conveying. Moreover, during flushing, the electromagnetic wire body 12 is preheated. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, it is possible to keep the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 stable and improve the cleaning effect.

[0079] Please refer to Figure 1 , Figure 2 and Figure 7 , the pre-cleaning mechanism includes:

[0080] Two first rotating tubes 1101 are rotated on two opposite side walls of the ultrasonic cleaning tank 101, and both ends of the first rotating tube 1101 penetrate through the side wall of the ultrasonic cleaning tank 101 and are arranged.

[0081] A plurality of bristles 1102 are fixed on the side wall of each first rotating tube 1101 and are arranged at equal intervals.

[0082] A plurality of first water spray holes 1103 are opened on the side walls of each first rotating pipe 1101 and are arranged at equal intervals. The two first rotating pipes 1101 rotate, thereby driving the bristles 1102 to rotate. At this time, a pre-cleaning operation can be performed on the surface of the electromagnetic wire body 12, and the impurities adhering to its surface can be cleaned, avoiding damage to the electromagnetic wire body 12 and the conveying roller 104 when the electromagnetic wire body 12 is wound around the side wall of the conveying roller 104 for conveying. At the same time, a cleaning liquid is supplied into the first rotating pipe 1101 through a water supply mechanism and sprayed out through the first water spray holes 1103, which can not only flush the surface of the electromagnetic wire body 12, but also flush the surface of the bristles 1102, ensuring the efficiency and effect of pre-cleaning.

[0083] Please refer to Figure 1 、 Figure 3 and Figure 7 , the flushing mechanism includes:

[0084] An annular groove 1301 is opened in the conveying roller 104, and one end of the annular groove 1301 penetrates through the end of the conveying roller 104.

[0085] A plurality of second water spray holes 1303 are opened on the side wall of the conveying roller 104 and communicate with the annular groove 1301.

[0086] A rotating ring 1302 rotates in the annular groove 1301 and is flush with the end of the conveying roller 104. During cleaning, a cleaning liquid is supplied into the annular groove 1301 through a water supply mechanism and sprayed out through the second water spray holes 1303, so as to be able to perform a flushing operation on the conveying roller 104 and the electromagnetic wire body 12, avoiding impurities at the joint surface of the electromagnetic wire body 12 and the conveying roller 104, thereby being able to avoid damage to the electromagnetic wire body 12 and the conveying roller 104 caused by impurities when the electromagnetic wire body 12 is conveyed on the surface of the conveying roller 104, and ensuring the cleaning effect.

[0087] Please refer to Figure 3 、 Figure 4 、 Figure 7 、 Figure 8 and Figure 10 , the detection mechanism includes:

[0088] A fixed ring 202 is fixed to the inner wall of the ultrasonic cleaning tank 101 through a first connecting plate 201.

[0089] A second rotating pipe 203 rotates on the inner wall of the fixed ring 202 and is sleeved on the side wall of the electromagnetic wire body 12.

[0090] A plurality of first reset mechanisms are arranged on the side wall of the second rotating tube 203, and a moving rod 204 is connected to each first reset mechanism for resetting the movement of the moving rod 204. The moving rod 204 is inserted into the side wall of the second rotating tube 203, and a ball 205 is arranged at one end of the moving rod 204 close to the electromagnetic wire body 12.

[0091] A first driving mechanism is arranged on the side wall of the first connecting plate 201 for driving the second rotating tube 203 to rotate.

[0092] A detection component is arranged on the side wall of the fixed ring 202 for detecting the movement of the moving rod 204. After the pre-cleaning is completed, the electromagnetic wire body 12 is conveyed into the second rotating tube 203. At the same time, under the action of the first reset mechanism, the ball 205 can always contact and roll on the surface of the electromagnetic wire body 12. When there are impurities difficult to clean adhered to the surface of the electromagnetic wire body 12, it can push the moving rod 204 and the moving disk 801 to move in the direction close to the moving ring 302, and is detected by the detection component. At the same time, an alarm is given, the conveyance of the electromagnetic wire body 12 is stopped and the operator is reminded to clean, so as to facilitate the detection of the surface of the electromagnetic wire body 12 and avoid damage to the electromagnetic wire body 12 and the conveying roller 104 during cleaning, ensuring the cleaning effect.

[0093] Please refer to Figure 8 , the first reset mechanism includes:

[0094] A moving disk 801 is fixed to the end of the moving rod 204 away from the electromagnetic wire body 12, and the moving disk 801 is connected to the side wall of the second rotating tube 203 through a first elastic member 802. The first elastic member 802 can be a spring or the like, which plays a guiding and resetting role for the movement of the moving rod 204.

[0095] Please refer to Figure 8 and Figure 10 , the detection component includes:

[0096] A distance sensor 304 is fixed above the fixed ring 202 through a fixing block 301.

[0097] The second reset mechanism is arranged on the side wall of the fixed block 301, and a moving ring 302 is connected to the second reset mechanism, which is used to guide and reset the movement of the moving ring 302. A conical surface 303 is arranged on the side wall of the moving ring 302 close to the moving disk 801, so that the moving disk 801 can slide on the conical surface 303. When impurities that are difficult to clean adhere to the surface of the electromagnetic wire body 12, the moving rod 204 and the moving disk 801 can be pushed to move in the direction close to the moving ring 302. At the same time, the first elastic member 802 is stretched, and the moving disk 801 abuts against the conical surface 303 and slides on its surface, so as to be able to push the moving ring 302 to move in the direction close to the fixed block 301. At this time, the distance sensor 304 can detect the change in the distance of the moving ring 302, and at the same time, an alarm is given, the conveyance of the electromagnetic wire body 12 is stopped, and the operator is reminded to clean, so as to facilitate the detection of the surface of the electromagnetic wire body 12.

[0098] Please refer to Figure 8 and Figure 10 , the second reset mechanism includes:

[0099] Two first T-shaped guide rods 401 are fixed to the end of the moving ring 302 and penetrate through the fixed block 301.

[0100] Two second elastic members 402 are sleeved on the side walls of the two first T-shaped guide rods 401. The second elastic member 402 can be a spring or the like, and the two ends of the second elastic member 402 are respectively fixed to the fixed block 301 and the moving ring 302, which play a role in guiding and resetting the movement of the moving ring 302.

[0101] Please refer to Figure 10 , the first driving mechanism includes:

[0102] A spiral groove 501 is opened on the side wall of the second rotating tube 203.

[0103] The third reset mechanism is arranged on the side wall of the first connecting plate 201, and a moving block 502 is connected to the third reset mechanism, which is used to guide and reset the movement of the moving block 502.

[0104] A push pin 503 is inserted into the spiral groove 501 and fixed to the side wall of the moving block 502.

[0105] The driving mechanism is arranged on the side wall of the first rotating tube 1101 and is used to drive the moving block 502 to move. When the first rotating tube 1101 rotates, the moving block 502 reciprocates through the driving mechanism and the third reset mechanism. Moreover, the driving pin 503 is driven to slide reciprocally in the spiral groove 501, so as to drive the second rotating tube 203 to rotate reciprocally. Furthermore, the first reset mechanism drives a plurality of moving rods 204 and balls 205 to roll synchronously, thereby facilitating a comprehensive inspection of the entire circumference of the electromagnetic wire body 12, making the inspection more comprehensive and the inspection results more accurate.

[0106] Please refer to Figure 10 , the third reset mechanism includes:

[0107] Two second T-shaped guide rods 601 are fixed to the side wall of the moving block 502 and penetrate through the first connecting plate 201.

[0108] Two third elastic members 602 are sleeved on the side walls of the two second T-shaped guide rods 601. The third elastic member 602 can be a spring or the like, and both ends of the third elastic member 602 are fixed to the first connecting plate 201 and the moving block 502 respectively, playing a role in guiding and resetting the movement of the moving block 502.

[0109] Please refer to Figure 10 , the driving mechanism includes:

[0110] A plurality of tapered blocks 703 are fixed to the side wall of the first rotating tube 1101 and are arranged in an annular and equally spaced manner.

[0111] The push plate 702 is fixed to the top of the moving block 502 through the second connecting plate 701, so that the push plate 702 can slide on the side wall of the tapered block 703. When the tapered block 703 abuts against the side wall of the push plate 702, the moving block 502 can be driven to move towards the direction close to the first connecting plate 201 through the second connecting plate 701. At the same time, the third elastic member 602 is compressed. When the tapered block 703 passes over the side wall of the push plate 702, the moving block 502 can move and reset under the action of the third elastic member 602. In this way, the moving block 502 can reciprocate.

[0112] Please refer to Figure 5 and Figure 6 , the water supply mechanism includes:

[0113] The filter 902 is communicated with the ultrasonic cleaning tank 101 through the first connecting pipe 901.

[0114] The circulation pump 904 is communicated with the filter 902 through the second connecting pipe 903.

[0115] The round holes 906 are provided at the ends of each first rotating pipe 1101, and a rotating disc 907 is rotatably connected within the round holes 906.

[0116] Two first water supply pipes 908 are fixedly inserted at the ends of the rotating disc 907 and communicate with the interior of the first rotating pipe 1101.

[0117] The working box 910 communicates with the circulation pump 904 through the third connecting pipe 909, and the working box 910 communicates with the first water supply pipe 908 through the fourth connecting pipe 905.

[0118] Two second water supply pipes 914 are fixedly inserted at the ends of the rotating ring 1302 and communicate with the annular groove 1301. The second water supply pipe 914 communicates with the third connecting pipe 909 through the fifth connecting pipe 913.

[0119] The electric heating ring 911 is fixedly sleeved on the side wall of the third connecting pipe 909 and is used for heating the cleaning liquid.

[0120] The temperature sensor 912 is fixedly inserted on the side wall of the third connecting pipe 909 and is used for detecting the temperature of the cleaning liquid.

[0121] The second driving mechanism is arranged in the working box 910 and is used for driving the first rotating pipe 1101 to rotate. When cleaning, the circulation pump 904 is started. At this time, the cleaning liquid in the ultrasonic cleaning tank 101 can be absorbed through the first connecting pipe 901 and enter the filter 902 for filtering. The filtered cleaning liquid enters the working box 910 through the second connecting pipe 903 and the third connecting pipe 909. After the cleaning liquid enters the working box 910, it can enter the first rotating pipe 1101 through the fourth connecting pipe 905 and the first water supply pipe 908 and be sprayed out through the first spray holes 1103, which can not only wash the surface of the electromagnetic wire body 12, but also wash the surface of the bristles 1102, ensuring the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected through the temperature sensor 912, and the circulating cleaning liquid can be heated through the electric heating ring 911, so that the electromagnetic wire body 12 can be preheated while flushing. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 can be kept stable, improving the cleaning effect.

[0122] Please refer to Figure 5 and Figure 6 , the second driving mechanism includes:

[0123] A plurality of blades 1003 are inserted into the working box 910, and the blades 1003 rotate on the side wall of the working box 910 through the rotating rod 1002.

[0124] Two driven gears 1001 are fixedly sleeved on the side walls of two first rotating tubes 1101.

[0125] The driving gear 1004 is fixedly sleeved on the side wall of the rotating rod 1002 and meshed with the driven gear 1001. When the cleaning liquid enters the working box 910, it impacts on the surface of the blade 1003, enabling the rotating rod 1002 to rotate. When the rotating rod 1002 rotates, it drives the driving gear 1004 to rotate, thereby driving the two first rotating tubes 1101 to rotate through the driven gear 1001.

[0126] Working principle: During use, the electromagnetic wire body 12 is inserted into the ultrasonic cleaning tank 101 through the inlet 102 and wound around the side walls of the two conveying rollers 104, and then passes out through the outlet 103. When cleaning, the circulation pump 904 is started. At this time, the cleaning liquid in the ultrasonic cleaning tank 101 can be absorbed through the first connecting pipe 901 and enter the filter 902 for filtering. The filtered cleaning liquid enters the working box 910 through the second connecting pipe 903 and the third connecting pipe 909. At this time, it impacts on the surface of the blade 1003, enabling the rotating rod 1002 to rotate. When the rotating rod 1002 rotates, it drives the driving gear 1004 to rotate, thereby driving the two first rotating tubes 1101 to rotate through the driven gear 1001, and then driving the brush hairs 1102 to rotate. At this time, the surface of the electromagnetic wire body 12 can be pre-cleaned, and the impurities adhered to its surface can be removed, avoiding damage to the electromagnetic wire body 12 and the conveying rollers 104 when the electromagnetic wire body 12 is wound around the side walls of the conveying rollers 104 for conveying.

[0127] At the same time, after the cleaning liquid enters the working box 910, it can enter the first rotating tube 1101 through the fourth connecting pipe 905 and the first water supply pipe 908 and be sprayed out through the first spray holes 1103. It can not only rinse the surface of the electromagnetic wire body 12, but also rinse the surface of the brush hairs 1102, ensuring the efficiency and effect of pre-cleaning. During the circulation of the cleaning liquid, the temperature of the circulating cleaning liquid can be detected by the temperature sensor 912, and the circulating cleaning liquid can be heated by the electric heating ring 911. Thus, while rinsing, the electromagnetic wire body 12 can be preheated. After the electromagnetic wire body 12 enters the ultrasonic cleaning tank 101, the temperature of the cleaning liquid in the ultrasonic cleaning tank 101 can be kept stable, improving the cleaning effect.

[0128] After the pre-cleaning is completed, the electromagnetic wire body 12 is conveyed into the second rotating tube 203. At the same time, under the action of the first elastic member 802, the ball 205 can always contact the surface of the electromagnetic wire body 12 and roll on the surface of the electromagnetic wire body 12. When there are impurities difficult to clean adhered to the surface of the electromagnetic wire body 12, it can push the moving rod 204 and the moving disk 801 to move in the direction close to the moving ring 302. At the same time, the first elastic member 802 is stretched, and the moving disk 801 abuts against the conical surface 303 and slides on its surface, so as to be able to push the moving ring 302 to move in the direction close to the fixed block 301. At the same time, the second elastic member 402 is compressed. At this time, the distance sensor 304 can detect the change in the distance of the moving ring 302, and at the same time, an alarm is given, the conveyance of the electromagnetic wire body 12 is stopped, and the operator is reminded to clean, so as to facilitate the detection of the surface of the electromagnetic wire body 12, avoid damage to the electromagnetic wire body 12 and the conveying roller 104 during cleaning, and ensure the cleaning effect.

[0129] At the same time, when the first rotating tube 1101 rotates, it drives the conical block 703 to rotate synchronously. When the conical block 703 abuts against the side wall of the push plate 702, it can drive the moving block 502 to move in the direction close to the first connecting plate 201 through the second connecting plate 701. At the same time, the third elastic member 602 is compressed. When the conical block 703 passes over the side wall of the push plate 702, the moving block 502 can move back to its original position under the action of the third elastic member 602. Repeating like this, the moving block 502 can move back and forth, and drive the push pin 503 to slide back and forth in the spiral groove 501, so as to be able to drive the second rotating tube 203 to rotate back and forth, and then drive a plurality of moving rods 204 and balls 205 to roll synchronously through the first reset mechanism, so as to facilitate the comprehensive detection of the whole circumference of the electromagnetic wire body 12, make the detection more comprehensive, and the detection result more accurate.

[0130] Moreover, during cleaning, the cleaning liquid entering the third connecting pipe 909 can also enter the annular groove 1301 through the fifth connecting pipe 913 and the second water supply pipe 914, and is sprayed out through the second spray holes 1303, so as to be able to wash the conveying roller 104 and the electromagnetic wire body 12, avoid impurities at the joint surface of the electromagnetic wire body 12 and the conveying roller 104, so as to avoid damage to the electromagnetic wire body 12 and the conveying roller 104 caused by impurities when the electromagnetic wire body 12 is conveyed on the surface of the conveying roller 104, and ensure the cleaning effect.

Claims

1. An electromagnetic wire ultrasonic cleaning device, comprising an ultrasonic cleaning tank (101), wherein a side wall of the ultrasonic cleaning tank (101) is provided with a wire inlet (102) and a wire outlet (103), wherein two conveying rollers (104) are rotatably connected in the ultrasonic cleaning tank (101), and an electromagnetic wire body (12) is wound between the two conveying rollers (104), wherein: The electromagnetic wire ultrasonic cleaning device further comprises: A pre-cleaning mechanism, arranged on the inner wall of the ultrasonic cleaning tank (101) and close to the wire inlet (102), and used for pre-cleaning the electromagnetic wire body (12) before ultrasonic cleaning; A flushing mechanism, arranged on the side wall of each of the conveying rollers (104), and used for flushing the electromagnetic wire body (12) and the conveying roller (104); A water supply mechanism, arranged on the outer wall of the ultrasonic cleaning tank (101), and used for supplying cleaning liquid to the pre-cleaning mechanism and the flushing mechanism; A detection mechanism, arranged on the inner wall of the ultrasonic cleaning tank (101), and used for detecting the electromagnetic wire body (12) after pre-cleaning; The detection mechanism includes: A fixing ring (202) fixed to the inner wall of the ultrasonic cleaning tank (101) via a first connecting plate (201); A second rotating tube (203) rotates on the inner wall of the fixing ring (202) and is sleeved on the side wall of the electromagnetic wire body (12); A plurality of first reset mechanisms are arranged on the side wall of the second rotating tube (203), and each first reset mechanism is connected to a moving rod (204) for resetting the movement of the moving rod (204), the moving rod (204) being inserted into the side wall of the second rotating tube (203), and a ball (205) is arranged at one end of the moving rod (204) close to the electromagnetic wire body (12); A first driving mechanism, arranged on a side wall of the first connecting plate (201), and used for driving the second rotating tube (203) to rotate; A detection component, arranged on a side wall of the fixing ring (202), and used for detecting the movement of the moving rod (204); The first reset mechanism comprises: A movable plate (801) is fixed to an end of the movable rod (204) away from the electromagnetic wire body (12), and the movable plate (801) is connected to a side wall of the second rotating tube (203) via a first elastic member (802); The detection component comprises: A distance sensor (304) is fixed above the fixing ring (202) via a fixing block (301); A second reset mechanism is arranged on a side wall of the fixed block (301), and a moving ring (302) is connected to the second reset mechanism for guiding the movement and resetting the moving ring (302). A conical surface (303) is arranged on the side wall of the moving ring (302) close to the moving disk (801), so that the moving disk (801) can slide on the conical surface (303).

2. The electromagnetic wire ultrasonic cleaning device according to claim 1, characterized in that: The pre-cleaning mechanism comprises: Two first rotating tubes (1101) are rotated on two opposite side walls of the ultrasonic cleaning tank (101), and two ends of the first rotating tubes (1101) are arranged to penetrate the side walls of the ultrasonic cleaning tank (101); A plurality of bristles (1102) are fixed to the side wall of each of the first rotating tubes (1101) and are arranged at equal intervals; A plurality of first water spray holes (1103) are provided on the side wall of each of the first rotating tubes (1101) and are arranged at equal intervals.

3. The electromagnetic wire ultrasonic cleaning device according to claim 2, characterized in that: The flushing mechanism comprises: An annular groove (1301) is provided in the conveying roller (104), and one end of the annular groove (1301) passes through the end of the conveying roller (104); A plurality of second water spray holes (1303) are formed on the side wall of the conveying roller (104) and are connected to the annular groove (1301); The rotating ring (1302) rotates in the annular groove (1301) and is flush with the end of the conveying roller (104).

4. The electromagnetic wire ultrasonic cleaning device according to claim 1, characterized in that: The second reset mechanism comprises: Two first T-shaped guide rods (401) are fixed to the ends of the movable ring (302) and are arranged to penetrate the fixed block (301); The two second elastic members (402) are sleeved on the side walls of the two first T-shaped guide rods (401), and the second elastic members (402) are located between the fixed block (301) and the movable ring (302).

5. The electromagnetic wire ultrasonic cleaning device according to claim 3, characterized in that: The water supply mechanism comprises: A filter (902) is connected to the ultrasonic cleaning tank (101) via a first connecting pipe (901); A circulation pump (904) is connected to the filter (902) via a second connecting pipe (903); A circular hole (906) is provided at the end of each of the first rotating tubes (1101), and a rotating disk (907) is rotatably connected in the circular hole (906); Two first water supply pipes (908) are fixedly inserted at the ends of the rotating disk (907) and are in communication with the interior of the first rotating tube (1101); A working box (910) is connected to the circulation pump (904) via a third connecting pipe (909), and the working box (910) is connected to the first water supply pipe (908) via a fourth connecting pipe (905); Two second water supply pipes (914) are fixedly inserted at the end of the rotating ring (1302) and are connected to the annular groove (1301); the second water supply pipes (914) are connected to the third connecting pipe (909) via the fifth connecting pipe (913); An electric heating ring (911) is fixedly sleeved on the side wall of the third connecting pipe (909) and is used to heat the cleaning liquid; a temperature sensor (912), fixedly inserted into the side wall of the third connecting pipe (909), and used for detecting the temperature of the cleaning liquid; The second driving mechanism is disposed in the working box (910) and is used to drive the first rotating tube (1101) to rotate.

6. The electromagnetic wire ultrasonic cleaning device according to claim 5, characterized in that: The second driving mechanism comprises: A plurality of blades (1003) are inserted into the working box (910), and the blades (1003) are rotated on the side wall of the working box (910) via a rotating rod (1002); Two driven gears (1001) are fixedly sleeved on the side walls of the two first rotating tubes (1101); The driving gear (1004) is fixedly sleeved on the side wall of the rotating rod (1002) and meshed with the driven gear (1001).

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