A pole automatic stamping forming equipment

By designing automated pole stamping forming equipment, the problem of damage to the pole column blank during vibration loading is solved, and efficient and stable copper-aluminum composite pole forming is achieved, reducing production costs.

CN119346731BActive Publication Date: 2025-08-08NINGBO ZHENYU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202411573492.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-08
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

During the existing copper-aluminum composite electrode column manufacturing process, the electrode column blank is easily damaged when vibrating and loading, resulting in unqualified or scrapped finished products, and the loading is not smooth, which increases production costs.

Method used

An automatic stamping forming equipment for the pole column is designed, including a first forming device, a conveying device, a transfer screening device and a diverting and feeding device. The pole column blank is transported through connections to avoid vibration damage, and the scraping part and visual inspection are used to ensure that the aluminum faces upward, realizing automatic loading.

Benefits of technology

It improves the pass rate of copper-aluminum composite pole forming, reduces manual intervention, reduces production costs, and ensures smooth feeding and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an automatic pole stamping and forming machine, comprising a first forming device, a conveying device, a transfer and screening device, a diverting and feeding device, and a second forming device. These devices cooperate to form and convey pole blanks, and then stamp the conveyed pole blanks into finished copper-aluminum composite poles. This improves the yield rate of copper-aluminum composite pole forming, reduces labor, and lowers production costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of manufacturing battery poles for new energy vehicles, and in particular to automatic pole stamping and forming equipment. Background Art

[0002] The battery for new energy vehicles is composed of an outer shell and a battery cell, and the outer shell is composed of a shell and a top cover plate. A positive electrode and a negative electrode are arranged on the top cover plate. The negative electrode is made of a copper-aluminum composite material, which is called a copper-aluminum composite electrode. However, in the current manufacturing process of the copper-aluminum composite electrode, a stamping die is used to stamp the electrode blank into shape and then drop it into a receiving box. The receiving box filled with the electrode blank is then manually transferred to the copper-aluminum composite electrode finished product forming station. This station still requires manual labor to place the electrode blank in the receiving box into a vibrating plate for loading to another stamping die for forming the copper-aluminum composite electrode finished product. Since the vibrating plate uses vibration for loading, it is easy to damage the electrode blank, causing the formed copper-aluminum composite electrode finished product to be unqualified or scrapped. At the same time, the electrode blank is prone to jamming during the vibration loading process, resulting in unsmooth loading. Therefore, the above manufacturing method makes the production of copper-aluminum composite battery round electrodes difficult, and still requires two manual operations, resulting in high production costs. Summary of the Invention

[0003] The present invention is an automatic pole stamping and forming device designed to solve the above technical problems.

[0004] The present invention provides an automatic pole stamping and forming device, comprising:

[0005] a first forming device, the first forming device being used to form a plurality of pole blanks, with a specific surface of each pole blank being blanked with the specific surface facing upward;

[0006] A conveying device, wherein the feeding end of the conveying device is located below the discharge port of the first forming device, so as to convey the plurality of pole blanks blanked by the first forming device to the discharge end of the conveying device;

[0007] a transfer screening device, which receives the pole blanks conveyed by the conveying device one by one and transfers the received pole blanks to the discharge side of the transfer screening device;

[0008] A diversion and feeding device, comprising a linear conveyor, a diversion mechanism and a plurality of guide channels arranged on the linear conveyor, wherein the linear conveyor receives and transfers the pole blanks conveyed by the transfer and screening device, the diversion mechanism diverts the pole blanks on the transfer and screening device and enters each of the guide channels one by one, and conveys the pole blanks in each of the guide channels to their discharge ends under the continuous conveying action of the linear conveyor;

[0009] The second forming device has the discharge ends of the guide channels corresponding to the positions of the multiple forming stations of the second forming device, so that the pole blanks in the guide channels are respectively transported to the corresponding forming stations, so that the second forming device performs stamping work and punches the pole blanks in each forming station into pole finished products and blanks them.

[0010] According to the above-mentioned automatic stamping and forming equipment for a pole, the first forming device includes a first punching machine, a movable die assembly, a fixed die assembly, a push plate and a driving mechanism, the movable die assembly is installed on the stamping movable part of the first punching machine, and the fixed die assembly is installed on the fixed platform of the first punching machine; the movable die assembly includes a movable die block and a plurality of punches installed on the movable die block; the fixed die assembly includes a fixed die block, and a plurality of die cavities and a plurality of blanking channels arranged on the fixed die block, a locking sleeve is installed in the blanking channel, the die cavity and the channel in the locking sleeve are interconnected and coaxially arranged, and the shapes of the punch, the die cavity and the channel in the locking sleeve are all adapted to the shape of the pole blank; the push plate is movably arranged below the discharge end of the locking sleeve, and a plurality of push plates are provided on the push plate that are aligned with the discharge end of the locking sleeve The cam is provided with a protruding portion for sliding the cam over the inner wall of the locking sleeve so as to allow the cam to slide relative to the inner wall of the locking sleeve, and a plurality of slits are provided on the circumference of the cam, wherein the cam is provided with a plurality of slits for sliding the cam over the outer wall of the locking sleeve.

[0011] According to the above-described automatic pole stamping forming equipment, the driving mechanism includes a driving rod and a second return spring, and the push plate is respectively provided with a stopper and a driving frame at opposite ends thereof in its translation direction, the second return spring is arranged between the stopper and one side of the fixed module, and its two ends respectively abut against the stopper and the fixed module, the driving rod is fixed on the side of the movable module corresponding to the driving frame, the driving part of the driving rod is located between the roller of the driving frame and the side of the fixed module corresponding to the driving frame, and the driving part of the driving rod is provided with a convex portion toward the roller side of the driving frame, and the upper side of the convex portion is an upper inclined surface adapted to the roller.

[0012] According to the above-mentioned automatic pole stamping and forming equipment, a limiting step is provided on the side of the driving rod facing the fixed die block, and when the movable die assembly and the fixed die assembly are closed, the limiting step is limited on the limiting surface of the fixed die block.

[0013] According to the above-described automatic pole stamping and forming equipment, a guide rod is slidably installed in the guide channel of the stopper, one end of the guide rod is connected and fixed to the connecting hole of the fixed module, the second return spring is sleeved on the guide rod, and the two ends of the second return spring respectively contact the step surface in the connecting hole of the fixed module and the step surface in the guide channel of the stopper.

[0014] According to the above-mentioned automatic pole stamping forming equipment, the movable module includes, from top to bottom, a movable template, a first pad, a punch fixing plate, a second pad and a stripping plate connected to each other, the upper end of the punch passes through the stripping plate and the second pad in sequence and is connected to the punch fixing plate; the fixed module includes, from bottom to top, a fixed template, a third pad and a concave template connected to each other, the concave mold cavity is arranged on the concave mold cavity, the fixed template and the third pad are both provided with a through hole that is coaxial with and connected to the concave mold cavity, the two through holes are spliced together to form a feeding channel, the locking sleeve is installed in the through hole of the fixed template, and the upper side surface of the fixed template serves as a limiting surface; the punch There are multiple punches and multiple die cavities, and the multiple punches and multiple die cavities are arranged along the width direction of the material strip between the movable mold assembly and the fixed mold assembly. The punches and die cavities for stamping and fitting at each adjacent two locations are staggered in the length direction of the material strip between the movable mold assembly and the fixed mold assembly; the guide rod and the second return spring are both arranged between the fixed mold plate and the stop block, so that the two ends of the second return spring respectively contact the fixed mold plate and the stop block, and a connecting hole is provided on the fixed mold plate, and a protective cover is installed on the fixed mold plate, the protective cover covers the stop block, and between the stop block and one side of the fixed mold plate, and the protective cover is spaced apart from the stop block.

[0015] According to the above-mentioned automatic pole stamping and forming equipment, the conveying device includes a first belt conveyor, a second belt conveyor, a third belt conveyor and a fourth belt conveyor, the feeding end of the second belt conveyor is docked at one side of the conveying part of the first belt conveyor, the second belt conveyor and the third belt conveyor are arranged side by side with each other and the ends are flush; at least part of the first belt conveyor is located below the push plate to receive the pole blank scraped from the discharge end of the locking sleeve, and the first guide plate and the second guide plate are respectively installed on the opposite sides of the conveying surface of the conveying part of the first belt conveyor, away from the first belt conveyor. The end portion of the second guide plate extends to form an inclined guide bar, and the end portion of the inclined guide bar and the end portion of the first guide plate are both straight guide bars extending in the direction of the first belt conveyor, and a discharge port is formed between the two straight guide bars; a first side guide bar is provided on the outside of the second belt conveyor, a second side guide bar is provided on the outside of the third belt conveyor, and a third side guide bar is provided between the second belt conveyor and the third belt conveyor, and one end of the first side guide bar close to the discharge port is connected with the straight guide bar at the end portion of the inclined guide bar, and the other end of the first side guide bar away from the discharge port and the second side guide bar away from the third The cam is connected to the second end of the guide bar and the second end of the guide bar, and the cam is connected to the first end of the guide bar and the second end of the guide bar. The movable guide bars are arranged obliquely, and the limiting ends of each movable guide bar are respectively connected to the brackets on the second belt conveyor and the third belt conveyor through traction springs, and a first transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar at one end of the third side guide bar and the inner side of the first side guide bar, a second transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar at the other end of the third side guide bar and the inner side of the circulation guide bar, and a third transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar in the middle of the third side guide bar and the inner side of the second side guide bar;The feed end of the fourth belt conveyor is connected to the discharge side of the second belt conveyor. A linear guide channel is provided above the conveying surface of the fourth belt conveyor. The feed channel of the linear guide channel passes through the first side guide bar and is located above the conveying surface on the discharge side of the second belt conveyor. The feed channel position of the linear guide channel corresponds to the position of the first transfer port. A scraper is provided in front of the mouth of the feed channel of the linear guide channel. The distance between the scraper and the conveying surface of the second belt conveyor is only sufficient for one pole blank to pass through.

[0016] According to the above-described automatic stamping and forming equipment for poles, the transfer and screening device includes a transfer frame, a turntable, a visual inspection instrument, a unloading mechanism and a dividing plate that drives the turntable to rotate, the turntable is installed on the output shaft of the dividing plate, the transfer frame is provided with a transfer circular groove and a transfer outlet connected to the transfer circular groove, the turntable is placed in the transfer circular groove, the circumferential edge of the turntable is provided with a plurality of transfer notches in a ring array and adapted to the shape of the pole blank, the groove bottom of the transfer circular groove supports the pole blank in each of the transfer notches, the groove bottom of the transfer circular groove is provided with a blanking opening that is connected to the outside world, a support plate is movably embedded in the blanking opening, a telescopic device is fixed to the bottom surface of the transfer frame, the telescopic rod of the telescopic device is connected to the support plate, the visual inspection instrument and the blanking opening are arranged along the rotation direction of the turntable during transfer, the blanking opening is located behind the visual inspection instrument and at a work station with a transfer notch, and the visual inspection instrument is installed on the top surface of the transfer frame through a frame.

[0017] According to the above-mentioned automatic pole stamping and forming equipment, the diversion mechanism includes two diversion telescopic mechanisms arranged along the length direction of the linear conveyor and parallel to each other, and a diversion plate is installed on the telescopic rod of each diversion telescopic mechanism. The diversion feeding device also includes a main channel, and the number of the guide channels is set to three. The guide inlets of each guide channel converge at the guide outlet of the main channel. The two diversion plates are both located in the guide inlet of the guide channel at the middle position, and their outer walls are respectively fitted with the two inner walls of the guide inlet of the guide channel at the middle position. One side of the guide inlet of the main channel is connected with one side of the transfer outlet, and a spacing smaller than the diameter of the pole blank is formed between the other side of the guide inlet of the main channel and the end of the linear conveyor, and the spacing is used to avoid the arc portion when the turntable rotates, so as to use the arc portion when the turntable rotates to push the pole blank located at the spacing into the main channel.

[0018] According to the above-mentioned automatic pole stamping and forming equipment, the second forming device includes a second punching machine, a synchronous grabbing robot arm, three mold sleeves, three ejector rods and three stamping punches. Adjacent feeding positions and stamping positions are provided between the stamping movable part of the second punching machine and the fixed platform. The three mold sleeves and the three ejector rods are all feeding positions. The three mold sleeves are arranged in an "I" shape along the length direction of the fixed platform of the second punching machine and are arranged on the side of the fixed platform of the second punching machine. The three ejector rods are installed on the stamping movable part of the second punching machine and are coaxially arranged with each mold sleeve. The inner diameter of the mold sleeve is larger than the inner diameter of the mold sleeve. The outer diameter of the top cover, three stamping punches are located in the stamping position and are installed on the stamping movable part of the second stamping machine, and a receiving platform is provided below the discharge end of the three mold sleeves, and the distance between the top surface of the receiving platform and the discharge end of the mold sleeve is greater than the thickness of the pole blank; the synchronous grasping robot arm includes two translation slides arranged along the length direction of the fixed platform of the second stamping machine, and a clamping and telescopic mechanism and three clamping parts installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide. The distance between the three clamping parts is equal to the distance between the three mold sleeves, and the thickness of each clamping part is less than the distance between the top surface of the receiving platform and the discharge end of the mold sleeve.

[0019] The present invention provides an automatic pole stamping and forming device, which has the following beneficial effects:

[0020] 1. After the pole blank is formed in the first forming device, it is blanked onto a conveying device with a specific surface on the pole blank facing downward. At this time, the blanked pole blank is conveyed to the second forming device through the conveying device, the transfer screening device, and the diversion and feeding device. Finally, the second forming device stamps the pole blank to form a copper-aluminum composite pole product. Therefore, the automatic pole stamping and forming equipment of the present invention connects the first forming device and the second forming device through the conveying device, the transfer screening device, and the diversion and feeding device to realize the automatic flat conveying of the formed pole blank to the second forming device, so as to prevent the pole blank from being damaged during the conveying process, improve the qualified rate of the copper-aluminum composite pole forming, reduce labor, and reduce production costs.

[0021] 2. The second forming device locks and stacks the continuously punched pole blanks in the locking sleeve. Under the action of stamping oil, the formed pole blanks are stacked and adhered to each other. At the same time, the scraper part is used to scrape off the pole blanks completely exposed at the discharge end of the locking sleeve under the translation of the push plate, thereby ensuring that the specific surface (i.e., the aluminum surface) of the pole blanks falling onto the linear conveyor faces upward.

[0022] 3. The pole blanks adhered to the bottom of the multiple locking sleeve discharge ends are scraped off one by one and discharged onto the linear conveyor to avoid overlapping and disorderly output of the falling pole blanks.

[0023] 4. The first belt conveyor continuously conveys the pole blanks in a straight line and guides the pole blanks to the second belt conveyor through the inclined guide strips. The second belt conveyor also continuously conveys the pole blanks in a straight line and enters the straight guide channel after passing through the first transfer port, while the remaining pole blanks enter the third belt conveyor through the second transfer port, the circulation guide strips and the second circulation port. The third belt conveyor continuously works in the opposite direction to the second belt conveyor and conveys the pole blanks and enters the second belt conveyor through the third transfer port, the inclined guide strips and the first circulation port. The circulated pole blanks are still conveyed in the above manner, and are conveyed by plane moving conveying to avoid severe vibration and damage to the pole blanks, thereby further improving the qualified rate of copper-aluminum composite pole forming.

[0024] 5. The turntable rotates to transfer the pole blanks stuck in the transfer gap one by one to the bottom of the visual inspection instrument for inspection to see if the aluminum surface is facing upward. When the aluminum surface of the detected pole blank is not facing upward, the unloading mechanism works to open the blanking opening to allow unqualified products to fall into the unqualified material box. When the aluminum surface of the detected pole blank is facing upward, the unloading mechanism does not work, so that the pole blank is transferred to the transfer outlet and the other side of the diversion inlet of the main channel is used to scrape the pole blank on the turntable and enter the main channel. This method can avoid the loading of pole blanks with the aluminum surface not facing upward, thereby improving the stability of automated production.

[0025] 6. The pole blanks in the main channel are transported to their diversion outlets through the fourth belt conveyor. Then, when all the pole blanks converge at the diversion outlets, the diverter plate can be used to move back and forth along the length direction of the fourth belt conveyor so that each pole blank enters the three diversion channels one by one, thereby avoiding the phenomenon of material blockage at the diversion outlet of the main channel, improving the stability and smoothness of the automatic equipment production, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is the schematic diagram of the overall equipment structure (1).

[0027] Figure 2 It is a cross-sectional view of the structure of the movable mold assembly and the fixed mold assembly combined with each other (1).

[0028] Figure 3 This is an enlarged view of point A.

[0029] Figure 4 It is a structural diagram of the combination of the movable mold component and the fixed mold component (1).

[0030] Figure 5 It is a structural diagram of the combination of the movable mold component and the fixed mold component (2).

[0031] Figure 6 It is a structural cross-sectional view of the movable mold assembly and the fixed mold assembly combined with each other (II).

[0032] Figure 7 It is a structural cross-sectional view of the combination of the movable mold component and the fixed mold component (3).

[0033] Figure 8 It is a structural diagram of the structure of the stamping fit.

[0034] Figure 9 It is a structural diagram of the locking sleeve.

[0035] Figure 10 It is a structural diagram of the conveying device.

[0036] Figure 11 This is an enlarged view of point B.

[0037] Figure 12 It is a schematic diagram of the partial structure of the conveying device.

[0038] Figure 13 This is a schematic diagram of the overall equipment structure (II).

[0039] Figure 14 It is the schematic diagram of the overall equipment structure (3).

[0040] Figure 15 This is an enlarged view of point C.

[0041] Figure 16 It is a schematic diagram of the local structure (1).

[0042] Figure 17 This is a schematic diagram of the local structure (2).

[0043] Figure 18 It is a schematic diagram of the local structure (3).

[0044] Figure 19 1 is a schematic structural diagram of the second forming device (1).

[0045] Figure 20 2 is a schematic structural diagram of the second forming device.

[0046] Figure 21 This is an enlarged view of point D.

[0047] Figure 22 It is the schematic diagram of the overall equipment structure (IV).

[0048] In the figure: 100, first forming device; 101, first punching machine; 102, punching movable part; 103, fixed platform; 104, receiving platform; 1, movable die assembly; 11, movable die plate; 12, first pad; 13, punch fixing plate; 14, second pad; 15, unloading plate; 16, punch; 10, movable die block; 2, fixed die assembly; 20, fixed die block; 233, connecting hole; 21, fixed die plate; 22, third pad; 23, concave die plate; 231, concave die cavity; 24, unloading channel; 240, through hole; 25, first return spring; 26, guide rod; 27. Guide sleeve; 28. Support block; 29. Base plate; 30. Locking sleeve; 301. Slit; 302. Elastic sheet; 3. Driving mechanism; 31. Driving rod; 311. Driving portion; 312. Protrusion; 313. Upper inclined surface; 318. Lower inclined surface; 319. Position limiting step; 32. Driving frame; 321. Roller; 322. Passageway; 33. Stopper; 331. Guide channel; 34. Second return spring; 35. Guide rod; 4. Push plate; 41. Elongated blanking hole; 411. Blanking area; 412. Scraping area; 413. Scraping portion; 6. Protective cover;

[0049] 200, conveying device; 201, first belt conveyor; 202, second belt conveyor; 203, third belt conveyor; 204, first guide plate; 205, second guide plate; 206, inclined guide bar; 207, linear guide bar; 209, first side guide bar; 210, second side guide bar; 211, third side guide bar; 212, circulation guide bar; 213, movable guide bar; 214, traction spring; 215, bracket; 216 , scraper; 217, fourth belt conveyor; 218, linear guide channel; 2181, feed channel; 219, inclined conveying section; 220, horizontal conveying section; 221, inclined guide section; 222, horizontal guide section; 223, oil scraper; 224, oblique guide bar; 225, straight guide bar; 226, first transfer port; 227, second transfer port; 228, first circulation port; 229, second circulation port; 230, third transfer port; 232, discharge port;

[0050] 300, transfer screening device; 303, transfer rack; 304, transfer trough; 305, turntable; 306, transfer notch; 307, visual inspection instrument; 308, unloading mechanism; 309, telescopic device; 310, unqualified material box; 314, indexing plate; 315, drop opening; 316, pallet; 317, transfer outlet;

[0051] 400, diversion feeding device; 401, linear conveyor; 402, guide channel; 403, main channel; 404, diversion telescopic mechanism; 405, diversion plate; 406, diversion rack;

[0052] 500, second forming device; 501, mold sleeve; 502, ejector pin; 503, punch; 504, translation slide; 505, clamping member; 506, second punch;

[0053] 600, material strip; 601, punching hole; 700, pole blank. DETAILED DESCRIPTION

[0054] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention are within the scope of protection of the present invention.

[0055] like Figure 1 As shown, the present embodiment describes an automatic pole stamping and forming device, comprising a first forming device 100, a conveying device 200, a transfer and screening device 300, a diversion and feeding device 400, and a second forming device 500. The devices cooperate with each other to form and convey the pole blank 700, and to stamp the conveyed pole blank 700 into a finished copper-aluminum composite pole, wherein the pole blank 700 is a copper-aluminum composite pole blank.

[0056] In this embodiment, the first forming device 100 is used to form a plurality of pole blanks 700, and the specific surface of each pole blank 700 is blanked with a posture facing upward; specifically, the first forming device 100 includes a first punching machine 101, a movable die assembly 1, a fixed die assembly 2, a push plate 4 and a driving mechanism 3. The movable die assembly 1 is installed on the stamping movable part 102 of the first punching machine 101, and the fixed die assembly 2 is installed on the fixed platform 103 of the first punching machine 101. Figure 13 shown.

[0057] like Figure 2-Figure 9 As shown, the movable mold assembly 1 includes a movable die block 10 and several punches 16 installed on the movable die block 10; the movable die block 10 includes, from top to bottom, a movable die plate 11, a first pad 12, a punch fixing plate 13, a second pad 14 and a stripper plate 15 that are interconnected, and the upper end of the punch 16 passes through the second pad 14 and the stripper plate 15 in sequence and is connected to the punch fixing plate 13.

[0058] The fixed die assembly 2 includes a fixed module 20, and several die cavities 231 and several blanking channels 24 arranged on the fixed module 20. A locking sleeve 30 is installed in the blanking channel 24. The channels in the die cavity 231 and the locking sleeve 30 are interconnected and coaxially arranged. The shapes of the punch 16, the die cavity 231 and the channels in the locking sleeve 30 are all adapted to the outer shape of the pole blank 700; the fixed module 20 includes, from bottom to top, a fixed die plate 21, a third pad 22 and a die plate 23 that are interconnected. The die cavity 231 is arranged on the die plate 23. The fixed die plate 21 and the third pad 22 are both provided with a through hole 240 that is coaxial and connected to the die cavity 231. The two through holes 240 are spliced together to form the blanking channel 24, and the locking sleeve 30 is installed in the through hole 240 of the fixed die plate 21.

[0059] A guide rod 26 and a guide sleeve 27 are respectively installed on the movable template 11 and the fixed template 21. The guide rod 26 is fitted in the guide sleeve 27. A first return spring 25 is sleeved on the guide rod 26. The two ends of the first return spring 25 respectively contact the step surface in the guide sleeve 27 and the step surface of the guide rod 26 or the lower side surface of the movable template 11.

[0060] Among them, such as Figure 8 As shown, the number of punches 16 and die cavities 231 is multiple, typically seventeen, but can be more or less. The multiple punches 16 and die cavities 231 are arranged along the width of the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2. The punches 16 and die cavities 231 for each adjacent punching fit are staggered along the length of the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2. After the punch holes 601 are punched into the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2, the center point of one of the two adjacent punching fits corresponds to one end of the punch hole 601 (which is located along the width of the material strip 600) along the length of the material strip 600, and the center point of the other punching fit corresponds to the center of at least one punch hole 601 along the width of the material strip 600. This structural arrangement makes stamping compact and improves the material utilization rate of the material strip 600.

[0061] Based on the above, when stamping, the strip 600 is made of a copper-aluminum composite strip, the aluminum side of the strip 600 faces upward, and enters between the movable mold assembly 1 and the fixed mold assembly 2 in a continuous step-by-step manner. After the movable mold assembly 1 and the fixed mold assembly 2 are closed, the punches 16 and the die cavities 231 are used to cooperate with each other to stamp out the pole blanks 700 on the strip 600, and a punching hole 601 is left on the strip 600. The pole blank 700 is a copper-aluminum composite pole blank. In the process of continuous step-by-step stamping, the stamped pole blanks 700 enter the die cavities 231 one by one. The pole blanks 700 at the discharge end of the locking sleeve 30 are exposed one by one. Since the material strip 600 is coated with stamping oil before stamping, the multiple pole blanks 700 entering the locking sleeve 30 are stacked and adhered to each other, so that the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 is also adhered to the previous pole blank 700. This method can prevent the formed pole blanks 700 from falling off at will, and the pole blanks 700 discharged from the discharge end of the locking sleeve 30 are always with the aluminum surface facing up and the copper surface facing down to meet production requirements.

[0062] The push plate 4 is movably arranged below the discharge end of the locking sleeve 30. The push plate 4 is provided with a plurality of elongated blanking holes 41 corresponding to the discharge end position of the locking sleeve 30. The length of the elongated blanking hole 41 is arranged along the translation direction of the push plate 4. Adjacent blanking areas 411 and scraping areas 412 are formed in the elongated blanking hole 41. A scraping portion 413 is provided in the middle or lower end of the scraping area 412. The scraping portion 413 is located below the discharge end surface of the locking sleeve 30. The scraping portion 413 is a plate structure connected to the inner wall of the scraping area 412 on at least one side or is formed by a protrusion on the inner wall of the scraping area 412. The locking sleeve 30 has a raised protrusion structure, and a plurality of slits 301 are provided along its length on the peripheral side of the discharge end. The plurality of slits 301 are arranged in a circular array, and an elastic sheet 302 is provided between each two adjacent slits 301. When the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 is located in the blanking area 411, the scraper portion 413 is located beside the pole blank 700; the driving mechanism 3 is used to drive the push plate 4 to perform a translational motion, causing the scraper portion 413 to translate and scrape off the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 and located in the elongated blanking hole 41.

[0063] When there is no pole blank 700 at the discharge end of the locking sleeve 30 , the gap 301 can be used to make the elastic pieces 302 converge to reduce the inner diameter of the discharge end of the locking sleeve 30 , so as to lock the pole blank 700 when it enters the discharge end.

[0064] The cam 32 is provided with a first end 322 for holding the cam 32 in the upright position, and the second end 323 is provided with a second end 324 for holding the cam 32 in the upright position, so that the cam 32 is in abutment with the cam 324 on both sides. When the movable mold assembly 1 and the fixed mold assembly 2 are closed, the driving rod 31 moves downward so that the protrusion 312 of the driving rod 31 is located below the roller 321, and the upper inclined surface 313 is separated from the roller 321 on the driving frame 32. At this time, the push plate 4 is reset under the action of the second reset spring 34, so that the blanking area 411 of the elongated blanking hole 41 corresponds to the discharge end of the locking sleeve 30, so that the pole blank 700 at the discharge end of the locking sleeve 30 can enter the elongated blanking hole 41. The pole blank 700 is a copper-aluminum composite pole in the blanking area 411 of the elongated blanking hole 41; when the movable mold assembly 1 and the fixed mold assembly 2 are opened, the driving rod 31 moves upward, and the roller 321 on the driving frame 32 is guided by the upper inclined surface 313 to reach the highest surface of the driving portion 311 of the driving rod 31, so as to drive the push plate 4 to move rightward, prompting the scraping portion 413 to move horizontally and scrape off the pole blank 700 that is completely exposed at the discharge end of the locking sleeve 30 and located in the blanking area 411 of the elongated blanking hole 41, and the scraped pole blank 700 faces upward, and the blanking area 411 of the elongated blanking hole 41 is misaligned with the discharge end of the locking sleeve 30.

[0065] Preferably, the lower side of the protrusion 312 is a lower inclined surface 318 adapted to the roller 321 , and the lower inclined surface 318 and the upper inclined surface 313 are symmetrically arranged. When the roller 321 is at the lowest position of the lower inclined surface 318 , the push plate 4 is reset under the action of the second reset spring 34 .

[0066] A limiting step 319 is provided on the side of the driving rod 31 facing the fixed die plate 20, and the upper side surface of the fixed die plate 21 serves as a limiting surface. When the movable mold assembly 1 and the fixed mold assembly 2 are closed, the limiting step 319 is limited on the limiting surface of the fixed die plate 20. The setting of this structure limits the position of the driving downward movement to avoid excessive downward movement of the driving rod 31.

[0067] A guide rod 35 is slidably mounted within the guide channel 331 of the stopper 33. One end of the guide rod 35 is fixedly connected to the connection hole 233 of the fixed module 20. A second return spring 34 is sleeved on the guide rod 35. The two ends of the second return spring 34 respectively contact the stepped surface of the connection hole 233 and the stepped surface within the guide channel 331 of the stopper 33. This structural arrangement allows the push plate 4 to reciprocate in translation under the interaction of the guide rod 35 and the guide channel 331.

[0068] A protective cover 6 is installed on the fixed module 20, which covers the stop block 33 and the space between the stop block 33 and one side of the fixed template 21. The protective cover 6 is spaced apart from the stop block 33. Its structural setting prevents people from inserting their hands between the stop block 33 and one side of the fixed template 21 and pinching their hands during the assembly process, thereby improving safety performance. Preferably, the protective cover 6 is fixedly installed on the fixed template 21.

[0069] like Figure 10-14 As shown, in this embodiment, the feeding end of the conveying device 200 is located below the discharge port of the first forming device 100 to convey the plurality of pole blanks 700 dropped by the first forming device 100 to the discharge end of the conveying device 200; specifically, the conveying device 200 includes a first belt conveyor 201, a second belt conveyor 202, a third belt conveyor 203 and a fourth belt conveyor 217, the feeding end of the second belt conveyor 202 is docked with one side of the conveying part of the first belt conveyor 201, and the two are connected by a connecting plate, which is fixed to the support beam of the first belt conveyor 201, the second belt conveyor 202 and the third belt conveyor 203 are parallel to each other and the ends are arranged flush, the conveying surface of the second belt conveyor 202 and the conveying surface of the third belt conveyor 203 are also arranged flush with each other, and at least a part of the first belt conveyor 201 is located below the push plate 4 to receive the pole blanks scraped off from the discharge end of the locking sleeve 30. The pole blank 700, the conveying surface of the conveying part of the first belt conveyor 201 is respectively installed with a first guide plate 204 and a second guide plate 205 on opposite sides, and the first guide plate 204 and the second guide plate 205 are respectively fixed on the support beam of the first belt conveyor 201, and the end of the second guide plate 205 away from the first belt conveyor 201 extends to form an inclined guide bar 206, and the end of the inclined guide bar 206 and the end of the first guide plate 204 are both straight guide bars 207 extending toward the first belt conveyor 201, and a discharge port 232 is formed between the two straight lines; therefore, the pole blanked by the first forming device 100 falls on the conveying surface of the first belt conveyor 201. At this time, the first belt conveyor 201 conveys the pole blank 700 in a straight line during continuous operation, and guides the pole blank 700 to the second belt conveyor 202 under the action of the first guide plate 204, the second guide plate 205, the inclined guide bar 206 and the connecting plate.

[0070] Furthermore, the first forming device 100 also includes a base plate 29 fixed to the fixed platform 103 of the first punching machine 101. At least part of the first belt conveyor 201 is located below the push plate 4 to receive the pole blank 700 scraped from the discharge end of the locking sleeve 30. The base plate 29 is located below the first belt conveyor 201 and is connected to the fixed module 20 through a support block 28. The first belt conveyor 5 is installed on the base plate 29 or the support block 28. Therefore, the support beam of the first belt conveyor 201 is fixedly connected to the base plate 29 or the support block 28. The pole blank 700 scraped by the push plate 4 falls on the conveying surface of the first belt conveyor 201 with the aluminum surface facing up. At this time, the first belt conveyor 201 works to transport the falling pole blank 700 to its discharge position.

[0071] The outer side of the second belt conveyor 202 is provided with a first side guide bar 209, the outer side of the third belt conveyor 203 is provided with a second side guide bar 210, and a third side guide bar 211 is provided between the second belt conveyor 202 and the third belt conveyor 203. The end of the first side guide bar 209 close to the discharge port 232 is connected to the straight guide bar 207 at the end of the inclined guide bar 206, and the other end of the first side guide bar 209 away from the discharge port 232 is connected to the straight guide bar 207 at the end of the inclined guide bar 206. A circulation guide bar 212 is provided between the other end of the molding device 100, and the two ends of the circulation guide bar 212 are respectively connected to the other end of the first side guide bar 209 and one end of the second side guide bar 210. An oblique guide bar 224 is provided on the end of the second side guide bar 210 close to the first molding device 100. The end of the oblique guide bar 224 is formed with a straight guide bar 225 extending in the direction of the first belt conveyor 201. The end of the straight guide bar 225 is connected to the straight guide bar at the end of the first guide plate 204. 207 is connected, and the oblique guide bar 224 and the circulation guide bar 212 are respectively connected with the two ends of the third side guide bar 211 to form a first circulation port 228 and a second circulation port 229; both ends and the middle part of the third side guide bar 211 are hinged with an inclined movable guide bar 213, and the limiting end of each movable guide bar 213 is respectively connected to the bracket 215 located on the second belt conveyor 202 and the third belt conveyor 203 through a traction spring 214, and the movable guide bar at one end of the third side guide bar 211 is connected to the second belt conveyor 202 and the third belt conveyor 203. A first transfer port 226 for only one pole blank 700 to pass through is formed between the limiting end of the movable guide bar 213 at the other end of the third side guide bar 211 and the inner side of the circulation guide bar 212, a second transfer port 227 for only one pole blank 700 to pass through is formed between the limiting end of the movable guide bar 213 at the middle of the third side guide bar 211 and the inner side of the second side guide bar 210, a third transfer port 230 for only one pole blank 700 to pass through is formed;The second belt conveyor 202 also conveys the pole blank 700 in a straight line in a continuous working mode, and passes through the first transfer port 226 under the guidance of a movable guide bar 213, the first side guide bar 209 and the third side guide bar 211, and then enters the straight guide channel 218. The remaining pole blanks 700 pass through the second transfer port 227 and the second circulation port 229 under the guidance of another movable guide bar 213, the circulation guide bar 212, the first side guide bar 209 and the third side guide bar 211, and enter the third belt conveyor. Conveyor 203. The third belt conveyor 203 continuously operates in the opposite direction to the second belt conveyor 202, conveying the pole blanks 700. Guided by another movable guide bar 213, the oblique guide bar 224, the second side guide bar 210, and the third side guide bar 211, the pole blanks 700 pass through the third transfer port 230 and the first circulation port 228 and enter the second belt conveyor 202. The pole blanks 700 continue to be circulated in the same manner as described above. This method ensures that the pole blanks 700 enter the linear guide channel 218 one by one.

[0072] Preferably, the first side guide bar 209 and the second side guide bar 210 are respectively fixed on the outer support beam of the second belt conveyor 202 and the outer support beam of the third belt conveyor 203, and the third side guide bar 211 is fixed between the inner support beam of the second belt conveyor 202 and the inner support beam of the third belt conveyor 203. Each of the six brackets 215 spans above the second belt conveyor 202 and the third belt conveyor 203, and its two ends are respectively connected to the first side guide bar 209 and the second side guide bar 210, and the circulation guide bar 212 is set at an angle.

[0073] The feeding end of the fourth belt conveyor 217 is connected to the discharging side of the second belt conveyor 202. A straight guide channel 218 is provided above the conveying surface of the fourth belt conveyor 217. The width of the straight guide channel 218 only allows one pole blank 700 to be conveyed, and multiple pole blanks 700 cannot be conveyed side by side. The feeding channel 2181 of the straight guide channel 218 passes through the first side guide bar 209 and is located above the conveying surface on the discharging side of the second belt conveyor 202. The position of the feeding channel 2181 of the straight guide channel 218 corresponds to the position of the second transfer port 227. A scraper plate 216 is provided in front of the mouth of the feeding channel 2181 of the straight guide channel 218. The distance between the scraper plate 216 and the conveying surface of the second belt conveyor 202 is only for one pole blank 700 to pass through; wherein, the fourth belt conveyor 217 is composed of an inclined conveying section 2 19, and the horizontal conveying sections 220 located at both ends of the inclined conveying section 219, the straight guide channel 218 is also composed of the inclined guide section 221 and the horizontal guide sections 222 located at both ends of the inclined guide section 221, and the inclined guide section 221 is located on the conveying surface of the inclined conveying section 219, and the horizontal guide section 222 is located on the conveying surface of the horizontal conveying section 220. Since the forming station of the first molding device 100 is lower than the forming station of the second molding device 500, the conveying connection of the pole blanks 700 is carried out by an inclined setting; therefore, under the conveying work of the fourth belt conveyor 217, the pole blanks 700 in the straight guide channel 218 are conveyed one by one to the transfer screening device 300, so that the transfer screening device 300 can receive the pole blanks 700 one by one. The straight guide channel 218 is composed of two long baffles set at intervals from each other.

[0074] like Figure 15-17As shown, in this embodiment, the transfer and screening device 300 receives the pole blanks 700 conveyed by the conveying device 200 one by one, and transfers the received pole blanks 700 to the discharge side of the transfer and screening device 300; specifically, the transfer and screening device 300 includes a transfer rack 303, a turntable 305, a visual inspection instrument 307, a discharge mechanism 308 and a dividing plate 314 for driving the turntable 305 to rotate, the visual inspection instrument 307 adopts a high-definition inspection camera, the turntable 305 is installed on the output shaft of the dividing plate 314, the transfer rack 303 is provided with a transfer circular groove 304 and a transfer outlet 317 connected to the transfer circular groove 304, the turntable 305 is arranged in a circular shape, and the turntable 305 is adapted to be in the transfer circular groove 304, and the circumferential edge of the turntable 305 is provided with multiple There are transfer gaps 306 in a circular array that are adapted to the shape of the pole blank 700. The bottom of the transfer circular groove 304 supports the pole blank 700 in each transfer gap 306. The bottom of the transfer circular groove 304 is provided with a blanking opening 315 that is connected to the outside world. A support plate 316 is movably embedded in the blanking opening 315. A telescopic device 309 is fixed to the bottom surface of the transfer frame 303. The telescopic device 309 also adopts a telescopic cylinder. The telescopic rod of the telescopic device 309 is connected to the support plate 316. The visual inspection instrument 307 and the blanking opening 315 are arranged along the rotation direction of the turntable 305 during transportation. The blanking opening 315 is located behind the visual inspection instrument 307 and at a work station with a transfer gap 306. The visual inspection instrument 307 is installed on the top surface of the transfer frame 303 through the frame. Among them, the indexing plate 314 is used to drive the turntable 305 to rotate and transfer the pole blanks 700 stuck in the transfer gap 306 one by one to the bottom of the visual inspection instrument 307 for inspection whether the aluminum surface is facing up. During the visual inspection, the visual inspection instrument 307 takes a picture of the pole at the corresponding transfer gap 306 and transmits the photographed image to the PLC controller. The PLC controller determines whether the aluminum surface is facing up based on the image. When the aluminum surface of the detected pole blank 700 is not facing up, the unloading mechanism 308 works and opens the blanking opening 315 to allow unqualified products to fall into the unqualified material box 310. When the aluminum surface of the detected pole blank 700 is facing up, the unloading mechanism 308 does not work, so that the pole blank 700 is transferred to the transfer outlet 317 and acts on the other side of the diversion inlet of the main channel 403 to scrape the pole blank 700 on the turntable 305 and enter the main channel 403.

[0075] like Figure 10 、 Figure 11 and Figure 18As shown, in this embodiment, the diversion and feeding device 400 includes a linear conveyor 401, and a diversion mechanism and multiple guide channels 402 arranged on the linear conveyor 401. The linear conveyor 401 receives and transfers the pole blanks 700 transported by the transfer and screening device 300. The diversion mechanism diverts the pole blanks 700 on the transfer and screening device 300 and enters each guide channel 402 one by one, and transports the pole blanks 700 in each guide channel 402 to its discharge end under the action of the continuous conveying work of the linear conveyor 401; the diversion mechanism includes two diversion telescopic mechanisms 404 arranged along the length direction of the linear conveyor 401 and arranged parallel to each other at intervals. The diversion telescopic mechanism 404 adopts a telescopic cylinder, and a diversion plate 405 is respectively installed on the telescopic rod of each diversion telescopic mechanism 404. Each diversion telescopic mechanism 404 is erected on the linear conveyor 401 through a diversion frame 406. Above, the two ends of the diverter rack 406 are respectively connected to the support beams of the linear conveyor 401; the diverter feeding device 400 also includes a main channel 403, and the number of guide channels 402 is set to three. The guide inlets of each guide channel 402 converge at the guide outlet of the main channel 403, and the two diverter plates 405 are both located at the guide inlet of the guide channel 402 at the middle position, and the outer walls of the two are respectively fitted with the two inner walls of the guide inlet of the guide channel 402 at the middle position. One side of the guide inlet of the main channel 403 is connected with one side of the transfer outlet 317, and a distance smaller than the diameter of the pole blank 700 is formed between the other side of the guide inlet of the main channel 403 and the end of the linear conveyor 401, and the distance is used to avoid the arc portion when the turntable 305 rotates, so as to use the arc portion when the turntable 305 rotates to push the pole blank 700 located at the distance into the main channel 403. Among them, the pole blanks 700 in the main channel 403 are transported to their diversion outlets through the fourth belt conveyor 217. Then, when all the pole blanks 700 converge at the diversion outlet, the diverter plate 405 can be used to move back and forth along the length direction of the fourth belt conveyor 217. When the two diverter plates 405 are translated, when one diverter plate 405 moves toward the second forming device 500, the other diverter plate 405 moves backward and horizontally to sort the pole blanks 700 at the diversion outlet of the main channel 403, so that each pole blank 700 enters the three diversion channels 402 one by one. The linear conveyor 401 adopts a belt conveyor.

[0076] like Figures 19-22As shown, in this embodiment, the discharge ends of each guide channel 402 correspond to the positions of multiple forming stations of the second forming device 500, so that the pole blanks 700 in each guide channel 402 are respectively transported to the corresponding forming stations, so that the second forming device 500 performs stamping work and stamps the pole blanks 700 in each forming station into pole finished products and blanks them. The second forming device 500 includes a second punching machine 506, a synchronous grabbing robot arm, three mold sleeves 501, three ejector rods 502 and three stamping punches 503. Adjacent feeding positions and stamping positions are provided between the stamping movable part 102 of the second punching machine 506 and the fixed platform 103. The three mold sleeves 501 and the three ejector rods 502 are all located at the feeding position. The three mold sleeves 501 are arranged in an "I" shape along the length direction of the fixed platform 103 of the second punching machine 506 and are arranged beside the fixed platform 103 of the second punching machine 506. The three ejector rods 502 are installed on the stamping movable part 102 of the second punching machine 506 and are coaxially arranged with each mold sleeve 501. The inner diameter of the mold sleeve 501 is larger than the outer diameter of the top cover. The three stamping punches 503 are located at the stamping position and are installed on the second punching machine 506. On the stamping movable part 102 of the press 506, a receiving platform 104 is provided below the discharge end of the three mold sleeves 501, and the distance between the top surface of the receiving platform 104 and the discharge end of the mold sleeve 501 is greater than the thickness of the pole blank 700; the synchronous grasping robot arm includes two translation slides 504 arranged along the length direction of the fixed platform 103 of the second punching machine 506, each translation slide 504 adopts a servo slide or a screw slide, and a clamping and telescopic mechanism and three clamping parts 505 installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide 504, and each clamping and telescopic mechanism also adopts a telescopic cylinder. The distance between the three clamping parts 505 is equal to the distance between the three mold sleeves 501, and the thickness of each clamping part 505 is less than the distance between the top surface of the receiving platform 104 and the discharge end of the mold sleeve 501.Among them, the positions of the three push rods 502 are higher than the three stamping punches 503 (that is, the push rods 502 are located above the stamping punches 503), and the pole blanks 700 output from the discharge ends of each guide channel 402 enter the upper ports of the three mold sleeves 501 respectively. At this time, the active stamping of the second punching machine 506 moves in a fixed direction, prompting each push rod 502 to act on the pole blanks 700 at the upper ports of the three mold sleeves 501 respectively, so as to make them enter the mold sleeve 501, and the pole blanks 700 in the mold sleeve 501 are in a locked state, so that under continuous operation in the above manner, the discharge end of the mold sleeve 501 will output the pole blank 700 and drop it to the top surface of the receiving platform 104, and the pole blanks on the top surface of the receiving platform 104 will be The pole blank 700 is located between two relative clamping members 505. At this time, all the clamping and telescopic mechanisms work and drive the clamping members 505 to extend to clamp the pole blank 700. Then the two translation slides 504 work synchronously to drive the clamped pole blank 700 to be transported to the fixed platform 103 of the second punching machine 506. At this time, while pressing the pole blank 700 at the upper end of the three mold sleeves 501, each stamping punch 503 punches out the three pole blanks 700 on the fixed platform 103 respectively. After the stamping is completed, the fixed platform 103 of the second punching machine 506 and the stamping movable part 102 move away from each other. During stamping, the fixed platform 103 of the second punching machine 506 and the stamping movable part 102 move close to each other.

[0077] Finally, the first punching machine 101, the second punching machine 506, the first belt conveyor 201, the second belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217, the linear conveyor 401, the indexing plate 314, the visual inspection instrument 307 and the two translation slides 504 are respectively connected to the PLC controller and controlled by it, and the diversion telescopic mechanism 404, the clamping telescopic mechanism and the telescopic cylinder are respectively connected to the PLC controller through the air pump and controlled by it. The belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217 and the transfer rack 303 are respectively installed on the support frame. The first belt conveyor 201, the second belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217 and the linear conveyor 401 are all provided with an oil scraper 223. The oil scraper 223 is installed on the support beam of the belt conveyor through a lifting ear. A rubber strip is fixed on the oil scraper 223 through a sponge, and the rubber strip is in contact with the conveying surface of the belt conveyor.

Claims

1. A pole automatic stamping forming device, characterized in that: include: A first forming device (100), the first forming device (100) is used to form a plurality of pole blanks (700), and the specific surface of each pole blank (700) is blanked in an upward posture; A conveying device (200), wherein the feeding end of the conveying device (200) is located below the discharge port of the first forming device (100), so as to convey a plurality of pole blanks (700) blanked by the first forming device (100) to the discharge end of the conveying device (200); a transfer screening device (300), wherein the transfer screening device (300) receives the pole blanks (700) conveyed by the conveying device (200) one by one, and transfers the received pole blanks (700) to the discharge side of the transfer screening device (300); A diversion and feeding device (400), the diversion and feeding device (400) comprising a linear conveyor (401), a diversion mechanism and a plurality of guide channels (402) arranged on the linear conveyor (401), the linear conveyor (401) receiving and transferring the pole blanks (700) conveyed by the transfer and screening device (300), the diversion mechanism diverting the pole blanks (700) on the transfer and screening device (300) into each of the guide channels (402) one by one, and conveying the pole blanks (700) in each of the guide channels (402) to a discharge end thereof under the action of the linear conveyor (401) continuously performing the conveying operation; A second forming device (500), wherein the discharge ends of each of the guide channels (402) correspond to the positions of a plurality of forming stations of the second forming device (500), so that the pole blanks (700) in each of the guide channels (402) are respectively transported to the corresponding forming stations, and the second forming device (500) performs a stamping operation to stamp the pole blanks (700) in each forming station into pole finished products and blank the poles; The first forming device comprises a first punching machine (101), a movable die assembly (1), a fixed die assembly (2), a push plate (4) and a driving mechanism (3), wherein the movable die assembly (1) is mounted on the punching movable part (102) of the first punching machine (101), and the fixed die assembly (2) is mounted on the fixed platform (103) of the first punching machine (101); the movable die assembly (1) comprises a movable die block (10) and a plurality of punches (16) mounted on the movable die block (10); the fixed die assembly (2) comprises a fixed die block (20) and a plurality of punches (16) arranged on the fixed die block (20) A die cavity (231) and a plurality of blanking channels (24), a locking sleeve (30) is installed in the blanking channel (24), the die cavity (231) and the channels in the locking sleeve (30) are interconnected and coaxially arranged, and the shapes of the punch (16), the die cavity (231) and the channels in the locking sleeve (30) are all adapted to the outer shape of the pole blank (700); the push plate (4) is movably arranged below the discharge end of the locking sleeve (30), and the push plate (4) is provided with a plurality of elongated blanking holes (4) corresponding to the discharge end position of the locking sleeve (30). 1), the length of the elongated blanking hole (41) is arranged along the translation direction of the push plate (4), and adjacent blanking areas (411) and scraping areas (412) are formed in the elongated blanking hole (41), and a scraping portion (413) is provided in the middle or lower end of the scraping area (412), and the scraping portion (413) is located below the end surface of the discharge end of the locking sleeve (30), and the scraping portion (413) is a plate structure connected to the inner wall of the scraping area (412) on at least one side or a protruding structure protruding from the inner wall of the scraping area (412), and the discharge end of the locking sleeve (30) is provided with a A plurality of slits (301) are provided along the length direction thereof, and the plurality of slits (301) are arranged in a ring array, and an elastic sheet (302) is provided between each two adjacent slits (301). When the pole blank (700) completely exposed at the discharge end of the locking sleeve (30) is located in the blanking area (411), the scraping portion (413) is located beside the pole blank (700); the driving mechanism (3) is used to drive the push plate (4) to perform translational motion, prompting the scraping portion (413) to translate and scrape off the pole blank (700) completely exposed at the discharge end of the locking sleeve (30) and located in the elongated blanking hole (41); The second forming device (500) includes a second punching machine (506), a synchronous grabbing robot arm, three mold sleeves (501), three ejector rods (502) and three punching dies (503), and a feeding position and a punching position are provided between the punching movable part (102) of the second punching machine (506) and the fixed platform (103). The three mold sleeves (501) and the three ejector rods (502) are all feeding positions. The three mold sleeves (501) are arranged in a "one" shape along the length direction of the fixed platform (103) of the second punching machine (506) and are provided on the fixed platform (103) of the second punching machine (506). Next to the platform (103), three push rods (502) are installed on the punching movable part (102) of the second punching machine (506) and are coaxially arranged with each mold sleeve (501), the inner diameter of the mold sleeve (501) is larger than the outer diameter of the push rod (502), three stamping punches (503) are located at the stamping position and are installed on the punching movable part (102) of the second punching machine (506), a receiving platform (104) is provided below the discharge ends of the three mold sleeves (501), and the distance between the top surface of the receiving platform (104) and the discharge end of the mold sleeve (501) is larger than the thickness of the pole blank (700); The synchronous grabbing robot arm includes two translation slides (504) arranged along the length direction of the fixed platform (103) of the second punching machine (506), and a clamping and telescopic mechanism and three clamping members (505) installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide (504), the spacing between the three clamping members (505) is equal to the spacing between the three mold sleeves (501), and the thickness of each clamping member (505) is smaller than the spacing between the top surface of the receiving platform (104) and the discharge end of the mold sleeve (501); Each punching punch (503) punches out three pole blanks (700) on the fixed platform (103); Since stamping oil is applied to the material strip (600) before stamping, the plurality of pole blanks (700) entering the locking sleeve (30) are stacked and adhered to each other, so that the pole blank (700) completely exposed at the discharge end of the locking sleeve (30) is also adhered to the previous pole blank (700).

2. The automatic pole stamping and forming equipment according to claim 1, characterized in that: The driving mechanism (3) includes a driving rod (31) and a second return spring (34). The push plate (4) is provided with a stopper (33) and a driving frame (32) at opposite ends of the push plate (4) in its translation direction. The second return spring (34) is provided between the stopper (33) and one side of the fixed module (20), and its two ends are respectively in contact with the stopper (33) and the fixed module (20). The driving rod (31) is fixed to the movable module (10 ) on a side corresponding to the driving frame (32), the driving portion (311) of the driving rod (31) is located between the roller (321) of the driving frame (32) and the side of the fixed module (20) corresponding to the driving frame (32), the driving portion (311) of the driving rod (31) is provided with a convex portion (312) on the side facing the roller (321) of the driving frame (32), and the upper side of the convex portion (312) is an upper inclined surface (313) adapted to the roller (321).

3. The automatic pole stamping and forming equipment according to claim 2, characterized in that: A limiting step (319) is provided on the driving rod (31) on a side facing the fixed die block (20); when the movable die assembly (1) and the fixed die assembly (2) are engaged in a mold, the limiting step (319) is limited on a limiting surface of the fixed die block (20).

4. The automatic pole stamping and forming equipment according to claim 3, characterized in that: A guide rod (35) is slidably installed in the guide channel (331) of the stopper (33), one end of the guide rod (35) is fixedly connected to the connecting hole (233) of the fixed module (20), and the second return spring (34) is sleeved on the guide rod (35), and the two ends of the second return spring (34) respectively contact the step surface in the connecting hole (233) of the fixed module (20) and the step surface in the guide channel (331) of the stopper (33).

5. The automatic pole stamping and forming equipment according to claim 4, characterized in that: The movable module (10) includes, from top to bottom, a movable die plate (11), a first pad (12), a punch fixing plate (13), a second pad (14) and a stripper plate (15) which are connected to each other. The upper end of the punch (16) passes through the stripper plate (15) and the second pad (14) in sequence and is then connected to the punch fixing plate (13). The fixed module (20) includes, from bottom to top, a fixed die plate (21), a third pad (22) and a concave die plate (23). 3), the die cavity (231) is provided on the die plate (23), the fixed die plate (21) and the third pad (22) are both provided with a through hole (240) coaxial with and connected to the die cavity (231), the two through holes (240) are combined to form a feed channel (24), the locking sleeve (30) is installed in the through hole (240) of the fixed die plate (21), and the upper side surface of the fixed die plate (21) serves as a limiting surface; the punch (16) and the die cavity The number of (231) is multiple, and the multiple punches (16) and the multiple die cavities are arranged along the width direction of the material strip (600) between the movable mold assembly (1) and the fixed mold assembly (2), and the punches (16) and the die cavities for stamping and fitting at each adjacent two locations are staggered in the length direction of the material strip (600) between the movable mold assembly (1) and the fixed mold assembly (2); the guide rod (35) and the second return spring (34) are both arranged between the fixed mold plate (21) and the stop block (33), so that the two ends of the second return spring (34) respectively contact the fixed mold plate (21) and the stop block (33), and a connecting hole (233) is provided on the fixed mold plate (21), and a protective cover (6) is installed on the fixed mold plate (21), and the protective cover (6) covers the stop block (33) and between the stop block (33) and one side of the fixed mold plate (21), and the protective cover (6) and the stop block (33) are spaced apart.

6. The automatic pole stamping and forming equipment according to claim 1, characterized in that: The conveying device (200) comprises a first belt conveyor (201), a second belt conveyor (202), a third belt conveyor (203) and a fourth belt conveyor (217); the feeding end of the second belt conveyor (202) is docked with one side of the conveying portion of the first belt conveyor (201); the second belt conveyor (202) and the third belt conveyor (203) are arranged in parallel with each other and their ends are flush with each other; At least a portion of the first belt conveyor (201) is located below the push plate (4) to receive the pole blank (700) scraped off from the discharge end of the locking sleeve (30); a first guide plate (204) and a second guide plate (205) are respectively installed on opposite sides of the conveying surface of the conveying portion of the first belt conveyor (201); an end of the second guide plate (205) away from the first belt conveyor (201) extends to form an inclined guide bar (206); an end of the inclined guide bar (206) and an end of the first guide plate (204) both extend toward the first belt conveyor (201) to form a straight guide bar (207); and a discharge port (232) is formed between the two straight guide bars (207); A first side guide strip (209) is provided on the outside of the second belt conveyor (202), a second side guide strip (210) is provided on the outside of the third belt conveyor (203), a third side guide strip (211) is provided between the second belt conveyor (202) and the third belt conveyor (203), one end of the first side guide strip (209) close to the discharge port (232) is connected to the straight guide strip (207) at the end of the inclined guide strip (206), a circulation guide strip (212) is provided between the other end of the first side guide strip (209) away from the discharge port (232) and the other end of the second side guide strip (210) away from the first forming device (100), and the circulation guide strip (212) ) are respectively connected to the other end of the first side guide bar (209) and one end of the second side guide bar (210); an oblique guide bar (224) is provided on the second side guide bar (210) at one end close to the first forming device (100); a straight guide bar (225) extending in the direction of the first belt conveyor (201) is formed at the end of the oblique guide bar (224); the end of the straight guide bar (225) is connected to the straight guide bar (207) at the end of the first guide plate (204); the oblique guide bar (224) and the circulation guide bar (212) respectively form a first circulation port (228) and a second circulation port (229) between the two ends of the third side guide bar (211); Both ends and the middle of the third side guide bar (211) are hinged with movable guide bars (213) arranged in an inclined manner, and the limiting ends of each movable guide bar (213) are respectively connected to the brackets (215) located on the second belt conveyor (202) and the third belt conveyor (203) through traction springs (214), and a space for only one pole blank is formed between the limiting end of the movable guide bar (213) at one end of the third side guide bar (211) and the inner side of the first side guide bar (209). A first transfer port (226) for the passage of the pole blank (700) is formed between the limiting end of the movable guide bar (213) at the other end of the third side guide bar (211) and the inner side of the circulation guide bar (212), and a third transfer port (230) for the passage of the pole blank (700) is formed between the limiting end of the movable guide bar (213) in the middle of the third side guide bar (211) and the inner side of the second side guide bar (210); The feed end of the fourth belt conveyor (217) is connected to the discharge side of the second belt conveyor (202), and a straight guide channel (218) is provided above the conveying surface of the fourth belt conveyor (217). The feed channel (2181) of the straight guide channel (218) passes through the first side guide bar (209) and is located above the conveying surface on the discharge side of the second belt conveyor (202), and the position of the feed channel (2181) of the straight guide channel (218) corresponds to the position of the first transfer port (226). A scraper (216) is provided in front of the mouth of the feed channel (2181) of the straight guide channel (218), and the distance between the scraper (216) and the conveying surface of the second belt conveyor (202) is only enough for one pole blank (700) to pass through.

7. The automatic pole stamping and forming equipment according to claim 1, characterized in that: The transfer screening device (300) comprises a transfer frame (303), a turntable (305), a visual detector (307), a discharge mechanism (308) and a dividing plate (314) for driving the turntable (305) to rotate, wherein the turntable (305) is mounted on the output shaft of the dividing plate (314), the transfer frame (303) is provided with a transfer circular groove (304) and a transfer outlet (317) connected to the transfer circular groove (304), the turntable (305) is placed in the transfer circular groove (304), the circumferential edge of the turntable (305) is provided with a plurality of transfer notches (306) in an annular array and adapted to the shape of the pole blank (700), the bottom of the transfer circular groove (304 ... ) is supported by the pole blank (700) in the transfer circular groove (304), the bottom of the groove of the transfer circular groove (304) is provided with a blanking opening (315) which is connected to the outside world, and a support plate (316) is movably embedded in the blanking opening (315), and a telescopic device (309) is fixed to the bottom surface of the transfer rack (303), and the telescopic rod of the telescopic device (309) is connected to the support plate (316), and the visual inspection instrument (307) and the blanking opening (315) are arranged along the rotation direction of the turntable (305) during transfer, and the blanking opening (315) is located behind the visual inspection instrument (307) and at a station with a transfer notch (306), and the visual inspection instrument (307) is installed on the top surface of the transfer rack (303) through a frame.

8. The automatic pole stamping and forming equipment according to claim 7, characterized in that: The diversion mechanism includes two diversion telescopic mechanisms (404) arranged along the length direction of the linear conveyor (401) and arranged parallel to each other at intervals. A diversion plate (405) is respectively installed on the telescopic rod of each diversion telescopic mechanism (404). The diversion feeding device (400) also includes a main channel (403). The number of the guide channels (402) is set to three. The guide inlets of each guide channel (402) converge at the guide outlet of the main channel (403). The two diversion plates (405) are both located at the middle position of the guide inlet of the guide channel (402). The outer side walls of the two are respectively fitted with the two inner walls of the guide inlet of the guide channel (402) at the middle position, one side of the guide inlet of the main channel (403) is connected with one side of the transfer outlet (317), and a spacing smaller than the diameter of the pole blank (700) is formed between the other side of the guide inlet of the main channel (403) and the end of the linear conveyor (401), and the spacing is used to avoid the arc portion when the turntable (305) rotates, so as to use the arc portion when the turntable (305) rotates to push the pole blank (700) located at the spacing into the main channel (403).

Citation Information

Patent Citations

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