Automatic alignment sawing machine for beryllium-nickel-copper production and use method of automatic alignment sawing machine

Abstract

The invention discloses an automatic alignment sawing machine for beryllium-nickel-copper production and a using method thereof.The automatic alignment sawing machine comprises a workbench, side baffles are symmetrically installed at the top of the workbench, a driving assembly is installed on the side baffles through a cross beam plate, an adjusting alignment assembly is installed on the cross beam plate through the driving assembly, and the adjusting alignment assembly comprises a moving box; and the moving box is provided with an electric telescopic rod through a second threaded block and a mounting disc, the output end of the electric telescopic rod is provided with a cleaning and cooling assembly through a mounting plate, and the cleaning and cooling assembly is used for cleaning chippings generated in the machining process. Chippings generated in the machining process can be cleaned through the cleaning and cooling assembly, a water suction pump conveys pumped cold water in a water tank to a water spraying pipe, the water spraying pipe sprays a water column towards the cutting and sawing position, chippings generated by cutting and sawing are scoured into the workbench, the chippings generated by cutting and sawing can be cleaned through the water column sprayed out of the cleaning and cooling assembly, and the chippings generated by cutting and sawing can be cleaned through the water column sprayed out of the cleaning and cooling assembly. And the saw blade can be cooled, and the service life of the saw blade is effectively prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of equipment for beryllium nickel copper production, in particular to an automatic alignment sawing machine for beryllium nickel copper production and a use method thereof. Background Art

[0002] Beryllium nickel copper alloy is a high temperature alloy, usually containing 15-20% beryllium, 20-30% nickel and the balance of copper; this alloy has excellent oxidation resistance and mechanical properties, so it is widely used in the manufacture of parts in high temperature environments; Generally, when a sawing machine is sawing alloy materials, flying debris will be generated. However, it is not easy to clean the flying debris with the sawing machine in the prior art.

[0003] The defects of existing production sawing machines are: 1. Patent document CN105382336B discloses a sawing machine, which can reduce the defective rate of finished products after cutting, but the sawing machine in the patent document does not take into account the problem of difficulty in cleaning the debris generated by sawing; 2. Application document CN111331682A proposes a sawing machine, in which the position of the cutter is controlled by an operator operating a control panel, and the position of the cutter cannot be adjusted by automatic alignment; 3. Patent document CN218984046U discloses a steel pipe sawing machine, but the sawing machine in the patent document does not consider making the clamping assembly of the sawing machine adaptable to columnar materials of different sizes, and the applicability is not high; 4. Patent document CN105666587B discloses a sawing machine, which has high cutting efficiency, but is not convenient for recycling the debris generated by cutting. Summary of the invention

[0004] The object of the present invention is to provide an automatic alignment sawing machine for beryllium nickel copper production and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic alignment sawing machine for beryllium nickel copper production, comprising a workbench, side baffles are symmetrically installed on the top of the workbench, crossbeams are symmetrically installed on the inner sides of two groups of side baffles, driving components are installed on the inner sides of the front and rear groups of crossbeams, and the driving components are used to control the movement path of the saw blade, the crossbeam is installed with an adjustment and alignment component through the driving component, and the adjustment and alignment component is used to adjust the position of the saw blade, the adjustment and alignment component comprises a moving box, a limiting through groove is provided at the bottom of the moving box, a second threaded block is slidably installed inside the limiting through groove, a mounting plate is installed at the bottom of the second threaded block, an electric telescopic rod is installed at the bottom of the mounting plate, a mounting plate is installed at the output end of the electric telescopic rod, a waterproof electric saw is installed at the bottom of the mounting plate, and a cleaning and cooling component is installed on the top of the mounting plate, the cleaning and cooling component is used to clean the debris generated during the processing and continuously cool the saw blade; The cleaning and cooling assembly includes a water spray pipe, a water tank, a water pump and a water pipe joint. A water spray pipe is installed through the top of the mounting plate, and the nozzle of the water spray pipe is facing the saw blade. A water tank is installed on the bottom wall of the workbench. A water pump is installed on the bottom wall of the workbench, and the water pump is located behind the water tank. The water pump is connected to the water tank through a pipeline. A water pipe joint is installed through the back wall of the workbench, and one end of the water pipe joint is connected to the water pump, and the other end of the water pipe joint is connected to the water spray pipe through a hose.

[0006] Preferably, the top of the workbench is symmetrically provided with grooves, the inner wall of the workbench is installed with a drainage baffle, and the drainage baffle is located above the water tank and the water pump, and a drainage pipe is installed through the front of the workbench.

[0007] Preferably, the driving assembly includes a first driving motor, a first screw, a load-bearing guide rod and a first threaded block. The first driving motor is installed at the front center of the front cross beam plate. The output end of the first driving motor passes through the front cross beam plate and is installed with a first screw, and one end of the first screw is movably connected to the front of the rear cross beam plate. The load-bearing guide rods are symmetrically installed on the inner sides of the front and rear groups of cross beam plates, the first threaded block is threadedly installed on the outer side of the first screw, and a limiting sleeve is slidably installed on the outer surface of the load-bearing guide rod, and the limiting sleeve and the first threaded block are connected to the top of the moving box.

[0008] Preferably, a second driving motor is installed on an outer wall of one side of the mobile box, and an output end of the second driving motor passes through an inner wall of one side of the mobile box and is connected to a second screw, and one end of the second screw is movably connected to the inner wall of the other side of the mobile box, and the second screw is connected to the second threaded block through a threaded connection. An intelligent AI camera is installed at the bottom of the mounting plate, and an image processing algorithm and a mathematical modeling algorithm are implanted in the intelligent AI camera, and the output end of the intelligent AI camera establishes a communication connection with the adjustment and alignment component through wireless communication technology.

[0009] Preferably, an electric push rod is installed on the outer wall surface of the two groups of side baffles, and the output end of the electric push rod passes through the side baffle and is connected to a fixed cylinder. A clamping assembly is provided on the top of the fixed cylinder, and the clamping assembly is used to clamp and fix the material to be processed.

[0010] Preferably, the clamping assembly includes a movable rod, a connecting spring, an elastic clamping plate and a threaded column. The movable rod is installed through the top center of the fixed cylinder, the bottom of the movable rod is connected to the elastic clamping plate, the bottom of the elastic clamping plate is installed with a rubber pad, the inner top wall of the fixed cylinder is installed with a connecting spring, and the connecting spring is located on the outside of the movable rod, one end of the connecting spring is connected to the elastic clamping plate, the top of the fixed cylinder is installed with a threaded column, the bottom of the threaded column is installed with a buffer pad, and the bottom wall of the fixed cylinder is installed with a memory foam pad.

[0011] Preferably, a through groove is provided on the front side of the workbench, and limiting grooves are symmetrically provided on the inner wall of the through groove, and a collecting component is movably installed on the through groove through the limiting groove, and the collecting component is used to collect alloy debris, and the collecting component includes a collecting frame, and the collecting frame is located above the drainage baffle, and limiting sliders are symmetrically installed on both sides of the collecting frame, and the limiting sliders are slidably connected to the limiting grooves, and a filter screen is inlaid on the bottom wall of the collecting frame.

[0012] Preferably, the front of the filter is connected to a cover plate, a sealing gasket is installed on the back of the cover plate, and the sealing gasket is located on the outside of the collecting frame, a first magnet bar is symmetrically installed on the back of the cover plate, and the first magnet bar is located above and below the sealing gasket, a second magnet bar is symmetrically installed on the front of the workbench, and the second magnet bar is located above and below the through groove, and the first magnet bar and the second magnet bar are magnetically attracted to each other.

[0013] Preferably, the method of using the automatic alignment sawing machine is as follows: S1. Fix the material to be processed on the workbench. The intelligent AI camera locates the marked position on the material to be processed, so that the alignment component can adjust the saw blade position to match the position to be cut, thereby achieving positioning and alignment. S2. When the saw blade is sawing the material to be processed, the cleaning and cooling component cleans the alloy debris and cools the saw blade by spraying a water column toward the saw blade.

[0014] In S1, the following steps are also included: S11. The material to be processed can be fixed on the workbench by a clamping assembly, and the clamping assembly can adapt to different sizes of beryllium nickel copper alloy columnar materials to be processed; In S2, the following steps are also included: S21. Cleaning and cooling components: flushing alloy debris generated by sawing into the interior of the workbench through the slots; water and alloy debris entering the interior of the workbench are filtered by a collection frame, and the alloy debris can be collected in the collection frame.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can clean up the debris generated during the processing by cleaning the cooling component and has a continuous cooling effect on the saw blade. The water pump draws cold water from the water tank and transports the drawn cold water to the inside of the water spray pipe through the water pipe joint and the hose. The water spray pipe uses the high-pressure pump inside it to spray a water column to flush the sawing position. The sprayed water column flushes the debris generated by the sawing into the inside of the workbench through the groove. The water column sprayed by the cleaning cooling component can not only clean up the debris generated by the sawing, but also cool the saw blade that is cutting, thereby effectively extending the service life of the saw blade.

[0016] 2. The present invention can adjust the position of the saw blade to align with the cutting position by cooperating with the adjustment alignment component and the intelligent AI camera. The intelligent AI camera acquires image information in real time, pre-processes the acquired image using an image processing algorithm, and locates the position of the cutting mark line on the material to be processed through a mathematical modeling algorithm. The position of the cutting mark line of the material to be processed is sent to the adjustment alignment component through wireless communication technology. The adjustment alignment component controls the operation of the second drive motor according to the output result of the intelligent AI camera, so that the position of the waterproof electric saw is aligned with the position of the cutting mark line on the material to be processed, thereby realizing the automatic alignment function of the sawing machine.

[0017] 3. The present invention can fix the columnar alloy material through the clamping assembly. When the two ends of the columnar beryllium nickel-copper alloy are pressed against the inner wall of one side of the fixed cylinder, the position of the elastic clamping piece changes, the connecting spring is compressed, and the threaded column is rotated so that the threaded column presses the elastic clamping piece, causing the elastic clamping piece to deform and fit the upper surface of the columnar alloy material to be processed. The force transmitted to the elastic clamping piece through the threaded column and the connecting spring can make the elastic clamping piece fit the upper surface of the columnar alloy material and fix the columnar alloy material. Through the mutual cooperation of the clamping assembly, the fixed cylinder and the electric push rod, the sawing machine can adapt to columnar beryllium nickel-copper alloy materials of different sizes and has a wider range of applicability.

[0018] 4. The present invention can facilitate the recycling of alloy debris through the collection component. The mixed solution of alloy debris and water passes through the collection component, and the alloy debris is blocked by the filter screen and stays inside the collection frame. The water in the mixed solution passes through the filter screen and flows downward under the drainage action of the drainage baffle, and is finally discharged through the drain pipe. The cover plate is pulled outward with force to separate the first magnet bar and the second magnet bar connected to the back of the cover plate, and the collection frame can be easily taken out from the inside of the workbench; when installing the collection frame, the limit slider is aligned with the limit groove and the collection frame is pushed inward until the sealing gasket behind the cover plate completely blocks the through groove, and the collection frame can be fixed inside the workbench under the magnetic mutual attraction between the first magnet bar and the second magnet bar. The collection component and the collection frame are easy to install and disassemble, so that the alloy debris can be easily recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the overall structure diagram of the present invention; Figure 2 It is a front cross-sectional view of the mobile box of the present invention; Figure 3 It is a front sectional view of the workbench of the present invention; Figure 4 It is a side sectional view of the fixing tube of the present invention; Figure 5 It is a side sectional view of the workbench of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the structure at A; Figure 7 It is a top view cutaway view of the workbench of the present invention.

[0020] In the figure: 1. workbench; 2. side baffle; 3. crossbeam; 4. first drive motor; 5. first screw; 6. load-bearing guide rod; 7. first threaded block; 8. moving box; 9. limit sleeve; 10. second drive motor; 11. second screw; 12. limit slot; 13. second threaded block; 14. mounting plate; 15. electric telescopic rod; 16. smart AI camera; 17. mounting plate; 18. electric saw; 19. water spray pipe; 20. electric push rod; 21. fixed Cylinder; 22, memory foam pad; 23, movable rod; 24, connecting spring; 25, elastic clamping piece; 26, rubber pad; 27, threaded column; 28, buffer pad; 29, slot; 30, drainage baffle; 31, water tank; 32, water pump; 33, water pipe joint; 34, limit groove; 35, collection frame; 36, limit slider; 37, filter screen; 38, cover plate; 39, sealing gasket; 40, first magnet strip; 41, second magnet strip; 42, drain pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1 and Figure 2 , an embodiment of the present invention: an automatic alignment sawing machine for beryllium nickel copper production, comprising a workbench 1, characterized in that: a side baffle plate 2 is symmetrically installed on the top of the workbench 1, a crossbeam plate 3 is symmetrically installed on the inner side of the two groups of side baffle plates 2, a driving assembly is installed on the inner side of the front and rear two groups of crossbeam plates 3, and the driving assembly is used to control the movement path of the saw blade, the crossbeam plate 3 is installed with an adjustment alignment assembly through the driving assembly, and the adjustment alignment assembly is used to adjust the position of the saw blade, the adjustment alignment assembly includes a moving box 8, a limited position through groove 12 is provided at the bottom of the moving box 8, a second threaded block 13 is slidably installed inside the limited position through groove 12, a mounting plate 14 is installed at the bottom of the second threaded block 13, an electric telescopic rod 15 is installed at the bottom of the mounting plate 14, a mounting plate 17 is installed at the output end of the electric telescopic rod 15, a waterproof electric saw 18 is installed at the bottom of the mounting plate 17, and a cleaning and cooling assembly is installed on the top of the mounting plate 17, and the cleaning and cooling assembly is used to clean the debris generated during the processing and continuously cool the saw blade; The cleaning and cooling assembly includes a water spray pipe 19, a water tank 31, a water pump 32 and a water pipe joint 33. The water spray pipe 19 is installed through the top of the mounting plate 17, and the nozzle of the water spray pipe 19 is facing the saw blade. The water tank 31 is installed on the bottom wall of the workbench 1. The water pump 32 is installed on the bottom wall of the workbench 1, and the water pump 32 is located behind the water tank 31. The water pump 32 is connected to the water tank 31 through a pipeline. The water pipe joint 33 is installed through the back wall of the workbench 1, and one end of the water pipe joint 33 is connected to the water pump 32, and the other end of the water pipe joint 33 is connected to the water spray pipe 19 through a hose.

[0025] The top of the workbench 1 is symmetrically provided with slots 29 , the inner wall of the workbench 1 is installed with a drainage baffle 30 , and the drainage baffle 30 is located above the water tank 31 and the water pump 32 , and a drainage pipe 42 is installed through the front of the workbench 1 .

[0026] Furthermore, when using the automatic alignment sawing machine for beryllium nickel copper production, the beryllium nickel copper alloy to be processed is fixed on the top of the workbench 1, and the alignment component is adjusted to a suitable position according to the position of the fixed material, so that the sawing position of the saw blade can correspond to the sawing mark line on the alloy material to be processed, and the driving component controls the movement of the second threaded block 13, driving the electric telescopic rod 15 and the waterproof electric saw 18 to move together, and the output end of the electric telescopic rod 15 drives the waterproof electric saw 18 to move up and down, and the driving component and the electric telescopic rod 15 cooperate with each other, so that the sawing machine can cut the material to be processed. In the process of cutting the material to be processed, flying debris will be generated, and the side baffle 2 can prevent the alloy debris from flying to a certain extent; When the saw blade on the waterproof electric saw 18 cuts the beryllium nickel copper alloy material, the cleaning and cooling component can clean the debris generated by the sawing and continuously cool the saw blade. When the saw blade cuts the material, the water pump 32 draws cold water from the water tank 31. One end of the water pipe joint 33 is connected to the output end of the water pump 32, and the other end is connected to the water spray pipe 19 through a hose. The water pump 32 transports the drawn cold water to the inside of the water spray pipe 19 through the water pipe joint 33 and the hose. Some nodes of the hose connected to the water pipe joint 33 and the water spray pipe 19 are fixed. Without affecting the movement of the electric telescopic rod 15 and the extension and retraction of the output end of the electric telescopic rod 15, the water spray pipe 19 on the mounting plate 17 uses the high-pressure pump inside it to spray water columns to flush the cutting position, and wash the debris generated by the cutting away from the surface of the saw blade and the surface of the copper alloy material. The water column sprayed by the water spray pipe 19 allows the mixed liquid of the debris and water to enter the interior of the workbench 1 through the groove 29. The water column sprayed by the water spray pipe 19 not only cleans the debris on the saw blade and the alloy cutting surface, but also cools the saw blade that is cutting, effectively extending the service life of the saw blade.

[0027] See also Figure 1 and Figure 2An embodiment of the present invention is as follows: an automatic alignment sawing machine for beryllium nickel copper production, wherein a driving assembly comprises a first driving motor 4, a first screw 5, a load-bearing guide rod 6 and a first threaded block 7. The first driving motor 4 is installed at the front center of the front cross beam plate 3, and the output end of the first driving motor 4 passes through the front cross beam plate 3 and is installed with the first screw 5, and one end of the first screw 5 is movably connected to the front of the rear cross beam plate 3, and the load-bearing guide rod 6 is symmetrically installed on the inner sides of the front and rear groups of cross beam plates 3, and the first threaded block 7 is installed on the outer side of the first screw 5 through a thread, and a limiting sleeve 9 is slidably installed on the outer surface of the load-bearing guide rod 6, and the ... The sleeve 9 and the first threaded block 7 are connected to the top of the mobile box 8, a second drive motor 10 is installed on one side outer wall of the mobile box 8, an output end of the second drive motor 10 passes through one side inner wall of the mobile box 8 and is connected to a second screw 11, and one end of the second screw 11 is movably connected to the other side inner wall of the mobile box 8, the second screw 11 is threadedly connected to the second threaded block 13, an intelligent AI camera 16 is installed at the bottom of the mounting plate 14, and an image processing algorithm and a mathematical modeling algorithm are embedded in the intelligent AI camera 16, and the output end of the intelligent AI camera 16 establishes a communication connection with the adjustment and alignment component through wireless communication technology.

[0028] Further, after the beryllium nickel copper alloy to be processed is fixed on the workbench 1, the intelligent AI camera 16 in the alignment component is adjusted to obtain image information in real time, and the acquired image is preprocessed using an image processing algorithm, including denoising and image enhancement operations, and the position of the saw mark line on the material to be processed is located through a mathematical modeling algorithm, and finally the position of the saw mark line of the material to be processed is sent to the adjustment and alignment component through wireless communication technology; The alignment component controls the operation of the second drive motor 10 according to the output result of the intelligent AI camera 16. The second drive motor 10 is started to drive the second screw 11 to rotate, so that the second threaded block 13 slides left and right under the limiting action of the limiting through groove 12, driving the mounting plate 14, the intelligent AI camera 16, the electric telescopic rod 15, the mounting plate 17 and the waterproof electric saw 18 to move together, so that the position of the waterproof electric saw 18 is aligned with the cutting saw mark line position on the material to be processed, thereby realizing the automatic alignment function of the sawing machine; The driving assembly drives the rotation of the first screw 5 through the first driving motor 4, the first threaded block 7 is connected to the moving box 8, the limiting sleeve 9 and the load-bearing guide rod 6 cooperate with each other to have a certain limiting effect on the moving box 8, and the rotation of the first screw 5 makes the moving box 8 move forward and backward under the limiting effect of the limiting sleeve 9, driving the electric telescopic rod 15 and the waterproof electric saw 18 to move together, so that the waterproof electric saw 18 cuts the material to be processed.

[0029] See also Figure 1 , Figure 3 and Figure 4, an embodiment of the present invention is: an automatic alignment sawing machine for beryllium nickel copper production, the outer wall surfaces of the two groups of side baffles 2 are installed with electric push rods 20, the output end of the electric push rod 20 penetrates the side baffles 2 and is connected to a fixed cylinder 21, a clamping assembly is arranged on the top of the fixed cylinder 21, and the clamping assembly is used to clamp and fix the material to be processed, the clamping assembly comprises a movable rod 23, a connecting spring 24, an elastic clamping piece 25 and a threaded column 27, the top center of the fixed cylinder 21 is penetrated by the movable rod 23, the bottom of the movable rod 23 is connected to the elastic clamping piece 25, the bottom of the elastic clamping piece 25 is installed with a rubber pad 26, the inner top wall of the fixed cylinder 21 is installed with a connecting spring 24, and the connecting spring 24 is located on the outer side of the movable rod 23, one end of the connecting spring 24 is connected to the elastic clamping piece 25, the top of the fixed cylinder 21 is penetrated by a threaded column 27, the bottom of the threaded column 27 is installed with a buffer pad 28, and the bottom wall of the fixed cylinder 21 is installed with a memory foam pad 22.

[0030] Furthermore, in the process of fixing the material to be processed on the workbench 1, firstly, the two ends of the columnar beryllium nickel copper alloy are placed inside the fixed cylinder 21, and the movable rod 23 is pulled upward so that the elastic clamping piece 25 will not block the entry of the columnar alloy material. At this time, the connecting spring 24 is compressed, and the output end of the electric push rod 20 is extended and retracted so that the inner wall of one side of the fixed cylinder 21 presses against the two ends of the columnar alloy material, and the outer surface of the lower part of the columnar alloy material contacts the memory foam pad 22. The staff rotates the threaded column 27 so that the threaded column 27 presses against the elastic clamping piece 25, so that the elastic clamping piece 25 is deformed and fits the columnar alloy material to be processed. On the upper surface, the buffer pad 28 prevents the pressure transmitted by the threaded column 27 from damaging the elastic clamping piece 25, and the rubber pad 26 can increase the friction between the elastic clamping piece 25 and the columnar alloy material. At the same time, the rubber pad 26 and the memory foam pad 22 can play a certain protective role on the columnar alloy material. The force transmitted to the elastic clamping piece 25 through the threaded column 27 and the connecting spring 24 can make the elastic clamping piece 25 fit the upper surface of the columnar alloy material and fix the columnar alloy material; through the mutual cooperation of the clamping assembly, the fixing cylinder 21 and the electric push rod 20, the sawing machine can adapt to columnar beryllium nickel copper alloy materials of different sizes and has a wider applicability.

[0031] See also Figure 1 , Figure 5 , Figure 6 and Figure 7An embodiment of the present invention is as follows: an automatic alignment sawing machine for beryllium nickel copper production, a through slot is provided on the front of a workbench 1, a limiting slot 34 is symmetrically provided on the inner wall of the through slot, a collecting assembly is movably installed through the limiting slot 34, and the collecting assembly is used to collect alloy debris, the collecting assembly includes a collecting frame 35, and the collecting frame 35 is located above the drainage baffle 30, limiting sliders 36 are symmetrically installed on both sides of the collecting frame 35, and the limiting sliders 36 are slidably connected to the limiting slot 34, and the bottom wall of the collecting frame 35 A filter screen 37 is inlaid and installed, and a cover plate 38 is connected to the front of the filter screen 37. A sealing gasket 39 is installed on the back of the cover plate 38, and the sealing gasket 39 is located on the outside of the collecting frame 35. A first magnet bar 40 is symmetrically installed on the back of the cover plate 38, and the first magnet bar 40 is located above and below the sealing gasket 39. A second magnet bar 41 is symmetrically installed on the front of the workbench 1, and the second magnet bar 41 is located above and below the through groove. The first magnet bar 40 and the second magnet bar 41 are magnetically attracted to each other.

[0032] Furthermore, the mixed solution of alloy chips and water flushed into the inside of the workbench 1 by the water column sprayed by the water spray pipe 19 passes through the collecting component to separate the alloy chips and water, and the mixed solution of alloy chips and water first falls into the inside of the collecting frame 35, and the alloy chips are blocked by the filter 37 and stay in the inside of the collecting frame 35. The water in the mixed solution passes through the filter 37 and flows downward under the drainage effect of the drainage partition 30, and is finally discharged from the inside of the workbench 1 through the drain pipe 42; The collecting frame 35 collects the alloy debris inside it. By pulling the cover plate 38 outward with force, the first magnet bar 40 connected to the back of the cover plate 38 is separated from the second magnet bar 41, and the collecting frame 35 can be easily taken out from the inside of the workbench 1, so as to facilitate the recovery of the alloy debris. When installing the collecting frame 35 to the inside of the workbench 1, the limit sliders 36 symmetrically installed on both sides of the collecting frame 35 are aligned with the limit grooves 34, and the collecting frame 35 is pushed forward until the sealing gasket 39 behind the cover plate 38 is close to the workbench 1 to completely block the through groove. At this time, the collecting frame 35 can be fixed to the inside of the workbench 1 by the magnetic mutual attraction between the first magnet bar 40 and the second magnet bar 41, and the mutual cooperation between the limit slider 36 and the limit groove 34 provides a supporting force for the collecting frame 35. The installation and disassembly of the collecting frame 35 facilitates the recycling of the debris generated by sawing materials.

[0033] Further, the method of using the automatic alignment sawing machine is as follows: S1, fix the material to be processed on the workbench 1, and the intelligent AI camera 16 locates the marked position on the material to be processed, so that the alignment component adjusts the saw blade position and the position to be cut to achieve positioning and alignment; S2. When the saw blade is sawing the material to be processed, the cleaning and cooling component cleans the alloy debris and cools the saw blade by spraying a water column toward the saw blade.

[0034] In S1, the following steps are also included: S11, the material to be processed can be fixed on the workbench 1 by a clamping assembly, and the clamping assembly can adapt to beryllium nickel copper alloy columnar materials to be processed of different sizes; In S2, the following steps are also included: S21, cleaning and cooling components flush the alloy debris generated by sawing into the interior of the workbench 1 through the slots 29 , and the water and alloy debris entering the interior of the workbench 1 are filtered through the collecting frame 35 , and the alloy debris can be collected in the collecting frame 35 .

[0035] Working principle: In the process of using the automatic alignment sawing machine, the material to be processed can be fixed on the workbench 1 by the clamping assembly first, and the fixed cylinder 21 is moved by the electric push rod 20, so that the two ends of the columnar beryllium nickel copper alloy are pressed against the inner wall of one side of the fixed cylinder 21. At this time, the connection spring 24 is compressed because the position of the elastic clamping piece 25 is changed. By rotating the threaded column 27 so that the threaded column 27 presses the elastic clamping piece 25, the elastic clamping piece 25 can be deformed and fit the upper surface of the columnar alloy material to be processed. The force transmitted to the elastic clamping piece 25 by the threaded column 27 and the connecting spring 24 makes the elastic clamping piece 25 fit the upper surface of the columnar alloy material to fix the columnar alloy material. The clamping assembly can make the sawing machine adapt to columnar beryllium nickel copper alloy materials of different sizes, and the applicability range is wider. The intelligent AI camera 16 acquires image information in real time, pre-processes the acquired image using an image processing algorithm, locates the position of the saw mark line on the material to be processed through a mathematical modeling algorithm, and adjusts the alignment component to control the operation of the second drive motor 10 according to the output result of the intelligent AI camera 16, so that the position of the waterproof electric saw 18 is aligned with the position of the saw mark line on the material to be processed, thereby realizing automatic alignment of the sawing machine; When the saw blade cuts the alloy material, the water pump 32 extracts cold water from the water tank 31 and delivers the extracted cold water to the inside of the water spray pipe 19. The water spray pipe 19 uses the high-pressure pump inside to spray water columns to flush the sawing position. The sprayed water columns flush the debris generated by the sawing into the inside of the workbench 1 through the slots 29. The water column sprayed by the cleaning cooling component can not only clean the debris generated by the sawing, but also cool the saw blade that is cutting, effectively extending the service life of the saw blade. When the mixed solution of alloy debris and water passes through the collection component, the alloy debris is blocked by the filter 37 and stays inside the collection frame 35. The water in the mixed solution passes through the filter 37 and flows downward under the drainage effect of the drainage baffle 30, and is finally discharged through the drain pipe 42. By pulling the cover plate 38 outward with force, the first magnet bar 40 and the second magnet bar 41 connected to the back of the cover plate 38 are separated, and the collection frame 35 can be easily taken out from the inside of the workbench 1; when installing the collection frame 35, the limiting slider 36 is aligned with the limiting groove 34 and the collection frame 35 is pushed inward until the sealing gasket 39 on the back of the cover plate 38 blocks the through groove. Under the magnetic mutual attraction between the first magnet bar 40 and the second magnet bar 41, the collection frame 35 can be fixed inside the workbench 1. The collection frame 35 is easy to install and disassemble, so that the debris generated by the sawing material can be easily recycled. The collection component and the collection frame 35 are easy to install and disassemble, so that the staff can easily recycle the debris generated by the sawing material.

[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and range of equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An automatic alignment sawing machine for beryllium nickel copper production, comprising a workbench (1), characterized in that: The top of the workbench (1) is symmetrically mounted with side baffles (2), and crossbeams (3) are symmetrically mounted on the inner sides of the two groups of side baffles (2) in a front-to-rear manner. A driving assembly is mounted on the inner sides of the two groups of crossbeams (3), and the driving assembly is used to control the movement path of the saw blade. The crossbeam (3) is mounted with an adjustment and alignment assembly through the driving assembly, and the adjustment and alignment assembly is used to adjust the position of the saw blade. The adjustment and alignment assembly comprises a moving box (8), and a limiting through slot (12) is provided at the bottom of the moving box (8). The limiting through slot (12) is A second threaded block (13) is slidably mounted inside the groove (12); a mounting plate (14) is mounted at the bottom of the second threaded block (13); an electric telescopic rod (15) is mounted at the bottom of the mounting plate (14); a mounting plate (17) is mounted at the output end of the electric telescopic rod (15); a waterproof electric saw (18) is mounted at the bottom of the mounting plate (17); a cleaning and cooling assembly is mounted on the top of the mounting plate (17); the cleaning and cooling assembly is used to clean debris generated during processing and continuously cool the saw blade; The cleaning and cooling assembly comprises a water spray pipe (19), a water tank (31), a water pump (32) and a water pipe joint (33); the water spray pipe (19) is installed through the top of the mounting plate (17), and the direction of the spray head of the water spray pipe (19) faces the saw blade; the bottom wall of the workbench (1) is installed with a water tank (31); the bottom wall of the workbench (1) is installed with a water pump (32), and the water pump (32) is located behind the water tank (31); the water pump (32) and the water tank (31) are connected through a pipeline; the back wall of the workbench (1) is installed with a water pipe joint (33), and one end of the water pipe joint (33) is connected to the water pump (32), and the other end of the water pipe joint (33) is connected to the water spray pipe (19) through a hose.

2. The automatic alignment sawing machine for beryllium nickel copper production according to claim 1, characterized in that: The top of the workbench (1) is symmetrically provided with slots (29), the inner wall of the workbench (1) is provided with a drainage baffle (30), and the drainage baffle (30) is located above the water tank (31) and the water pump (32), and a drainage pipe (42) is installed through the front of the workbench (1).

3. The automatic alignment sawing machine for beryllium nickel copper production according to claim 1, characterized in that: The driving assembly comprises a first driving motor (4), a first screw rod (5), a load-bearing guide rod (6) and a first threaded block (7); the first driving motor (4) is mounted at the front center of the front cross beam plate (3); the output end of the first driving motor (4) passes through the front cross beam plate (3) and is mounted with the first screw rod (5); one end of the first screw rod (5) is movably connected to the front of the rear cross beam plate (3); the load-bearing guide rods (6) are symmetrically mounted on the inner sides of the front and rear cross beam plates (3); the first threaded block (7) is threadedly mounted on the outer side of the first screw rod (5); a limiting sleeve (9) is slidably mounted on the outer surface of the load-bearing guide rod (6); and the limiting sleeve (9) and the first threaded block (7) are connected to the top of the moving box (8).

4. The automatic alignment sawing machine for beryllium nickel copper production according to claim 1, characterized in that: A second drive motor (10) is mounted on an outer wall of one side of the mobile box (8); an output end of the second drive motor (10) passes through an inner wall of one side of the mobile box (8) and is connected to a second screw rod (11); one end of the second screw rod (11) is movably connected to the inner wall of the other side of the mobile box (8); the second screw rod (11) is connected to a second threaded block (13) via a thread; an intelligent AI camera (16) is mounted on the bottom of the mounting plate (14); an image processing algorithm and a mathematical modeling algorithm are embedded in the intelligent AI camera (16); and an output end of the intelligent AI camera (16) establishes a communication connection with the adjustment and alignment component via wireless communication technology.

5. The automatic alignment sawing machine for beryllium nickel copper production according to claim 1, characterized in that: An electric push rod (20) is installed on the outer wall surface of the two groups of side baffles (2), and the output end of the electric push rod (20) passes through the side baffle (2) and is connected to a fixed cylinder (21). A clamping assembly is arranged on the top of the fixed cylinder (21), and the clamping assembly is used to clamp and fix the material to be processed.

6. The automatic alignment sawing machine for beryllium nickel copper production according to claim 5, characterized in that: The clamping assembly comprises a movable rod (23), a connecting spring (24), an elastic clamping sheet (25) and a threaded column (27); the movable rod (23) is installed through the top center of the fixed cylinder (21); the bottom of the movable rod (23) is connected to the elastic clamping sheet (25); the bottom of the elastic clamping sheet (25) is installed with a rubber pad (26); the inner top wall of the fixed cylinder (21) is installed with a connecting spring (24), and the connecting spring (24) is located on the outside of the movable rod (23); one end of the connecting spring (24) is connected to the elastic clamping sheet (25); the top of the fixed cylinder (21) is installed with a threaded column (27); the bottom of the threaded column (27) is installed with a buffer pad (28); and the bottom wall of the fixed cylinder (21) is installed with a memory foam pad (22).

7. The automatic alignment sawing machine for beryllium nickel copper production according to claim 1, characterized in that: The front side of the workbench (1) is provided with a through slot, and the inner wall of the through slot is symmetrically provided with a limiting slot (34), and a collecting assembly is movably mounted on the through slot via the limiting slot (34), and the collecting assembly is used to collect alloy debris, and the collecting assembly comprises a collecting frame (35), and the collecting frame (35) is located above the drainage baffle (30), limiting sliders (36) are symmetrically mounted on both sides of the collecting frame (35), and the limiting sliders (36) are slidably connected to the limiting slot (34), and a filter screen (37) is inlaid on the bottom wall of the collecting frame (35).

8. The automatic alignment sawing machine for beryllium nickel copper production according to claim 7, characterized in that: The front side of the filter screen (37) is connected to a cover plate (38), the back side of the cover plate (38) is provided with a sealing gasket (39), and the sealing gasket (39) is located outside the collecting frame (35); the back side of the cover plate (38) is provided with a first magnet bar (40) symmetrically mounted up and down, and the first magnet bar (40) is located above and below the sealing gasket (39); the front side of the workbench (1) is provided with a second magnet bar (41) symmetrically mounted, and the second magnet bar (41) is located above and below the through slot, and the first magnet bar (40) and the second magnet bar (41) are magnetically attracted to each other.

9. A method for using an automatic alignment sawing machine for beryllium nickel copper production, according to any one of claims 1 to 7, characterized in that: The method of using the automatic alignment sawing machine is as follows: S1, fixing the material to be processed on the workbench (1), and the intelligent AI camera (16) locates the marked position on the material to be processed, so that the alignment component adjusts the saw blade position and the position to be cut to achieve positioning and alignment; S2. When the saw blade is sawing the material to be processed, the cleaning and cooling component cleans the alloy debris and cools the saw blade by spraying a water column toward the saw blade.

10. The method for using the automatic alignment sawing machine for beryllium nickel copper production according to claim 9, characterized in that: In S1, the following steps are also included: S11, the material to be processed can be fixed on the workbench (1) by a clamping assembly, and the clamping assembly can adapt to beryllium nickel copper alloy columnar materials to be processed of different sizes; In S2, the following steps are also included: S21, cleaning the cooling assembly. The alloy debris generated by sawing is flushed into the interior of the workbench (1) through the slot (29). The water and alloy debris entering the interior of the workbench (1) are filtered by the collecting frame (35), and the alloy debris can be collected in the interior of the collecting frame (35).

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