A welding processing device and method for steel bar truss floor deck
Through the coordination of the push frame and the down pressure plate, the problems of welding points deviation and non-contact during the welding of the steel bar truss bearing plate are solved, and the precise welding of the steel bar truss and the bearing plate is achieved, which improves the welding quality and stability.
Patent Information
- Application Number
- CN202411491756.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2044-10-24
AI Technical Summary
In the prior art, the steel bar truss bearing plate is prone to deviation of welding points during the welding process, and the steel bar does not come into contact with or bent, resulting in dummy welding, and accurate welding cannot be achieved.
A steel bar truss floor bearing plate welding processing device is adopted, including transmission device, push frame, down pressure plate and welding frame. Through the annular reciprocating movement of the push frame and the coordination of the traction parts, the precise alignment of the steel bar truss and the floor bearing plate is ensured, and stable welding is achieved through the down pressure of the lower pressure plate and the welding torch.
Welding misalignment and dummy welding are effectively avoided, ensuring full contact between the steel bar truss and the floor bearing plate, improving welding quality and accuracy, and ensuring the stability and consistency of welding.
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Figure CN119347260B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel bar trusses, and in particular to a welding processing device and method for steel bar truss floor decks. Background Art
[0002] Rebar truss floor decking is a composite formwork system that integrates the floor slab's steel bars into trusses in a factory-processed manner and then connected to the base slab. This significantly reduces on-site rebar tying, speeding up construction progress and increasing safety. Furthermore, it ensures uniform rebar spacing and a consistent concrete cover thickness, improving floor construction quality and leading to its widespread adoption in the construction industry.
[0003] Patent application CN117020516A discloses a steel truss floor deck production line, belonging to the field of steel truss technology. The production line includes a frame, a conveying mechanism, a welding frame, welding assemblies, a clamping frame, clamping claws, and a raw material platform. The conveying mechanism is slidably mounted on the frame; the welding frame is mounted on the frame; multiple welding assemblies are provided, each slidably mounted on the welding frame; the clamping frame is slidably mounted on the frame; a moving mechanism for driving the clamping frame is provided on the frame; the clamping claws are slidably mounted at the lower end of the clamping frame; two raw material platforms are symmetrically arranged and slidably mounted on both sides of the frame; and a lifting mechanism for driving the raw material platforms is provided on the frame. This invention enables the steel frame to be quickly placed on the steel plate for welding by the welding mechanism.
[0004] In the above scheme, the steel frame is placed on the steel plate and then transported to the welding position through a transportation device. During the transportation process, the steel frame and the steel plate will inevitably deviate from the welding point due to shaking, and it is impossible to position the steel truss before welding, so that the steel truss can be transported synchronously when the steel plate is transported; and during welding, if the steel bars at the welding position are bent or other positions of the steel plate are uneven, the steel bars and the steel plate will not be in contact, which will lead to a cold weld during welding.
[0005] Therefore, it is necessary to provide a steel truss floor deck welding processing device and method to solve the above technical problems. Summary of the Invention
[0006] The object of the present invention is to provide a steel bar truss floor deck welding processing device and method to solve the problems of the defects of the prior art mentioned in the above background technology.
[0007] Based on the above ideas, the present invention provides the following technical solutions: a steel truss floor deck welding processing device, comprising an equipment bracket, a transmission device for conveying is installed inside the equipment bracket, and a placement support frame is fixedly connected to both sides of the equipment bracket, and further comprising:
[0008] Fixedly connected to the fixing frames on both sides of the top of the equipment bracket, a handling component for loading the steel bar truss is provided between the two fixing frames;
[0009] The top of the transmission device is provided with a fixed plate, the bottom of the fixed plate is fixedly connected to two supporting side plates, one side of the two supporting side plates is provided with a pushing frame, and one side of the two supporting side plates is provided with a pushing member for pushing the pushing frame to swing in a circular manner;
[0010] A welding frame is fixedly connected between one end of the two supporting side plates, lower pressing plates are provided on both sides of the welding frame, welding guns are fixedly connected on both sides of the lower pressing plates, a fixing frame is fixedly connected on both sides of the welding frame, a sliding block is provided inside the fixing frame, and the sliding block and the lower pressing plate are connected by an adjusting piece;
[0011] A traction member is provided on one side of each supporting side plate, one end of the traction member is connected to the sliding block, and the other end is connected to the pushing member. When the pushing member moves, the lower pressure plate is pulled down by the traction member, so that the lower pressure plate presses down and fixes the welding part of the steel truss.
[0012] As a further solution of the present invention: the pushing member includes two second rotating plates, the tops of the two second rotating plates are fixedly connected to third hydraulic rods, and the telescopic ends of the two third hydraulic rods are fixedly connected to the pushing frame.
[0013] As a further solution of the present invention: the pushing member also includes two rotating rods, the bottom of the two rotating rods are fixedly connected to the first rotating plate, the two first rotating plates are respectively arranged on the top of the two second rotating plates, the top of the two second rotating plates are fixedly connected to the rotating shaft, the two rotating shafts respectively pass through the two first rotating plates and are rotatably connected to the first rotating plates, one side of the supporting side plate is fixedly connected to two support plates, the two rotating rods respectively pass through the two support plates and are rotatably connected to the support plates, the outer sides of the two rotating rods are fixedly connected to pulleys, the two pulleys are connected by belt transmission, the top of one of the support plates is fixedly connected to the first motor, and the output end of the first motor is fixedly connected to the rotating rod.
[0014] As a further solution of the present invention: the other ends of the two supporting side plates are fixedly connected to a supporting oblique frame, a plurality of rotating rollers are rotatably connected inside the supporting oblique frame, a second screw rod is rotatably connected inside the equipment bracket, the second screw rod passes through the fixed plate and is connected to the fixed plate through a ball nut pair, guide rods are fixedly connected on both sides of the welding frame, and both guide rods pass through the equipment bracket and are rotatably connected to the equipment bracket.
[0015] As a further solution of the present invention: the traction member includes a rack arranged on one side of the equipment bracket, the outer side of the rack is meshed with a gear, the inside of the gear is fixedly connected to a transmission rod, the rotation of the transmission rod is connected to the rotation of the equipment bracket, one end of the transmission rod is fixedly connected to a winding disk, the outer side of the winding disk is fixedly connected with a second pull rope, the bottom of the support side plate is fixedly connected to a second guide plate, the second pull rope passes through the second guide plate and the fixed frame and is fixedly connected to the sliding block.
[0016] As a further solution of the present invention: the traction member also includes a horizontal plate fixedly connected to the outside of the rack, a first guide plate fixedly connected to the outside of the supporting side plate, a first spring and a first telescopic rod fixedly connected between the first guide plate and the horizontal plate, the first spring is sleeved on the outside of the first telescopic rod, one end of the rack is fixedly connected to a first pull rope, the first pull rope passes through the first guide plate and is fixedly connected to one end of the second rotating plate.
[0017] As a further solution of the present invention: a sliding rod is fixedly connected to the inside of the fixed frame, the sliding rod passes through the sliding block and is slidably connected to the sliding block, a second spring is fixedly connected between the sliding block and the top end of the fixed frame, and the second spring is sleeved on the outside of the sliding rod.
[0018] As a further solution of the present invention: both sides of the fixed frame are fixedly connected with fixed cylinders, the fixed cylinder is slidably connected with a lower pressure plate, both sides of the sliding block are fixedly connected with mounting plates, the bottoms of the two mounting plates are fixedly connected with fixed rods, the two fixed rods respectively pass through the fixed cylinders and are slidably connected to the fixed cylinders, the bottoms of the two fixed cylinders are fixedly connected with exhaust pipes, a one-way air outlet valve is provided on the outside of the exhaust pipe, and a one-way air inlet valve is provided at the bottom of the fixed cylinder.
[0019] As a further solution of the present invention: the transport assembly includes a lifting plate, a first hydraulic rod is fixedly connected to the outside of the lifting plate, the output shaft of the first hydraulic rod is fixedly connected to a connecting plate, both ends of the connecting plate are fixedly connected to a supporting cross plate, a clamp for clamping the steel truss is provided at the bottom of the supporting cross plate, a first screw rod is rotatably connected between the two fixed frames, the first screw rod passes through the lifting plate and is connected to the lifting plate through a ball nut pair, a support rod is fixedly connected between the two fixed frames, the support rod passes through the lifting plate and is slidably connected to the lifting plate.
[0020] A method for welding a steel truss floor deck is also provided, comprising the following steps:
[0021] Step 1: First, place the floor deck on the conveyor and transport it to the bottom of the welding rack through the conveyor;
[0022] Step 2: Use the handling assembly to grab the steel truss to be welded and place it between the two supporting side plates. At this time, the pushing members between the two supporting side plates drive the two pushing frames to clamp and push forward, pushing the steel truss forward in the center;
[0023] Step 3. When the two pushing frames are away from the steel truss under the action of the pushing member, the sliding block is pulled down by the traction member, and then the lower pressure plate is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns on both sides of the lower pressure plate.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The pushing frame makes a circular reciprocating motion, so that the two pushing frames clamp the steel truss in the center and push it forward to avoid the misalignment between the floor deck on the lower pressure plate and the steel truss due to transportation, which makes it impossible to perform accurate welding. The two pushing frames continuously step the steel truss to ensure that the steel truss and the floor deck are in relative motion, and the steel truss is positioned and corrected.
[0026] 2. The first guide plate drives the meshing gear to rotate, and the gear drives the reel to rotate through the transmission rod. The reel pulls the sliding block down through the second pull rope wrapped around the outside, and the sliding block drives the lower pressure plate down through the adjusting piece. The bottom of the lower pressure plate presses down the steel bars, so that the steel bars to be welded are fully in contact with the floor decking, and welding guns are set on both sides of the lower pressure plate to weld the steel bars and the floor decking through the welding guns, thereby ensuring that the steel bars and the floor decking are fully welded.
[0027] 3. The fixed rod drives the fixedly connected lower pressure plate to move inside the fixed cylinder, and the gas inside the fixed cylinder is discharged through the exhaust pipe. Before welding with the welding gun, the gas discharged through the exhaust pipe is used to clean the welding area to prevent dust from affecting the welding quality during welding with the welding gun. When the sliding block rises, the lower pressure plate rises and air is replenished through the one-way air intake valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below with reference to the accompanying drawings and examples.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the handling assembly of the present invention;
[0031] Figure 3 This is a schematic structural diagram of the welding frame of the present invention;
[0032] Figure 4 It is a schematic diagram of the supporting side plate structure of the present invention;
[0033] Figure 5 This is a schematic diagram of the push frame structure of the present invention;
[0034] Figure 6 This is a schematic diagram of the structure of the pusher of the present invention;
[0035] Figure 7 It is a schematic structural diagram of the second rotating plate and the lower pressing plate of the present invention;
[0036] Figure 8 It is a schematic structural diagram of the traction member of the present invention;
[0037] Figure 9 This is a schematic diagram of the cross-sectional structure of the fixed cylinder of the present invention;
[0038] Figure 10 This is a schematic diagram of the cross-sectional structure of the lower pressing plate and the fixing cylinder of the present invention;
[0039] Figure 11 This invention Figure 10 Schematic diagram of the enlarged structure of part A.
[0040] In the figure: 1. Equipment bracket; 1001. Transmission device; 1002. Placement support frame; 2. Fixed frame; 201. First screw rod; 202. First hydraulic rod; 203. Connecting plate; 204. Lifting plate; 205. Supporting horizontal plate; 206. Clamp; 3. Fixed plate; 300. Second screw rod; 301. Supporting side plate; 302. Supporting oblique frame; 303. Rotating roller; 401. Pushing frame; 402. Third hydraulic rod; 404. First rotating plate; 405. Rotating shaft; 406. Second rotating plate; 407. Rotating rod; 408. Pulley; 6. Welding frame; 60 1. Guide rod; 7. Lower pressure plate; 701. Welding gun; 801. Rack; 802. Gear; 803. Reel; 804. Transmission rod; 805. First guide plate; 806. Horizontal plate; 807. First telescopic rod; 808. First pull rope; 809. Second pull rope; 810. Second guide plate; 811. First spring; 9. Fixed frame; 901. Sliding block; 902. Sliding rod; 903. Second spring; 10. Fixed cylinder; 101. Lower pressure plate; 102. Fixed rod; 103. Mounting plate; 104. Exhaust pipe; 11. Threaded rod; 12. Second telescopic rod. DETAILED DESCRIPTION
[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0042] like Figures 1 to 11 As shown, a steel bar truss floor deck welding processing device and method includes the following embodiments:
[0043] like Figures 1 to 9As shown, embodiment 1 includes an equipment bracket 1, a transmission device 1001 for conveying is installed inside the equipment bracket 1, and a placement support frame 1002 is fixedly connected to both sides of the equipment bracket 1, and further includes:
[0044] Fixedly connected to the fixing frames 2 on both sides of the top of the equipment bracket 1, a handling component for loading the steel bar truss is provided between the two fixing frames 2;
[0045] A fixed plate 3 is provided on the top of the transmission device 1001, and two supporting side plates 301 are fixedly connected to the bottom of the fixed plate 3. A pushing frame 401 is provided on one side of each of the two supporting side plates 301, and a pushing member for pushing the pushing frame 401 to swing in a circular manner is provided on one side of each of the two supporting side plates 301;
[0046] A welding frame 6 is fixedly connected between one end of the two supporting side plates 301, and lower pressing plates 7 are provided on both sides of the welding frame 6. Welding guns 701 are fixedly connected on both sides of the lower pressing plates 7. A fixing frame 9 is fixedly connected on both sides of the welding frame 6, and a sliding block 901 is provided inside the fixing frame 9. The sliding block 901 is connected to the lower pressing plate 7 by an adjusting member.
[0047] A traction member is provided on one side of each of the two supporting side plates 301. One end of the traction member is connected to the sliding block 901, and the other end is connected to the pushing member. When the pushing member moves, the lower pressure plate 7 is pulled down by the traction member, so that the lower pressure plate 7 presses down and fixes the welding part of the steel truss.
[0048] During specific implementation, the floor decking is first placed on the transmission device 1001, and then transported to the bottom of the welding frame 6 through the transmission device 1001, and then the steel truss to be welded is grabbed and placed between the two supporting side plates 301 through the handling assembly. At this time, the two pushing frames 401 are driven forward by the pushing members between the two supporting side plates 301 to clamp and push the steel truss in the center and push it forward; when the two pushing frames 401 are away from the steel truss under the action of the pushing members, the sliding block 901 is pulled down by the traction member, and then the lower pressure plate 7 is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns 701 on both sides of the lower pressure plate 7, so as to ensure that the steel bars and the floor decking remain stable and avoid the occurrence of cold welding.
[0049] like Figures 3 and 4 As shown, in this embodiment: the other ends of the two supporting side plates 301 are fixedly connected to the supporting inclined frames 302, and a plurality of rotating rollers 303 are rotatably connected inside the supporting inclined frames 302. The equipment bracket 1 is rotatably connected to the second screw rod 300, and the second screw rod 300 passes through the fixed plate 3 and is connected to the fixed plate 3 through a ball nut pair. Guide rods 601 are fixedly connected on both sides of the welding frame 6, and the two guide rods 601 pass through the equipment bracket 1 and are rotatably connected to the equipment bracket 1.
[0050] During specific implementation, when the steel truss is placed between the two supporting side plates 301 through the handling assembly, and most of the steel truss is placed on the supporting diagonal frame 302, a driving motor is installed on the outside of the equipment bracket 1, and the output shaft of the driving motor is fixedly connected to the second screw rod 300. The second screw rod 300 is rotated to adjust the steel truss on the supporting diagonal frame 302 to the place where it needs to be welded with the floor decking to make it more precise.
[0051] like Figures 5 to 7 As shown, in this embodiment: the pushing member includes two second rotating plates 406 , the tops of the two second rotating plates 406 are fixedly connected to the third hydraulic rods 402 , and the telescopic ends of the two third hydraulic rods 402 are fixedly connected to the pushing frame 401 .
[0052] The pushing member also includes two rotating rods 407, the bottom of the two rotating rods 407 are fixedly connected to the first rotating plate 404, the two first rotating plates 404 are respectively arranged on the top of the two second rotating plates 406, the top of the two second rotating plates 406 are fixedly connected to the rotating shaft 405, the two rotating shafts 405 respectively penetrate the two first rotating plates 404 and are rotatably connected to the first rotating plates 404, one side of the supporting side plate 301 is fixedly connected to two support plates, the two rotating rods 407 respectively penetrate the two support plates and are rotatably connected to the support plates, the outer sides of the two rotating rods 407 are fixedly connected to pulleys 408, the two pulleys 408 are connected by belt transmission, the top of one of the support plates is fixedly connected to the first motor, and the output end of the first motor is fixedly connected to the rotating rod 407.
[0053] During specific implementation, after adjusting to the specified position, by starting the first motor, one of the rotating rods 407 is driven to rotate. Since the two rotating rods 407 are connected by the pulley 408 and the belt transmission, the two rotating rods 407 are synchronously rotated and connected. The rotating rod 407 drives the fixedly connected first rotating plate 404 to rotate, and the first rotating plate 404 drives the second rotating plate 406 to rotate through the rotating shaft 405, thereby driving the pushing frame 401 to perform a circular reciprocating motion, so that the two pushing frames 401 clamp the steel truss in the center and push it forward, avoiding the misalignment of the floor deck on the lower pressure plate 101 and the steel truss due to transportation, resulting in the inability to perform precise welding. The steel truss is continuously pushed in steps by the two pushing frames 401 to ensure that the steel truss and the floor deck are in relative motion, and the steel truss is positioned and corrected.
[0054] like Figures 7 and 8As shown, embodiment 2: the traction part includes a rack 801 arranged on one side of the equipment bracket 1, the outer side of the rack 801 is meshed with a gear 802, the inside of the gear 802 is fixedly connected to a transmission rod 804, the transmission rod 804 is rotatably connected to the equipment bracket 1, one end of the transmission rod 804 is fixedly connected to a winding disk 803, the outer side of the winding disk 803 is wrapped and fixedly connected with a second pull rope 809, the bottom of the support side plate 301 is fixedly connected to the second guide plate 810, the second pull rope 809 passes through the second guide plate 810 and the fixed frame 9 and is fixedly connected to the sliding block 901.
[0055] The traction member also includes a horizontal plate 806 fixedly connected to the outside of the rack 801, a first guide plate 805 fixedly connected to the outside of the supporting side plate 301, a first spring 811 and a first telescopic rod 807 fixedly connected between the first guide plate 805 and the horizontal plate 806, the first spring 811 is sleeved on the outside of the first telescopic rod 807, one end of the rack 801 is fixedly connected to the first pull rope 808, the first pull rope 808 passes through the first guide plate 805 and is fixedly connected to one end of the second rotating plate 406.
[0056] When the steel bar truss is in contact with the floor deck, a cold weld may occur. Therefore, when the push frame 401 is away from the steel bar truss, the second rotating plate 406 pulls the rack 801 toward the first guide plate 805 through the first pull rope 808. At this time, the first guide plate 805 drives the meshing gear 802 to rotate, and the gear 802 drives the winding disk 803 to rotate through the transmission rod 804. The winding disk 803 pulls the sliding block 901 down through the second pull rope 809 wrapped around the outside, and the sliding block 901 drives the lower pressure plate 7 to drop through the adjusting member. The bottom of the lower pressure plate 7 presses down the steel bar, so that the steel bar to be welded is fully in contact with the floor deck, and by arranging welding guns 701 on both sides of the lower pressure plate 7, the steel bar and the floor deck are welded by the welding gun 701, thereby ensuring that the steel bar and the floor deck are fully welded.
[0057] In addition, the adjusting part can be rotatably connected to one side of the sliding block 901 by a threaded rod 11. The threaded rod 11 passes through the lower pressure plate 7 and is threadedly connected to the lower pressure plate 7. A second telescopic rod 12 is fixedly connected between the lower pressure plate 7 and the sliding block 901. When the threaded rod 11 is rotated according to the different sizes of the steel trusses, the lower pressure position and welding point of the lower pressure plate 7 can be adjusted.
[0058] like Figure 9 As shown, in this embodiment, a sliding rod 902 is fixedly connected to the inside of the fixed frame 9, the sliding rod 902 passes through the sliding block 901 and is slidably connected to the sliding block 901, and a second spring 903 is fixedly connected between the sliding block 901 and the top end of the fixed frame 9, and the second spring 903 is sleeved on the outside of the sliding rod 902.
[0059] In specific implementation, when welding is completed, the pushing member continues to push the pushing frame 401 to move. At this time, the traction member no longer pulls down the sliding block 901, but pulls the sliding block 901 up quickly through the second spring 903, and cooperates with the pushing member to weld the next welding point.
[0060] As shown in Figure 9, embodiment three: both sides of the fixed frame 9 are fixedly connected with fixed cylinders 10, the interior of the fixed cylinder 10 is slidably connected with a lower pressure plate 101, both sides of the sliding block 901 are fixedly connected with mounting plates 103, the bottoms of the two mounting plates 103 are fixedly connected with fixed rods 102, the two fixed rods 102 respectively pass through the fixed cylinder 10 and are slidably connected to the fixed cylinder 10, the bottoms of the two fixed cylinders 10 are fixedly connected with exhaust pipes 104, a one-way air outlet valve is provided on the outside of the exhaust pipe 104, and a one-way air inlet valve is provided at the bottom of the fixed cylinder 10.
[0061] During specific implementation, when the sliding block 901 descends, the mounting plates 103 fixedly connected on both sides of the sliding block 901 drive the fixedly connected fixing rods 102 to descend, and the fixed rods 102 drive the fixedly connected lower pressure plate 101 to move inside the fixed cylinder 10, and the gas inside the fixed cylinder 10 is discharged through the exhaust pipe 104. Before the welding gun 701 welds, the gas discharged through the exhaust pipe 104 cleans the welding point to prevent dust from affecting the welding quality when the welding gun 701 welds. When the sliding block 901 rises, the lower pressure plate 101 rises, and air is replenished through the one-way air intake valve.
[0062] The handling assembly includes a lifting plate 204, a first hydraulic rod 202 is fixedly connected to the outside of the lifting plate 204, the output shaft of the first hydraulic rod 202 is fixedly connected to the connecting plate 203, both ends of the connecting plate 203 are fixedly connected to the supporting cross plate 205, and a clamp 206 for clamping the steel truss is provided at the bottom of the supporting cross plate 205. A first screw rod 201 is rotatably connected between the two fixed frames 2, the first screw rod 201 passes through the lifting plate 204 and is connected to the lifting plate 204 through a ball nut pair, and a support rod is fixedly connected between the two fixed frames 2, the support rod passes through the lifting plate 204 and is slidably connected to the lifting plate 204.
[0063] During specific implementation, a motor is set on the fixed frame 2, and the output shaft of the motor is fixed to the first screw rod 201. The lifting plate 204 is driven to move left and right by the first screw rod 201, and the steel truss is clamped by the clamp 206 on the supporting cross plate 205. The clamp 206 can adopt the existing hydraulic clamp. After clamping, the connecting plate 203 is pushed down by the first hydraulic rod 202, and the lifting plate 204 is driven to move by the first screw rod 201, and the steel truss is placed between the two supporting side plates 301 for positioning.
[0064] A method for welding a steel truss floor deck is also provided, comprising the following steps:
[0065] Step 1: First, the floor deck is placed on the transmission device 1001 and transported to the bottom of the welding frame 6 by the transmission device 1001, waiting for the placement of the steel truss;
[0066] Step 2: Use the transport assembly to grab the steel truss to be welded and place it between the two supporting side plates 301. At this time, the two pushing frames 401 are driven forward by the pushing members between the two supporting side plates 301 to clamp and push the steel truss forward in the center.
[0067] Step 3. When the two pushing frames 401 move away from the steel truss under the action of the pushing member, the sliding block 901 is pulled down by the traction member, and then the lower pressure plate 7 is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns 701 on both sides of the lower pressure plate 7.
[0068] At the same time, the contents not described in detail in this specification belong to the existing technology well known to those skilled in the art.
[0069] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0070] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A steel truss floor deck welding processing device, comprising an equipment bracket (1), wherein a transmission device (1001) for conveying is installed inside the equipment bracket (1), and a placement support frame (1002) is fixedly connected to both sides of the equipment bracket (1), characterized in that: Also includes: Fixed frames (2) are fixedly connected to both sides of the top of the equipment bracket (1), and a handling component for loading the steel bar truss is provided between the two fixed frames (2); The top of the transmission device (1001) is provided with a fixed plate (3), the bottom of the fixed plate (3) is fixedly connected to two supporting side plates (301), one side of each supporting side plate (301) is provided with a pushing frame (401), and one side of each supporting side plate (301) is provided with a pushing member for pushing the pushing frame (401) to swing in a circular motion; A welding frame (6) is fixedly connected between one end of the two supporting side plates (301), lower pressing plates (7) are provided on both sides of the welding frame (6), welding guns (701) are fixedly connected on both sides of the lower pressing plates (7), a fixing frame (9) is fixedly connected on both sides of the welding frame (6), a sliding block (901) is provided inside the fixing frame (9), and the sliding block (901) and the lower pressing plate (7) are connected by an adjusting member; A traction member is provided on one side of each of the two supporting side plates (301), one end of the traction member is connected to the sliding block (901), and the other end is connected to the pushing member. When the pushing member moves, the lower pressing plate (7) is pulled down by the traction member, so that the lower pressing plate (7) presses down and fixes the welded portion of the steel bar truss; The traction member comprises a rack (801) provided on one side of the equipment support (1), the outer side of the rack (801) is meshedly connected to a gear (802), the inner side of the gear (802) is fixedly connected to a transmission rod (804), the transmission rod (804) is rotatably connected to the equipment support (1), one end of the transmission rod (804) is fixedly connected to a reel (803), the outer side of the reel (803) is wound and fixedly connected to a second pull rope (809), the bottom of the support side plate (301) is fixedly connected to a second guide plate (810), the second pull rope (809) passes through the second guide plate (810) and the fixed frame (9) and is fixedly connected to the sliding block (901); The traction member also includes a transverse plate (806) fixedly connected to the outside of the rack (801), a first guide plate (805) fixedly connected to the outside of the support side plate (301), a first spring (811) and a first telescopic rod (807) fixedly connected between the first guide plate (805) and the transverse plate (806), the first spring (811) being sleeved on the outside of the first telescopic rod (807), one end of the rack (801) being fixedly connected to a first pull rope (808), the first pull rope (808) passing through the first guide plate (805) and fixedly connected to one end of the second rotating plate (406); The pushing member comprises two second rotating plates (406), the tops of the two second rotating plates (406) are fixedly connected to third hydraulic rods (402), and the telescopic ends of the two third hydraulic rods (402) are fixedly connected to the pushing frame (401); The pusher also includes two rotating rods (407), each rotating rod (407) is fixedly connected to a first rotating plate (404) at the bottom, the first rotating plate (404) is arranged on the top of the second rotating plate (406), and each second rotating plate (406) is fixedly connected to a rotating shaft (405) at the top, the rotating shaft (405) passes through the first rotating plate (404) and is rotatably connected to the first rotating plate (404), one side of the supporting side plate (301) is fixedly connected to two support plates, the rotating rod (407) passes through the support plates and is rotatably connected to the support plates, the outer sides of the two rotating rods (407) are fixedly connected to pulleys (408), and the two pulleys (408) are connected via a belt transmission, the top of one of the support plates is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the rotating rod (407).
2. The steel bar truss floor deck welding processing device according to claim 1, characterized in that: The other ends of the two supporting side plates (301) are fixedly connected to a supporting oblique frame (302), and a plurality of rotating rollers (303) are rotatably connected inside the supporting oblique frame (302). The equipment bracket (1) is rotatably connected to a second screw rod (300), and the second screw rod (300) passes through the fixed plate (3) and is connected to the fixed plate (3) via a ball nut pair. Both sides of the welding frame (6) are fixedly connected to guide rods (601), and both guide rods (601) pass through the equipment bracket (1) and are rotatably connected to the equipment bracket (1).
3. The steel bar truss floor deck welding processing device according to claim 1, characterized in that: A sliding rod (902) is fixedly connected inside the fixed frame (9), and the sliding rod (902) passes through the sliding block (901) and is slidably connected to the sliding block (901). A second spring (903) is fixedly connected between the sliding block (901) and the top end inside the fixed frame (9), and the second spring (903) is sleeved on the outside of the sliding rod (902).
4. The steel bar truss floor deck welding processing device according to claim 1, characterized in that: Both sides of the fixed frame (9) are fixedly connected to fixed cylinders (10), and a lower pressure plate (101) is slidably connected inside the fixed cylinder (10). Both sides of the sliding block (901) are fixedly connected to mounting plates (103), and the bottoms of the two mounting plates (103) are fixedly connected to fixed rods (102). The two fixed rods (102) respectively penetrate the fixed cylinder (10) and are slidably connected to the fixed cylinder (10). The bottoms of the two fixed cylinders (10) are fixedly connected to exhaust pipes (104), and a one-way air outlet valve is provided on the outside of the exhaust pipe (104). The bottom of the fixed cylinder (10) is provided with a one-way air inlet valve.
5. The steel bar truss floor deck welding processing device according to claim 1, characterized in that: The transport assembly comprises a lifting plate (204), the outer side of the lifting plate (204) is fixedly connected to a first hydraulic rod (202), the output shaft of the first hydraulic rod (202) is fixedly connected to a connecting plate (203), both ends of the connecting plate (203) are fixedly connected to a supporting transverse plate (205), a clamp (206) for clamping a steel bar truss is provided at the bottom of the supporting transverse plate (205), a first screw rod (201) is rotatably connected between the two fixing frames (2), the first screw rod (201) passes through the lifting plate (204) and is connected to the lifting plate (204) via a ball nut pair, a support rod is fixedly connected between the two fixing frames (2), the support rod passes through the lifting plate (204) and is slidably connected to the lifting plate (204).
6. A method for welding steel truss floor decks, applicable to a welding device for steel truss floor decks according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: First, place the floor decking plate on the transmission device (1001), and transport it to the bottom of the welding frame (6) through the transmission device (1001); Step 2: Grab the steel truss to be welded and place it between the two supporting side plates (301) through the handling assembly. At this time, the two pushing frames (401) are driven forward by the pushing members between the two supporting side plates (301) to clamp and push the steel truss forward in the center. Step 3: When the two pushing frames (401) are away from the steel bar truss under the action of the pushing member, the sliding block (901) is pulled down by the traction member, and then the lower pressure plate (7) is driven down by the adjusting member to press down the steel bars to be welded, and the steel bars are welded by the welding guns (701) on both sides of the lower pressure plate (7).
Citation Information
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