Processing device for tin-phosphorus alloy
Through the use of visual sensors and miniature electrical control telescopic components in tin phosphorus alloy machining devices, the efficient cleaning of debris is achieved, the problem of reduced processing accuracy and energy waste, and improving the accuracy of processing.
Patent Information
- Application Number
- CN202411955476.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-01-24
AI Technical Summary
The existing tin-phosphorus alloy processing devices are prone to debris during processing, resulting in reduced processing accuracy, and conventional gas cleaning devices waste energy when there is less debris.
A processing device including fan blades, micro-electronically controlled telescopic parts, extension plates, electric telescopic cylinders, visual sensors, electronically controlled valves and air outlet pipes is designed. The visual sensor is used to detect debris and control the air outlet height and direction of the air outlet pipe. Use micro-electronically controlled telescopic parts and extension plates to enhance wind power and achieve efficient cleaning of debris.
Effectively clean up the debris on the surface and processing tools of tin phosphorus alloys, improve the processing accuracy, and reduce the impact of the processing accuracy of the processing accuracy through the cooling cooling, avoiding energy waste.
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Figure CN119347455A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tin-phosphorus alloy processing, and in particular to a tin-phosphorus alloy processing device. Background Art
[0002] Tin-phosphor bronze is a copper alloy with good electrical conductivity, not easy to heat up, ensuring safety and strong fatigue resistance. The tin-phosphor bronze jack reed hard-wired electrical structure has no rivet connection or friction-free contacts, which can ensure good contact, good elasticity and smooth insertion and removal.
[0003] A Chinese patent with application number CN202010050396.6 discloses an aluminum alloy processing device, including a gantry, a downward cylinder is fixed in the middle of the gantry's crossbeam, a cutting mechanism is fixed to the piston rod end of the cylinder, a material conveying mechanism is arranged at the bottom of the gantry, a material shifting mechanism is arranged in the middle of the gantry, the cutting mechanism is transmission-connected to the material shifting mechanism, and the material shifting mechanism is located above the material conveying mechanism. When the alloy is cut, debris will be generated, and the presence of the debris affects the processing accuracy.
[0004] A Chinese patent with application number CN202011132849.6 discloses an alloy lead processing equipment and a processing technology thereof, wherein the equipment comprises a workbench, a pad is fixedly installed on the upper surface of the workbench, a fixed seat is fixedly installed on the top of the pad, a movable seat is movably installed on the fixed seat in the horizontal direction, a lifting block is movably installed on the movable seat, a connecting arm is fixedly installed on the lifting block, and a tool shaft is rotatably installed on the connecting arm through a bearing. However, when the tool head of the device is used for alloy processing, debris is easily entangled on the tool head, affecting the use of the tool head.
[0005] In addition, during the machining process of the machining tool, the workpiece will generate debris, among which some of the debris will be entangled on the machining tool, and some of the debris will be distributed on the travel path of the machining tool. As the debris accumulates, it is easy to affect the machining accuracy of the machining tool. When a conventional gas cleaning device is added, the gas cleaning device is often running all the time. When there are fewer debris, the operation of the gas cleaning device will lead to a waste of energy. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a processing device for tin-phosphorus alloy.
[0007] A tin-phosphorus alloy processing device of the present invention comprises a machine tool, wherein a gantry is provided at the upper end of the machine tool, a processing unit is provided at the side end of the gantry, and a cleaning unit is provided at the lower end of the processing unit; The processing unit comprises a mounting shell, a tool mounting shaft is rotatably arranged at the lower end of the mounting shell, and a processing tool is arranged at the lower end of the tool mounting shaft; The cleaning unit includes a mounting plate, an annular cavity is arranged in the mounting plate, a fan blade is arranged in the annular cavity on the outside of the tool mounting shaft, an extension plate is slidably arranged in the fan blade, a micro-electrically controlled telescopic part is arranged in the fan blade and connected to the extension plate, an exhaust duct is arranged at the lower end of the annular cavity side of the mounting plate, an electric-controlled valve is arranged in the exhaust duct, a visual sensor is arranged at the lower end of the mounting plate, a sleeve is further arranged at the lower end of the exhaust duct, an exhaust pipe is slidably arranged in the sleeve, and a filter hole is arranged at the upper end of the annular cavity of the mounting plate.
[0008] By setting components such as fan blades, micro-electrically controlled telescopic parts, extension plates, electric telescopic cylinders, visual sensors, electric-controlled valves and air outlet pipes, the debris on the surface of the tin-phosphorus alloy workpiece and the debris on the processing tool can be detected with the assistance of the visual sensor, and the electric telescopic cylinder is controlled accordingly according to the detection results to change the air outlet height of the air outlet pipe, and the four electric-controlled valves are controlled accordingly according to the detection results to change the air outlet direction of the air outlet pipe, and the micro-electrically controlled telescopic parts are controlled accordingly according to the detection results to change the extension distance of the extension plate, thereby changing the air outlet volume of the air outlet pipe, so that the debris can be better cleaned, and when the air outlet pipe is raised or lowered, when the debris on the rotating processing tool collides with the air outlet pipe, the debris can be pulled with the assistance of the air outlet pipe, and at the same time, the wind discharged from the air outlet pipe can cool the processing tool and the processing position of the tin-phosphorus alloy, so as to improve the processing accuracy of the equipment.
[0009] Preferably, the mounting plate is arranged at the lower end of the mounting shell, the mounting plate is rotatably connected to the tool mounting shaft, the end of the air outlet pipe is inclined toward the side of the processing tool, the end of the air outlet pipe is conical, and four sleeves and four air outlet pipes are each arranged at the lower end of the mounting plate.
[0010] Preferably, an electric telescopic cylinder is provided at the lower end of the mounting plate, an output rod is provided at the output end of the electric telescopic cylinder, a connecting plate is provided at the side end of the air outlet pipe, and the lower end of the output rod is connected to the connecting plate.
[0011] Preferably, a limiting track is provided on the machine tool, a workpiece table is slidably provided on the limiting track, a first motor is provided at the side end of the machine tool, a first screw is provided at the output end of the first motor, an auxiliary plate matching the first screw is provided at the lower end of the workpiece table, the first screw is rotatably provided on the machine tool, and the first screw is threadably matched with the auxiliary plate.
[0012] Preferably, a first limit rod is provided on the gantry, two first limit rods are provided, mounting frames are slidably provided on the two first limit rods, a second screw is also provided between the two first limit rods, the second screw is threadedly matched with the mounting frame, the second screw is rotatably provided on the gantry, a second motor is provided on the side of the gantry away from the second screw, a connecting piece is provided at the output end of the second motor, and the connecting piece is connected to the second screw for transmission.
[0013] Preferably, a second limit rod is provided on the mounting frame, and two second limit rods are provided. The processing unit is slidably provided on the two second limit rods. A third screw rod is also rotatably provided on the side end of the mounting frame, and the third screw rod is threadably matched with the processing unit. A third motor is provided on the top of the mounting frame, and the output end of the third motor is connected to the third screw rod for transmission.
[0014] Preferably, the processing unit further comprises a processing motor, which is arranged in a mounting shell, wherein an output end of the processing motor is connected to a tool mounting shaft for transmission, and a fixing ring is further arranged at a lower end of the tool mounting shaft.
[0015] Preferably, a material baffle plate is further provided at the lower end of the workpiece table on the machine tool, and there are four material baffle plates, the two middle material baffle plates are higher in the middle and lower on both sides, and the two side material baffle plates close to the middle are lower than the side close to the machine tool, and the first screw is located at the lower end of the two middle material baffle plates.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. When the visual sensor detects that the amount of debris on the surface of the tin-phosphorus alloy reaches a threshold value, the device controls the electric control valve of the air outlet pipe at the corresponding position to open, so that the air outlet pipe discharges gas to clean up the debris, and the micro-electrically controlled telescopic parts, extension plates and electric telescopic cylinders cooperate to increase the wind force discharged from the air outlet pipe or make it pulsed, so that the wind force has a better effect on cleaning up the debris.
[0017] 2. After the processing tool is idle or the processing is completed, the present invention detects the debris on the processing tool with the assistance of a visual sensor, and then enables the equipment to control four electric control valves, so that the four air outlet pipes discharge air alternately for cleaning, and the air outlet pipes move up and down to change the point of action of the wind force. At the same time, when the air outlet pipes move up and down and come into contact with the debris, the debris can be pulled and cleaned, thereby improving the debris cleaning effect of the equipment.
[0018] 3. In the process of machining the tool of the present invention, the temperature generated during machining is mainly concentrated on the debris. With the assistance of wind power, not only can the debris be cleaned, but also the temperature of the debris can be prevented from affecting the machining accuracy. At the same time, the machining tool and tin-phosphorus alloy can be cooled by the action of wind, thereby improving the accuracy of equipment machining. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a structural schematic diagram of another perspective of the present invention; Figure 3 It is a structural schematic diagram of a processing unit of the present invention; Figure 4 It is a structural schematic diagram of a cleaning unit of the present invention; Figure 5 It is a schematic diagram of the internal structure of the cleaning unit of the present invention; Figure 6 The present invention Figure 5 Schematic diagram of the enlarged structure at point A in the middle.
[0020] 1. Machine tool; 2. Gantry; 3. Machining unit; 4. Cleaning unit; 5. Workpiece table; 6. First motor; 7. First limit rod; 8. Mounting frame; 9. Second screw rod; 10. Second motor; 11. Connecting piece; 12. Second limit rod; 13. Third motor; 14. Material stop plate; 301. Mounting shell; 302. Tool mounting shaft; 303. Machining tool; 304. Fixing ring; 401. Mounting plate; 402. Annular cavity; 403. Fan blade; 404. Extension plate; 405. Exhaust duct; 406. Electric control valve; 407. Exhaust pipe; 408. Electric telescopic cylinder; 409. Output rod; 410. Connecting plate; 411. Sleeve; 412. Filter hole. DETAILED DESCRIPTION
[0021] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive. Embodiment 1
[0022] like Figures 1 to 4 As shown, this embodiment discloses a tin-phosphorus alloy processing device, including a machine tool 1, a gantry 2 is arranged at the upper end of the machine tool 1, a processing unit 3 is arranged at the side end of the gantry 2, a limiting track is arranged on the machine tool 1, a workpiece table 5 is slidably arranged on the limiting track, the tin-phosphorus alloy material to be processed is fixed on the workpiece table 5, and then the tin-phosphorus alloy material on the workpiece table 5 is processed with the assistance of the processing unit 3.
[0023] A first motor 6 is arranged at the side end of the machine tool 1, and a first screw is arranged at the output end of the first motor 6. An auxiliary plate matching the first screw is arranged at the lower end of the workpiece table 5. The first screw is rotatably arranged on the machine tool 1, and the first screw is threadedly matched with the auxiliary plate. After the first motor 6 is started, the output end of the first motor 6 will drive the rotation of the first screw, and the rotation of the first screw will be threadedly matched with the auxiliary plate at the lower end of the workpiece table 5, and with the assistance of the limiting rail, the workpiece table 5 can move along the limiting slide rail. Through the control of the first motor 6 by the equipment, the moving direction and distance of the workpiece table 5 on the limiting slide rail can be accurately controlled, so that the processing of the equipment is controllable and stable.
[0024] A first limit rod 7 is arranged on the gantry 2, and two first limit rods 7 are arranged. A mounting frame 8 is slidably arranged on the two first limit rods 7. A second screw rod 9 is also arranged between the two first limit rods 7. The second screw rod 9 is threadedly matched with the mounting frame 8. The second screw rod 9 is rotatably arranged on the gantry 2. A second motor 10 is arranged on the side of the gantry 2 away from the second screw rod 9. A connecting piece 11 is arranged at the output end of the second motor 10. The connecting piece 11 is connected and transmitted with the second screw 9. After the second motor 10 is started, the output end of the second motor 10 drives the rotation of the second screw rod 9 with the assistance of the connecting piece 11. During the rotation of the second screw 9, it is threadedly matched with the mounting frame 8, so that the mounting frame 8 moves along the first limit rod 7 with the assistance of the first limit rod 7. By controlling the second motor 10, the equipment can accurately control the moving direction and moving distance of the mounting frame 8 on the first limit rod 7, so that the processing of the equipment is controllable and stable.
[0025] A second limiting rod 12 is arranged on the mounting frame 8, and two second limiting rods 12 are arranged. The processing unit 3 is slidably arranged on the two second limiting rods 12. A third screw is also rotatably arranged on the side end of the mounting frame 8. The third screw is threadedly matched with the processing unit 3. A third motor 13 is arranged on the top of the mounting frame 8. The output end of the third motor 13 is connected and transmitted with the third screw. After the third motor 13 is started, the output end of the third motor 13 will drive the rotation of the third screw. The rotation of the third screw is threadedly matched with the processing unit 3, so that the processing unit 3 moves along the second limiting rod 12. By controlling the third motor 13, the equipment can accurately control the moving direction and distance of the processing unit 3 on the second limiting rod 12, so that the processing of the equipment is controllable and stable.
[0026] The machining unit 3 includes a mounting shell 301 and a machining motor. A tool mounting shaft 302 is rotatably provided at the lower end of the mounting shell 301. A machining tool 303 is provided at the lower end of the tool mounting shaft 302. The machining motor is arranged in the mounting shell 301. The output end of the machining motor is connected to the tool mounting shaft 302 for transmission. A fixing ring 304 is also provided at the lower end of the tool mounting shaft 302. The machining tool 303 is inserted into the tool mounting shaft 302, and the fixing ring 304 is rotated to connect and fix the machining tool 303 and the tool mounting shaft 302. Then, the machining motor is started. The output end of the machining motor will drive the rotation of the tool mounting shaft 302. The rotation of the tool mounting shaft 302 will cause the machining tool 303 to rotate. The rotation of the machining tool 303 can process the tin-phosphorus alloy material on the workpiece table 5.
[0027] A baffle plate 14 is also provided at the lower end of the workpiece table 5 on the machine tool 1. There are four baffle plates 14. The two middle baffle plates 14 are higher in the middle and lower on both sides. The two side baffle plates 14 on both sides have a side closer to the middle than a side closer to the machine tool 1. The first screw is located at the lower end of the two middle baffle plates 14. After the tin-phosphorus alloy on the workpiece table 5 is processed, a high-pressure air gun or a brush is used to clean the debris on the tin-phosphorus alloy. The cleaned debris will fall on the baffle plate 14. Since the baffle plate 14 is in an inclined state, the debris on the baffle plate 14 will slide downward. Due to the installation position of the four baffle plates 14, the debris is prevented from falling on the first screw, which in turn affects the use of the first screw, thereby improving the stability of the equipment.
[0028] During use of this embodiment, the tin-phosphorus alloy material is first fixed to the upper end of the workpiece table 5 by a tool, the processing tool 303 is inserted into the tool mounting shaft 302, and the fixing ring 304 is rotated to connect and fix the processing tool 303 and the tool mounting shaft 302, and then the device is started. The device controls the first motor 6 to move the workpiece table 5, controls the second motor 10 to move the processing unit 3 horizontally, and controls the third motor 13 to move the processing unit 3 vertically. The device controls the first motor 6, the second motor 10 and the third motor 13 to perform tool alignment operation on the processing tool 303. After the tool alignment of the processing tool 303 is completed, programming is performed according to the requirements of the tin-phosphorus alloy workpiece, and the programming code is input into the control console of the machine tool 1.
[0029] After the programming code is started, the device controls the first motor 6 to move the workpiece table 5 along the limiting track according to the programming code, the device controls the second motor 10 to move the processing unit 3 along the first limiting rod 7, and the device controls the third motor 13 to move the processing unit 3 along the second limiting rod 12. At the same time, the device controls the processing motor to start and rotate the processing tool 303, so that according to the processing tool path of the programming code, the rotating processing tool 303 processes the tin-phosphorus alloy on the workpiece table 5.
[0030] After the processing is completed, use a high-pressure air gun or a brush to clean the debris on the tin-phosphorus alloy. The cleaned debris will fall on the baffle plate 14. Since the baffle plate 14 is in an inclined state, the debris on the baffle plate 14 will slide down. Due to the installation position of the four baffle plates 14, the debris is prevented from falling on the first screw, thereby affecting the use of the first screw, thereby improving the stability of the equipment. Embodiment 2
[0031] In the above embodiment, a tin-phosphorus alloy processing device generates debris during the processing of the processing tool 303. Part of the debris will be entangled on the processing tool 303, and part of the debris will be distributed on the travel path of the processing tool 303. As the debris accumulates, it is easy to affect the processing accuracy of the processing tool 303. When a conventional gas cleaning device is added, the gas cleaning device is often in operation. When there are fewer debris, the operation of the gas cleaning device will lead to energy waste. Therefore, the following technical solution is proposed: like Figures 1 to 6 As shown, a cleaning unit 4 is provided at the lower end of the processing unit 3, and the cleaning unit 4 includes a mounting disk 401, an annular cavity 402 is provided in the mounting disk 401, and fan blades 403 are provided in the annular cavity 402 on the outside of the tool mounting shaft 302. The fan blades 403 are driven to rotate during the rotation of the tool mounting shaft 302, and the rotation of the fan blades 403 generates wind force.
[0032] An exhaust duct 405 is provided at the lower end of the annular cavity 402 side of the mounting plate 401, and an electric control valve 406 is provided in the exhaust duct 405. A sleeve 411 is also provided at the lower end of the exhaust duct 405 of the mounting plate 401, and an air outlet pipe 407 is slidably provided in the sleeve 411. A filter hole 412 is provided at the upper end of the annular cavity 402 of the mounting plate 401. The filter hole 412 is used to prevent debris from entering the annular cavity 402. After the electric control valve 406 is opened, the wind force generated by the rotation of the fan blades 403 will enter the exhaust duct 405, and then the wind force in the exhaust duct 405 will be discharged through the air outlet pipe 407. The air discharged from the air outlet pipe 407 can clean the debris on the surface of the tin-phosphorus alloy workpiece or the debris on the processing tool 303.
[0033] An extension plate 404 is slidingly arranged inside the fan blade 403, and a micro-electrically controlled telescopic component is arranged inside the fan blade 403 and connected to the extension plate 404. A visual sensor is arranged at the lower end of the mounting plate 401. After the micro-electrically controlled telescopic component is started, the extension plate 404 will extend out from the fan blade 403, thereby increasing the effective area of the fan blade 403. At this time, the rotation of the fan blade 403 will generate stronger wind force. With the assistance of the visual sensor, the debris on the tin-phosphorus alloy and the processing tool 303 can be detected, and the cleaning unit 4 can be controlled accordingly.
[0034] The mounting plate 401 is arranged at the lower end of the mounting shell 301, and the mounting plate 401 is rotatably connected to the tool mounting shaft 302. The end of the air outlet pipe 407 is inclined toward the side of the processing tool 303, and the end of the air outlet pipe 407 is tapered. There are four sleeves 411 and four air outlet pipes 407 at the lower end of the mounting plate 401, and the ends of the air outlet pipes 407 are inclined, which is conducive to the wind force acting on the processing tool 303, and through the coordinated cooperation of the four air outlet pipes 407, the debris can be effectively cleaned up, and the tapered end of the air outlet pipe 407 is conducive to gathering the wind force, making the wind force stronger.
[0035] An electric telescopic cylinder 408 is provided at the lower end of the mounting plate 401, and an output rod 409 is provided at the output end of the electric telescopic cylinder 408. A connecting plate 410 is provided at the side end of the air outlet pipe 407, and the lower end of the output rod 409 is connected to the connecting plate 410. After the electric telescopic cylinder 408 is started, the output rod 409 will extend from the electric telescopic cylinder 408, and then the air outlet pipe 407 will extend from the sleeve 411 with the assistance of the connecting plate 410, thereby adjusting the height of the air outlet pipe 407, so that the gas ejected from the air outlet pipe 407 can better clean the debris.
[0036] During use of this embodiment, when the tin-phosphorus alloy is processed by the processing tool 303, the chips cut by the processing tool 303 will fall on the surface of the tin-phosphorus alloy or be wrapped around the processing tool 303. At this time, the amount of chips can be detected with the assistance of the visual sensor.
[0037] During the process of the machining tool 303 machining the tin-phosphorus alloy, if the visual sensor detects that the amount of debris on the surface of the tin-phosphorus alloy reaches a threshold value, the device controls the electric telescopic cylinder 408 on the side of the machining tool 303 away from the tin-phosphorus alloy to start, so that the output rod 409 of the electric telescopic cylinder 408 is extended, and then with the assistance of the connecting plate 410, the air outlet pipe 407 is extended from the sleeve 411, wherein the extension distance of the output rod 409 of the electric telescopic cylinder 408 depends on the size of the tin-phosphorus alloy workpiece. After the air outlet pipe 407 is lowered to the position, the device controls the corresponding electric control valve 406 of the air outlet pipe 407 to open. At this time, as the tool mounting shaft 302 rotates, the fan blade 403 will rotate to generate downward wind force, and the wind force will enter the exhaust duct 405, and then the wind force will be discharged from the air outlet pipe 407. The wind force discharged from the air outlet pipe 407 acts on the tin-phosphorus alloy to clean the debris.
[0038] After the above measures have been implemented for a set period of time, when the detection value of the visual sensor is still near the threshold, the device controls the micro-electric telescopic part to start, so that the extension plate 404 extends out from the fan blade 403 to increase the effective area of the fan blade 403, so that the wind force generated when the fan blade 403 rotates is greater. At this time, the wind force discharged by the air outlet pipe 407 is stronger, so that the debris cleaning effect is better.
[0039] After the above measures have been taken for the set time, when the detection value of the visual sensor is still near the threshold, the device controls the micro-electric telescopic part to start reciprocatingly, so that the extension plate 404 moves back and forth, and the wind force generated by the rotation of the fan blades 403 is in a pulse state. At this time, the wind force discharged from the outlet pipe 407 is also in a pulse state, so that the wind force has a better effect on cleaning debris.
[0040] If the above-mentioned measures still cannot make the detection value of the visual sensor meet the requirements, the equipment controls the electric control valves 406 corresponding to the other three air outlet pipes 407 to open, and the extension plate 404 is kept in the longest extended state, so that the wind force generated by the rotation of the fan blades 403 is maximized, and the four air outlet pipes 407 jointly discharge wind to clean up debris.
[0041] During the idling stage when the machining tool 303 is lifted to process the next point, the debris on the machining tool 303 can be detected with the assistance of the visual sensor. If the visual sensor detects that there is debris entangled on the machining tool 303, the equipment controls the four electrically controlled valves 406 to open alternately, so that the air outlet sequence of the four air outlet pipes 407 remains in a clockwise or counterclockwise state. The air outlet sequence depends on the texture of the machining tool 303, that is, the air outlet sequence is opposite to the texture of the machining tool 303. At the same time, the equipment controls the four electric telescopic cylinders 408 to start reciprocatingly, so that the air outlet pipe 407 performs a reciprocating rise and fall. At this time, the air outlet of the four air outlet pipes 407 is coordinated with the rise and fall of the four air outlet pipes 407, so that the blown wind can produce a peeling effect on the debris generated on the machining tool 303, thereby completing the cleaning of the machining tool 303.
[0042] While the air outlet pipe 407 is reciprocatingly lifted and lowered, the machining tool 303 is in a rotating state. When the debris on the machining tool 303 hits the air outlet pipe 407 , the debris on the machining tool 303 can be pulled away, thereby improving the cleaning effect of the machining tool 303 .
[0043] After taking the above measures, when it is still detected with the assistance of the visual sensor that there are a lot of debris on the processing tool 303, the equipment controls the micro-electric telescopic part to start, so that the extension plate 404 is extended to increase the wind force discharged by the outlet pipe 407, so that it can better clean the processing tool 303.
[0044] After the processing is completed, the processing unit 3 returns to its position and the processing tool 303 continues to rotate. At this time, there is more time to clean the processing tool 303. The equipment coordinates and controls the four electric control valves 406 to make the air outlet direction of the air outlet pipe 407 face the entangled connection between the end of the long debris and the processing tool 303, and as the debris is slowly peeled off, through the coordination of the four air outlet pipes 407 and the four electric telescopic cylinders 408, the direction of the wind is always aligned with the entangled connection between the end of the long debris and the processing tool 303, which is conducive to the peeling of the entangled debris from the processing tool 303.
[0045] In this process, by controlling the reciprocating start of the micro-electric telescopic part, the wind force of the air outlet pipe 407 is in a pulsed state, which is conducive to stripping the entangled debris from the processing tool 303, improving the cleaning effect of the equipment and reducing manpower consumption.
[0046] At the same time, during the processing of the processing tool 303, the temperature generated during the processing is mainly concentrated on the debris. The assistance of wind power can not only clean the debris, but also prevent the temperature of the debris from affecting the processing accuracy. At the same time, the processing tool 303 and the tin-phosphorus alloy can be cooled by the action of wind, thereby improving the accuracy of equipment processing.
[0047] The main functions achieved by the present invention are: by setting the fan blade 403, the micro-electrically controlled telescopic member, the extension plate 404, the electric telescopic cylinder 408, the visual sensor, the electric control valve 406 and the air outlet pipe 407 and other components, the debris on the surface of the tin-phosphorus alloy workpiece and the debris on the processing tool 303 can be detected with the assistance of the visual sensor, and the electric telescopic cylinder 408 can be controlled accordingly according to the detection result to change the air outlet height of the air outlet pipe 407, and the four electric control valves 406 can be controlled accordingly according to the detection result to change the air outlet direction of the air outlet pipe 407. The direction is changed, and the micro-electrically controlled telescopic part is controlled accordingly according to the detection result, so that the extension distance of the extension plate 404 is changed, thereby changing the air outlet volume of the air outlet pipe 407, so that the debris can be better cleaned, and when the air outlet pipe 407 is raised and lowered, when the debris on the rotating processing tool 303 collides with the air outlet pipe 407, the air outlet pipe 407 can assist in pulling the debris, and at the same time, the wind force discharged by the air outlet pipe 407 can cool the processing tool 303 and the processing position of the tin-phosphorus alloy, so as to improve the processing accuracy of the equipment.
[0048] The installation method, connection method or setting method of the tin-phosphorus alloy processing device of the present invention are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects.
[0049] All technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0050] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A tin-phosphorus alloy processing device, comprising a machine tool (1), wherein a gantry (2) is provided at the upper end of the machine tool (1), characterized in that: A processing unit (3) is provided at a side end of the gantry (2), and a cleaning unit (4) is provided at a lower end of the processing unit (3); The machining unit (3) comprises a mounting shell (301), a tool mounting shaft (302) being rotatably disposed at the lower end of the mounting shell (301), and a machining tool (303) being disposed at the lower end of the tool mounting shaft (302); The cleaning unit (4) comprises a mounting plate (401), an annular cavity (402) is arranged in the mounting plate (401), a fan blade (403) is arranged in the annular cavity (402) outside the tool mounting shaft (302), an extension plate (404) is slidably arranged in the fan blade (403), a micro-electrically controlled telescopic component is arranged in the fan blade (403) and connected to the extension plate (404), an exhaust duct (405) is arranged at the lower end of the mounting plate (401) on the side of the annular cavity (402), an electric control valve (406) is arranged in the exhaust duct (405), a visual sensor is arranged at the lower end of the mounting plate (401), a sleeve (411) is further arranged at the lower end of the exhaust duct (405), an air outlet pipe (407) is slidably arranged in the sleeve (411), and a filter hole (412) is arranged at the upper end of the annular cavity (402) of the mounting plate (401).
2. The tin-phosphorus alloy processing device according to claim 1, characterized in that: The mounting plate (401) is arranged at the lower end of the mounting shell (301), the mounting plate (401) is rotatably connected to the tool mounting shaft (302), the end of the air outlet pipe (407) is inclined toward the side of the processing tool (303), the end of the air outlet pipe (407) is conical, and four sleeves (411) and four air outlet pipes (407) are respectively arranged at the lower end of the mounting plate (401).
3. The processing device for tin-phosphorus alloy according to claim 1, characterized in that: An electric telescopic cylinder (408) is provided at the lower end of the mounting plate (401), an output rod (409) is provided at the output end of the electric telescopic cylinder (408), a connecting plate (410) is provided at the side end of the air outlet pipe (407), and the lower end of the output rod (409) is connected to the connecting plate (410).
4. The processing device for tin-phosphorus alloy according to claim 1, characterized in that: The machine tool (1) is provided with a limit track, a workpiece table (5) is slidably provided on the limit track, a first motor (6) is provided at a side end of the machine tool (1), a first screw is provided at an output end of the first motor (6), an auxiliary plate matching the first screw is provided at the lower end of the workpiece table (5), the first screw is rotatably provided on the machine tool (1), and the first screw is threadably matched with the auxiliary plate.
5. The processing device for tin-phosphorus alloy according to claim 1, characterized in that: The gantry (2) is provided with a first limiting rod (7), two of which are provided, and a mounting frame (8) is slidably provided on the two first limiting rods (7), a second screw rod (9) is further provided between the two first limiting rods (7), the second screw rod (9) is threadedly engaged with the mounting frame (8), the second screw rod (9) is rotatably provided on the gantry (2), a second motor (10) is provided on a side of the gantry (2) away from the second screw rod (9), a connecting piece (11) is provided at an output end of the second motor (10), and the connecting piece (11) is connected to the second screw rod (9) for transmission.
6. The processing device for tin-phosphorus alloy according to claim 5, characterized in that: The mounting frame (8) is provided with a second limiting rod (12), two of which are provided, and the processing unit (3) is slidably provided on the two second limiting rods (12). A third screw is also rotatably provided at the side end of the mounting frame (8), and the third screw is threadably matched with the processing unit (3). A third motor (13) is provided at the top of the mounting frame (8), and the output end of the third motor (13) is connected to the third screw for transmission.
7. The tin-phosphorus alloy processing device according to claim 1, characterized in that: The processing unit (3) further comprises a processing motor, which is arranged in the mounting shell (301), the output end of the processing motor is connected to the tool mounting shaft (302) for transmission, and the lower end of the tool mounting shaft (302) is also provided with a fixing ring (304).
8. The processing device for tin-phosphorus alloy according to claim 4, characterized in that: The machine tool (1) is also provided with a material baffle plate (14) at the lower end of the workpiece table (5), and four material baffle plates (14) are provided, wherein the middle two material baffle plates (14) are higher in the middle and lower on both sides, and the two material baffle plates (14) on both sides have a side closer to the middle than a side closer to the machine tool (1), and the first screw is located at the lower ends of the two middle material baffle plates (14).
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