Oil-saving and emission-reducing diesel purification synergist and preparation method thereof
By preparing a pure -efficient agent equipped with a variety of functional agents, the problem of carbon deposits and harmful emissions in the diesel engine, realized the significant fuel saving and emission reduction effect, enhanced the engine power and cold startup performance Essence
Patent Information
- Application Number
- CN202411680250.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-24
AI Technical Summary
Diesel produces insoluble colloids during storage, transportation and use, resulting in incomplete combustion, carbon deposits, reducing engine thermal efficiency and increasing fuel consumption. The existing diesel detergent is difficult to adapt to the advancement of engine technology, and cannot effectively burn, smoke and Strengthen motivation.
Provides a fuel-saving and emission-reducing diesel detergent synergist. The formula includes isooctyl alcohol, dodecenyl succinic acid, hydrogenated white oil, light aromatic solvent oil, hexadecanoic acid butyl ester, and polyisobutenyl butadiene. Imide, polyetheramine, nonylphenol polyoxyethylene ether, isooctanoic acid Cobalt, ferrous isooctanoate, 2,6 di-tert-butyl p-cresol, benzotriazole, polyisobutylene amine, pentaerythritol tetralaurate and 4,4'-dioctyl diphenylamine are compounded by heating. Pipeline reactor continuous blending, pressure limiting filtration and other process preparation.
This synergist can effectively remove carbon deposits in diesel engines, improve exhaust emissions of harmful substances, significantly save fuel, with a fuel saving rate of up to 10-15%, reduce CO, smoke and NOX emissions, and enhance engine power and cooling. Start performance.
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Figure CN119351146A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to diesel additives, and specifically relates to a fuel-saving and emission-reducing diesel cleaning synergist and a preparation method thereof. Background Art
[0002] Diesel is a mixture of alkanes, cycloalkanes, aromatic hydrocarbons and a small amount of sulfur, oxygen, and nitrogen hydrocarbons (with carbon atoms of about 10 to 22). It is mainly used as fuel for tractors, large vehicles, internal combustion locomotives, civil engineering, excavators, loaders, fishing boats, diesel generators, and agricultural machinery. Diesel will produce insoluble colloids during storage, transportation, and use, which makes it difficult for diesel to burn completely, and forms deposits such as carbon deposits in filters, nozzles, and combustion chambers, resulting in reduced thermal efficiency and increased fuel consumption, which seriously affects engine power. Therefore, it is necessary to design a fuel-saving and emission-reducing diesel detergent and preparation method. With the continuous improvement of engine power performance requirements and the development and popularization of high-pressure common rail diesel engines, the operating pressure and temperature of fuel injectors have increased, and deposits are more likely to form. Although the existing single-main diesel detergent has a certain cleaning effect, it has almost no combustion-supporting, smoke-eliminating, and power-enhancing effects, and it is difficult to adapt to the progress of engine technology. Diesel detergent enhancer has the effect of improving the quality of diesel. It is multifunctional, saves fuel, reduces emissions, enhances power, facilitates cold car starting, reduces noise, and extends engine life. It is a common need of environmental protection and consumers. Summary of the invention
[0003] The purpose of the present invention is to provide a fuel-saving and emission-reducing diesel cleaning synergist and a preparation method thereof, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A diesel cleaning synergist for saving fuel and reducing emissions, the formula of the synergist is as follows:
[0006] 0.5-5 parts of isooctyl alcohol, 0.5-4.5 parts of dodecenylsuccinic acid, 13-28 parts of hydrogenated white oil, 30-60 parts of light aromatic solvent oil, 0.3-2 parts of butyl hexadecanoate, 32-52 parts of polyisobutylene succinimide, 1-10 parts of polyetheramine, 0.5-3 parts of nonylphenol polyoxyethylene ether, 1-4 parts of cobalt isooctanoate, 1-2 parts of ferrous isooctanoate, 0.5-3 parts of 2,6-di-tert-butyl-p-cresol, 1-6 parts of benzotriazole, 10-15 parts of polyisobutyleneamine, 1-8 parts of pentaerythritol tetralaurate, and 0.5-2 parts of 4,4'-dioctyldiphenylamine.
[0007] Preferably, nonylphenol polyoxyethylene ether (average molecular weight 4800-6200) is a demulsifier;
[0008] Light aromatic solvent oil (C8-C10), hydrogenated white oil (7#-10#), and isooctyl alcohol are solvent oils;
[0009] One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant;
[0010] Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists;
[0011] Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
[0012] Preferably, the preparation method is as follows:
[0013] Step 1: The raw materials are measured by a mass flow meter;
[0014] Step 2: heating and compounding;
[0015] Step 3: continuous blending in pipeline reactor;
[0016] Step 4: Pressure limiting filtration;
[0017] Step 5: The finished product is stored in a N2 sealed storage tank F.
[0018] The weight percentages of the various components of the raw materials in the above step 1 are respectively:
[0019] 32-52 parts of polyisobutylene succinimide, 1-10 parts of polyether amine, 10-15 parts of polyisobutylene amine, 0.5-5 parts of isooctyl alcohol, 0.5-4.5 parts of dodecenyl succinic acid and 13-28 parts of hydrogenated white oil (7#~10#);
[0020] 1-4 parts of cobalt 2-octoate, 1-2 parts of ferrous 2-octoate, 0.3-2 parts of butyl hexadecanoate, 1-8 parts of pentaerythritol tetralaurate and 0.5-3 parts of nonylphenol polyoxyethylene ether (average molecular weight 4800-6200);
[0021] Light aromatic solvent oil (C8-C10), 30-60 parts, 2,6-di-tert-butyl-p-cresol 0.5-3 parts, benzotriazole 1-6 parts and 4,4'-dioctyldiphenylamine 0.5-2 parts;
[0022] Select and measure according to the sum of weight percentage as 1.
[0023] Preferably, the heating and compounding steps in the above step 2 are as follows:
[0024] 1) Add hydrogenated white oil (7#-10#), isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0025] 2) Add nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), cobalt isooctanoate, ferrous isooctanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0026] 3) Add light aromatic solvent oil (C8-C10), 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, raise the temperature to 60-65°C, stir continuously for 1-1.5h, mix well and keep warm for later use.
[0027] Preferably, in the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
[0028] Preferably, in the above step 4, the above mixture is filtered (1000-1200 mesh), and after passing the inspection, it is put into the finished product tank F.
[0029] Preferably, in the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
[0030] Preferably, in the above step 3, the reaction temperature is 60-65°C.
[0031] Preferably, in the above step 4, pressure-limited filtration is performed.
[0032] Compared with the prior art, the present invention provides a fuel-saving and emission-reducing diesel cleaning synergist and a preparation method thereof, which has the following beneficial effects:
[0033] The fuel-saving and emission-reducing diesel cleaning synergist of the present invention has polyisobutylene succinimide, polyetheramine and polyisobutylene amine with corrosion inhibition and cleaning effects added to its formula, can effectively remove deposits such as carbon deposits generated by various parts of a diesel engine, effectively improve the emission of harmful substances in the exhaust gas of a diesel engine, has an obvious fuel-saving effect, and the fuel-saving rate can reach 10-15%, can greatly reduce energy consumption, and can significantly reduce CO emissions by 60% to 80%, smoke value by 50% to 60%, and NOX by 40% to 60%. The fuel-saving and emission-reducing diesel cleaning synergist has cobalt isooctanoate, ferrous isooctanoate, hexadecanoic acid butyl ester and pentaerythritol tetralaurate added to its formula, has the effects of reducing the wear of an oil delivery pump, a high-pressure fuel injection pump and an injection nozzle, reducing the friction of a piston head, enhancing the engine power effect, and improving the cold start performance of an engine. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0035] Figure 1 A schematic diagram of a simplified process flow proposed by the present invention;
[0036] Figure 2 This is a schematic diagram of the structure of the metering unit proposed by the present invention;
[0037] Figure 3 This is a schematic diagram of the structure of the compounding unit proposed in the present invention;
[0038] Figure 4 This is a schematic diagram of the structure of the blending unit proposed by the present invention;
[0039] Figure 5 This is a schematic diagram of the structure of the filter unit proposed by the present invention;
[0040] Figure 6 A schematic diagram of the storage unit structure proposed by the present invention; DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1-6 , the present invention provides a technical solution:
[0043] 1. Isooctyl alcohol, CAS No. 111-87-5
[0044] 2. Dodecenylsuccinic acid, CAS No. 29658-97-7
[0045] 3. Hydrogenated white oil, CAS No. 64742-54-7
[0046] 4. Light aromatic solvent oil, CAS No. 64742-95-6
[0047] 5. Butyl hexadecanoate, CAS No. 111-06-8
[0048] 6. Polyisobutylene succinimide, CAS No. 01211-16-7
[0049] 7. Polyetheramine, CAS No. 9046-10-0
[0050] 8. Nonylphenol polyoxyethylene ether, CAAS No. 9016-45-9
[0051] 9. Cobalt 2-ethylhexanoate, CAS No. 136-52-7
[0052] 10. Ferrous 2-ethylhexanoate, CAS No. 7321-53-1
[0053] 11. 2,6-di-tert-butyl-p-cresol, CAS No. 128-37-0
[0054] 12. Benzotriazole, CAS No. 95-14-7
[0055] 13. Polyisobutyleneamine), CAS No. 72269-41-1
[0056] 14. Pentaerythritol tetralaurate, CAS No.: 13057-50-6
[0057] 15. 4,4'-Dioctyldiphenylamine, CAS No.: 101-67-7
[0058] Embodiment 1
[0059] A fuel-saving and emission-reducing diesel cleaning synergist, the formula of which includes, according to the weight percentage of each component:
[0060] 1. 1.5 parts of isooctyl alcohol
[0061] 2. Dodecenylsuccinic acid, 1.4 parts
[0062] 3. Hydrogenated white oil (7#~10#), 27 parts
[0063] 4. Light aromatic solvent oil (C8-C10), 18 parts
[0064] 5. Butyl hexadecanoate, 1 part
[0065] 6. Polyisobutylene succinimide (average molecular weight 800-2300), 33 parts
[0066] 7. Polyetheramine (average molecular weight 800-1800), 1 part
[0067] 8. Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), 0.5 parts
[0068] 9. Cobalt 2-ethylhexanoate, 1 part
[0069] 10. Ferrous octanoate, 1 part
[0070] 11. 2,6-di-tert-butyl-p-cresol, 0.5 parts
[0071] 12. Benzotriazole, 1 part
[0072] 13. Polyisobutyleneamine, 8 parts
[0073] 14. Pentaerythritol tetralaurate, 6 parts
[0074] 15. 4,4'-Dioctyldiphenylamine, 0.5 parts.
[0075] Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200) is a demulsifier;
[0076] Light aromatic solvent oil (C8-C10), hydrogenated white oil (7#-10#), and isooctyl alcohol are solvent oils;
[0077] One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant;
[0078] Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists;
[0079] Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
[0080] The preparation method is as follows:
[0081] Step 1: The raw materials are measured by a mass flow meter;
[0082] Step 2: heating and compounding;
[0083] Step 3: continuous blending in pipeline reactor;
[0084] Step 4: Pressure limiting filtration;
[0085] Step 5: The finished product is stored in a N2 sealed storage tank F.
[0086] The steps of heating compounding in the above step 2 are as follows:
[0087] 1) Add hydrogenated white oil (7#-10#), isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0088] 2) Add nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), cobalt isooctanoate, ferrous isooctanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0089] 3) Add light aromatic solvent oil (C8-C10), 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, raise the temperature to 60-65°C, stir continuously for 1-1.5h, mix well and keep warm for later use.
[0090] In the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
[0091] In the above step 4, the above mixture is filtered (1000-1200 mesh), and after passing the inspection, it is put into the finished product tank F.
[0092] In the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
[0093] In the above step 3, the reaction temperature is 60-65°C.
[0094] In the above step 4, it is pressure-limited filtration.
[0095] Diesel detergent enhancer is added to diesel at a ratio of 500ppm-800ppm;
[0096] Embodiment 2
[0097] A fuel-saving and emission-reducing diesel cleaning synergist, wherein the formula comprises, according to the weight percentage of each component:
[0098] 1. 1.5 parts of isooctyl alcohol
[0099] 2. Dodecenylsuccinic acid, 1.4 parts
[0100] 3. Hydrogenated white oil (7#~10#), 35 parts
[0101] 4. Light aromatic solvent oil (C8-C10), 10 parts
[0102] 5. Butyl hexadecanoate, 1 part
[0103] 6. Polyisobutylene succinimide (average molecular weight 800-2300), 34 parts
[0104] 7. Polyetheramine (average molecular weight 800-1800), 2 parts
[0105] 8. Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), 0.5 parts
[0106] 9. Cobalt 2-ethylhexanoate, 1 part
[0107] 10. Ferrous octanoate, 1 part
[0108] 11. 2,6-di-tert-butyl-p-cresol, 0.5 parts
[0109] 12. Benzotriazole, 1 part
[0110] 13. Polyisobutyleneamine, 6 parts
[0111] 14. Pentaerythritol tetralaurate, 6 parts
[0112] 15. 4,4'-Dioctyldiphenylamine, 0.5 parts
[0113] Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200) is a demulsifier;
[0114] Light aromatic solvent oil (C8-C10), hydrogenated white oil (7#-10#), and isooctyl alcohol are solvent oils;
[0115] One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant;
[0116] Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists;
[0117] Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
[0118] The preparation method is as follows:
[0119] Step 1: The raw materials are measured by a mass flow meter;
[0120] Step 2: heating and compounding;
[0121] Step 3: continuous blending in pipeline reactor;
[0122] Step 4: Pressure limiting filtration;
[0123] Step 5: The finished product is stored in a N2 sealed storage tank F.
[0124] The steps of heating compounding in the above step 2 are as follows:
[0125] 1) Add hydrogenated white oil (7#-10#), isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0126] 2) Add nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), cobalt isooctanoate, ferrous isooctanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0127] 3) Add light aromatic solvent oil (C8-C10), 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, raise the temperature to 60-65°C, stir continuously for 1-1.5h, mix well and keep warm for later use.
[0128] In the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
[0129] In the above step 4, the above mixture is filtered (1000-1200 mesh), and after passing the inspection, it is put into the finished product tank F.
[0130] In the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
[0131] In the above step 3, the reaction temperature is 60-65°C.
[0132] In the above step 4, it is pressure-limited filtration.
[0133] Diesel detergent enhancer is added to diesel at a ratio of 500ppm-800ppm;
[0134] Embodiment 3
[0135] A fuel-saving and emission-reducing diesel cleaning synergist, the formula of which includes, according to the weight percentage of each component:
[0136] 1. 1.5 parts of isooctyl alcohol
[0137] 2. Dodecenylsuccinic acid, 1.4 parts
[0138] 3. Hydrogenated white oil (7#~10#), 27 parts
[0139] 4. Light aromatic solvent oil (C8-C10), 18 parts
[0140] 5. Butyl hexadecanoate, 1 part
[0141] 6. Polyisobutylene succinimide (average molecular weight 800-2300), 34 parts
[0142] 7. Polyetheramine (average molecular weight 800-1800), 1 part
[0143] 8. Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), 0.5 parts
[0144] 9. Cobalt 2-ethylhexanoate, 1 part
[0145] 10. Ferrous octanoate, 1 part
[0146] 11. 2,6-di-tert-butyl-p-cresol, 0.5 parts
[0147] 12. Benzotriazole, 1 part
[0148] 13. Polyisobutyleneamine, 7 parts
[0149] 14. Pentaerythritol tetralaurate, 6 parts
[0150] 15. 4,4'-Dioctyldiphenylamine, 0.5 parts
[0151] Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200) is a demulsifier;
[0152] Light aromatic solvent oil (C8-C10), hydrogenated white oil (7#-10#), and isooctyl alcohol are solvent oils;
[0153] One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant;
[0154] Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists;
[0155] Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
[0156] The preparation method is as follows:
[0157] Step 1: The raw materials are measured by a mass flow meter;
[0158] Step 2: heating and compounding;
[0159] Step 3: continuous blending in pipeline reactor;
[0160] Step 4: Pressure limiting filtration;
[0161] Step 5: The finished product is stored in a N2 sealed storage tank F.
[0162] The steps of heating compounding in the above step 2 are as follows:
[0163] 1) Add hydrogenated white oil (7#-10#), isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0164] 2) Add nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), cobalt isooctanoate, ferrous isooctanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0165] 3) Add light aromatic solvent oil (C8-C10), 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, raise the temperature to 60-65°C, stir continuously for 1-1.5h, mix well and keep warm for later use.
[0166] In the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
[0167] In the above step 4, the above mixture is filtered (1000-1200 mesh), and after passing the inspection, it is put into the finished product tank F.
[0168] In the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
[0169] In the above step 3, the reaction temperature is 60-65°C.
[0170] In the above step 4, it is pressure-limited filtration.
[0171] Diesel detergent enhancer is added to diesel at a ratio of 500ppm-800ppm;
[0172] Embodiment 4
[0173] A fuel-saving and emission-reducing diesel cleaning synergist, the formula of which includes, according to the weight percentage of each component:
[0174] 1. 1.5 parts of isooctyl alcohol
[0175] 2. Dodecenylsuccinic acid, 1.4 parts
[0176] 3. Hydrogenated white oil (7#~10#), 27 parts
[0177] 4. Light aromatic solvent oil (C8-C10), 18 parts
[0178] 5. Butyl hexadecanoate, 1 part
[0179] 6. Polyisobutylene succinimide (average molecular weight 800-2300), 36 parts
[0180] 7. Polyetheramine (average molecular weight 800-1800), 1 part
[0181] 8. Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), 0.5 parts
[0182] 9. Cobalt 2-ethylhexanoate, 1 part
[0183] 10. Ferrous octanoate, 1 part
[0184] 11. 2,6-di-tert-butyl-p-cresol, 0.5 parts
[0185] 12. Benzotriazole, 1 part
[0186] 13. Polyisobutyleneamine, 5 parts
[0187] 14. Pentaerythritol tetralaurate, 6 parts
[0188] 15. 4,4'-Dioctyldiphenylamine, 0.5 parts
[0189] Nonylphenol polyoxyethylene ether (average molecular weight 4800-6200) is a demulsifier;
[0190] Light aromatic solvent oil (C8-C10), hydrogenated white oil (7#-10#), and isooctyl alcohol are solvent oils;
[0191] One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant;
[0192] Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists;
[0193] Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
[0194] The preparation method is as follows:
[0195] Step 1: The raw materials are measured by a mass flow meter;
[0196] Step 2: heating and compounding;
[0197] Step 3: continuous blending in pipeline reactor;
[0198] Step 4: Pressure limiting filtration;
[0199] Step 5: The finished product is stored in a N2 sealed storage tank F.
[0200] The steps of heating compounding in the above step 2 are as follows:
[0201] 1) Add hydrogenated white oil (7#-10#), isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0202] 2) Add nonylphenol polyoxyethylene ether (average molecular weight 4800-6200), cobalt isooctanoate, ferrous isooctanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use;
[0203] 3) Add light aromatic solvent oil (C8-C10), 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, raise the temperature to 60-65°C, stir continuously for 1-1.5h, mix well and keep warm for later use.
[0204] In the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
[0205] In the above step 4, the above mixture is filtered (1000-1200 mesh), and after passing the inspection, it is put into the finished product tank F.
[0206] In the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
[0207] In the above step 3, the reaction temperature is 60-65°C.
[0208] In the above step 4, it is pressure-limited filtration.
[0209] Diesel detergent enhancer is added to diesel at a ratio of 500ppm-800ppm;
[0210] The finished products of the above embodiments are compared in the following table:
[0211]
[0212] In summary, the present invention has obvious fuel-saving effect, the fuel-saving rate can reach 10-15%, which can greatly reduce energy consumption, and can significantly reduce CO emissions, CO is reduced by 60% to 80%, smoke value is reduced by 40% to 60%, NOX is reduced by 40% to 60%, greatly reducing the degree of air pollution, and the manufacturing process is simple and easy to produce.
[0213] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A diesel cleaning synergist for saving fuel and reducing emissions, characterized by: The formula of the enhancer is as follows: 0.5-5 parts of isooctyl alcohol, 0.5-4.5 parts of dodecenylsuccinic acid, 3-28 parts of hydrogenated white oil, 30-60 parts of light aromatic solvent oil, 0.3-2 parts of butyl hexadecanoate, 32-52 parts of polyisobutenyl succinimide, 1-10 parts of polyetheramine, 0.5-3 parts of nonylphenol polyoxyethylene ether, 1-4 parts of cobalt isooctanoate, 1-2 parts of ferrous isooctanoate, 0.5-3 parts of 2,6-di-tert-butyl-p-cresol, 1-6 parts of benzotriazole, 10-15 parts of polyisobuteneamine, 1-8 parts of pentaerythritol tetralaurate, and 0.5-2 parts of 4,4'-dioctyldiphenylamine.
2. The fuel-saving and emission-reducing diesel detergent synergist according to claim 1, characterized in that: Nonylphenol polyoxyethylene ether is a demulsifier; Light aromatic solvent oil, hydrogenated white oil, and isooctyl alcohol are solvent oils; One or more of polyisobutylene succinimide, polyether amine, polyisobutylene amine and dodecenyl succinic acid are compounded to form a detergent dispersant; Cobalt 2-octanoate, ferrous 2-octanoate and benzotriazole are synergists; Butyl hexadecanoate and pentaerythritol tetralaurate are lubricating and emission reducing agents.
3. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 1, characterized in that: The preparation method is as follows: Step 1: The raw materials are measured by a mass flow meter; Step 2: heating and compounding; Step 3: continuous blending in pipeline reactor; Step 4: Pressure limiting filtration; Step 5: The finished product is stored in a N2 sealed storage tank F.
4. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 3, characterized in that: The weight percentages of the various components of the raw materials in the above step 1 are respectively: 32-52 parts of polyisobutylene succinimide, 1-10 parts of polyether amine, 10-15 parts of polyisobutylene amine, 0.5-5 parts of isooctyl alcohol, 0.5-4.5 parts of dodecenyl succinic acid and 13-28 parts of hydrogenated white oil; 1-4 parts of cobalt 2-octoate, 1-2 parts of ferrous 2-octoate, 0.3-2 parts of butyl hexadecanoate, 1-8 parts of pentaerythritol tetralaurate and 0.5-3 parts of nonylphenol polyoxyethylene ether; Light aromatic solvent oil, 30-60 parts, 2,6-di-tert-butyl-p-cresol 0.5-3 parts, benzotriazole 1-6 parts and 4,4'-dioctyldiphenylamine 0.5-2 parts; Select and measure according to the sum of weight percentage as 1.
5. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 3, characterized in that: The steps of heating compounding in the above step 2 are as follows: 1) Add hydrogenated white oil, isooctyl alcohol, polyisobutylene succinimide, polyetheramine, polyisobutylene amine and dodecenyl succinic acid into compounding tank A in sequence, heat to 48°C-55°C, stir continuously for 1-1.5h, mix well and keep warm for later use; 2) Add nonylphenol polyoxyethylene ether, cobalt 2-octanoate, ferrous 2-octanoate, butyl hexadecanoate and pentaerythritol tetralaurate into compounding tank B in sequence, raise the temperature to 70°C-75°C, stir continuously for 1-1.5h, mix well and keep warm for later use; 3) Add light aromatic solvent oil, 2,6-di-tert-butyl-p-cresol, benzotriazole and 4,4'-dioctyldiphenylamine into compounding tank C in sequence, heat to 60℃-65℃, stir continuously for 1-1.5h, mix well and keep warm for later use.
6. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 3, characterized in that: In the above step three, the three streams of materials to be used in the compounding tanks A, B and C in the above step two are pressurized by a pump and continuously blended through a pipeline reactor into an intermediate tank.
7. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 3, characterized in that: In the above step 4, the above mixture is filtered and put into the finished product tank F after passing the inspection.
8. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 5, characterized in that: In the above step 2, the heating process needs to be continuously circulated and stirred, and the circulation speed is 30-100m3 / h.
9. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 6, characterized in that: In the above step 3, the reaction temperature is 60-65°C.
10. The method for preparing a fuel-saving and emission-reducing diesel detergent synergist according to claim 7, characterized in that: In the above step 4, it is pressure-limited filtration.