Single-port product drying method and system, intelligent terminal and storage medium

Through the drying process of the single -port product, the top dehumidification device is used to dry the surface, and the orientation drying device is used to form a one -way orientation airflow, which solves the problem of inconsistent drying in the existing technology in the existing technologies, and achieves the consistency effect of humidity.

CN119353912AActive Publication Date: 2025-01-24CIXI HUILI MASCH & ELECTRIC CO LTD
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Patent Information

Application Number
CN202411753637.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-01-24
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

The prior art is difficult to effectively remove moisture from the inside of single-port products, resulting in inconsistent dryness inside and outside.

Method used

By detecting the drying and trigger signal of the single -port product, the damp dehumidification device on the top is controlled to perform the surface drying. After the initial drying is completed, the directional drying device is used to form a one -way orientation airflow, and the product opening is used to quickly discharge the internal moisture.

Benefits of technology

The consistency of the surface and internal humidity of the single -port product is realized, and the consistency of the inside and outside dryness is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a single-port product drying method and system, an intelligent terminal and a storage medium, and relates to the field of drying technology.The method comprises the steps that a drying trigger signal of a single-port product is obtained; controlling a preset drying door to close a preset drying room according to the drying trigger signal, and obtaining a drying room closing trigger signal; controlling a preset top dehumidification device to perform surface drying on the single-port product according to the drying room closing trigger signal; the initial drying humidity of the drying room is obtained; whether the preliminary drying humidity meets the requirement of a preset preliminary drying humidity range or not is judged; if not, the top dehumidification device is continuously controlled to dry the surface of the single-port product, and the initial drying humidity is continuously obtained for circular judgment; if yes, a preset directional drying device is controlled to blow air to the opening of the single-port product so as to form one-way directional airflow for internal drying. The method has the effect of improving the consistency of internal and external dryness of a single-port product.
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Description

Technical Field

[0001] The present application relates to the field of drying technology, and in particular to a single-port product drying method, system, intelligent terminal and storage medium. Background Art

[0002] Single-port products refer to products that are cylindrical and open at only one end in lost foam casting and other industrial fields.

[0003] In the related art, single-port products usually need to be dried after manufacturing to remove moisture inside and on the surface. The single-port product is placed in a drying room with its opening facing downward to allow the moisture inside the product to flow out naturally. Then the top dehumidification system of the drying room is turned on, so that the top dehumidification system reduces the humidity in the drying room to speed up the evaporation of moisture on the single-port product.

[0004] Regarding the above-mentioned related technologies, for single-port products with a deeper depth, although relying solely on the top dehumidification system in the drying room can dry the surface of the product, it is unable to effectively remove the moisture inside the product, resulting in inconsistent dryness inside and outside the single-port product. There is still room for improvement. Summary of the invention

[0005] In order to improve the consistency of dryness inside and outside of a single-port product, the present application provides a single-port product drying method, system, intelligent terminal and storage medium.

[0006] In the first aspect, the present application provides a single-port product drying method, which adopts the following technical solution: A single-port product drying method, comprising: Obtain a drying trigger signal for a single-port product; Controlling the preset drying door to close the preset drying room according to the drying trigger signal, and obtaining the drying room closing trigger signal; According to the drying room closing trigger signal, the preset top dehumidification device is controlled to dry the surface of the single-port product; Get the initial drying humidity of the drying room; Determine whether the initial drying humidity meets the requirements of the preset initial drying humidity range; If it does not meet the requirements, the top dehumidification device will continue to be controlled to dry the surface of the single-port product, and the preliminary drying humidity will continue to be obtained for cyclic judgment; If it meets the requirements, the preset directional drying device is controlled to blow air to the opening of the single-port product to form a unidirectional directional airflow for internal drying.

[0007] By adopting the above technical solution, when the drying trigger signal of the single-port product is detected, the top dehumidification device is controlled to dry the surface of the single-port product. After the preliminary drying is completed, the directional drying device is controlled to blow air to the opening of the single-port product, thereby forming a one-way directional airflow, so that a low-pressure area is formed at the opening of the single-port product, and the airflow quickly flows through the inner cavity of the single-port product to discharge the internal moisture. At the same time, dry air enters the interior to accelerate evaporation, thereby achieving the effect of consistent surface and internal humidity of the single-port product, thereby improving the consistency of dryness inside and outside the single-port product.

[0008] Optionally, the step of controlling a preset directional drying device to blow air to an opening of a single-port product to form a unidirectional directional airflow for internal drying includes: Obtain the blowing detection distance and product cavity depth of single-port products; Determine the basic drying airflow speed based on the product cavity depth and the preset depth-wind speed relationship; Determine the airflow speed reduction according to the wind blowing detection distance and the preset distance speed reduction relationship; Analyze the reduced airflow speed and the base dry airflow speed to determine the actual dry airflow speed; Control the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameters, and obtain a drying completion trigger signal; According to the drying completion trigger signal, the directional drying device is controlled to stop, and the drying door is controlled to close the drying room.

[0009] By adopting the above technical scheme, the depth of the product cavity is analyzed to determine the basic drying airflow speed for effectively drying the product, and then the basic drying airflow speed is corrected according to the blowing detection distance to obtain the actual drying airflow speed. The directional device is controlled to blow air to the single-port product according to the actual drying airflow speed, thereby ensuring that the gas flow rate flowing through the opening of the single-port product can effectively dry the inner cavity of the product, thereby improving the efficiency of drying the inside of the single-port product.

[0010] Optionally, the step of controlling the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameters includes: Control the top dehumidification device to close, and control the drying door to open the drying room; Get the specific placement of single-port products; Determine the parameters of the starting device according to the specific placement position and the preset position device relationship; Control the start-up of the directional drying device according to the parameters of the start-up device; The directional drying device that is started up according to the actual drying airflow speed and airflow parameters controls the opening of the single-port product to blow air.

[0011] By adopting the above technical solution, the top dehumidification device is controlled to be closed, and the drying door is controlled to open the drying room, so as to ensure that the top dehumidification device will not cause the directional airflow to be unable to form when the directional drying device is blowing, and the directional airflow can flow out of the drying room through the drying door to complete the airflow exchange, and then according to the specific placement position of the single-port product, the directional drying device at the corresponding position is started to blow the single-port product, thereby improving the accuracy of internal drying of the single-port product.

[0012] Optionally, the step of controlling the activated directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and airflow parameters includes: Get the port detection distance of a single-port product; Determine whether the port detection distance meets the preset port downward distance requirement; If it meets the requirements, the activated directional drying device is controlled to blow air to the opening of the single-port product with the actual drying airflow speed and airflow parameters; If it does not match, then obtain the reverse placement serial number of the single-port product; Controlling a preset fixing rack device to adjust the opening direction of the single-port product according to the reverse placement sequence number and a preset reverse adjustment trigger signal, and obtaining an adjustment completion trigger signal; The directional drying device that is started according to the adjustment completion trigger signal controls the blowing of air to the opening of the single-port product with the actual drying airflow speed and airflow parameters.

[0013] By adopting the above technical solution, when it is determined that the port detection distance does not meet the requirement of the port downward distance, it indicates that the single-port product is placed upside down. Therefore, the reverse placement number is collected to control the fixing device to adjust the orientation of the single-port product corresponding to the reverse placement number. After the adjustment is completed, the directional drying device is controlled to blow air to the opening of the single-port product to ensure that a directional airflow is formed at the opening of the single-port product, thereby improving the effectiveness of drying the inside of the single-port product.

[0014] Optionally, the step of obtaining the blowing detection distance of a single-port product includes: Get the placement position number of the single-port product; Determine the product extension distance according to the placement position serial number and the preset serial number distance relationship; Get the direct detection distance between the single-port product and the directional drying device; The direct detection distance and the product extended distance are analyzed to determine the blowing detection distance.

[0015] By adopting the above technical solution, the product extension distance of the single-port product placed on the fixed rack device is determined according to the placement position serial number of the single-port product, and then the direct detection distance is collected, so that the blowing detection distance is obtained by adding the two, thereby improving the accuracy of the blowing detection distance.

[0016] Optionally, the step of obtaining a drying completion trigger signal includes: Get the real-time humidity detection of the drying room; Determine whether the real-time detected humidity meets the preset reference drying humidity requirements; If it does not meet the requirement, continue to obtain the real-time humidity detection of the drying room for cyclic judgment; If it meets the requirements, the product detection humidity of the single-port product is obtained; Determine whether the product test humidity meets the requirements of the benchmark drying humidity; If it does not meet the requirements, the single-port product is further dried, and the product detection humidity of the single-port product is continuously obtained for cyclic judgment; If it meets the requirements, a drying completion trigger signal will be output.

[0017] By adopting the above technical solution, when the real-time detected humidity in the drying room and the product detected humidity of the single-port product both meet the benchmark drying humidity, a drying completion trigger signal is output, thereby ensuring that drying is stopped only when the single-port product is dry both inside and outside, thereby improving the rationality of the output drying completion trigger signal.

[0018] Optionally, the steps for supplemental drying of single-port products include: Obtain the product humidity abnormality serial number and the abnormal humidity corresponding to the product humidity abnormality serial number; Sort the abnormal humidity numbers of the products according to the abnormal humidity to determine the order of adjusting the drying numbers; According to the drying sequence number adjustment, the preset fixing rack device is controlled to adjust the sequence of the single-port products, and obtain the sequence completion trigger signal; According to the sequence completion trigger signal, the directional drying device is controlled to blow air to the opening of the single-port product with actual drying air flow speed and air flow parameters.

[0019] By adopting the above technical scheme, the abnormal humidity serial number of the product and the corresponding abnormal humidity are detected, so that the abnormal humidity serial number of the product is sorted according to the abnormal humidity to obtain an adjusted drying serial number sequence, and the fixed frame device is controlled according to the adjusted drying serial number sequence to adjust the single-port product with higher humidity to a position closer to the directional drying device, thereby improving the drying efficiency of the single-port product.

[0020] In the second aspect, the present application provides a single-port product drying system, which adopts the following technical solution: A single-port product drying system, comprising: An acquisition module is used to acquire a drying trigger signal, a drying room closing trigger signal and a preliminary drying humidity; A memory for storing a program of a single-port product drying method as described in any one of the above items; The program in the processor memory can be loaded and executed by the processor to implement a single-port product drying method as described in any one of the above items.

[0021] By adopting the above technical solution, the control processor loads and executes a program of a single-port product drying method stored in the memory, so that the acquisition module obtains a series of data related to the drying of the single-port product. When the drying trigger signal of the single-port product is detected, the top dehumidification device is controlled to perform surface drying on the single-port product. After completing the preliminary drying, the directional drying device is controlled to blow air to the opening of the single-port product, thereby forming a unidirectional directional airflow, so that a low-pressure area is formed at the opening of the single-port product, and the airflow quickly flows through the inner cavity of the single-port product to discharge the internal moisture. At the same time, dry air enters the interior to accelerate evaporation, thereby achieving the effect of consistent surface and internal humidity of the single-port product, thereby improving the consistency of dryness inside and outside the single-port product.

[0022] In a third aspect, the present application provides a smart terminal, which adopts the following technical solution: An intelligent terminal comprises a memory and a processor, wherein the memory stores a computer program which can be loaded by the processor and executes a single-port product drying method as described in any one of the above items.

[0023] By adopting the above technical solution, by operating the intelligent terminal, the processor loads and executes a computer program of a single-port product drying method in the memory, so that when a drying trigger signal of the single-port product is detected, the top dehumidification device is controlled to perform surface drying on the single-port product. After completing the preliminary drying, the directional drying device is controlled to blow air to the opening of the single-port product, thereby forming a one-way directional airflow, so that a low-pressure area is formed at the opening of the single-port product, and the airflow quickly flows through the inner cavity of the single-port product to discharge the internal moisture. At the same time, dry air enters the interior to accelerate evaporation, thereby achieving the effect of consistent surface and internal humidity of the single-port product, thereby improving the consistency of dryness inside and outside the single-port product.

[0024] In a fourth aspect, the present application provides a computer storage medium capable of storing a corresponding program, which is convenient for improving the consistency of dryness inside and outside of a single-port product, and adopts the following technical solution: A computer-readable storage medium stores a computer program that can be loaded by a processor and execute any of the above-mentioned single-port product drying methods.

[0025] By adopting the above technical scheme, a computer program of a single-port product drying method is stored in a computer-readable storage medium, so that the processor loads and executes the computer program in the storage medium, so that when a drying trigger signal of the single-port product is detected, the top dehumidification device is controlled to perform surface drying on the single-port product. After completing the preliminary drying, the directional drying device is controlled to blow air to the opening of the single-port product, thereby forming a unidirectional directional airflow, so that a low-pressure area is formed at the opening of the single-port product, and the airflow quickly flows through the inner cavity of the single-port product to discharge the internal moisture. At the same time, dry air enters the interior to accelerate evaporation, thereby achieving the effect of consistent surface and internal humidity of the single-port product, thereby improving the consistency of dryness inside and outside the single-port product.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. When the drying trigger signal of the single-port product is detected, the top dehumidification device is controlled to dry the surface of the single-port product. After the preliminary drying is completed, the directional drying device is controlled to blow air to the opening of the single-port product, thereby forming a one-way directional airflow, so that a low-pressure area is formed at the opening of the single-port product, so that the airflow quickly flows through the inner cavity of the single-port product to discharge the internal moisture, and at the same time, the dry air enters the interior to accelerate evaporation, so as to achieve the effect of consistent humidity on the surface and inside of the single-port product, thereby improving the consistency of dryness inside and outside of the single-port product; 2. By analyzing the depth of the inner cavity of the product, the basic drying airflow speed for effectively drying the product is determined, and then the basic drying airflow speed is corrected according to the blowing detection distance to obtain the actual drying airflow speed, so as to control the directional device to blow air to the single-port product according to the actual drying airflow speed, thereby ensuring that the gas flow rate flowing through the opening of the single-port product can effectively dry the inner cavity of the product, thereby improving the efficiency of drying the inside of the single-port product; 3. When it is determined that the port detection distance does not meet the requirement of the port downward distance, it indicates that the single-port product is placed upside down. Therefore, the reverse placement number is collected to control the fixing device to adjust the direction of the single-port product corresponding to the reverse placement number. After the adjustment is completed, the directional drying device is controlled to blow air to the opening of the single-port product to ensure that a directional airflow is formed at the opening of the single-port product, thereby improving the effectiveness of drying the inside of the single-port product. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a flow chart of a single-port product drying method in an embodiment of the present application.

[0028] Figure 2 It is a flow chart of the steps of controlling a preset directional drying device in an embodiment of the present application to blow air to the opening of a single-port product to form a unidirectional directional airflow for internal drying.

[0029] Figure 3 It is a flow chart of the steps of controlling the opening blowing of a single-port product by a directional drying device according to actual drying airflow speed and preset airflow parameters in an embodiment of the present application.

[0030] Figure 4 It is a flow chart of the steps of blowing air to the opening of a single-port product by a directional drying device that is started according to actual drying airflow speed and airflow parameters in an embodiment of the present application.

[0031] Figure 5 It is a flow chart of the steps of obtaining the blowing detection distance of a single-port product in an embodiment of the present application.

[0032] Figure 6 It is a flow chart of the steps of obtaining a drying completion trigger signal in an embodiment of the present application.

[0033] Figure 7 It is a flow chart of the steps of supplementary drying of a single-port product in an embodiment of the present application. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of this application more clear, the following Figure 1-Figure 7 It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0035] The embodiment of the present application discloses a drying method for a single-port product, and specifically discloses a controller, a drying door, a top dehumidification device and a directional drying device. The controller is respectively connected to the drying door, the top dehumidification device and the directional drying device through data wires to realize data interaction and control. When the controller receives a drying trigger signal of the single-port product, the controller controls the drying door to close the drying room, thereby ensuring the stability of the humidity in the drying room, and then controls the top dehumidification device to dry the surface of the single-port product, and detects the preliminary drying humidity. When it is determined that the preliminary drying humidity meets the requirements of the preliminary drying humidity range, the directional drying device is controlled to blow air to the opening of the single-port product to form a directional airflow to dry the inside of the single-port product, thereby ensuring the consistency of dryness inside and outside the single-port product.

[0036] Reference Figure 1 The present application embodiment discloses a single-port product drying method, comprising the following steps: Step S100: obtaining a drying trigger signal of a single-port product.

[0037] The drying trigger signal refers to a signal for starting to dry the single-port product. The operator presses the start button to send the drying trigger signal to the controller.

[0038] Step S101: controlling a preset drying door to close a preset drying room according to a drying trigger signal, and obtaining a drying room closing trigger signal.

[0039] Among them, after the controller receives the drying trigger signal, the controller responds to the drying trigger signal and sends a closing instruction to the drying door, so that the drying door closes the drying room, ensuring that the humidity in the room is not affected by the outside world during the initial drying process, and detects the drying room closing trigger signal to provide data support for the subsequent drying of the single-port product.

[0040] The drying room refers to the space used to dry single-port products. A top dehumidifier is installed on the top of the drying room, and a directional drying device is installed on the side wall of the drying room. The drying door refers to the door of the drying room, which is used to control the opening and closing of the drying room. An automatic door can be used. The drying door is opposite to the directional drying device to ensure that when the directional drying device forms a directional airflow, the moisture can be taken out of the drying room from the drying door in time.

[0041] The drying room closing trigger signal refers to the signal that the drying door closes the drying room, and is obtained by sending a feedback signal to the controller after the drying door is closed.

[0042] Step S102: controlling the preset top dehumidification device to dry the surface of the single-port product according to the drying room closing trigger signal.

[0043] Among them, after the controller receives the drying room closing trigger signal, the controller responds to the drying room closing trigger signal, thereby sending instructions to control the top dehumidification device to remove moisture in the drying room, so that the moisture on the surface of the single-port product evaporates, thereby preliminarily drying the surface of the single-port product.

[0044] The top dehumidification device refers to a device used to dry the surface of single-port products, including a fan, a condenser, and an evaporator. The fan draws air from the drying room, and the condenser condenses the moisture in the air into liquid water. After the evaporator adjusts the air temperature, the air is circulated back to the drying room, thereby creating a dry and high-temperature environment in the drying room, accelerating the evaporation of moisture on the surface of the single-port product.

[0045] Step S103: obtaining the preliminary drying humidity of the drying room.

[0046] Among them, the initial drying humidity refers to the humidity of the drying room during the dehumidification process of the drying room by the top dehumidification device, which is detected by the humidity sensor installed in the drying room and sent to the controller.

[0047] Step S104: determining whether the initial drying humidity meets the requirements of a preset initial drying humidity range.

[0048] Among them, the initial drying humidity range refers to the humidity range in the drying room when the surface of a single-port product completes initial drying. The specific value is determined by the operator based on actual conditions. The requirement for the initial drying humidity range refers to being within the initial drying humidity range.

[0049] The controller determines whether the preliminary drying humidity is within the preliminary drying humidity range, thereby determining whether the top dehumidification device has completed preliminary drying of the surface of the single-port product.

[0050] Step S1041: If not met, continue to control the top dehumidification device to dry the surface of the single-port product, and continue to obtain the preliminary drying humidity for cyclic judgment.

[0051] Among them, if the controller determines that the preliminary drying humidity is not within the preliminary drying humidity range, it means that the top dehumidification device has not completed the surface drying of the single-port product. Therefore, the top dehumidification device continues to be controlled to dry the surface of the single-port product, and the preliminary drying humidity continues to be detected, so as to continue to pay attention to the drying situation of the single-port product by the top dehumidification device.

[0052] Step S1042: If it is met, control the preset directional drying device to blow air to the opening of the single-port product to form a unidirectional directional airflow for internal drying.

[0053] If the controller determines that the initial drying humidity is within the initial drying humidity range, it indicates that the top dehumidification device has completed the surface drying of the single-port product and can carry out the internal drying of the single-port product. Therefore, the directional drying device is controlled to blow air to the opening of the single-port product. For specific methods, refer to Figure 2 Because the single-port product is placed with its opening facing downward and the blowing direction of the directional drying device is perpendicular to the direction of the opening, the directional drying device forms a unidirectional directional airflow at the opening of the single-port product, so that the unidirectional directional airflow takes away the moisture inside the single-port product, and the dry airflow enters the interior of the single-port product to accelerate the evaporation of moisture, thereby ensuring that the dryness inside and outside the single-port product is consistent.

[0054] The directional drying device refers to a device used to dry the inside of a single-port product. It uses a powerful dehumidification fan and is installed on the side wall of the drying room as required. When the powerful dehumidification fan is working, a directional airflow is formed, so that a low-pressure area is formed at the opening of the single-port product, so that the moisture inside the single-port product is quickly discharged, and the dry airflow enters the interior of the single-port product to accelerate the evaporation of moisture.

[0055] Reference Figure 2 The steps of controlling the preset directional drying device to blow air to the opening of the single-port product to form a unidirectional directional airflow for internal drying include: Step S200: Obtain the blowing detection distance and product inner cavity depth of the single-port product.

[0056] The blowing detection distance refers to the maximum distance between a single-port product and the directional drying device. For specific acquisition methods, refer to Figure 5 steps.

[0057] The product cavity depth refers to the specific depth value of the product cavity, which is input into the controller by the operator.

[0058] Step S201: determining a basic drying airflow speed according to the product inner cavity depth and a preset depth-speed relationship.

[0059] Among them, the depth-wind speed relationship refers to the corresponding relationship between the product cavity depth and the drying airflow speed. When the drying time is determined, the deeper the product cavity depth, the greater the drying airflow speed. The operator calls products of different depths and increases the wind speed from small to large. The wind speed that can complete the drying within the drying time is determined to be the drying wind speed corresponding to the depth, and a mapping table is formed by corresponding the product cavity depth with the drying airflow speed.

[0060] The basic drying airflow speed refers to the airflow speed for drying a single-port product, which is obtained by the controller by looking up the mapping table corresponding to the depth-speed relationship according to the product cavity depth.

[0061] Step S202: Determine the airflow speed reduction according to the wind blowing detection distance and a preset distance speed reduction relationship.

[0062] Among them, the distance-speed reduction relationship refers to the corresponding relationship between the blowing distance and the airflow reduction speed. The longer the blowing distance, the greater the airflow reduction speed. The operator measures the difference between the wind speed and the initial wind speed at different distances to obtain the reduced wind speed corresponding to the distance, and the operator forms a mapping table by matching the distance with the reduced wind speed.

[0063] The airflow speed reduction refers to the reduced wind speed value when the directional drying device blows air to the farthest single-port product, which is obtained by the controller looking up the mapping table corresponding to the distance speed reduction relationship according to the blowing detection distance.

[0064] Step S203: analyzing the reduced airflow speed and the basic drying airflow speed to determine the actual drying airflow speed.

[0065] Among them, the actual drying airflow speed refers to the speed at which the directional drying device blows air to the single-port product. The controller adds the airflow to reduce the speed on the basis of the basic drying airflow speed, thereby offsetting the decreased speed and ensuring that each single-port product can be effectively dried.

[0066] Step S204: controlling the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameters, and obtaining a drying completion trigger signal.

[0067] After determining the actual drying airflow speed, the controller sends instructions to control the directional drying device to blow air to the opening of the single-port product at the actual drying airflow speed and airflow parameters. The specific method is as follows Figure 3 The steps are followed to dry the inside of the single-port product and detect the drying completion trigger signal to provide data support for subsequent drying.

[0068] The airflow parameters refer to the humidity and temperature of the airflow formed by the directional drying device, which is determined by the operator according to the actual situation. The drying completion trigger signal refers to the trigger signal for completing the drying of the single-port product. For specific acquisition methods, refer to Figure 6 steps.

[0069] Step S205: according to the drying completion trigger signal, the directional drying device is controlled to stop, and the drying door is controlled to close the drying room.

[0070] Among them, after the controller receives the drying completion trigger signal, it indicates that the internal drying of the single-port product is completed. Therefore, the controller controls the directional drying device to shut down, thereby saving energy, and controls the drying door to close the drying room, thereby maintaining the humidity and temperature in the drying room, allowing the single-port product to stand still in a natural environment, further improving the drying effect of the single-port product.

[0071] Reference Figure 3 The steps of controlling the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameters include: Step S300: Control the top dehumidification device to close, and control the drying door to open the drying room.

[0072] Among them, the controller sends an instruction to control the top dehumidification device to close, thereby preventing the top dehumidification device from affecting the directional drying device to form a one-way directional airflow, and controls the drying door to open the drying room, so that when the directional drying device blows air to the single-port product, the airflow is discharged from the drying door in time, thereby forming a one-way directional airflow.

[0073] Step S301: Obtain the specific placement position of the single-port product.

[0074] Among them, the specific placement position refers to the specific placement position of the single-port product in the drying room. The drying room is provided with a placement position corresponding to the directional drying device, and a corresponding position number is provided. The camera in the drying room is used to take pictures and identify the drying room, so as to determine the placement position of the single-port product according to the position number.

[0075] Step S302: Determine the startup device parameters according to the specific placement position and the preset position-device relationship.

[0076] Among them, the position-device relationship refers to the corresponding relationship between the placement position and the device. Each placement position corresponds to a directional drying device, and the operator forms a mapping table by corresponding the placement position and the device according to the actual situation.

[0077] The starting device parameters refer to the directional drying device that needs to be started, which is found by the controller in the mapping table corresponding to the position device relationship according to the specific placement position.

[0078] Step S303: controlling the start-up of the directional drying device according to the start-up device parameters.

[0079] Among them, after the controller obtains the parameters of the starting device, the controller controls the directional drying device corresponding to the parameters of the starting device to start, thereby providing basic preparation for the subsequent blowing of the single-port product.

[0080] Step S304: controlling the activated directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and airflow parameters.

[0081] Among them, after the controller controls the directional drying device to start, the started directional drying device is controlled to blow air to the opening of the single-port product at the temperature and humidity corresponding to the actual drying airflow speed and airflow parameters. The specific method is referred to Figure 4 The steps are performed to dry the interior of the single-port product.

[0082] Reference Figure 4 The steps of controlling the start-up of the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and airflow parameters include: Step S400: Obtaining the port detection distance of a single-port product.

[0083] The port detection distance refers to the distance between the single-port product detected by the distance meter above the fixing frame device and the distance meter when the single-port product is fixed on the fixing frame device.

[0084] Step S401: Determine whether the port detection distance meets the preset port downward distance requirement.

[0085] Among them, the port-down distance refers to the distance between the single-port product and the rangefinder detected by the rangefinder when the single-port product opening is facing downward. The port-down distance requirement means that it is equal to the port-down distance.

[0086] The controller determines whether the port detection distance is equal to the port downward distance, thereby determining whether the single-port product is placed with the opening facing downward when the personnel fixes the single-port product on the fixing frame device.

[0087] Step S4011: If it is met, the activated directional drying device is controlled to blow air to the opening of the single-port product with the actual drying airflow speed and airflow parameters.

[0088] Among them, if the controller determines that the port detection distance is equal to the port downward distance, it means that the personnel has fixed the single-port product with the opening facing downward on the fixing frame device. Therefore, the started directional drying device is directly controlled to blow air to the opening of the single-port product with the gas temperature and humidity corresponding to the actual drying airflow speed and airflow parameters, thereby drying the inside of the single-port product.

[0089] Step S4012: If not, obtain the reverse placement serial number of the single-port product.

[0090] Among them, if the controller determines that the port detection distance is not equal to the port downward distance, it indicates that there is a single-port product with its opening facing upward. Therefore, the reverse placement number of the single-port product is detected to provide data support for subsequent adjustments to the single-port product.

[0091] The direction placement serial number refers to the position serial number of the single-port product placed in reverse. When the rangefinder detects the port detection distance, the corresponding serial number is marked after the port detection distance. When it is determined that the port detection distance is abnormal, the suffix serial number is defined as the reverse placement serial number.

[0092] Step S402: controlling a preset fixing rack device to adjust the opening direction of the single-port product according to the reverse placement sequence number and a preset reverse adjustment trigger signal, and obtaining an adjustment completion trigger signal.

[0093] Among them, after determining the reverse placement number, the controller controls the fixing frame device corresponding to the reverse placement number to adjust the opening direction of the single-port product according to the reverse adjustment trigger signal, thereby ensuring that the opening of the single-port product is facing downward, and detects the adjustment completion trigger signal to provide data support for the subsequent drying of the single-port product.

[0094] The reverse adjustment trigger signal refers to a signal that controls the fixing frame device to adjust the direction of the single-port product to the reverse direction, and is stored in the controller by the operator. The fixing frame device refers to a device used to fix single-port products, including an integral fixing frame and a clamping assembly evenly arranged on the fixing frame. The clamping assembly includes a clamp for fixing the single-port product, a lateral moving module for controlling the movement of the clamp, a longitudinal moving mold, and a motor for controlling the direction of the clamp. The opening direction of the single-port product is adjusted by rotating the clamp by the motor. The adjustment completion trigger signal refers to a signal that completes the adjustment of the direction of the single-port product. After the adjustment of the fixing frame device is completed, the adjustment completion trigger signal is fed back to the controller.

[0095] Step S403: According to the adjustment completion trigger signal, the activated directional drying device is controlled to blow air to the opening of the single-port product with actual drying airflow speed and airflow parameters.

[0096] Among them, after the controller receives the adjustment completion trigger signal, the controller responds to the adjustment completion trigger signal, thereby sending an instruction to control the started directional drying device to blow air to the opening of the single-port product with the gas temperature and humidity corresponding to the actual drying airflow speed and airflow parameters, thereby drying the interior of the single-port product.

[0097] Reference Figure 5 , the steps to obtain the blowing detection distance of a single-port product include: Step S500: Obtain the placement position number of the single-port product.

[0098] Among them, the placement position number refers to the maximum number of the position where the single-port product is placed on the fixed rack. The closer the placement position is to the directional drying device, the smaller the number is. The number is output by the activated light sensing device on the fixed rack device and the maximum number is selected.

[0099] Step S501: Determine the product extension distance according to the placement position serial number and a preset serial number distance relationship.

[0100] Among them, the serial number distance relationship refers to the corresponding relationship between the position corresponding to the placement number and the extended distance. The extended distance refers to the distance between the placement position and the edge of the fixed frame. Each position has a corresponding distance. The larger the serial number, the larger the distance. The operator will form a mapping table by one-to-one correspondence between the placement number and the extended distance.

[0101] The product extension distance refers to the farthest distance between a single-port product and the edge of the fixing frame, which is obtained by the controller looking up the mapping table corresponding to the serial number distance relationship according to the placement position serial number.

[0102] Step S502: Obtain the direct detection distance between the single-port product and the directional drying device.

[0103] Among them, the direct detection distance refers to the shortest distance between the single-port product and the directional drying device, which is obtained by detecting the distance between the edge and the directional drying device by a distance meter installed on the edge of the fixed frame device.

[0104] Step S503: Analyze the direct detection distance and the product extension distance to determine the blowing detection distance.

[0105] The blowing detection distance in this step is consistent with the blowing detection distance in step S200, and is obtained by the controller calculating the sum of the direct detection distance and the product extension distance.

[0106] Reference Figure 6, the steps of obtaining the drying completion trigger signal include: Step S600: obtaining the real-time detected humidity of the drying room.

[0107] Among them, the real-time humidity detection refers to the humidity in the drying room when the directional drying device dries the single-port product, which is detected by the humidity sensor in the drying room and sent to the controller.

[0108] Step S601: Determine whether the real-time detected humidity meets the preset reference drying humidity requirement.

[0109] Among them, the reference drying humidity refers to the maximum humidity in the drying room when the single-port product is drying inside. The specific value is determined by the operator according to the actual situation. The reference drying humidity requirement refers to not exceeding the reference drying humidity.

[0110] The controller determines whether the real-time detected humidity is not greater than the reference drying humidity, thereby determining whether the directional drying device has completed drying the interior of the single-port product.

[0111] Step S6011: If not, continue to obtain the real-time detected humidity of the drying room for cyclic judgment.

[0112] Among them, if the controller determines that the real-time detected humidity is greater than the benchmark drying humidity, it means that the humidity in the drying room is still high and the moisture inside the single-port product has not been completely discharged. Therefore, the real-time detected humidity of the drying room continues to be detected, so as to continue to pay attention to the humidity changes in the drying room.

[0113] Step S6012: If it meets the requirements, the product detection humidity of the single-port product is obtained.

[0114] Among them, if the controller determines that the real-time detected humidity is not greater than the benchmark drying humidity, it means that the humidity in the drying room is low. At this time, the moisture inside the single-port product may be completely discharged. Therefore, the product detection humidity of the single-port product is tested to provide data support for the subsequent determination of whether the single-port product has completed drying.

[0115] The product detection humidity refers to the humidity detected inside the single-port product. The humidity sensor installed on the fixing frame device detects the humidity inside the single-port product and sends it to the controller.

[0116] Step S602: Determine whether the detected humidity of the product meets the requirement of the reference drying humidity.

[0117] The reference drying humidity and the reference drying humidity requirement in this step are the same as those in step S601 and are not described in detail here.

[0118] The controller determines whether the detected humidity of the product is not greater than the reference drying humidity, thereby determining whether the directional drying device has completed drying the interior of the single-port product.

[0119] Step S6021: If it does not meet the requirements, the single-port product is further dried, and the product detection humidity of the single-port product is continuously obtained for cyclic judgment.

[0120] If the controller determines that the detected humidity of the product is greater than the reference drying humidity, it means that although the humidity in the drying room is low, the humidity inside the single-port product is still high. At this time, the single-port product still needs to be dried. Therefore, the single-port product is dried again. For specific methods, refer to Figure 7 The steps are followed and the product humidity of the single-port product is continued to be tested, so as to continue to pay attention to the drying condition of the single-port product.

[0121] Step S6022: If it meets the requirements, a drying completion trigger signal is output.

[0122] If the controller determines that the detected humidity of the product is not greater than the reference drying humidity, it indicates that the humidity inside the drying room and the single-port product is low, and the single-port product is dried inside, so a drying completion trigger signal is output. The drying completion trigger signal in this step is consistent with the drying completion trigger signal in step S204, and will not be repeated here.

[0123] Reference Figure 7 , the steps for supplemental drying of a single-port product include: Step S700: Obtain the product humidity abnormality serial number and the abnormal humidity corresponding to the product humidity abnormal serial number.

[0124] Among them, the product humidity abnormal number refers to the position number of the single-port product humidity greater than the reference drying humidity. After the humidity sensor on the fixed frame device marks the position number on the humidity, when it is determined that the humidity is greater than the reference drying humidity, the number is defined as the product humidity abnormal number. Abnormal humidity refers to the humidity of the single-port product at the position corresponding to the product humidity abnormal number, which is identified and called by the controller in the product detection humidity.

[0125] Step S701: Sort the abnormal humidity serial numbers of the products according to the abnormal humidity to determine and adjust the drying serial number sequence.

[0126] Among them, adjusting the drying sequence number refers to adjusting the sequence number of the position of the single-port product, which is obtained by the controller re-arranging the corresponding product humidity abnormal sequence numbers from large to small according to the abnormal humidity.

[0127] Step S702: controlling the preset fixing rack device to adjust the order of the single-port products according to the order of adjusting the drying sequence number, and obtaining a sequence completion trigger signal.

[0128] Among them, after determining the adjustment sequence of the drying number, the controller controls the horizontal linear module and the vertical linear module on the fixed frame device to adjust the corresponding single-port product to a position closer to the directional drying device according to the sequence corresponding to the adjustment of the drying number sequence, so that the single-port product with higher humidity can accelerate the discharge of moisture in the airflow with higher wind speed, and detect the sequence completion trigger signal to provide data support for the subsequent supplementary drying of the single-port product.

[0129] The fixing rack device in this step is the same as the fixing rack device in step S402, and will not be described in detail here. The sequence completion trigger signal refers to the signal that the sequence of the single-port product is readjusted, and is fed back to the controller by the fixing rack device after the adjustment is completed.

[0130] Step S703: Control the directional drying device to blow air to the opening of the single-port product with actual drying airflow speed and airflow parameters according to the sequence completion trigger signal.

[0131] Among them, after the controller receives the sequence completion trigger signal, the controller responds to the sequence completion trigger signal, thereby issuing an instruction to control the directional drying device to blow air to the opening of the single-port product whose sequence has been adjusted with the gas temperature and humidity corresponding to the actual drying airflow speed and airflow parameters, thereby supplementing the drying of the single-port product that has not been completely dried.

[0132] Based on the same inventive concept, an embodiment of the present invention provides a single-port product drying system, comprising: The acquisition module is used to obtain the drying trigger signal, the drying room closing trigger signal, the preliminary drying humidity, the blowing detection distance, the product inner cavity depth, the drying completion trigger signal, the specific placement position, the port detection distance, the reverse placement sequence number, the adjustment completion trigger signal, the placement position sequence number, the direct detection distance, the real-time detection humidity, the product detection humidity, the product humidity abnormal sequence number, the abnormal humidity and the sequence completion trigger signal; A memory for storing a program of a single-port product drying method; The program in the memory can be loaded and executed by the processor to implement a single-port product drying method.

[0133] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0134] An embodiment of the present invention provides a computer-readable storage medium storing a computer program that can be loaded by a processor and executed by a single-port product drying method.

[0135] Computer storage media include, for example, USB flash drives, mobile hard disks, read-only memories (ROM), random access memories (RAM), magnetic disks or optical disks, and other media that can store program codes.

[0136] Based on the same inventive concept, an embodiment of the present invention provides an intelligent terminal, including a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and execute a single-port product drying method.

[0137] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. The specific working process of the system, device and unit described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.

[0138] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Any feature disclosed in this specification (including the abstract and drawings), unless otherwise stated, can be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

Claims

1. A single-port product drying method, characterized in that: include: Obtain a drying trigger signal for a single-port product; Controlling the preset drying door to close the preset drying room according to the drying trigger signal, and obtaining the drying room closing trigger signal; According to the drying room closing trigger signal, the preset top dehumidification device is controlled to dry the surface of the single-port product; Get the initial drying humidity of the drying room; Determine whether the initial drying humidity meets the requirements of the preset initial drying humidity range; If it does not meet the requirements, the top dehumidification device will continue to be controlled to dry the surface of the single-port product, and the preliminary drying humidity will continue to be obtained for cyclic judgment; If it meets the requirements, the preset directional drying device is controlled to blow air to the opening of the single-port product to form a unidirectional directional airflow for internal drying.

2. A single-port product drying method according to claim 1, characterized in that: The steps of controlling the preset directional drying device to blow air to the opening of the single-port product to form a unidirectional directional airflow for internal drying include: Obtain the blowing detection distance and product cavity depth of single-port products; Determine the basic drying airflow speed based on the product cavity depth and the preset depth-wind speed relationship; Determine the airflow speed reduction according to the wind blowing detection distance and the preset distance speed reduction relationship; Analyze the reduced airflow speed and the base dry airflow speed to determine the actual dry airflow speed; Control the directional drying device to blow air to the opening of the single-port product according to the actual drying airflow speed and the preset airflow parameters, and obtain a drying completion trigger signal; According to the drying completion trigger signal, the directional drying device is controlled to stop, and the drying door is controlled to close the drying room.

3. A single-port product drying method according to claim 2, characterized in that: The steps of controlling the directional drying device to blow air to the opening of the single-port product according to the actual drying air flow speed and the preset air flow parameters include: Control the top dehumidification device to close, and control the drying door to open the drying room; Get the specific placement of single-port products; Determine the parameters of the starting device according to the specific placement position and the preset position device relationship; Control the start-up of the directional drying device according to the parameters of the start-up device; The directional drying device that is started up according to the actual drying airflow speed and airflow parameters controls the opening of the single-port product to blow air.

4. A single-port product drying method according to claim 3, characterized in that: The steps of controlling the start-up of the directional drying device to blow air to the opening of the single-port product according to the actual drying air flow speed and air flow parameters include: Get the port detection distance of a single-port product; Determine whether the port detection distance meets the preset port downward distance requirement; If it meets the requirements, the activated directional drying device is controlled to blow air to the opening of the single-port product with the actual drying airflow speed and airflow parameters; If it does not match, then obtain the reverse placement serial number of the single-port product; Controlling a preset fixing rack device to adjust the opening direction of the single-port product according to the reverse placement sequence number and a preset reverse adjustment trigger signal, and obtaining an adjustment completion trigger signal; The directional drying device that is started according to the adjustment completion trigger signal controls the blowing of air to the opening of the single-port product with the actual drying airflow speed and airflow parameters.

5. A single-port product drying method according to claim 2, characterized in that: The steps to obtain the blowing detection distance for a single-port product include: Get the placement position number of the single-port product; Determine the product extension distance according to the placement position serial number and the preset serial number distance relationship; Get the direct detection distance between the single-port product and the directional drying device; The direct detection distance and the product extended distance are analyzed to determine the blowing detection distance.

6. A single-port product drying method according to claim 2, characterized in that: The steps of obtaining the drying completion trigger signal include: Get the real-time humidity detection of the drying room; Determine whether the real-time detected humidity meets the preset reference drying humidity requirements; If it does not meet the requirement, continue to obtain the real-time humidity detection of the drying room for cyclic judgment; If it meets the requirements, the product detection humidity of the single-port product is obtained; Determine whether the product test humidity meets the requirements of the benchmark drying humidity; If it does not meet the requirements, the single-port product is further dried, and the product detection humidity of the single-port product is continuously obtained for cyclic judgment; If it meets the requirements, a drying completion trigger signal will be output.

7. A single-port product drying method according to claim 6, characterized in that: The steps for supplemental drying of single-port products include: Obtain the product humidity abnormality serial number and the abnormal humidity corresponding to the product humidity abnormality serial number; Sort the abnormal humidity numbers of the products according to the abnormal humidity to determine the order of adjusting the drying numbers; According to the drying sequence number adjustment, the preset fixing rack device is controlled to adjust the sequence of the single-port products, and obtain the sequence completion trigger signal; According to the sequence completion trigger signal, the directional drying device is controlled to blow air to the opening of the single-port product with actual drying air flow speed and air flow parameters.

8. A single-port product drying system, characterized in that: include: An acquisition module is used to acquire a drying trigger signal, a drying room closing trigger signal and a preliminary drying humidity; A memory for storing a program of a single-port product drying method according to any one of claims 1 to 7; The program in the processor memory can be loaded and executed by the processor to implement a single-port product drying method as described in any one of claims 1 to 7.

9. An intelligent terminal, characterized in that: The method comprises a memory and a processor, wherein the memory stores a computer program that can be loaded by the processor and executes a single-port product drying method as claimed in any one of claims 1 to 7.

10. A computer-readable storage medium, characterized in that: A computer program is stored which can be loaded by a processor and executes a single-port product drying method according to any one of claims 1 to 7.

Citation Information

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