Twist system of grid electrical connector and grid electrical connector automation production line
By designing a torsion system for the grid electrical connector and utilizing a lifting mechanism and a torsion mechanism to realize automatic torsion of the grid tube core, the time-consuming and labor-intensive problems in the prior art are solved, and production and assembly efficiency is improved.
Patent Information
- Application Number
- CN202411611459.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-11-12
AI Technical Summary
In the prior art, the twisting operation of the grid tube core during the production of the grid electrical connector is time-consuming and labor-intensive, resulting in low production and assembly efficiency.
A grid electrical connector torsion system is designed, which includes a grid tube core conveyor line, a guide bin, a lifting mechanism and a torsion mechanism. The grid tube core placement seat is lifted above the guide bin by the lifting mechanism, and the clamping and relative movement of the first and second torsion mechanisms are used to realize the automatic torsion of the grid tube core, thereby reducing manual operation.
It realizes efficient and automatic twisting of the grid tube core, saves manpower and improves production and assembly efficiency.
Smart Images

Figure CN119362108B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electric connector production lines, and more specifically, to a torsion system for a grid electric connector. Background Art
[0002] Grid electrical connectors are important basic components for electrical connection and signal transmission in electronic devices. They have the characteristics of good contact, reliable operation and easy maintenance. The grid electrical connector mainly includes a grid core and an outer sleeve. During the production process of the grid electrical connector, the grid core is first rolled into a cylindrical shape by grid springs. Then, a grid core twisting process needs to be implemented. Specifically, the axial ends of the grid core are rotated (twisted) relative to each other to form a hyperbolic grid core. Subsequently, the twisted grid core is placed in the outer sleeve to connect the two. In the existing technology, the twisting of the grid core is performed manually, which is time-consuming and labor-intensive, resulting in low production and assembly efficiency. Summary of the Invention
[0003] In view of this, the present application provides a grid electrical connector torsion system to solve the technical problems in the prior art of grid electrical connector production and assembly, such as time-consuming and labor-intensive grid tube core torsion operation and low production and assembly efficiency.
[0004] The present application provides a torsion system for a grid electrical connector, wherein the torsion system for the grid electrical connector comprises:
[0005] A grid tube core conveying line and a grid tube core placement seat provided on the grid tube core conveying line, wherein the grid tube core placement seat is provided with a plurality of grid tube core insertion sleeves sequentially arranged at intervals along a straight line direction, and the grid tube core can be inserted into the grid tube core insertion sleeves;
[0006] A guide bin is provided above the grid tube core conveying line, wherein the guide bin is formed with a lower port and an upper port which are vertically connected, and an inner side wall of the guide bin gradually expands outward from the upper port toward the lower port;
[0007] A lifting mechanism is provided on both sides of the grid tube core conveying line, and the lifting mechanism is used to lift the grid tube core placement seat on the grid tube core conveying line from the lower port into the guide bin and position it at the upper port. When the grid tube core placement seat is positioned at the upper port, the grid tube core insertion sleeve extends out of the upper port;
[0008] The first and second torsion mechanisms are respectively arranged on both sides of the grid tube core conveying line, the first torsion mechanism comprising a first telescopic driving mechanism, a first torsion assembly and a first fixed clamping block connected to the first telescopic driving mechanism, the second torsion mechanism comprising a second telescopic driving mechanism, a second torsion assembly and a second fixed clamping block connected to the second telescopic driving mechanism, the first telescopic driving mechanism and the second telescopic driving mechanism being able to move closer to or away from each other along a first horizontal straight line direction, so as to drive the first fixed clamping block and the second fixed clamping block to approach each other and clamp one axial end of the grid tube core on each grid tube core wearing sleeve extending from the upper port when moving closer to each other, the first torsion assembly comprising a first space driving mechanism and a first fixed clamping block connected to the first space The first torsion block of the space driving mechanism, the second torsion assembly includes a second space driving mechanism and a second torsion block connected to the second space driving mechanism, so that the first torsion block and the second torsion block can each reciprocate along the first horizontal straight line direction, reciprocate along the second horizontal straight line direction and move up and down in the vertical direction. The first horizontal straight line direction, the second horizontal straight line direction and the vertical direction are perpendicular to each other. The first torsion block and the second torsion block can approach each other to clamp the other axial end of the grid tube core on each grid tube core through the sleeve extending out of the upper port, and through the relative movement of the first torsion block and the second torsion block in the second horizontal straight line direction, the other axial end of the grid tube core on each grid tube core is rubbed to rotate around the axis of the grid tube core.
[0009] Furthermore, slots are formed on both sides of the width direction of the grid tube core placement seat, and multiple grid tube core insertion sleeves are arranged along the length direction of the grid tube core placement seat. The lifting mechanism includes a displacement mechanism and a fork arm connected to the displacement mechanism. The displacement mechanism can reciprocate along the first horizontal straight line direction and move up and down along the vertical direction, so that the fork arms of the lifting mechanisms on both sides of the grid tube core conveying line can extend into the slots on both sides of the width direction of the grid tube core placement seat to support the grid tube core placement seat to rise from the lower port of the guide warehouse into the guide warehouse and position it at the upper port. Both side walls of the guide warehouse form an avoidance groove extending upward from the lower end surface of the guide warehouse relative to the vertical direction, and the fork arm can enter the avoidance groove from the lower end surface of the guide warehouse and move upward in the avoidance groove.
[0010] Furthermore, the first torsion block is located above the first fixed clamping block, the second torsion block is located above the second fixed clamping block, the grid tube core through-set includes a fixed round seat and a rotating round seat rotatably connected above the fixed round seat, the fixed round seat and the rotating round seat are arranged coaxially, the axial lower end of the grid tube core is sleeved on the outer circumference of the fixed round seat, and the axial upper end of the grid tube core is sleeved on the outer circumference of the rotating round seat.
[0011] Furthermore, the upper end of the rotating round seat has an annular platform with the same diameter as the fixed round seat, the axial upper end of the grid tube core is sleeved on the outer peripheral side of the upper end of the rotating round seat, and the diameter of the rotating round seat below the annular platform is smaller than the diameter of the annular platform.
[0012] Furthermore, the end face of the upper end of the rotating round seat forms a socket that is recessed downward along the axial direction of the rotating round seat, and the upper end of the rotating round seat also forms a plurality of gaps that pass through the outer surface of the rotating round seat along the radial and axial directions of the rotating round seat, and each gap is connected to the socket, so that the upper end of the rotating round seat forms a plurality of expansion petals through the plurality of gaps, and the first torsion block is provided with a plurality of movable rods corresponding to the number of the grid tube core through-sets above the surface for clamping the grid tube core, and the movable rods can be movably installed on the first torsion block along the second horizontal straight line direction, and when the first torsion block is aligned with the socket and moves downward, each movable rod can be inserted into the socket of the rotating round seat of each corresponding grid tube core through-set and make each expansion petal expand radially outward toward the rotating round seat, and when the movable rod is inserted into the socket, the surface of the first torsion block used to clamp the grid tube core is close to the grid tube core.
[0013] Furthermore, the first torsion block forms a sliding groove, a sliding plate capable of reciprocating along the second horizontal straight line direction is provided in the sliding groove, and the multiple movable rods are provided below the sliding plate.
[0014] Furthermore, the first spatial drive mechanism includes a first lifting drive mechanism, a first horizontal drive mechanism connected to the first lifting drive mechanism, and a second horizontal drive mechanism connected to the first horizontal drive mechanism, the first torsion block is connected to the second horizontal drive mechanism, the second spatial drive mechanism includes a second lifting drive mechanism, a third horizontal drive mechanism connected to the second lifting drive mechanism, and a fourth horizontal drive mechanism connected to the third horizontal drive mechanism, the second torsion block is connected to the fourth horizontal drive mechanism, the first lifting drive mechanism and the second lifting drive mechanism both move up and down along the vertical direction, the first horizontal drive mechanism and the third horizontal drive mechanism both reciprocate along the second horizontal straight line direction, the second horizontal drive mechanism and the fourth horizontal drive mechanism both reciprocate along the first horizontal straight line direction, and the conveying direction of the grid tube core conveying line is along the second horizontal straight line direction.
[0015] Furthermore, the torsion system of the grid electrical connector includes a first ground rail, a second ground rail, a first sliding frame, a second sliding frame and a crossbeam connected between the first sliding frame and the second sliding frame, the first ground rail and the first sliding frame are located on one side of the width direction of the grid tube core conveying line, the second ground rail and the second sliding frame are located on the other side of the width direction of the grid tube core conveying line, the sliding guide direction of the first ground rail and the second ground rail is the same as the conveying direction of the grid tube core conveying line, the first sliding frame can be slidably set on the first ground rail, the second sliding frame can be slidably set on the second ground rail, the crossbeam spans the grid tube core conveying line along the width direction of the grid tube core conveying line, the guide bin is set on the crossbeam, the lifting mechanisms set on both sides of the grid tube core conveying line are respectively set on the first sliding frame and the second sliding frame in a one-to-one correspondence, the first torsion mechanism is set on the first sliding frame, and the second torsion mechanism is set on the second sliding frame.
[0016] Furthermore, the first fixing clamp forms a plurality of first semicircular notches spaced apart along the second horizontal straight line direction facing the second fixing clamp, and the second fixing clamp forms a plurality of second semicircular notches spaced apart along the second horizontal straight line direction facing the first fixing clamp, corresponding to the number and position of the first semicircular notches. When the first fixing clamp and the second fixing clamp are close to each other, the arcuate wall surfaces of the first semicircular notches and the corresponding second semicircular notches clamp the outer circumference of one axial end of the grid tube core on each grid tube core extending out of the upper port.
[0017] In addition, the present invention also provides an automated production line for grid electrical connectors, wherein the automated production line for grid electrical connectors includes the aforementioned torsion system for the grid electrical connectors.
[0018] Compared with the prior art, in the torsion system of the grid electrical connector provided by the present application, a plurality of grid tube core insertion sleeves are provided on the grid tube core placement seat on the grid tube core conveyor line, and each grid tube core insertion sleeve can be inserted with one grid tube core. Then, the grid tube core placement seat carrying the grid tube core is lifted by the lifting mechanism to make the grid tube core insertion sleeve extend out of the upper port, and each grid tube core also extends out of the upper port of the guide bin. At this time, the upper portion of the upper port of the guide bin serves as the torsion operation position of the plurality of grid tube cores. Specifically, the first torsion mechanism and the second torsion mechanism can be used, specifically, the first fixed clamp block and the second fixed clamp block are used to clamp one axial end (for example, the lower end) of the grid tube core on each grid tube core insertion sleeve extending out of the upper port, and the first torsion block and the second torsion block are used to clamp the extended grid tube core close to each other. Each grid tube core coming out of the upper port passes through the upper end of the grid tube core on the sleeve, and then the first torsion block and the second torsion block rub the other axial end of the grid tube core on each grid tube core to rotate around the axis of the grid tube core during relative movement between each other in the second horizontal straight line direction, thereby realizing the simultaneous rotation of all grid tube cores in a row on the grid tube core placement seat. In theory, only any one of the first torsion block and the second torsion block needs to be driven along the second horizontal straight line direction to realize the rotation of all grid tube cores in a row on the grid tube core placement seat. There is no need to twist the grid tube cores one by one manually, nor is there a need to twist the grid tube cores one by one by a torsion motor, which greatly saves manpower consumption in the grid tube core torsion process, improves the efficiency of the grid tube core torsion process, and thereby improves the production and assembly efficiency of the related grid electrical connector automation production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 A schematic perspective view of some components of a torsion system of a grid electrical connector according to an embodiment of the present application;
[0021] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0022] Figure 3 for Figure 1 Enlarged view of point B in the middle;
[0023] Figure 4 for Figure 1 Enlarged view of point C in the middle;
[0024] Figure 5This is a perspective exploded view of a grid tube core insertion assembly in a torsion system of a grid electrical connector according to an embodiment of the present application;
[0025] Figure 6 A partial perspective schematic diagram of some components of a torsion system of a grid electrical connector according to an embodiment of the present application;
[0026] Figure 7 for Figure 6 Enlarged view of point A in the middle;
[0027] Figure 8 A simplified schematic diagram of a first torsion block and its mounted components in a torsion system of a grid electrical connector according to an embodiment of the present application;
[0028] Figure 9 Schematic diagram of the twisting operation principle in the twisting system of the grid electrical connector according to one embodiment of the present application, wherein the grid tube core is in an untwisted state;
[0029] Figure 10 Schematic diagram of the twisting operation principle in the twisting system of the grid electrical connector according to one embodiment of the present application, wherein the grid tube core is in a twisted state. DETAILED DESCRIPTION
[0030] To facilitate understanding of the present application, a more comprehensive description of the present application will be provided below with reference to the accompanying drawings. The accompanying drawings provide exemplary embodiments of the present application to provide a more accurate and thorough understanding of the technical solutions disclosed herein. However, it should be understood that the present application can be implemented in a variety of different forms and is not limited to the embodiments described below.
[0031] The same or similar numbers in the drawings of this application correspond to the same or similar parts; in the description of this application, it should be understood that if there are terms such as "up", "down", "left", "right", etc. indicating directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. This is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0032] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, scheme B, or schemes in which A and B are satisfied at the same time.
[0033] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0034] See also Figures 1 to 4 、 Figure 6 、 Figure 9 and Figure 10 One aspect of the present invention provides a torsion system for a grid electrical connector, wherein the torsion system for the grid electrical connector comprises:
[0035] The grid tube core conveyor line 1 and the grid tube core placement seat 100 provided on the grid tube core conveyor line 1, the grid tube core conveyor line 1 can specifically be a transmission belt mechanism, which receives the untwisted grid tube core 14 conveyed from the previous process, and the grid tube core placement seat 100 is provided with a plurality of grid tube core insertion sleeves 200 arranged in sequence and spaced apart along a straight line direction, such as 9 or more as shown in the figure, such as 15, 20 or even more, and the grid tube core 14 can be inserted into the grid tube core insertion sleeve 200;
[0036] A guide bin 300 is provided above the grid tube core conveyor line 1. The guide bin 300 forms a lower port 301 and an upper port 302 that pass through the guide bin 300 in the vertical direction Z. The inner sidewall of the guide bin 300 gradually expands outward from the upper port 302 toward the lower port 301.
[0037] The lifting mechanism is provided on both sides of the grid tube core conveying line 1, and is used to lift the grid tube core placement seat 100 on the grid tube core conveying line 1 from the lower port 301 into the guide bin 300 and position it at the upper port 302. When the grid tube core placement seat 100 is positioned at the upper port 302, the grid tube core insertion sleeve 200 extends out of the upper port 302;
[0038] A first torsion mechanism 400 and a second torsion mechanism 500 are respectively provided on both sides of the grid tube core conveyor line 1, the first torsion mechanism 400 includes a first telescopic drive mechanism 401, a first torsion assembly and a first fixed clamp 402 connected to the first telescopic drive mechanism 401, the second torsion mechanism 500 includes a second telescopic drive mechanism 501, a second torsion assembly and a second fixed clamp 502 connected to the second telescopic drive mechanism 501, the first telescopic drive mechanism 401 and the second telescopic drive mechanism 501 can move closer to or away from each other along the first horizontal straight line direction X, so as to drive the first fixed clamp 402 and the second fixed clamp 502 to approach each other and clamp the axial end of the grid tube core 14 on each grid tube core through-set 200 extending out of the upper port 302 when moving closer to each other, the first torsion assembly includes a first space drive mechanism and a first torsion block 404 connected to the first space drive mechanism, the second torsion assembly includes a second space drive mechanism and a second torsion block 504 connected to the second space drive mechanism, so that the first torsion block 404 and Each of the second torsion blocks 504 can reciprocate along the first horizontal straight direction X, reciprocate along the second horizontal straight direction Y, and move up and down along the vertical direction Z. The first horizontal straight direction X, the second horizontal straight direction Y, and the vertical direction Z are perpendicular to each other. The first torsion block 404 and the second torsion block 504 can approach each other to clamp the other axial ends of the grid tube cores 14 on the grid tube core sleeves 200 extending out of the upper port 302, and the first torsion block 404 and the second torsion block 504 can be mutually connected in the second horizontal straight direction. The relative movement in the line direction Y rubs the other axial end of the grid tube core 14 on each grid tube core 14 to rotate around the axis of the grid tube core 14. After the twisting is completed, the first twisting mechanism 400 and the second twisting mechanism 500 move away from the twisted grid tube core 14, and then the lifting mechanism re-places the grid tube core placement seat 100 carrying the twisted grid tube core 14 to the grid tube core conveying line 1, so that the twisted grid tube core 14 continues to be conveyed to the next workstation (for example, a workstation for performing the operation of connecting the outer sleeve and the grid tube core 14 to each other).
[0039] Since in the torsion system of the grid electrical connector provided by the present application, a plurality of grid tube core insertion sleeves 200 are provided on the grid tube core placement seat 100 on the grid tube core conveying line 1, and each grid tube core insertion sleeve 200 can be inserted with one grid tube core 14, and then the grid tube core placement seat 100 carrying the grid tube core 14 is lifted by the lifting mechanism to make the grid tube core insertion sleeve 200 extend out of the upper port 302, and each grid tube core 14 also extends out of the upper port 302 of the guide bin 300, and at this time, the upper part of the upper port 302 of the guide bin 300 serves as the torsion operation position of the plurality of grid tube cores 14, which can be clamped by the first torsion mechanism 400 and the second torsion mechanism 500, specifically by the first fixed clamping block 402 and the second fixed clamping block 502 approaching each other to clamp one axial end (for example, the lower end) of the grid tube core 14 on each grid tube core insertion sleeve 200 extending out of the upper port 302, and by the first torsion block 404 and the second torsion block 504 approaching each other By clamping the upper end of each grid tube core 14 on each grid tube core 14 extending out of the upper port 302, the first torsion block 404 and the second torsion block 504 rub the other axial end of the grid tube core 14 on each grid tube core insertion sleeve 200 to rotate around the axis of the grid tube core 14 during relative movement in the second horizontal straight direction Y, thereby realizing simultaneous rotation of all grid tube cores 14 in a row on the grid tube core placement seat 100. In theory, only any one of the first torsion block 404 and the second torsion block 504 needs to be driven along the second horizontal straight direction Y to realize the rotation of all grid tube cores 14 in a row on the grid tube core placement seat 100. There is no need to twist the grid tube cores 14 one by one manually, nor is there a need to twist the grid tube cores 14 one by one through a torsion motor, which greatly saves manpower consumption in the grid tube core 14 torsion process, improves the grid tube core 14 torsion process efficiency, and thereby improves the production and assembly efficiency of the related grid electrical connector automation production line.
[0040] See also Figure 2 、 Figure 3 and Figure 7, According to a preferred embodiment of the present application, the first fixing clamp 402 faces the second fixing clamp 502 to form a plurality of first semicircular notches 403 arranged at intervals along the second horizontal straight line direction Y, and the second fixing clamp 502 faces the first fixing clamp 402 to form a plurality of second semicircular notches 503 arranged at intervals along the second horizontal straight line direction Y corresponding to the number and position of the first semicircular notches 403. When the first fixing clamp 402 and the second fixing clamp 502 are close to each other, the arc-shaped wall surfaces of the first semicircular notch 403 and the corresponding second semicircular notch 503 clamp the outer circumference of the axial end of each grid tube core 14 on the grid tube core 14 extending out of the upper port 302, thereby more firmly clamping the outer circumference of the axial end of the grid tube core 14. In addition, the first torsion block 404 and the second torsion block 504 each have a surface that contacts the outer circumference of the other axial end of the grid tube core 14 as a plane extending along the arrangement direction of the grid tube core 14, ensuring that they can contact all the grid tube cores 14 at the same time.
[0041] As another embodiment, the grid tube core 14 may not be rubbed directly by the first torsion block 404 and the second torsion block 504, but the friction block 2 may be detachably mounted on the first torsion block 404 and the second torsion block 504, and the grid tube core 14 may be rubbed by the friction block 2, so that the friction block 2 can be replaced in time.
[0042] See 1 to Figure 4 According to one embodiment of the present application, slots 101 are formed on both sides of the width direction of the grid tube core placement seat 100, and multiple grid tube core insertion sets 200 are arranged along the length direction of the grid tube core placement seat 100. The grid tube core placement seat 100 can be placed along the conveying direction of the grid tube core conveyor line 1. The lifting mechanism includes a displacement mechanism and a fork arm 3 connected to the displacement mechanism. The displacement mechanism can reciprocate along the first horizontal straight line direction X and move up and down along the vertical direction Z, so that the lifting mechanisms on both sides of the grid tube core conveyor line 1 Each fork arm 3 can extend into the slots 101 on both sides of the width direction of the grid tube core placement seat 100 to support the grid tube core placement seat 100 to rise from the lower port 301 of the guide warehouse 300 into the guide warehouse 300 and position at the upper port 302. Both side walls of the guide warehouse 300 form an avoidance groove 303 extending upward from the lower end surface of the guide warehouse 300 relative to the vertical direction Z. The fork arm 3 can enter the avoidance groove 303 from the lower end surface of the guide warehouse 300 and move upward in the avoidance groove 303.
[0043] In addition, stop bars 102 can be formed on both sides of the width direction of the grid tube core placement seat 100. The grid tube core placement seat 100 rises from the lower port 301 of the guide bin 300 to enter the guide bin 300 and is positioned at the upper port 302. Specifically, the upper end surface of the stop bar 102 can be against the lower wall surface of the upper port 302 of the guide bin 300, and the side surface of the stop bar 102 can be against the inner wall of the guide bin 300. The inner wall of the guide bin 300 gradually expands outward from the upper port 302 toward the lower port 301, that is, the inner wall gradually narrows from the lower port 301 of the guide bin 300 toward the upper port 302. Ensure that the lower port 301 is smaller than the upper port 302, and the grid tube core placement seat 100 can be easily guided from the lower port 301 into the guide bin 300, and then gradually tilts and narrows as the inner wall, and finally the side of the stop bar 102 abuts against the inner wall of the guide bin 300, forming an axial limit, and the upper end of the stop bar 102 abuts against the lower wall surface at the upper port 302 of the guide bin 300 and is limited, while the lower end of the grid tube core placement seat 100 is supported and limited by the fork arm 3, and finally the grid tube core placement seat 100 is positioned at the upper port 302 of the guide bin 300, preparing for the subsequent operation of twisting the grid tube core 14.
[0044] See also Figures 1 to 5, according to one embodiment of the present application, the first torsion block 404 is located above the first fixed clamping block 402, the second torsion block 504 is located above the second fixed clamping block 502, the lattice cylinder core threading assembly 200 comprises a fixed circular seat 201 and a rotating circular seat 202 rotatably connected above the fixed circular seat 201, specifically, the fixed circular seat 201 can form a rotating shaft 203 extending vertically upward, the rotating circular seat 202 is rotatably installed on the rotating shaft 203, the fixed circular seat 201 and the rotating circular seat 202 are coaxially arranged, the axial lower end of the lattice cylinder core 14 is sleeved on the outer peripheral side of the fixed circular seat 201, the axial upper end of the lattice cylinder core 14 is sleeved on the outer peripheral side of the rotating circular seat 202, when the torsion operation is performed, the axial lower end of the lattice cylinder core 14 is clamped between the outer peripheral side of the fixed circular seat 201 and the first fixed clamping block 402 and the second fixed clamping block 502, that is, the outer peripheral side of the fixed circular seat 201 presses against the inner side of the axial lower end of the lattice cylinder core 14, the first fixed clamping block 402 and the second fixed clamping block 502 press against the outer side of the axial lower end of the lattice cylinder core 14; the axial upper end of the lattice cylinder core 14 is clamped between the outer peripheral side of the rotating circular seat 202 and the first torsion block 404 and the second torsion block 504, that is, the outer peripheral side of the rotating circular seat 202 presses against the inner side of the axial upper end of the lattice cylinder core 14, the first torsion block 404 and the second torsion block 504 press against the outer side of the axial upper end of the lattice cylinder core 14, due to the relative movement of the first torsion block 404 and the second torsion block 504 in the second horizontal straight line direction Y, the axial upper end of the lattice cylinder core 14 on each lattice cylinder core 14 is rubbed on the outer side of the lattice cylinder core 14, the rotatable rotating circular seat 202 is radially outwardly pressed against the inner side of the axial upper end of the lattice cylinder core 14, so that the rotating circular seat 202 rotates with the axial upper end of the lattice cylinder core 14, avoiding the case that the rotating circular seat 202 is fixed and affects the rotation of the axial upper end of the lattice cylinder core 14 through friction, which is more conducive to the torsion operation of the lattice cylinder core 14.
[0045] Referring to Figure 5 , according to one embodiment of the present application, the upper end of the rotating circular seat 202 has a ring table 204 consistent with the diameter of the fixed circular seat 201, the axial upper end of the lattice cylinder core 14 is sleeved on the outer peripheral side of the upper end of the rotating circular seat 202, the diameter of the part below the ring table 204 of the rotating circular seat 202 is smaller than the diameter of the ring table 204, this design considers that the axial middle part of the lattice cylinder core 14 will radially shrink when it is twisted, the part below the ring table 204 of the rotating circular seat 202 can just leave a shrinking space for the shrinking part of the lattice cylinder core 14.
[0046] Referring to Figure 4 and Figure 5According to one embodiment of the present application, the end surface of the upper end of the rotating round seat 202 is formed with a socket 205 that is concave downward along the axial direction of the rotating round seat 202. The upper end of the rotating round seat 202 is also formed with a plurality of slits 206 that pass through the outer surface of the rotating round seat 202 in the radial and axial directions of the rotating round seat 202. Each slit 206 is connected to the socket 205, so that the upper end of the rotating round seat 202 forms a plurality of expansion petals through the plurality of slits 206. The first torsion block 404 is provided with a plurality of corresponding expansion petals above the surface for clamping the grid cylinder core 14, and the number of the grid cylinder core through-set 200 is Multiple movable rods 405, the movable rods 405 can be installed on the first torsion block 404 in a movable manner along the second horizontal straight line direction Y. When the first torsion block 404 is aligned with the socket 205 and moves downward, each movable rod 405 can be inserted into the socket 205 of the rotating round seat 202 of the corresponding grid tube core through-set 200 and make each expansion petal expand radially outward toward the rotating round seat 202. When the movable rod 405 is inserted into the socket 205, the first torsion block 404 is used to clamp the surface of the grid tube core 14 against the grid tube core 14. When the torsion operation is performed, the movable rod 405 The rod 405 is inserted into the socket 205, and the first torsion block 404 is pressed against the grid tube core 14. Then, the second torsion block 504 can be driven to press against the grid tube core 14. The multiple expansion petals expand radially outward toward the rotating circular seat 202 so as to be pressed more tightly against the inner side of the axial upper end of the grid tube core 14, so that the axial upper end of the grid tube core 14 is more firmly clamped between the outer peripheral side of the rotating circular seat 202 and the first torsion block 404 and the second torsion block 504, which is more conducive to the mutual contact of the first torsion block 404 and the second torsion block 504 in the second horizontal straight line direction Y. Regarding the movement to rub the axial upper end of the grid tube core 14, the movable rod 405 can be installed on the first torsion block 404 so as to move along the second horizontal straight direction Y. This is because if the first torsion block 404 is designed to move in the second horizontal straight direction Y, the first torsion block 404 will be displaced in the second horizontal straight direction Y relative to the axis of the socket 205 of the rotating round seat 202, and the movable rod 405 can move along the second horizontal straight direction Y to ensure that the displacement is not restricted by the rotating round seat 202. The lower end of the movable rod 405 forms a conical head, which is convenient for insertion into the socket 205.
[0047] See also Figure 2 、 Figure 7 and Figure 8According to a specific embodiment of the present application, the first torsion block 404 forms a sliding groove 406, and a sliding plate 407 capable of reciprocating along the second horizontal straight line direction Y is provided in the sliding groove 406. A plurality of movable rods 405 are provided below the sliding plate 407. The movable rod 405 is preferably rotatably connected to the bottom of the sliding plate 407 along its central axis to facilitate synchronous rotation with the rotating round seat 202. The sliding plate 407 can also cooperate with an elastic member (such as a spring 408) inside the sliding groove 406, so that the first torsion block 404 can be rotated when not performing a torsion operation. The sliding plate 407 remains in the initial position under the elastic member and remains in the initial position after the first torsion block 404 completes the torsion operation, which is convenient for positioning the first torsion block 404, the movable rod 405 and the rotating round seat 202. Specifically, the sliding plate 407 is connected to a spring sleeve rod 409 inside the sliding groove 406, and the elastic expansion and contraction direction of the spring 408 is along the second horizontal straight line direction Y. The first end of the spring 408 abuts against the inner wall corresponding to the sliding groove 406, and the second end of the spring 408 is sleeved on the spring sleeve rod 409 and stops the spring sleeve rod 409.
[0048] As another embodiment, the first torsion block 404 and the second torsion block 504 may also have completely the same structure, that is, the first torsion block 404 may not be provided with components such as the sliding plate 407 and the movable rod.
[0049] See also Figures 1 to 3 、 Figure 6 and Figure 7 According to one embodiment of the present application, the first spatial driving mechanism includes a first lifting driving mechanism 410, a first horizontal driving mechanism 411 connected to the first lifting driving mechanism 410, and a second horizontal driving mechanism 415 connected to the first horizontal driving mechanism 411, the first torsion block 404 is connected to the second horizontal driving mechanism 415, the second spatial driving mechanism includes a second lifting driving mechanism 505, a third horizontal driving mechanism 506 connected to the second lifting driving mechanism 505, and a fourth horizontal driving mechanism 507 connected to the third horizontal driving mechanism 506, the second torsion block 504 is connected to the fourth horizontal driving mechanism 507, the first lifting driving mechanism 410 and the second lifting driving mechanism 505 both move up and down along the vertical direction Z, the first horizontal driving mechanism 411 and the third horizontal driving mechanism 506 both reciprocate along the second horizontal straight line direction Y, the second horizontal driving mechanism 415 and the fourth horizontal driving mechanism 507 both reciprocate along the first horizontal straight line direction X, and the conveying direction of the grid tube core conveyor line 1 is along the second horizontal straight line direction Y.
[0050] See also Figures 1 to 3 、 Figure 6 and Figure 7In addition, the torsion system of the grid electrical connector includes a first ground rail 4, a second ground rail 5, a first sliding frame 6, a second sliding frame 7 and a crossbeam 8 connected between the first sliding frame 6 and the second sliding frame 7. The first ground rail 4 and the first sliding frame 6 are located on one side of the grid tube core conveyor line 1 in the width direction, and the second ground rail 5 and the second sliding frame 7 are located on the other side of the grid tube core conveyor line 1 in the width direction. The sliding guide direction of the first ground rail 4 and the second ground rail 5 is the same as the conveying direction of the grid tube core conveyor line 1. The first sliding frame 6 is slidably arranged on the first ground rail 4, and the second sliding frame 7 is slidably arranged on the second ground rail 5. The crossbeam 8 crosses the grid tube core conveyor line 1 along the width direction of the grid tube core conveyor line 1, and the guide bin 300 is arranged on the crossbeam 8. The lifting mechanisms on both sides of the grid tube core conveyor line 1 are respectively arranged on the first sliding frame 6 and the second sliding frame 7 in a one-to-one correspondence. The first twisting mechanism 400 is arranged on the first sliding frame 6, and the second twisting mechanism 500 is arranged on the second sliding frame 7. The first sliding frame 6 is slidably arranged on the first ground rail 4, and the second ground rail 5 is slidably arranged on the second ground rail 5. The lifting mechanism, the guide bin 300, the first twisting mechanism 400 and the second twisting mechanism 500 can all move at the same speed with the grid tube core conveyor line 1, so as to facilitate the twisting operation of the grid tube core 14 during the transportation of the grid tube core 14. A driving device can be installed on the first sliding frame 6 and the second sliding frame 7 to drive the first sliding frame 6 and the second sliding frame 7 to move respectively along the first ground rail 4. , the second ground rail 5 moves, and walking wheels can be installed under the first sliding frame 6 and the second sliding frame 7. For example, racks can be installed in the first ground rail 4 and the second ground rail 5. The driving device is a motor 13 arranged on the first sliding frame 6 and the second sliding frame 7. A gear meshing with the rack is installed on the output shaft of the motor 13, so that when the motor 13 is running, the first sliding frame 6 and the second sliding frame 7 can be moved along the first ground rail 4 and the second ground rail 5 respectively through the cooperation of the rack and gear. Specifically, the first telescopic driving mechanism 401, the second telescopic driving mechanism 501, the first lifting driving mechanism 410, the first horizontal driving mechanism 411, the second horizontal driving mechanism 415, the second lifting driving mechanism 505, the third horizontal driving mechanism 506, and the fourth horizontal driving mechanism Structure 507 can be a hydraulic cylinder or a pneumatic cylinder, etc. The displacement mechanism can include a transverse electric guide rail 9 and a vertical electric guide rail 10 correspondingly installed on the first sliding frame 6 and the second sliding frame 7. The vertical electric guide rail 10 can be connected to the transverse electric guide rail 9 in a lifting and sliding manner. The transverse electric guide rail 9 drives the vertical electric guide rail 10 to move back and forth in a straight line along the first horizontal straight direction X. The fork arm 3 is installed on the vertical electric guide rail 10 to be driven by the vertical electric guide rail 10 to move up and down in the vertical direction Z. One end of the transverse electric guide rail 9 can be connected to the corresponding first sliding frame 6 and the second sliding frame 7, and the other end of the transverse electric guide rail 9 is connected to the guide bin 300. A support beam 12 is installed on the slider 11 on the transverse electric guide rail 9, and the vertical electric guide rail 10 is installed on the support beam 12.
[0051] According to a specific embodiment of the present application, a first top plate 61 is provided above the first sliding frame 6, a first telescopic driving mechanism 401 is installed on the first top plate 61, four first lifting driving mechanisms 410 are detachably arranged on the first top plate 61 along a matrix, a first frame 412 is connected above the four first lifting driving mechanisms 410 so that the first frame 412 can move up and down along the vertical direction Z, the first telescopic driving mechanism 401 is located between the first frame 412 and the first top plate 61, the first horizontal driving mechanism 411 is detachably connected to the first frame 412, the first frame 412 is provided with a first slide rail 413 extending along the second horizontal straight direction Y, the second frame 414 is slidably arranged on the first slide rail 413 along the second horizontal straight direction Y, the first horizontal driving mechanism 411 is connected to the second frame 414 to drive the second frame 414 to reciprocate linearly along the second horizontal straight direction Y, and the second horizontal driving mechanism 415 is detachably arranged on the second frame 414; similarly, a second top plate 71 is provided above the second sliding frame 7, a second telescopic drive mechanism 501 is installed on the second top plate 71, four second lifting drive mechanisms 505 are detachably arranged on the second top plate 71 along a matrix, a third frame 508 is connected above the four second lifting drive mechanisms 505, so that the third frame 508 can move up and down along the vertical direction Z, the second telescopic drive mechanism 501 is located between the third frame 508 and the second top plate 71, the third horizontal drive mechanism 506 is detachably connected to the third frame 508, the third frame 508 is provided with a second slide rail 509 extending along the second horizontal straight direction Y, the fourth frame 510 is slidably arranged on the second slide rail 509 along the second horizontal straight direction Y, the third horizontal drive mechanism 506 is connected to the fourth frame 510 to drive the fourth frame 510 to reciprocate linearly along the second horizontal straight direction Y, and the fourth horizontal drive mechanism 507 is detachably arranged on the fourth frame 510.
[0052] The following takes the first telescopic drive mechanism 401, the second telescopic drive mechanism 501, the first lifting drive mechanism 410, the first horizontal drive mechanism 411, the second horizontal drive mechanism 415, the second lifting drive mechanism 505, the third horizontal drive mechanism 506, and the fourth horizontal drive mechanism 507 as examples to describe in more detail the connection relationship of the relevant components and structures in the present application: the cylinder body of the first telescopic drive mechanism 401 (cylinder) is installed on the first top plate 61, and the piston rod of the first telescopic drive mechanism 401 (cylinder) is connected to the first top plate 61. Connected to the first fixed clamp block 402, the cylinder bodies of the four first lifting drive mechanisms 410 (cylinders) are detachably installed along the matrix on the first top plate 61. The upper ends of the piston rods of the four first lifting drive mechanisms 410 (cylinders) are connected to and support the first frame 412. The cylinder body of the first horizontal drive mechanism 411 (cylinder) is detachably connected to the first frame 412. The piston rod of the first horizontal drive mechanism 411 (cylinder) is connected to the second frame 414 to drive the second frame 414 to reciprocate along the second horizontal linear direction Y. The cylinder body of the second horizontal driving mechanism 415 (cylinder) is detachably mounted on the second frame 414, and the piston rod of the second horizontal driving mechanism 415 (cylinder) is connected to the first torsion block 404; the cylinder body of the second telescopic driving mechanism 501 (cylinder) is mounted on the second top plate 71, and the piston rod of the second telescopic driving mechanism 501 (cylinder) is connected to the second fixed clamping block 502; the cylinder bodies of the four second lifting driving mechanisms 505 (cylinders) are detachably mounted on the second top plate 71 along a matrix, and the four second lifting driving mechanisms 505 (cylinders) are detachably mounted on the second top plate 71. ) The upper ends of their respective piston rods are connected to and support the third frame 508, the cylinder body of the third horizontal drive mechanism 506 (cylinder) is detachably connected to the third frame 508, the piston rod of the third horizontal drive mechanism 506 (cylinder) is connected to the fourth frame 510 to drive the fourth frame 510 to reciprocate linearly along the second horizontal straight direction Y, the cylinder body of the fourth horizontal drive mechanism 507 (cylinder) is detachably set on the fourth frame 510, and the piston rod of the fourth horizontal drive mechanism 507 (cylinder) is connected to the second torsion block 504.
[0053] According to another aspect of the present invention, a grid electrical connector automated production line is also provided, wherein the grid electrical connector automated production line includes the above-mentioned grid electrical connector torsion system, and the grid electrical connector automated production line may also include other known devices for rolling grid spring sheets into cylindrical untwisted grid tube cores 14, devices for conveying the untwisted grid tube cores 14 to the grid tube core conveyor line 1 and making it sleeved on the grid tube core through-set 200, devices for conveying the outer sleeve, and devices for loading the twisted grid tube core 14 into the outer sleeve and connecting the two (for example, welding, riveting), which will not be explained in detail here.
[0054] It should be noted that the above embodiments merely represent preferred implementations of the present application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the present application. It should be noted that those skilled in the art may, without departing from the spirit of the present application, make various modifications and improvements, such as combining different features from the various embodiments, and all of these modifications and improvements should fall within the scope of protection of the present application.
Claims
1. A torsion system for a grid electrical connector, characterized in that: The torsion system of the grid electrical connector includes: A grid tube core conveying line and a grid tube core placement seat provided on the grid tube core conveying line, wherein the grid tube core placement seat is provided with a plurality of grid tube core insertion sleeves sequentially arranged at intervals along a straight line direction, and the grid tube core can be inserted into the grid tube core insertion sleeves; A guide bin is provided above the grid tube core conveying line, wherein the guide bin is formed with a lower port and an upper port which are vertically connected, and an inner side wall of the guide bin gradually expands outward from the upper port toward the lower port; A lifting mechanism is provided on both sides of the grid tube core conveying line, and the lifting mechanism is used to lift the grid tube core placement seat on the grid tube core conveying line from the lower port into the guide bin and position it at the upper port. When the grid tube core placement seat is positioned at the upper port, the grid tube core insertion sleeve extends out of the upper port; The first and second torsion mechanisms are respectively arranged on both sides of the grid tube core conveying line, the first torsion mechanism comprising a first telescopic driving mechanism, a first torsion assembly and a first fixed clamping block connected to the first telescopic driving mechanism, the second torsion mechanism comprising a second telescopic driving mechanism, a second torsion assembly and a second fixed clamping block connected to the second telescopic driving mechanism, the first telescopic driving mechanism and the second telescopic driving mechanism being able to move closer to or away from each other along a first horizontal straight line direction, so as to drive the first fixed clamping block and the second fixed clamping block to approach each other and clamp one axial end of the grid tube core on each grid tube core wearing sleeve extending from the upper port when moving closer to each other, the first torsion assembly comprising a first space driving mechanism and a first fixed clamping block connected to the first space and a first torsion block of the space drive mechanism, the second torsion assembly includes a second space drive mechanism and a second torsion block connected to the second space drive mechanism, so that the first torsion block and the second torsion block can each reciprocate along the first horizontal straight line direction, reciprocate along the second horizontal straight line direction, and move up and down in the vertical direction, the first horizontal straight line direction, the second horizontal straight line direction and the vertical direction are perpendicular to each other, the first torsion block and the second torsion block can approach each other to clamp the other axial end of the grid tube core on each grid tube core through-set extending out of the upper port, and the other axial end of the grid tube core on each grid tube core is rubbed to rotate around the axis of the grid tube core through the relative movement of the first torsion block and the second torsion block in the second horizontal straight line direction; Slots are formed on both sides of the width direction of the grid tube core placement seat, and multiple grid tube core insertion sleeves are arranged along the length direction of the grid tube core placement seat, and the lifting mechanism includes a displacement mechanism and a fork arm connected to the displacement mechanism, and the displacement mechanism can reciprocate along the first horizontal straight line direction and move up and down along the vertical direction, so that the fork arms of the lifting mechanisms on both sides of the grid tube core conveying line can extend into the slots on both sides of the width direction of the grid tube core placement seat to support the grid tube core placement seat to rise from the lower port of the guide warehouse into the guide warehouse and be positioned at the upper port, and both side walls of the guide warehouse are formed with avoidance grooves extending upward from the lower end surface of the guide warehouse relative to the vertical direction, and the fork arm can enter the avoidance groove from the lower end surface of the guide warehouse and move upward in the avoidance groove; The first torsion block is located above the first fixed clamping block, the second torsion block is located above the second fixed clamping block, the grid tube core through-set includes a fixed round seat and a rotating round seat rotatably connected above the fixed round seat, the fixed round seat and the rotating round seat are arranged coaxially, the axial lower end of the grid tube core is sleeved on the outer circumference of the fixed round seat, and the axial upper end of the grid tube core is sleeved on the outer circumference of the rotating round seat.
2. The torsion system of the grid electrical connector according to claim 1, characterized in that: The upper end of the rotating round seat has an annular platform with the same diameter as the fixed round seat, the axial upper end of the grid tube core is sleeved on the outer peripheral side of the upper end of the rotating round seat, and the diameter of the rotating round seat below the annular platform is smaller than the diameter of the annular platform.
3. The torsion system of the grid electrical connector according to claim 1, characterized in that: The cam is connected to the drive shaft of the driving member by a threaded connection to the drive shaft, and the cam is connected to the control wheel of the driving member by a threaded connection to the control wheel. The cam is connected to the control wheel of the driving member by a threaded connection to the control wheel.
4. The torsion system of the grid electrical connector according to claim 3, characterized in that: The first torsion block forms a sliding groove, in which a sliding plate capable of reciprocating along the second horizontal straight line direction is arranged, and the plurality of movable rods are arranged below the sliding plate.
5. The torsion system of the grid electrical connector according to claim 1, characterized in that: The first spatial drive mechanism includes a first lifting drive mechanism, a first horizontal drive mechanism connected to the first lifting drive mechanism, and a second horizontal drive mechanism connected to the first horizontal drive mechanism. The first torsion block is connected to the second horizontal drive mechanism. The second spatial drive mechanism includes a second lifting drive mechanism, a third horizontal drive mechanism connected to the second lifting drive mechanism, and a fourth horizontal drive mechanism connected to the third horizontal drive mechanism. The second torsion block is connected to the fourth horizontal drive mechanism. The first lifting drive mechanism and the second lifting drive mechanism both move up and down along the vertical direction. The first horizontal drive mechanism and the third horizontal drive mechanism both reciprocate along the second horizontal straight line direction. The second horizontal drive mechanism and the fourth horizontal drive mechanism both reciprocate along the first horizontal straight line direction. The conveying direction of the grid tube core conveying line is along the second horizontal straight line direction.
6. The torsion system of the grid electrical connector according to claim 5, characterized in that: The torsion system of the grid electrical connector includes a first ground rail, a second ground rail, a first sliding frame, a second sliding frame and a crossbeam connected between the first sliding frame and the second sliding frame, the first ground rail and the first sliding frame are located on one side of the width direction of the grid tube core conveying line, the second ground rail and the second sliding frame are located on the other side of the width direction of the grid tube core conveying line, the sliding guiding direction of the first ground rail and the second ground rail is the same as the conveying direction of the grid tube core conveying line, the first sliding frame can be slidably set on the first ground rail, the second sliding frame can be slidably set on the second ground rail, the crossbeam spans the grid tube core conveying line along the width direction of the grid tube core conveying line, the guide bin is set on the crossbeam, and the lifting mechanisms set on both sides of the grid tube core conveying line are respectively set on the first sliding frame and the second sliding frame in a one-to-one correspondence, the first torsion mechanism is set on the first sliding frame, and the second torsion mechanism is set on the second sliding frame.
7. The torsion system of the grid electrical connector according to any one of claims 1 to 6, characterized in that: The first fixing clamp forms a plurality of first semicircular notches spaced apart along the second horizontal straight line direction facing the second fixing clamp, and the second fixing clamp forms a plurality of second semicircular notches spaced apart along the second horizontal straight line direction facing the first fixing clamp, corresponding to the number and position of the first semicircular notches. When the first fixing clamp and the second fixing clamp are close to each other, the arcuate wall surfaces of the first semicircular notches and the corresponding second semicircular notches clamp the outer circumference of one axial end of the grid tube core on each grid tube core extending out of the upper port.
8. An automated production line for grid electrical connectors, characterized in that: The grid electrical connector automated production line comprises a grid electrical connector torsion system according to any one of claims 1 to 7.
Citation Information
Patent Citations
Automatic production line for connectors and production technology of automatic production line
CN111230460A
Grid auto-twisting feeding mechanism in connector terminal production device and process
CN111319927A