Spindle product integrated production system

Abstract

The invention provides an integrated production system for spindle products. The integrated production system comprises an ingot casting system, an ingot receiving system, a weighing and removing system, a cooling system, a deburring system, a detecting and removing system and a finished product stacking system which are connected in sequence. The ingot casting system is used for casting forming of ingot blocks, the weighing and removing system is used for removing overweight ingot blocks, the cooling system is used for cooling the ingot blocks, the deburring system is used for deburring the ingot blocks, the detection system is used for removing unqualified ingot blocks, and the finished product stacking system is used for stacking the ingot blocks. A continuous assembly line type production system is adopted, the automation degree is high, the production efficiency can be improved, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of ingot manufacturing, and in particular to an integrated production system for ingot products. Background Art

[0002] The traditional ingot production process is to stack the cast ingot products first, and cool them naturally. After cooling, they are destackered, ground and deburred. In the middle, stacking, destacking and transportation are added, which is time-consuming and labor-intensive.

[0003] The patent document with publication number CN220970717U discloses an ingot receiving device for an aluminum ingot continuous casting production line, including an aluminum ingot conveyor belt and an aluminum ingot conveyor belt, both sides of which are symmetrically provided with support legs, and the aluminum ingot conveyor belt is located below the aluminum ingot conveyor belt, and an adjustment mechanism is provided inside the aluminum ingot conveyor belt, and a material receiving mechanism is provided at the output end of the adjustment mechanism, and a lifting mechanism is symmetrically provided inside the material receiving mechanism. However, the patent document still has the defects of stacking, destacking, and transportation, which leads to time-consuming and labor-intensive defects.

[0004] The patent document with publication number CN211360581 U discloses an ingot automatic production line, which includes a raw material selection device, a raw material box, a weighing device, a first conveying device, a heating device, a second conveying device and an ingot forming device; the raw material selection device casts the selected raw materials into the raw material box on the weighing device, the first conveying device conveys the weighed raw material box to the heating device, the heating device heats the raw material box, the second conveying device conveys the heated raw material box to the ingot forming device and casts the raw materials in the raw material box into the ingot forming device, and the ingot forming device makes the raw materials into ingots. However, the patent document still has the links of stacking, destacking, and transportation, which leads to the defects of time-consuming and labor-intensive. Summary of the invention

[0005] In view of the defects in the prior art, an object of the present invention is to provide an integrated production system for ingot products.

[0006] An integrated ingot product production system provided according to the present invention comprises: an ingot casting system, an ingot receiving system, a weighing and rejecting system, a cooling system, a deburring system, a detection and rejecting system, and a finished product stacking system connected in sequence;

[0007] The ingot casting system is used for casting and forming ingots, the weighing and rejecting system is used for rejecting overweight ingots, the cooling system is used for cooling ingots, the deburring system is used for deburring ingots, the detection system is used for rejecting unqualified ingots, and the finished product stacking system is used for stacking ingots.

[0008] Preferably, the ingot casting system comprises an ingot casting machine, an ingot conveying chain and a scraping robot;

[0009] The ingot casting machine is connected to one end of the ingot conveying chain, and the other end of the ingot conveying chain is connected to the ingot receiving system;

[0010] The scraping robot is arranged adjacent to the ingot casting machine and is used for scraping off the surface film of the molten metal in the mold of the ingot casting machine.

[0011] Preferably, the ingot receiving system comprises a first ingot receiving mechanism and an ingot receiving ramp conveying chain;

[0012] The ingot conveying chain is connected to one end of the ingot receiving slope conveying chain through the first ingot receiving mechanism, and the other end of the ingot receiving slope conveying chain is connected to the weighing and rejecting system.

[0013] Preferably, the weighing and rejecting system comprises a low-level horizontal conveying chain, a weighing and rejecting mechanism and a waste box;

[0014] The ingot receiving slope conveying chain is connected to one end of the low-level horizontal conveying chain, and the other end of the low-level horizontal conveying chain is connected to the cooling system;

[0015] The weighing and rejecting mechanism and the waste box are arranged on one side of the low-level horizontal conveying chain, and are used for rejecting and containing overweight ingots respectively.

[0016] Preferably, the cooling system includes a ramp-up conveyor chain, a corner conveyor chain, a high-level conveyor chain, a cooling fan, a circulating elevator, a second ingot receiving mechanism, and a ramp-down conveyor chain;

[0017] The low-level horizontal conveyor chain is connected to one end of the ramp-up conveyor chain, the other end of the ramp-up conveyor chain is connected to one end of the corner conveyor chain, the other end of the corner conveyor chain is connected to one end of the high-level horizontal conveyor chain, the other end of the high-level horizontal conveyor chain is connected to the circulating elevator, the circulating elevator is connected to one end of the ramp-down conveyor chain through the second ingot connecting mechanism, and the other end of the ramp-down conveyor chain is connected to the deburring system;

[0018] The cooling fan is arranged on one side of the high-level horizontal conveying chain and is used for cooling the ingots on the high-level horizontal conveying chain.

[0019] Preferably, the deburring system comprises a first ingot pushing mechanism, a deburring machine and a conveying plate chain;

[0020] The slope descending conveyor chain is connected to the inlet of the deburring machine, the outlet of the deburring machine is connected to one end of the conveyor plate chain, and the other end of the conveyor plate chain is connected to the detection and rejection system;

[0021] The first ingot pushing mechanism is arranged adjacent to the inlet of the deburring machine and is used for pushing the ingot into the deburring machine.

[0022] Preferably, the detection and rejection system includes an ingot detection mechanism, a first conveying chain, a defective product rejection mechanism and a defective product box;

[0023] The conveyor plate chain is connected to one end of the first conveyor chain, and the other end of the first conveyor chain is connected to the finished product stacking system;

[0024] The ingot detection mechanism is arranged at the location of the first conveying chain, and is used to detect unqualified ingots; the unqualified product rejection mechanism and the unqualified product material box are arranged on one side of the first conveying chain, and are respectively used to reject unqualified ingots and to hold rejected ingots.

[0025] Preferably, the finished product stacking system includes a second conveying chain, an ingot centering mechanism, a lifting mechanism, a robot stacking system, and a second ingot pushing mechanism;

[0026] The first conveying chain is connected to one end of the second conveying chain, and the other end of the second conveying chain is connected to the lifting mechanism;

[0027] The ingot centering mechanism is arranged on the second conveying chain, and is used to center the ingots; the robot stacking system is arranged adjacent to the lifting mechanism, and is used to grab the lifted ingots and stack them;

[0028] The second ingot pushing mechanism is arranged at the connection position of the first conveying chain and the second conveying chain, and is used for pushing the ingots on the first conveying chain onto the second conveying chain.

[0029] Preferably, the production system further comprises the printing system;

[0030] The printing system is arranged at one side of the first conveying chain and is used for printing numbers on qualified ingots.

[0031] Preferably, the printing system comprises a printing machine and an ingot detection sensor;

[0032] The inkjet printer is arranged at one side of the first conveying chain, and is used for printing numbers on qualified ingots; the ingot detection sensor is used for detecting ingots on the first conveying chain.

[0033] Compared with the prior art, the present invention has the following beneficial effects:

[0034] 1. The present invention provides an integrated production system for ingot products, which can be used for the assembly line production of ingots such as magnesium ingots and lead ingots from casting to finished ingot products. It adopts a continuous assembly line production process with a high degree of automation, which can improve production efficiency and reduce production costs.

[0035] 2. The present invention solves the problem of discontinuity in the traditional ingot production process. The cast ingot blank needs to be cooled before deburring and other processing can be carried out. In the middle, stacking and destacking steps need to be added, which is time-consuming and labor-intensive. The present invention adopts a continuous assembly line production process with a high degree of automation, which can improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0037] Figure 1 It is a structural schematic diagram of the integrated production system of ingot products;

[0038] Figure 2 It is a schematic diagram of the structure of the rejection flipping mechanism;

[0039] Figure 3 It is the structural diagram of the circulating elevator;

[0040] Figure 4 is a structural schematic diagram of a blocking mechanism;

[0041] Figure 5 It is a structural schematic diagram of the ingot centering mechanism;

[0042] Figure 6 It is a structural schematic diagram of the jacking mechanism;

[0043] Figure 7 It is a schematic diagram of the structure of the multi-spindle fixture assembly.

[0044] The figure shows:

[0045] Ingot casting system 100 Conveyor plate chain 503 Ingot casting machine 101 Ingot to be deburred 504 Ingot conveyor chain 102 Detection and rejection system 600 Scraping robot 103 Ingot detection mechanism 601 Ingot receiving system 200 First blocking cylinder 6011 First ingot receiving mechanism 201 First conveying chain 602 Ingot receiving ramp conveyor chain 202 Unqualified product rejection mechanism 603 Molding ingot 203 Unqualified product box 604 Weighing and rejection system 300 Printing system 700

[0046] Low-level horizontal conveyor chain 301 Inkjet printer 701 Weighing and rejecting mechanism 302 Ingot detection sensor 702 Flip cylinder 3021 Inkjet block 703 Mechanism mounting bracket 3022 Finished product stacking system 800 Turning rack 3023 Finished ingot 801 Waste box 303 Second conveyor chain 802

[0047] Cooling system 400 Ingot centering mechanism 803

[0048] Slope rising conveyor chain 401 Left centering cylinder 8031

[0049] Corner conveyor chain 402 Right centering cylinder 8032

[0050] High-level horizontal conveyor chain 403 Second blocking cylinder 8033

[0051] Cooling fan 404 Lifting mechanism 804

[0052] Cooling ingot 405 Single ingot baffle 8041

[0053] Circulation lift 406 Single spindle lifting cylinder 8042

[0054] Frame 4061 Lifting cylinder mounting plate 8043

[0055] Driving wheel 4062 Multi-spindle lifting cylinder 8044

[0056] Circular chain 4063 Mechanism mounting bracket 8045

[0057] Driven wheel 4064 Robot stacking system 805

[0058] Drive motor 4065 Multi-spindle fixture assembly 8051

[0059] Ingot support 4066 Moving splint 80511

[0060] Second ingot receiving mechanism 407 cylinder 80512

[0061] Slope down conveyor chain 408 sliding bearing 80513

[0062] Deburring System 500 Base 80514

[0063] First push ingot mechanism 501 fixed clamping plate 80515

[0064] Deburring machine 502 Second spindle pusher mechanism 806 DETAILED DESCRIPTION

[0065] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several changes and improvements can also be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0066] Embodiment 1:

[0067] like Figure 1 As shown, this embodiment provides an integrated production system for ingot products, including: an ingot casting system 100, an ingot connecting system 200, a weighing and rejecting system 300, a cooling system 400, a deburring system 500, a detection and rejecting system 600 and a finished product stacking system 800 connected in sequence; the ingot casting system 100 is used for casting and molding ingots, the weighing and rejecting system 300 is used for rejecting overweight ingots, the cooling system 400 is used for cooling ingots, the deburring system 500 is used for removing burrs from ingots, the detection system 600 is used for rejecting unqualified ingots, and the finished product stacking system 800 is used for stacking ingots.

[0068] The ingot casting system 100 includes an ingot casting machine 101, an ingot conveying chain 102, and a scraping robot 103; the ingot casting machine 101 is connected to one end of the ingot conveying chain 102, and the other end of the ingot conveying chain 102 is connected to the ingot receiving system 200; the scraping robot 103 is arranged adjacent to the ingot casting machine 101, and is used to scrape off the surface film of the molten metal in the mold of the ingot casting machine 101. The ingot receiving system 200 includes a first ingot receiving mechanism 201 and an ingot receiving slope conveying chain 202; the ingot conveying chain 102 is connected to one end of the ingot receiving slope conveying chain 202 through the first ingot receiving mechanism 201, and the other end of the ingot receiving slope conveying chain 202 is connected to the weighing and rejecting system 300.

[0069] The weighing and rejecting system 300 includes a low-level horizontal conveyor chain 301, a weighing and rejecting mechanism 302 and a waste box 303; the ingot receiving slope conveyor chain 202 is connected to one end of the low-level horizontal conveyor chain 301, and the other end of the low-level horizontal conveyor chain 301 is connected to the cooling system 400; the weighing and rejecting mechanism 302 and the waste box 303 are arranged on one side of the low-level horizontal conveyor chain 301, and are respectively used to reject and hold overweight ingots.

[0070] The weighing and rejecting mechanism 302 includes a weighing and lifting mechanism and a rejecting and turning mechanism.

[0071] The weighing and lifting mechanism includes a weighing platform, a lifting cylinder and a mounting base. The lifting cylinder is arranged on the mounting base, the piston rod of the lifting cylinder is connected to the weighing platform, the weighing platform is located between two conveying chains of the low-level horizontal conveying chain 301, and the mounting base is arranged on a frame for installing the low-level horizontal conveying chain 301.

[0072] When the piston rod of the lifting cylinder extends, the weighing platform is lifted upward, the ingots on the conveyor chain are lifted up, and the electronic scale installed on the weighing platform weighs the ingots; after weighing, when the piston rod of the lifting cylinder retracts, the weighing platform is lowered downward, and the ingots on it that meet the requirements fall on the conveyor chain and continue to be transported; the ingots that do not meet the requirements are removed from the conveyor chain by the rejection and flipping mechanism.

[0073] like Figure 2 As shown, the rejection flipping mechanism includes a flipping cylinder 3021, a mechanism mounting support 3022, and a flipping frame 3023. The piston rod of the flipping cylinder 3021 is hingedly connected to the flipping frame 3023, and the flipping frame 3023 is hingedly connected to the mechanism mounting support 3022. The flipping frame 3023 is located between the two conveying chains of the low-level horizontal conveying chain 301, and the flipping cylinder 3021 and the mechanism mounting support 3022 are arranged on a frame for mounting the low-level horizontal conveying chain 301.

[0074] When the piston rod of the turning cylinder 3021 is extended, it drives the turning frame 3022 to turn over, thereby removing the ingots thereon from the conveying chain.

[0075] The cooling system 400 includes an inclined rising conveyor chain 401, a corner conveyor chain 402, a high-level horizontal conveyor chain 403, a cooling fan 404, a circulating elevator 406, a second ingot receiving mechanism 407 and an inclined descending conveyor chain 408; the low-level horizontal conveyor chain 301 is connected to one end of the inclined rising conveyor chain 401, the other end of the inclined rising conveyor chain 401 is connected to one end of the corner conveyor chain 402, the other end of the corner conveyor chain 402 is connected to one end of the high-level horizontal conveyor chain 403, the other end of the high-level horizontal conveyor chain 403 is connected to the circulating elevator 406, the circulating elevator 406 is connected to one end of the inclined descending conveyor chain 408 through the second ingot receiving mechanism 407, and the other end of the inclined descending conveyor chain 408 is connected to the deburring system 500; the cooling fan 404 is arranged on one side of the high-level horizontal conveyor chain 403, and is used to cool the ingots on the high-level horizontal conveyor chain 403.

[0076] like Figure 3 As shown, the circulating elevator 406 includes a frame 4061, a driving wheel 4062, a circulating chain 4063, a driven wheel 4064, a driving motor 4065 and an ingot support bracket 4066.

[0077] The driving wheel 4062 and the driven wheel 4064 are respectively arranged at two ends of the frame 4061, the circulating chain 4063 is wound around the driving wheel 4062 and the driven wheel 4064, the driving motor 4065 is arranged on the frame 4061, and the driving motor 4065 is drivingly connected to the driving wheel 4062. The circulating chain 4063 is provided with an ingot support bracket 4066, and one end of the ingot support bracket 4066 is hingedly arranged on the circulating chain 4063.

[0078] like Figure 3 As shown, the circulating chain 4063 rotates counterclockwise, and when an ingot support bracket 4066 becomes horizontal again after passing the highest point, the ingot on the conveyor chain of the previous station just falls on the ingot support bracket 4066. When the ingot support bracket 4066 is closer and closer to the lowest point, the ingot support bracket 4066 tilts downward more and more, and when it reaches the lowest point, it is in a vertical state. In this process, the ingot slides from the ingot support bracket 4066 to the conveyor chain of the next station due to gravity.

[0079] The deburring system 500 includes a first ingot pushing mechanism 501, a deburring machine 502 and a conveyor plate chain 503; the slope descending conveyor chain 408 is connected to the inlet of the deburring machine 502, the outlet of the deburring machine 502 is connected to one end of the conveyor plate chain 503, and the other end of the conveyor plate chain 503 is connected to the detection and rejection system 600; the first ingot pushing mechanism 501 is arranged near the inlet of the deburring machine 502, and is used to push the ingot into the deburring machine 502. The detection and rejection system 600 includes an ingot detection mechanism 601, a first conveyor chain 602, a defective product rejection mechanism 603, and a defective product box 604; the conveyor plate chain 503 is connected to one end of the first conveyor chain 602, and the other end of the first conveyor chain 602 is connected to the finished product stacking system 800; the ingot detection mechanism 601 is arranged at the location of the first conveyor chain 602, and is used to detect defective ingots; the defective product rejection mechanism 603 and the defective product box 604 are arranged on one side of the first conveyor chain 602, and are used to reject defective ingots and to hold rejected ingots, respectively. The production system also includes a printing system 700; the printing system 700 is arranged on one side of the first conveyor chain 602, and is used to print numbers on qualified ingots. The printing system 700 includes a printer 701 and an ingot detection sensor 702 ; the printer 701 is arranged on one side of the first conveying chain 602 and is used to print numbers on qualified ingots; the ingot detection sensor 702 is used to detect ingots on the first conveying chain 602 .

[0080] The ingot detection mechanism 601 includes a visual detection system and a blocking mechanism.

[0081] The visual inspection system includes an inspection camera and a data processing unit. The inspection camera takes pictures of the surface of the ingot, and the data processing unit compares and calculates the photographic results. Ingots with surface defects are judged as defective products.

[0082] like Figure 4As shown, the blocking mechanism includes a first blocking cylinder 6011, which is arranged on a frame for installing the first conveying chain 602 through an installation base, and two first blocking cylinders 6011 are arranged, and the two first blocking cylinders 6011 are arranged at intervals in a direction perpendicular to the conveying direction, and the driving end of the first blocking cylinder 6011 is provided with an abutment wheel for abutting the ingot, and the first blocking cylinder 6011 is located between the two conveying chains of the first conveying chain 602.

[0083] When the ingot is conveyed to the detection position, the sensor sends out a command, and the piston rod of the first blocking cylinder 6011 extends to block the movement of the ingot on the conveyor chain. At the same time, the visual inspection system performs surface inspection on it, and the inspection result is stored and used as the basis for judging the next workstation operation, that is, as the basis for judging the unqualified product rejection mechanism 603. The structure of the unqualified product rejection mechanism 603 is the same as the rejection flipping mechanism of the weighing rejection mechanism 302, that is, Figure 2 The structure shown in is the same.

[0084] The finished product stacking system 800 includes a second conveying chain 802, an ingot centering mechanism 803, a lifting mechanism 804, a robot stacking system 805, and a second ingot pushing mechanism 806; the first conveying chain 602 is connected to one end of the second conveying chain 802, and the other end of the second conveying chain 802 is connected to the lifting mechanism 804; the ingot centering mechanism 803 is arranged on the second conveying chain 802, and is used to center the ingots; the robot stacking system 805 is arranged adjacent to the lifting mechanism 804, and is used to grab the lifted ingots and stack them; the second ingot pushing mechanism 806 is arranged at the connecting position of the first conveying chain 602 and the second conveying chain 802, and is used to push the ingots on the first conveying chain 602 onto the second conveying chain 802.

[0085] like Figure 5 As shown, the ingot centering mechanism 803 includes a left centering cylinder 8031, a right centering cylinder 8032 and a second blocking cylinder 8033. The left centering cylinder 8031, the right centering cylinder 8032 and the second blocking cylinder 8033 are arranged on a frame for mounting the second conveying chain 802.

[0086] The second blocking cylinder 8033 is arranged on a frame for installing the second conveying chain 802 through an installation base. Two second blocking cylinders 8033 are arranged. The two second blocking cylinders 8033 are spaced apart and distributed in a direction perpendicular to the conveying direction. The driving end of the second blocking cylinder 8033 is provided with an abutment wheel for abutting the ingot. The second blocking cylinder 8033 is located between the two conveying chains of the second conveying chain 802.

[0087] The left centering cylinder 8031 ​​and the right centering cylinder 8032 are arranged on a frame for installing the second conveying chain 802 through a mounting base. The left centering cylinder 8031 ​​and the right centering cylinder 8032 are respectively located on both sides of the second conveying chain 802. The left centering cylinder 8031 ​​and the right centering cylinder 8032 are arranged opposite to each other, and the driving ends of the left centering cylinder 8031 ​​and the right centering cylinder 8032 are both provided with push plates.

[0088] When the ingot is conveyed to the centering position, the sensor sends a centering command, and the piston rod of the second blocking cylinder 8033 extends to block the ingot on the conveyor chain from moving with the conveyor chain. At the same time, the left centering cylinder 8031 ​​and the right centering cylinder 8032 extend to align the ingot on the conveyor line to the center of the conveyor line. After the ingot is centered, it is lifted by the lifting mechanism 804.

[0089] like Figure 6 As shown, the lifting mechanism 804 includes a single ingot baffle 8041, a single ingot lifting cylinder 8042, a lifting cylinder mounting plate 8043, a multi-ingot lifting cylinder 8044 and a mechanism mounting bracket 8045. A plurality of single ingot lifting cylinders 8042 are provided, and a plurality of single ingot lifting cylinders 8042 are sequentially arranged on the lifting cylinder mounting plate 8043 along the conveying direction, and a single ingot baffle 8041 is provided on each single ingot lifting cylinder 8042, and the single ingot baffle 8041 is connected to the piston rod of the single ingot lifting cylinder 8042, and the cylinder barrel of the single ingot lifting cylinder 8042 is mounted on the lifting cylinder mounting plate 8043, and the single ingot baffle 8041 is located between the two conveying chains of the second conveying chain 802. The lifting cylinder mounting plate 8043 is connected to the piston rod of the multi-spindle lifting cylinder 8044. The multi-spindle lifting cylinder 8044 is mounted on the mechanism mounting bracket 8045. The mechanism mounting bracket 8045 is mounted on the frame for mounting the second conveying chain 802. The single spindle baffle 8041 is an L-shaped plate.

[0090] In the initial state, all single ingot baffles 8041 are located below the conveyor chain. When the conveyance starts, the single ingot baffle 8041 located on the far left rises first and reaches the conveyor chain position. When the ingot is conveyed to the position of the single ingot baffle 8041, the ingot is blocked and no longer moves with the conveyor chain; at the same time, the piston rod of the single ingot lifting cylinder 8042 extends, and the single ingot baffle 8041 rises to drive the ingot out of the conveyor chain, and then from left to right, multiple single ingot baffles 8041 rise in turn to achieve blocking and lifting of the ingot; when all the single ingot lifting cylinders 8042 on the lifting cylinder mounting plate 8043 have been lifted, the piston rod of the multi-ingot lifting cylinder 8044 extends to drive the multiple ingots to be lifted, thereby achieving concentrated movement of the ingots.

[0091] The robot stacking system 805 includes a palletizing robot system and a multi-ingot clamp assembly 8051 . The multi-ingot clamp assembly 8051 is arranged at the driving end of the palletizing robot system. The palletizing robot system grabs the ingots on the lifting mechanism 804 through the multi-ingot clamp assembly 8051 .

[0092] like Figure 7 As shown, the multi-ingot clamp assembly 8051 includes a movable clamping plate 80511, a cylinder 80512, a sliding bearing 80513, a base 80514, and a fixed clamping plate 80515. The cylinder barrel of the cylinder 80512 and the fixed clamping plate 80515 are arranged on the base 80514, the piston rod of the cylinder 80512 is connected to the movable clamping plate 80511, the fixed clamping plate 80515 and the movable clamping plate 80511 are arranged opposite to each other, the piston rod of the cylinder 80512 can drive the movable clamping plate 80511 to reciprocate, the fixed clamping plate 80515 and the movable clamping plate 80511 are used to grab the ingots, and the base 80514 is connected to the palletizing robot system.

[0093] Driven by the piston rod of the cylinder 80512, the movable clamping plate 80511 can reciprocate, approaching and moving away from the fixed clamping plate 80515, thereby clamping and releasing multiple ingots, thereby achieving simultaneous grasping of multiple ingots.

[0094] Working principle of the ingot pushing mechanism: It consists of a frame, a pushing cylinder and a guide assembly. When the magnesium block is transported from the first conveying chain 602 to the end, the pushing cylinder pushes the magnesium ingot to the second conveying chain 802.

[0095] Finished product stacking system: first align to ensure the level of the magnesium ingots; the lifting mechanism can lift 4 or 5 magnesium ingots at a time, and then the robot grabs and stacks them.

[0096] Palletizing requirements: 9 pieces per layer, with 4 or 5 pieces staggered in layers.

[0097] Embodiment 2:

[0098] Those skilled in the art may understand this embodiment as a more specific description of Embodiment 1.

[0099] The present embodiment provides an integrated ingot product production system, which is mainly composed of an ingot casting system 100, an ingot connecting system 200, a weighing and rejecting system 300, a cooling system 400, a deburring system 500, a detection system 600, a printing system 700, a finished product stacking system 800, etc.

[0100] The ingot casting system 100 includes an ingot casting machine 101, an ingot conveying chain 102, a scraping robot 103, etc. The molten metal is cast into the mold of the casting machine 101, and the scraping robot 103 scrapes off the surface film of the molten metal in the mold. The molten metal in the mold is formed into the shape of the mold after cooling and is conveyed to the ingot receiving system 200 by the ingot conveying chain 102.

[0101] The ingot receiving system 200 is composed of a first ingot receiving mechanism 201 , an ingot receiving ramp conveyor chain 202 , etc. The first ingot receiving mechanism 201 transfers the formed ingot 203 transmitted to the ingot receiving system to the ingot receiving ramp conveyor chain 202 , and the formed ingot 203 is transmitted to the weighing and rejecting system 300 via the ingot receiving ramp conveyor chain 202 .

[0102] The weighing and rejecting system 300 is mainly composed of a low-level horizontal conveyor chain 301, a weighing and rejecting mechanism 302, a waste box 303, etc. The weighing and rejecting system 300 mainly performs weighing detection on the ingots 203, rejects the overweight ingots from the low-level horizontal conveyor chain 301 to the waste box 303, and the ingots that are not overweight are conveyed by the low-level horizontal conveyor chain 301 to the cooling system 400.

[0103] The weighing and rejecting mechanism 302 is composed of a weighing platform, a lifting cylinder and a mounting base. The piston rod of the lifting cylinder is connected to the weighing platform. When the piston rod of the lifting cylinder is extended, the weighing platform is lifted upward, the ingots on the conveyor chain are lifted up, and the electronic scale installed on the weighing platform weighs the ingots. After the weighing is completed, when the piston rod of the lifting cylinder is retracted, the weighing platform is lowered downward, and the ingots on it that meet the requirements fall on the conveyor chain and continue to be transported; the ingots that do not meet the requirements are rejected from the conveyor chain by the rejecting mechanism.

[0104] The rejection mechanism is mainly composed of a flip cylinder 3021, a mechanism mounting support 3022, a flip frame 3023, etc. The piston rod of the flip cylinder 3021 is hingedly connected to the flip frame 3023, and the flip frame 3023 is hingedly connected to the mechanism mounting support 3022. When the piston rod of the flip cylinder 3021 is extended, it drives the flip frame 3023 to flip, thereby removing the ingots thereon from the conveyor chain.

[0105] The cooling system 400 is mainly composed of an inclined ascending conveyor chain 401, a corner conveyor chain 402, a high-level horizontal conveyor chain 403, a cooling fan 404, a circulating elevator 406, an ingot receiving mechanism 407, and an inclined descending conveyor chain 408. The cooled ingot 405 after high-level conveying and cooling is transferred to the deburring system 500 by the circulating elevator 406, the second ingot receiving mechanism 407, and the inclined descending conveyor chain 408.

[0106] The circulating elevator 406 is mainly composed of a frame 4061, a driving wheel 4062, a circulating chain 4063, a driven wheel 4064, a driving motor 4065, an ingot support bracket 4066, etc. The driving wheel 4062 and the driven wheel 4064 are installed on the frame 4061, the driving wheel 4062 is driven by the driving motor 4065, and the driven wheel 4064 is driven to rotate through the circulating chain 4063, and the ingot support bracket 4066 hinged on the circulating chain 4063 is raised and lowered with the circulating chain 4063, and the ingot is lifted and lowered by the ingot support bracket 4066.

[0107] The deburring system 500 mainly consists of a first ingot pushing mechanism 501, a deburring machine 502, a conveyor plate chain 503, etc. The first ingot pushing mechanism 501 pushes the cooled ingot 504 to be deburred into the deburring machine 502, and the deburring machine 502 deburrs the surface and corners of the ingot. After the deburring is completed, the ingot is conveyed to the detection system 600 via the conveyor plate chain 503.

[0108] The inspection system 600 is mainly composed of an ingot inspection mechanism 601, a first conveying chain 602, a defective product rejection mechanism 603, a defective product material box 604, etc. After the ingot is deburred, the surface of the ingot is inspected by the ingot inspection mechanism 601, and defective products are rejected by the defective product rejection mechanism 603 and sent to the defective product material box 604. Qualified ingots are conveyed to the printing system 700 by the conveying chain 602.

[0109] The ingot detection mechanism is mainly composed of a visual detection system and a blocking mechanism. The blocking mechanism is mainly composed of a blocking cylinder; when the ingot is transported to the detection position, the sensor sends a command, the blocking cylinder piston rod extends, and blocks the movement of the ingot on the conveyor chain. At the same time, the visual detection system performs surface detection on it, and the detection results are stored and used as the basis for judgment of the next workstation operation. The visual detection system is mainly composed of a detection camera, which takes a picture of the surface of the ingot. The system compares and calculates the picture results, and ingots with surface defects will be judged as defective products. For products such as ingots, the detection algorithm process adopts a general algorithm process: taking pictures, comparative analysis. The specific structure of the defective product rejection mechanism is the same as the rejection mechanism in the weighing rejection mechanism 302.

[0110] The printing system 700 mainly consists of a printing machine 701 and an ingot detection sensor 702, etc. It prints numbers on qualified ingots. The printed ingots 703 are transferred to the finished product stacking system 800.

[0111] The finished product stacking system 800 is mainly composed of a conveyor chain 802, an ingot centering mechanism 803, a lifting mechanism 804, a robot stacking system 805, an ingot pushing mechanism 806, etc. The finished ingot 801 is transferred to the second conveyor chain 802 for transmission by the ingot pushing mechanism 806, and is first centered by the ingot centering mechanism 803, then lifted by the lifting mechanism 804, and finally the finished product stacking is completed by the robot stacking system 805.

[0112] The present invention adopts a continuous assembly line production system with a high degree of automation, which can improve production efficiency and reduce production costs.

[0113] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0114] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.

Claims

1. An integrated production system for ingot products, characterized in that: include: An ingot casting system (100), an ingot connection system (200), a weighing and rejecting system (300), a cooling system (400), a deburring system (500), a detection and rejecting system (600), and a finished product stacking system (800) connected in sequence; The ingot casting system (100) is used for casting ingots, the weighing and rejecting system (300) is used for rejecting overweight ingots, the cooling system (400) is used for cooling ingots, the deburring system (500) is used for deburring ingots, the detection system (600) is used for rejecting unqualified ingots, and the finished product stacking system (800) is used for stacking ingots.

2. The ingot product integrated production system according to claim 1, characterized in that: The ingot casting system (100) comprises an ingot casting machine (101), an ingot conveying chain (102) and a scraping robot (103); The ingot casting machine (101) is connected to one end of the ingot conveying chain (102), and the other end of the ingot conveying chain (102) is connected to the ingot receiving system (200); The scraping robot (103) is arranged adjacent to the ingot casting machine (101) and is used to scrape off the surface film of the molten metal in the mold of the ingot casting machine (101).

3. The ingot product integrated production system according to claim 2, characterized in that: The ingot joining system (200) comprises a first ingot joining mechanism (201) and an ingot joining slope conveying chain (202); The ingot conveying chain (102) is connected to one end of the ingot receiving slope conveying chain (202) via the first ingot receiving mechanism (201), and the other end of the ingot receiving slope conveying chain (202) is connected to the weighing and rejecting system (300).

4. The ingot product integrated production system according to claim 3, characterized in that: The weighing and rejecting system (300) comprises a low-level horizontal conveying chain (301), a weighing and rejecting mechanism (302) and a waste box (303); The ingot receiving slope conveying chain (202) is connected to one end of the low-level horizontal conveying chain (301), and the other end of the low-level horizontal conveying chain (301) is connected to the cooling system (400); The weighing and rejecting mechanism (302) and the waste box (303) are arranged on one side of the low-level horizontal conveying chain (301), and are used for rejecting and containing overweight ingots respectively.

5. The ingot product integrated production system according to claim 4, characterized in that: The cooling system (400) comprises a ramp-up conveying chain (401), a corner conveying chain (402), a high-level conveying chain (403), a cooling fan (404), a circulating elevator (406), a second ingot receiving mechanism (407) and a ramp-down conveying chain (408); The low-level horizontal conveying chain (301) is connected to one end of the ramp-up conveying chain (401), the other end of the ramp-up conveying chain (401) is connected to one end of the corner conveying chain (402), the other end of the corner conveying chain (402) is connected to one end of the high-level horizontal conveying chain (403), the other end of the high-level horizontal conveying chain (403) is connected to the circulating elevator (406), the circulating elevator (406) is connected to one end of the ramp-down conveying chain (408) through the second ingot connecting mechanism (407), and the other end of the ramp-down conveying chain (408) is connected to the deburring system (500); The cooling fan (404) is arranged on one side of the high-level horizontal conveying chain (403) and is used to cool the ingots on the high-level horizontal conveying chain (403).

6. The ingot product integrated production system according to claim 5, characterized in that: The deburring system (500) comprises a first ingot pushing mechanism (501), a deburring machine (502) and a conveying plate chain (503); The slope descending conveyor chain (408) is connected to the inlet of the deburring machine (502), the outlet of the deburring machine (502) is connected to one end of the conveyor plate chain (503), and the other end of the conveyor plate chain (503) is connected to the detection and rejection system (600); The first ingot pushing mechanism (501) is arranged adjacent to the inlet of the deburring machine (502) and is used to push the ingot into the deburring machine (502).

7. The ingot product integrated production system according to claim 6, characterized in that: The detection and rejection system (600) comprises an ingot detection mechanism (601), a first conveying chain (602), a defective product rejection mechanism (603) and a defective product material box (604); The conveyor plate chain (503) is connected to one end of the first conveyor chain (602), and the other end of the first conveyor chain (602) is connected to the finished product stacking system (800); The ingot detection mechanism (601) is arranged at the location of the first conveying chain (602) and is used to detect unqualified ingots; the unqualified product rejection mechanism (603) and the unqualified product material box (604) are arranged on one side of the first conveying chain (602), and are used to reject unqualified ingots and to hold rejected ingots, respectively.

8. The ingot product integrated production system according to claim 7, characterized in that: The finished product stacking system (800) comprises a second conveying chain (802), an ingot centering mechanism (803), a lifting mechanism (804), a robot stacking system (805) and a second ingot pushing mechanism (806); The first conveying chain (602) is connected to one end of the second conveying chain (802), and the other end of the second conveying chain (802) is connected to the lifting mechanism (804); The ingot centering mechanism (803) is arranged on the second conveying chain (802) for centering the ingots; the robot stacking system (805) is arranged adjacent to the lifting mechanism (804) for grabbing the lifted ingots and stacking them; The second ingot pushing mechanism (806) is arranged at the connection position between the first conveying chain (602) and the second conveying chain (802), and is used to push the ingots on the first conveying chain (602) onto the second conveying chain (802).

9. The ingot product integrated production system according to claim 7, characterized in that: The production system also includes the printing system (700); The printing system (700) is arranged on one side of the first conveying chain (602) and is used to print numbers on qualified ingots.

10. The ingot product integrated production system according to claim 9, characterized in that: The printing system (700) comprises a printing machine (701) and an ingot detection sensor (702); The inkjet printer (701) is arranged on one side of the first conveying chain (602) and is used to print numbers on qualified ingots; the ingot detection sensor (702) is used to detect ingots on the first conveying chain (602).

Images