Instrument and method for rapidly separating and measuring oil, water and solid phases of oily sludge
By designing an oil, water, and solid -solid three -phase rapid separation of measurement instruments for oil -containing sludge, the problem of large errors and long cycles in the existing technology has been solved, and the rapid and accurate three -phase separation measurement is achieved, and the test efficiency is improved. And reduce costs.
Patent Information
- Application Number
- CN202411488190.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-28
AI Technical Summary
In the prior art, there are problems of large errors and long cycles in the three-phase separation and determination of oil-water solids containing oil sludge.
A quick -separation of oil, water, and solid -solid three -phase processing instruments with oil -containing sludge, including distillers, condenser, oil device, and water collector. After condensation, separate and adsorb oil, collect water, and use electronic to measure the quality of each part to calculate the three -phase content.
The rapid separation of oil and water with oil -containing sludge is achieved, avoiding systematic errors, simplifying the test process, reducing the professional requirements of the operator, improving the test speed and efficiency, and reducing the investment instrument and equipment input and laboratory. Management cost.
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Figure CN119374981A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oily sludge analysis and detection, and in particular to an instrument and method for rapid separation and determination of oil, water and solid three phases of oily sludge. Background Art
[0002] In the analysis and testing standards for oily sludge, two standard measurement methods are used for the determination of oil content, water content, and solid content, namely:
[0003] (1) CJT 221, “Test Methods for Sludge from Municipal Wastewater Treatment Plants”
[0004] Among them, it involves mineral oil determination, and the total oil content is determined by infrared spectrophotometry;
[0005] (2) HJ613-2011, Gravimetric method for determination of soil dry matter and moisture
[0006] Determine the moisture / solids content.
[0007] The above method has the following disadvantages:
[0008] (1) The moisture content / solid content is determined by the gravimetric method. When the oil sludge is dried at 105°C, some light oil will evaporate along with the water vapor, causing the moisture content test value to be greater than the actual value.
[0009] (2) The oil content calculation formula in CJT 221 is the oil content of Soxhlet extraction divided by the dry solid content, and the dry solid content comes from the solid content determined by the above-mentioned gravimetric method. This solid content is the water-free solid content of the dichotomy method, and it still contains a lot of heavy oil. If the oil content is high, a large error will occur;
[0010] (3) The above test method has very high requirements for the configuration of experimental instruments and the professionalism of operators. It needs to be equipped with a Soxhlet extractor, a water bath, an extraction sleeve, cotton wool, a grinding mortar, an infrared spectrophotometer, an electronic balance, a muffle furnace and other auxiliary materials. The experimental drugs require carbon tetrachloride, magnesium silicate, hydrochloric acid, and magnesium sulfate monohydrate. The infrared spectrophotometer requires three standard solutions of n-hexadecane, pristane and toluene. According to the standard process, it takes about 6 hours to determine the oil content, and about 24 hours to determine the water content / solid content. The test cycle is long and the data feedback is not timely. Summary of the invention
[0011] The present invention provides an instrument and method for rapid separation and determination of oil, water and solid three phases of oil-containing sludge, so as to solve the above technical problems of large error and long cycle in the prior art for separation and determination of oil, water and solid three phases.
[0012] According to a first aspect of the present invention, there is provided an instrument for rapid separation and determination of oil, water and solid phases of oily sludge, comprising:
[0013] A distiller, which is used to heat the oil sludge in anoxic conditions to evaporate the oil and water into steam;
[0014] A condenser connected to the distiller, the condenser being used for condensing oil vapor and water vapor;
[0015] An oil remover connected to the condenser, the oil remover is used to absorb the oil in the oil-water mixture condensed and discharged by the condenser;
[0016] a water collector connected to the degreasing device, the water collector being used to separate the steam-water mixture discharged from the degreasing device and collect water; and
[0017] Electronic scale for weighing stills, degreasers and water collectors.
[0018] Preferably, the distiller comprises:
[0019] A sludge chamber for placing sludge samples; and
[0020] An oil vapor filter barrel is arranged above the oil sludge chamber and communicated with the oil sludge chamber; an oil vapor filter filler is arranged in the oil vapor filter barrel;
[0021] Wherein, the oil sludge chamber and the oil vapor filter barrel are provided with a heating unit.
[0022] Preferably, the condenser comprises:
[0023] A condenser tank body is used for condensation; the outer wall of the condenser tank body is provided with heat dissipation fins; and
[0024] A condenser upper cover is detachably connected to the condenser tank body, and the condenser upper cover is used to seal the condenser tank body;
[0025] The condenser is provided with an air inlet for connecting with a distiller, a liquid outlet for connecting with an oil remover, and a compressed gas inlet for inputting compressed gas to provide conveying power.
[0026] Preferably, a one-way valve is provided on the connecting pipe between the gas outlet of the distiller and the gas inlet of the condenser, and the one-way valve is used to prevent the gas from flowing back into the distiller.
[0027] Preferably, the degreaser comprises:
[0028] A degreaser tank for loading oleophilic and hydrophobic non-polar filter media; and
[0029] An oil remover upper cover is detachably connected to the oil remover tank body, and the oil remover upper cover is used to close the oil remover tank body;
[0030] The degreaser is provided with a liquid inlet for connecting to a liquid outlet of the condenser and a liquid outlet for connecting to a water collector.
[0031] Preferably, the water collector comprises:
[0032] A water collector tank, used to separate the soda-water mixture and collect the water; and
[0033] A water collector upper cover is detachably connected to the water collector tank body, and the water collector upper cover is used to close the water collector tank body;
[0034] The water collector is provided with a liquid inlet for connecting to the liquid outlet of the degreaser and an exhaust port for discharging waste gas.
[0035] Preferably, the oil, water and solid three-phase rapid separation measuring instrument for oil-containing sludge adopts a hose for material transportation, and the hose adopts a self-locking quick connector or a magnetic interface to quickly connect with the equipment.
[0036] Preferably, the oil-water-solid three-phase rapid separation measuring instrument for oil-containing sludge is provided with a vehicle-mounted power supply interface and / or the oil-water-solid three-phase rapid separation measuring instrument for oil-containing sludge includes a battery; wherein the vehicle-mounted power supply interface and the battery are used for power supply.
[0037] According to a second aspect of the present invention, there is provided a method for rapid separation and determination of oil, water and solid phases of oily sludge, comprising the following steps:
[0038] S1. Take a sludge sample with a mass of m0 and put it into a distiller, heat it to evaporate the oil and water in the sludge sample into steam; weigh the mass of the volatile oil-gas mixture as m1;
[0039] S2. The condenser receives the steam and condenses it into an oil-water mixture;
[0040] S3. The deoiler receives the oil-water mixture and absorbs the oil in the oil-water mixture; weighing the mass of the oil as m2;
[0041] S4. The water collector receives the steam-water mixture discharged from the degreaser, separates the water in the steam-water mixture and collects it; weighs the mass of the water as m3;
[0042] S5. Calculate the contents of the three phases: solid, water and oil, where the solid content is (m0-m1) / m0, the oil content is m2 / m0, and the water content is m3 / m0.
[0043] Preferably, in step S1, the heating temperature is 400-600° C.; and / or
[0044] In step S3, compressed gas is introduced into the condenser to transport the oil-water mixture and the steam-water mixture.
[0045] Preferably, in step S1, the mass of the distiller before and after the volatilization of the sludge sample is weighed by a first electronic scale, and the difference is m1; and / or
[0046] In step S3, the mass of the degreaser before and after degreasing is weighed by a second electronic scale, and the difference is m2; and / or
[0047] In step S4, the mass of the water collector before and after water removal and water collection is weighed by a third electronic scale, and the difference is m3.
[0048] Preferably, in step S3 and step S4, the liquid outlet valve of the condenser is opened first, and then the compressed gas inlet valve is opened. After the compressed gas is stably discharged from the exhaust port of the water collector, the compressed gas inlet valve is closed, and the mass of the oil remover after oil removal is weighed, and the mass of the water collector after water removal and water collection is weighed.
[0049] The technical solution of the present invention can realize the rapid separation and determination of the oil-water-solid three-phase of oil-containing sludge, avoid systematic errors, significantly simplify the test process, significantly reduce the professional level of operators, increase the test speed, and improve the efficiency. At the same time, it reduces the equipment investment of experimental instruments and also reduces the management cost of the laboratory. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Figure 1 The schematic diagram of the structure of an instrument for rapid separation and determination of oil, water and solid phases of oily sludge in an embodiment;
[0051] Reference numerals:
[0052] 1- distiller; 11- oil sludge chamber; 12- oil sludge chamber upper cover; 13- oil vapor discharge hole; 14- electric heating area; 15- insulation layer; 16- oil vapor filter filler; 17- oil vapor filter barrel; 2- condenser; 21- condenser upper cover; 22- condenser tank; 23- heat dissipation fins; 24- one-way valve; 3- oil remover; 31- oil remover upper cover; 32- oil remover tank; 33- oleophilic and hydrophobic non-polar filter material; 4- water collector; 41- water collector upper cover; 42- water collector tank; 5- gas cylinder; 6- control box; 7- first electronic scale; 8- second electronic scale; 9- third electronic scale. DETAILED DESCRIPTION
[0053] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0054] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in one embodiment will be clearly and completely described below in conjunction with the drawings in one embodiment. Obviously, the described embodiment is only an embodiment of a part of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.
[0055] It should be noted that the terms "first", "second", etc. in the present invention are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0056] It should be understood that when an element (such as a layer, film, region, or substrate) is described as being "on" another element, the element may be directly on the other element, or there may be an intermediate element. Moreover, in the present invention, when an element is described as being "connected" to another element, the element may be "directly connected" to the other element, or "connected" to the other element through a third element.
[0057] Embodiment 1
[0058] Please refer to Figure 1 This embodiment provides an oil-water-solid three-phase rapid separation and determination instrument for oily sludge, which has the following structure:
[0059] 1. The distiller 1 is used to heat the oil sludge in anoxic conditions to volatilize the oil and water into steam;
[0060] 2. Condenser 2 is connected to distiller 1, and condenser 2 is used to condense oil vapor and water vapor;
[0061] 3. The deoiler 3 is connected to the condenser 2, and the deoiler 3 is used to absorb the oil in the oil-water mixture condensed and discharged by the condenser 2;
[0062] 4. The water collector 4 is connected to the degreaser 3, and the water collector 4 is used to separate the steam-water mixture discharged from the degreaser 3 and collect water;
[0063] 5. The electronic scale is used to weigh the distiller 1, the deoiler 3 and the water collector 4. The electronic scale can further weigh the weight of the materials in the distiller 1, the deoiler 3 and the water collector 4 by weighing the weight changes of the distiller 1, the deoiler 3 and the water collector 4;
[0064] 6. The gas cylinder 5 is used to provide compressed gas, and the compressed gas is preferably nitrogen. In this case, the gas cylinder 5 is a nitrogen cylinder, which is provided with a pressure gauge and an outlet, and the outlet is connected to the compressed gas inlet of the condenser 2; the compressed gas is introduced into the condenser 2 for conveying materials; in addition, the nitrogen gas not only conveys but also plays a role of purging;
[0065] 7. The control box 6 is used to supply power to the heating unit (generally the electric heating zone 14), the temperature transmitter (i.e., the temperature sensor), the electronic scale, etc., and collect the real-time data of the heating temperature, power, and the electronic scale, and display the progress of the data analysis and detection. Finally, through the internal calculation of the PLC program, the oil, water, and solid content data of the sludge test sample are directly given (the calculation method is detailed in the following Examples 2 and 3).
[0066] In one embodiment, the oil, water and solid three-phase rapid separation and determination instrument for oil-containing sludge is also equipped with a battery (such as: 32aH, 12VDC, a total of 384wh) or a vehicle power interface to facilitate power supply during field operations, and the application scenarios are more extensive.
[0067] In one embodiment, the distiller 1 has the following structure: the oil sludge chamber 11 is used to place the oil sludge sample; the oil vapor filter barrel 17 is arranged above the oil sludge chamber 11 and is connected to the oil sludge chamber 11; the oil vapor filter packing 16 is arranged in the oil vapor filter barrel 17; the oil sludge chamber 11 and the oil vapor filter barrel 17 are provided with a heating unit. Among them, the function of the distiller 1 is to heat the oil sludge in an anaerobic state, so that the oil and water therein are volatilized into steam and enter the subsequent condenser 2. The distiller 1 consists of two parts, the oil sludge chamber 11 and the oil vapor filter barrel 17, which are divided by the oil sludge chamber upper cover 12 in the middle. The oil vapor discharge hole 13 is opened in the center of the oil sludge chamber upper cover 12, which is used to discharge the oil vapor in the oil sludge chamber 11 to the oil vapor filter barrel 17. The oil vapor filter barrel 17 is filled with an oil vapor filter packing 16, which is used to filter the solid particles carried in the oil vapor and plays a role in heat storage to prevent the oil vapor from condensing; the oil vapor filter packing 16 is preferably a stainless steel wire mesh filter. The oil vapor filter barrel 17 is provided with an air outlet, which is connected to the subsequent condenser 2; the oil sludge chamber 11 and the oil vapor filter barrel 17 are connected by threads to form an integral round barrel (round barrel is the preferred structure), and an electric heating area 14 and a heat preservation layer 15 are respectively provided on the outside of the distiller 1, and a temperature sensor is provided in the oil vapor filter packing 16 to control the heating temperature. In addition, a first electronic scale 7 is provided at the bottom of the distiller 1, with an accuracy of 0.01g.
[0068] When the distiller 1 is in use, about 20 g (for example) of sample is placed in the oil sludge chamber 11, the oil sludge chamber upper cover 12 is placed, the oil vapor filter filler 16 is placed in the oil vapor filter barrel 17, the oil vapor filter barrel 17 and the oil sludge chamber 11 are tightened; the whole is placed in the electric heating area 14 for heating treatment.
[0069] In one embodiment, the condenser 2 has the following structure: the condenser tank 22 is used for condensation; the outer wall of the condenser tank 22 is provided with heat dissipation fins 23; the condenser upper cover 21 is detachably connected to the condenser tank 22, and the condenser upper cover 21 is used to seal the condenser tank 22; wherein, the condenser 2 is provided with an air inlet for connecting with the distiller 1, a liquid outlet for connecting with the degreaser 3, and a compressed gas inlet for inputting compressed gas to provide conveying power. wherein, the function of the condenser 2 is to condense oil vapor and water vapor. the device is composed of a condenser tank 22 and a condenser upper cover 21, which are connected by threads for easy disassembly and cleaning; and an air inlet is provided, connected to the air outlet of the distiller 1, and a quick connection is achieved through a hose, and a one-way valve 24 is provided in the middle to prevent the gas from flowing back into the distiller 1. The device is provided with a compressed gas inlet and a compressed gas inlet valve for providing material conveying power to the condenser 2; the device is provided with a liquid outlet for discharging the condensate (oil-water mixture) to the subsequent deoiler 3, and is provided with a discharge valve; the device is provided with heat dissipation fins 23 for heat dissipation and cooling.
[0070] In the condenser 2, the driving force for discharging the condensate is compressed gas (preferably (compressed) nitrogen, preferably introduced from the top). Therefore, what is discharged into the deoiler 3 in the early stage is the condensate, and what is discharged into the deoiler 3 in the later stage is nitrogen. Because the sample amount is very small, it can be considered that what is discharged into the deoiler 3 is a mixture of nitrogen and condensate.
[0071] In one embodiment, the deoiler 3 has the following structure: the deoiler tank 32 is used to load the oleophilic and hydrophobic non-polar filter material 33; the deoiler upper cover 31 is detachably connected to the deoiler tank 32, and the deoiler upper cover 31 is used to close the deoiler tank 32; the deoiler 3 is provided with a liquid inlet for connecting to the liquid outlet of the condenser 2 and a liquid outlet for connecting to the water collector 4. Among them, the deoiler 3 is used to absorb the oil in the oil-water mixture. The device is composed of the deoiler tank 32 and the deoiler upper cover 31, which are connected by threads, which are convenient for disassembly, cleaning, and replacement of filter materials; the deoiler tank 32 is filled with the oleophilic and hydrophobic non-polar filter material 33, which can effectively absorb mineral oil but not water; a liquid inlet is provided, which is connected to the liquid outlet of the condenser 2 and is quickly connected by a hose. The bottom of the deoiler 3 is provided with a second electronic scale 8 with an accuracy of 0.01g.
[0072] In one embodiment, the water collector 4 is an empty tank, and the gas and water are separated by gravity after entering. The water collector 4 preferably has the following structure: the water collector tank body 42 is used to separate the gas-water mixture and collect water; the water collector upper cover 41 is detachably connected to the water collector tank body 42, and the water collector upper cover 41 is used to close the water collector tank body 42; the water collector 4 is provided with a liquid inlet for connecting to the liquid outlet of the degreaser 3 and an exhaust port for discharging waste gas. Among them, the function of the water collector 4 is to separate the gas-water mixture discharged by the degreaser 3 and collect water. The device consists of a water collector tank body 42 and a water collector upper cover 41, which are connected by threads for easy disassembly and cleaning; a liquid inlet is provided, which is connected to the liquid outlet of the degreaser 3 and is quickly connected by a hose; an exhaust port is provided for discharging waste gas. A third electronic scale 9 is provided at the bottom of the water collector 4, with an accuracy of 0.01g.
[0073] In one embodiment, the oil, water, and solid three-phase rapid separation and determination instrument for oily sludge uses a hose for material transportation, that is, the equipment is connected by a hose for material transportation. The connection of the hose uses a self-locking quick connector or a magnetic interface to achieve quick connection, which is convenient for quick disassembly.
[0074] Embodiment 2
[0075] This embodiment provides a method for rapid separation and determination of oil, water and solid phases of oily sludge, comprising the following steps:
[0076] S1. Take a sludge sample with a mass of m0 and put it into a distiller. Heat it to evaporate the oil and water in the sludge sample into steam. Weigh the mass of the volatile oil-gas mixture as m1.
[0077] S2. The condenser receives the steam and condenses it into an oil-water mixture;
[0078] S3. The deoiler receives the oil-water mixture and absorbs the oil in the oil-water mixture; the mass of the oil is weighed as m2;
[0079] S4. The water collector receives the steam-water mixture discharged from the deoiler, separates the water in the steam-water mixture and collects it; the mass of the water is weighed as m3;
[0080] S5. Calculate the contents of the three phases: solid, water and oil, where the solid content is (m0-m1) / m0, the oil content is m2 / m0, and the water content is m3 / m0.
[0081] In one embodiment, in step S1, the heating temperature is 400-600° C. and the heating time is 0.5-2 h.
[0082] In one embodiment, in step S3, compressed gas is introduced into the condenser to transport the oil-water mixture and the soda-water mixture; in addition, the compressed gas also serves as a purge. The compressed gas is preferably nitrogen, which is provided by a nitrogen bottle. In addition to being transported, the nitrogen also serves as a purge; a compressed gas inlet is provided at the top of the condenser, and the nitrogen bottle is connected to the compressed gas inlet through a compressed gas inlet valve to realize the on-off of the compressed gas.
[0083] In one embodiment, in step S1, the mass of the distiller before and after the volatilization of the sludge sample is weighed by a first electronic scale, and the difference is m1. Similarly, in step S3, the mass of the deoiler before and after the deoiling is weighed by a second electronic scale, and the difference is m2. Similarly, in step S4, the mass of the water collector before and after the dewatering is weighed by a third electronic scale, and the difference is m3. Of course, when weighing m1, m2, and m3, if the first electronic scale, the second electronic scale, and the third electronic scale are reset to 0 in advance, the first electronic scale, the second electronic scale, and the third electronic scale can directly weigh m1, m2, and m3.
[0084] In one embodiment, in step S3 and step S4, the liquid outlet valve of the condenser is first opened, and then the compressed gas inlet valve is opened. After the compressed gas is stably discharged from the exhaust port of the water collector, the compressed gas inlet valve is closed, and the mass of the deoiler after oil removal is weighed, and the mass of the water collector after water removal and water collection is weighed. Preferably, the compressed gas inlet valve can be closed 30 seconds after the compressed gas is discharged from the exhaust port of the water collector.
[0085] Embodiment 3
[0086] Please refer to Figure 1 This embodiment provides a method for rapid separation and determination of oil, water and solid phases of oil-containing sludge. The method is applied to the instrument for rapid separation and determination of oil, water and solid phases of oil-containing sludge in embodiment 1. The method comprises the following steps:
[0087] S1. Confirm that the inner wall of the oil sludge chamber 11 and the inner wall of the oil vapor filter barrel 17 are clean and dry; weigh the oil sludge sample of mass m0 (about 20g), put it into the oil sludge chamber 11, then cover the oil sludge chamber cover 12, put the oil vapor filter packing 16 into the oil vapor filter barrel 17, tighten the oil vapor filter barrel 17 and the oil sludge chamber 11, and put them into the electric heating area 14;
[0088] S2. Confirm that there is no residual liquid in the condenser 2, tighten the condenser cover 21 and the condenser tank 22; connect the pipe between the air outlet of the distiller 1 and the air inlet of the condenser 2;
[0089] S3. Confirm that the filter material in the degreaser 3 has sufficient adsorption capacity, tighten the degreaser cover 31 and the degreaser tank 32; connect the pipe between the liquid outlet of the condenser 2 and the liquid inlet of the degreaser 3;
[0090] S4. Confirm that there is no residual liquid in the water collector 4, and tighten the water collector cover 41 and the water collector tank 42;
[0091] S5. Reset the first electronic scale, the second electronic scale, and the third electronic scale to zero;
[0092] S6. Set the heating temperature to 400-600°C (adjust according to the material), turn on the electric heating, and after about 0.50-2h, when the first electronic scale reaches a constant weight, turn off the electric heating; the weight reduction value m1 on the first electronic scale 7 represents the mass of the oil-gas mixture;
[0093] S7. First open the liquid outlet valve of condenser 2, and then slowly open the compressed gas inlet valve. After the compressed gas (nitrogen is preferred) is discharged from the exhaust port of water collector 4 for 30 seconds, close the compressed gas inlet valve (Note: this process can use solenoid valve and program control to replace manual operation); the weight increase value m2 of the second electronic scale 8 represents the mass of oil; the weight increase value m3 of the third electronic scale 9 represents the mass of water; the program automatically calculates the contents of solid, water and oil phases according to the formula, the solid content is (m0-m1) / m0, the oil content is m2 / m0, and the water content is m3 / m0.
[0094] In one embodiment, there is an experiment in which the raw material sludge sample amount m0=20.158g, and the test conditions and results are shown in the table below.
[0095] project Numeric <![CDATA[Mass m0 of the raw material sample]]> 20.16 <![CDATA[Oil and water content of the sample m1]]> 4.60 <![CDATA[Sample solid content m0 - m1]]> 15.55 <![CDATA[Sample oil content m2]]> 1.81 <![CDATA[Sample water content m3]]> 2.79 Solid content 77.16% Oil content 8.99% Moisture content 13.85%
[0096] The use of oil-water-solid three-phase rapid separation and determination instruments and corresponding methods for oily sludge avoids the systematic errors in the original standard methods; the significant simplification of the test process significantly reduces the professional level of operators; the test speed is fast and the efficiency is improved. At the same time, the equipment investment of experimental instruments is reduced; strictly controlled experimental drugs such as carbon tetrachloride, hydrochloric acid, n-hexadecane, pristane and toluene are avoided, and the management cost of the laboratory is also reduced.
[0097] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An instrument for rapid separation and determination of oil, water and solid phases of oily sludge, characterized in that: include: A distiller, which is used to heat the oil sludge in anoxic conditions to evaporate the oil and water into steam; A condenser connected to the distiller, the condenser being used for condensing oil vapor and water vapor; An oil remover connected to the condenser, the oil remover is used to absorb the oil in the oil-water mixture condensed and discharged by the condenser; A water collector connected to the degreasing device, the water collector is used to separate the steam-water mixture discharged from the degreasing device and collect water; and Electronic scale for weighing stills, degreasers and water collectors.
2. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to claim 1 is characterized in that: The distiller comprises: A sludge chamber for placing sludge samples; and An oil vapor filter barrel is arranged above the oil sludge chamber and communicated with the oil sludge chamber; an oil vapor filter filler is arranged in the oil vapor filter barrel; Wherein, the oil sludge chamber and the oil vapor filter barrel are provided with a heating unit.
3. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to claim 1 is characterized in that: The condenser comprises: A condenser tank body is used for condensation; the outer wall of the condenser tank body is provided with heat dissipation fins; and A condenser upper cover is detachably connected to the condenser tank body, and the condenser upper cover is used to seal the condenser tank body; The condenser is provided with an air inlet for connecting with a distiller, a liquid outlet for connecting with an oil remover, and a compressed gas inlet for inputting compressed gas to provide conveying power.
4. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to claim 2 or 3, characterized in that: A one-way valve is provided on the connecting pipe between the gas outlet of the distiller and the gas inlet of the condenser, and the one-way valve is used to prevent the gas from flowing back into the distiller.
5. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to claim 1, characterized in that: The degreaser comprises: A degreaser tank for loading oleophilic and hydrophobic non-polar filter media; and An oil remover upper cover is detachably connected to the oil remover tank body, and the oil remover upper cover is used to close the oil remover tank body; The degreaser is provided with a liquid inlet for connecting to a liquid outlet of the condenser and a liquid outlet for connecting to a water collector.
6. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to claim 1, characterized in that: The water collector comprises: A water collector tank, used to separate the soda-water mixture and collect the water; and A water collector upper cover is detachably connected to the water collector tank body, and the water collector upper cover is used to close the water collector tank body; The water collector is provided with a liquid inlet for connecting to the liquid outlet of the degreaser and an exhaust port for discharging waste gas.
7. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to any one of claims 1-3, 5-6, characterized in that: The oil, water and solid three-phase rapid separation measuring instrument for oil-containing sludge adopts a hose for material transportation, and the hose adopts a self-locking quick connector or a magnetic interface to quickly connect with the equipment.
8. The oil, water and solid three-phase rapid separation and determination instrument for oily sludge according to any one of claims 1-3, 5-6, characterized in that: The oil-water-solid three-phase rapid separation measuring instrument for oil-containing sludge is provided with a vehicle-mounted power supply interface and / or the oil-water-solid three-phase rapid separation measuring instrument for oil-containing sludge includes a battery; wherein the vehicle-mounted power supply interface and the battery are used for power supply.
9. A method for rapid separation and determination of oil, water and solid phases of oily sludge, characterized in that: The following steps are involved: S1. Take a sludge sample with a mass of m0 and put it into a distiller, heat it to evaporate the oil and water in the sludge sample into steam; weigh the mass of the volatile oil-gas mixture as m1; S2. The condenser receives the steam and condenses it into an oil-water mixture; S3. The deoiler receives the oil-water mixture and absorbs the oil in the oil-water mixture; weighing the mass of the oil as m2; S4. The water collector receives the steam-water mixture discharged from the degreaser, separates the water in the steam-water mixture and collects it; weighs the mass of the water as m3; S5. Calculate the contents of the three phases: solid, water and oil, where the solid content is (m0-m1) / m0, the oil content is m2 / m0, and the water content is m3 / m0.
10. The method for rapid separation and determination of oil, water and solid phases of oily sludge according to claim 9, characterized in that: In step S1, the heating temperature is 400-600° C.; and / or In step S3, compressed gas is introduced into the condenser to transport the oil-water mixture and the steam-water mixture.
11. The method for rapid separation and determination of oil, water and solid phases of oily sludge according to claim 9, characterized in that: In step S1, the mass of the distiller before and after the sludge sample is volatilized is weighed by a first electronic scale, and the difference is m1; and / or In step S3, the mass of the degreaser before and after degreasing is weighed by a second electronic scale, and the difference is m2; and / or In step S4, the mass of the water collector before and after water removal and water collection is weighed by a third electronic scale, and the difference is m3.
12. The method for rapid separation and determination of oil, water and solid phases of oily sludge according to claim 9 or 11, characterized in that: In step S3 and step S4, first open the liquid outlet valve of the condenser, and then open the compressed gas inlet valve. After the compressed gas is stably discharged from the exhaust port of the water collector, close the compressed gas inlet valve, weigh the mass of the deoiler after oil removal, and weigh the mass of the water collector after water removal and water collection.