Device and method for manufacturing sample skeleton for superconducting wire performance test

Abstract

The invention discloses a manufacturing device and method of a sample skeleton for superconducting wire performance testing, and relates to the technical field of superconducting wires, the manufacturing device comprises a rack, and the rack is provided with a sample skeleton feeding module, a station switching module, a sample wire feeding module, an ultrasonic welding module, a high-frequency welding module, a code spraying module, a discharging module and a control system. According to the application, the sample skeleton feeding module, the station switching module, the sample wire feeding module, the ultrasonic welding module, the high-frequency welding module, the code spraying module and the blanking module are arranged, and the operation and linkage of all the modules are controlled through the control system, so that the sample skeleton and the sample wire are made into the sample skeleton for the superconducting wire performance test; the automation degree of manufacturing the sample framework for the superconducting wire performance test is improved, then the efficiency of the superconducting wire performance test is improved, and in addition, the safety is improved through automatic manufacturing.

Description

Technical Field

[0001] The present application relates to the technical field of superconducting wires, and in particular to a device and method for manufacturing a sample skeleton for testing the performance of superconducting wires. Background Art

[0002] With the rapid development of new energy technology and medical and health care, superconducting materials are widely used in medical magnetic resonance imaging (MRI), the International Thermonuclear Fusion Project (ITER), aerospace, power electronics, high-energy physics, national defense and other fields. Before delivery, each batch of superconducting wires must be tested for performance to ensure delivery quality; as the demand for superconducting wires increases year by year, the amount of testing for superconducting wires also increases.

[0003] At present, the production of sample skeletons required for superconducting wire performance testing is mainly done manually, and the process is cumbersome, including: writing labels, labeling, loading samples, winding samples, welding, welding potential wires, tightening potential wires, removing screws, packaging and polishing, a total of 10 steps.

[0004] However, when manually making the sample skeleton required for superconducting wire performance testing, the winding and welding processes take too long due to the material of the sample skeleton, and the efficiency of making the sample skeleton for superconducting wire performance testing is low, thereby the efficiency of superconducting wire performance testing is low; in addition, during the manual welding process, some tin smoke will be generated, which will cause harm to the health of the production personnel and the safety is poor. Summary of the invention

[0005] The present application provides a device and method for making a sample skeleton for superconducting wire performance testing, which is used to solve the problems of low efficiency in making sample skeletons for superconducting wire performance testing, low efficiency in superconducting wire performance testing, and poor safety in the prior art.

[0006] On the one hand, the present application provides a device for making a sample skeleton for superconducting wire performance testing, including: a frame, on which a sample skeleton feeding module, a workstation switching module, a sample wire feeding module, an ultrasonic welding module, a high-frequency welding module, a coding module, a feeding module and a control system are provided.

[0007] The sample skeleton feeding module, the workstation switching module, the sample line feeding module, the ultrasonic welding module, the high-frequency welding module, the inkjet module, and the unloading module are all electrically connected to the control system.

[0008] The sample skeleton feeding module is used to grab the sample skeleton to the workstation switching module.

[0009] The station switching module is used to fix the sample skeleton.

[0010] The sample wire feeding module is used to transmit the sample wire to the welding starting point of the sample frame.

[0011] The ultrasonic welding module is used to weld the head of the sample line to the sample frame.

[0012] The station switching module is also used to wind the sample wire on the sample frame.

[0013] The ultrasonic welding module is also used to weld the tail of the sample line to the sample frame.

[0014] The sample line feeding module is also used for cutting off the redundant sample lines.

[0015] The high-frequency welding module is used to apply solder to both ends of the sample frame and perform soldering.

[0016] The coding module is used to code the sample skeleton.

[0017] The unloading module is used to take out and collect the sample skeleton products that have been coded from the workstation switching module.

[0018] The sample skeleton feeding module, the workstation switching module, the sample line feeding module, the ultrasonic welding module, the high-frequency welding module, the inkjet coding module, and the unloading module all operate under the control of the control system.

[0019] In one possible implementation, the sample skeleton feeding module includes: a push plate feeder, a first transmission belt assembly, a first motor, a first mounting plate assembly, a second motor, a first ball screw, a first screw nut assembly, a first connecting plate assembly, a first cylinder, and a first mechanical gripper.

[0020] The first transmission belt assembly is arranged on the push plate feeder, the first motor is arranged on the first transmission belt assembly, the first mounting plate assembly is arranged next to the push plate feeder, the second motor and the first ball screw are both arranged on the first mounting plate assembly, the first screw nut assembly is arranged on the first ball screw, the first connecting plate assembly is arranged on the first screw nut assembly, the first cylinder is arranged on the first connecting plate assembly, and the first mechanical gripper is arranged on the first cylinder.

[0021] In a possible implementation, the workstation switching module includes: a second mounting plate assembly, a third motor, a second ball screw, a second screw nut assembly, a second connecting plate assembly, a passive chuck assembly, an active chuck assembly, and a CCD positioning assembly.

[0022] The third motor is arranged on the second mounting plate assembly, the second ball screw is arranged on the third motor, the second screw nut assembly is arranged on the second ball screw, the second connecting plate assembly is arranged on the second screw nut assembly, the passive chuck assembly and the active chuck assembly are both arranged on the second connecting plate assembly, and the CCD positioning assembly is arranged next to the second mounting plate assembly.

[0023] In a possible implementation, the sample line feeding module includes: a sample line transmission component, a transmission pressure wheel, a second conveyor belt component, a fourth motor, a sample line feeding component, and a cutting mechanism.

[0024] The conveying pressure wheel is arranged on the sample line transmission component, the second conveyor belt component is arranged on the conveying pressure wheel, the fourth motor is arranged on the second conveyor belt component, and the sample line feeding component and the cutting mechanism are both arranged beside the sample line transmission component.

[0025] In a possible implementation, the ultrasonic welding module includes: a first slide rail assembly, an ultrasonic welding host, a welding probe, and a second cylinder.

[0026] The ultrasonic welding main machine is arranged on the first slide rail assembly, and the welding probe and the second cylinder are both arranged on the ultrasonic welding main machine.

[0027] In a possible implementation, the high-frequency welding module includes: a third mounting plate assembly, a third cylinder, a solder paste screw valve, a second slide rail assembly, a high-frequency welding host, a high-frequency welding probe, and a fourth cylinder.

[0028] The third cylinder is arranged on the third mounting plate assembly, the solder paste screw valve is arranged on the third cylinder, the second slide rail assembly is arranged next to the third mounting plate assembly, the high-frequency welding host is arranged on the second slide rail assembly, and the high-frequency welding probe and the fourth cylinder are both arranged on the high-frequency welding host.

[0029] In a possible implementation, the inkjet printer module includes: a fourth mounting plate assembly and an inkjet printer.

[0030] The inkjet printer is arranged on the fourth mounting plate assembly.

[0031] In a possible implementation, the blanking module includes: a fifth mounting plate assembly, a fifth motor, a third ball screw, a third screw nut assembly, a third connecting plate assembly, a fifth cylinder, a second mechanical gripper, and a material receiving frame.

[0032] The fifth motor and the third ball screw are both arranged on the fifth mounting plate assembly, the third screw nut assembly is arranged on the third ball screw, the third connecting plate assembly is arranged on the third screw nut assembly, the fifth cylinder is arranged on the third connecting plate assembly, the second mechanical gripper is arranged on the fifth cylinder, and the material receiving frame is arranged next to the fifth mounting plate assembly.

[0033] On the other hand, the present application provides a method for using a device for making a sample skeleton for superconducting wire performance testing, comprising the following steps: Step 1: Place the sample skeleton in the sample skeleton feeding module, and place the sample line in the sample line feeding module.

[0034] Step 2: The control system controls the sample skeleton feeding module to grab the sample skeleton to the workstation switching module.

[0035] Step three, the control system controls the sample wire feeding module to transfer the sample wire to the welding starting point of the sample skeleton.

[0036] Step 4: The control system controls the ultrasonic welding module to weld the head of the sample wire to the sample frame.

[0037] Step 5: The control system controls the station switching module to wind the sample wire onto the sample frame.

[0038] Step six, the control system controls the ultrasonic welding module to weld the tail of the sample wire to the sample frame.

[0039] Step seven, the control system controls the sample wire feeding module to cut off the excess sample wire.

[0040] Step eight, the control system controls the high-frequency welding module to apply solder to both ends of the sample frame and perform soldering.

[0041] Step nine, the control system controls the coding module to code the sample skeleton.

[0042] Step ten, the control system controls the unloading module to take out and collect the sample skeleton products that have been coded from the workstation switching module.

[0043] The device and method for making a sample skeleton for superconducting wire performance testing in the present application have the following advantages: By setting up a sample skeleton feeding module, a workstation switching module, a sample wire feeding module, an ultrasonic welding module, a high-frequency welding module, a coding module, and a unloading module, and controlling the operation and linkage of each module through a control system, the sample skeleton and the sample wire are made into a sample skeleton for superconducting wire performance testing, thereby improving the degree of automation in making sample skeletons for superconducting wire performance testing, thereby improving the efficiency of superconducting wire performance testing. In addition, automated production also improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0045] Figure 1 A schematic front view of a device for making a sample skeleton for testing superconducting wire performance provided in an embodiment of the present application; Figure 2 A left-side structural schematic diagram of a device for making a sample skeleton for superconducting wire performance testing provided in an embodiment of the present application; Figure 3 A schematic diagram of a top view of a device for making a sample skeleton for superconducting wire performance testing provided in an embodiment of the present application; Figure 4 A schematic diagram of a material cutting module of a device for making a sample skeleton for superconducting wire performance testing provided in an embodiment of the present application; Figure 5 A schematic flow chart of a method for using a device for making a sample skeleton for superconducting wire performance testing provided in an embodiment of the present application.

[0046] Description of reference numerals: 1-frame, 2-sample skeleton feeding module, 3-station switching module, 4-sample line feeding module, 5-ultrasonic welding module, 6-high frequency welding module, 7-inkjet coding module, 8-unloading module, 9-control system, 201-push plate feeder, 202-first transmission belt assembly, 203-sample skeleton, 204-first motor, 205-first mounting plate assembly, 206-second motor, 207-first ball screw, 208-first screw nut assembly, 209-first connecting plate assembly, 210-first cylinder, 211-first mechanical gripper, 31-second mounting plate assembly, 32-third motor, 33-second ball screw, 34-second screw nut assembly, 35-second connecting plate assembly, 36-passive chuck assembly, 37-active chuck assembly, 38-CCD positioning assembly, 41-sample line transmission assembly, 42-transmission pressure wheel, 43-second conveyor belt assembly, 44-fourth motor, 45-sample line loading assembly, 46-sample line, 47-cutting mechanism, 51-first slide rail assembly, 52-ultrasonic welding host, 53-welding probe, 54-second cylinder, 61-third mounting plate assembly, 62-third cylinder, 63-solder paste screw valve, 64-second slide rail assembly, 65-high frequency welding host, 66-high frequency welding probe, 67-fourth cylinder, 71-fourth mounting plate assembly, 72-inkjet printer, 81-fifth mounting plate assembly, 82-fifth motor, 83-third ball screw, 84-third screw nut assembly, 85-third connecting plate assembly, 86-fifth cylinder, 87-second mechanical gripper, 88-material receiving frame, 91-control electric box, 92-operation screen. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0048] like Figures 1 to 4 As shown, an embodiment of the present application provides a device for making a sample skeleton for superconducting wire performance testing, including: a frame 1, on which is provided a sample skeleton feeding module 2, a station switching module 3, a sample wire feeding module 4, an ultrasonic welding module 5, a high-frequency welding module 6, a coding module 7, a feeding module 8 and a control system 9.

[0049] The sample skeleton feeding module 2 , the workstation switching module 3 , the sample line feeding module 4 , the ultrasonic welding module 5 , the high-frequency welding module 6 , the inkjet coding module 7 , and the unloading module 8 are all electrically connected to the control system 9 .

[0050] The sample skeleton feeding module 2 is used to grab the sample skeleton 203 to the workstation switching module 3 .

[0051] The station switching module 3 is used to fix the sample skeleton 203 .

[0052] The sample wire feeding module 4 is used to transfer the sample wire 46 to the welding starting point of the sample skeleton 203 .

[0053] The ultrasonic welding module 5 is used to weld the head of the sample wire 46 to the sample frame 203 .

[0054] The workstation switching module 3 is also used to wind the sample line 46 onto the sample skeleton 203 .

[0055] The ultrasonic welding module 5 is also used to weld the tail of the sample line 46 to the sample frame 203 .

[0056] The sample line feeding module 4 is also used to cut off the redundant sample lines 46 .

[0057] The high frequency welding module 6 is used to apply solder to both ends of the sample frame 203 and perform soldering.

[0058] The coding module 7 is used to code the sample skeleton 203 .

[0059] The unloading module 8 is used to take out and collect the sample skeleton products after coding from the station switching module 3.

[0060] The sample skeleton feeding module 2 , the workstation switching module 3 , the sample line feeding module 4 , the ultrasonic welding module 5 , the high-frequency welding module 6 , the inkjet coding module 7 , and the unloading module 8 all operate under the control of the control system 9 .

[0061] Specifically, in this embodiment, the control system 9 includes a control box 91 and an operation screen 92. The operator can operate on the operation screen 92 to control the operation and linkage of the sample skeleton feeding module 2, the workstation switching module 3, the sample line feeding module 4, the ultrasonic welding module 5, the high-frequency welding module 6, the inkjet module 7, and the unloading module 8 through the control box 92.

[0062] Exemplarily, the sample skeleton feeding module 2 includes: a push plate feeder 201, a first transmission belt assembly 202, a first motor 204, a first mounting plate assembly 205, a second motor 206, a first ball screw 207, a first screw nut assembly 208, a first connecting plate assembly 209, a first cylinder 210, and a first mechanical gripper 211.

[0063] The first transmission belt assembly 202 is arranged on the push plate feeder 201, the first motor 204 is arranged on the first transmission belt assembly 202, the first mounting plate assembly 205 is arranged next to the push plate feeder 201, the second motor 206 and the first ball screw 207 are both arranged on the first mounting plate assembly 205, the first screw nut assembly 208 is arranged on the first ball screw 207, the first connecting plate assembly 209 is arranged on the first screw nut assembly 208, the first cylinder 210 is arranged on the first connecting plate assembly 209, and the first mechanical gripper 211 is arranged on the first cylinder 210.

[0064] Specifically, in this embodiment, the push plate loader 201 is used to transfer the sample skeleton 203 to the first transmission belt assembly 202 in sequence, the first motor 204 is used to drive the first transmission belt assembly 202 to transmit, and the second motor 206 on the first mounting plate assembly 205 is used to drive the first ball screw 207 to move, and cooperate with the first cylinder 210 to drive the first mechanical gripper 211 to grab the sample skeleton 203 to the workstation switching module 3.

[0065] Exemplarily, the workstation switching module 3 includes: a second mounting plate assembly 31, a third motor 32, a second ball screw 33, a second screw nut assembly 34, a second connecting plate assembly 35, a passive chuck assembly 36, an active chuck assembly 37, and a CCD positioning assembly 38.

[0066] The third motor 32 is arranged on the second mounting plate assembly 31, the second ball screw 33 is arranged on the third motor 32, the second screw nut assembly 34 is arranged on the second ball screw 33, the second connecting plate assembly 35 is arranged on the second screw nut assembly 34, the passive chuck assembly 36 and the active chuck assembly 37 are both arranged on the second connecting plate assembly 35, and the CCD positioning assembly 38 is arranged next to the second mounting plate assembly 31.

[0067] Specifically, in this embodiment, the third motor 32 is used to drive the second ball screw 33 to move, and drive the passive chuck assembly 36 and the active chuck assembly 37 to move through the second connecting plate assembly 35, so as to adjust the position and angle of the sample skeleton 203 in the workstation switching module 3, and the CCD positioning assembly 38 is used to identify the welding starting point of the sample skeleton 203.

[0068] Exemplarily, the sample line feeding module 4 includes: a sample line transmission component 41 , a transmission pressure wheel 42 , a second conveyor belt component 43 , a fourth motor 44 , a sample line feeding component 45 , and a cutting mechanism 47 .

[0069] The conveying pressure wheel 42 is arranged on the sample line transmission component 41, the second conveyor belt component 43 is arranged on the conveying pressure wheel 42, the fourth motor 44 is arranged on the second conveyor belt component 43, and the sample line feeding component 45 and the cutting mechanism 47 are both arranged beside the sample line transmission component 41.

[0070] Specifically, in this embodiment, the sample line transmission assembly 41 is used to drive the transmission pressure wheel 42 to rotate through the fourth motor 44, thereby driving the second conveyor belt assembly 43 to transmit, the sample line loading assembly 45 is used to transmit the sample line 46 to the welding starting point of the sample skeleton 203 through the second conveyor belt assembly 43, and the cutting mechanism 47 is used to cut off the excess sample line 46.

[0071] Exemplarily, the ultrasonic welding module 5 includes: a first slide rail assembly 51 , an ultrasonic welding host 52 , a welding probe 53 , and a second cylinder 54 .

[0072] The ultrasonic welding host 52 is disposed on the first slide rail assembly 51 , and the welding probe 53 and the second cylinder 54 are both disposed on the ultrasonic welding host 52 .

[0073] Specifically, in this embodiment, the ultrasonic welding host 52 is used to move on the first slide rail assembly 51 and drive the welding probe 53 to perform welding through the second cylinder 54.

[0074] Exemplarily, the high-frequency welding module 6 includes: a third mounting plate assembly 61 , a third cylinder 62 , a solder paste screw valve 63 , a second slide rail assembly 64 , a high-frequency welding host 65 , a high-frequency welding probe 66 , and a fourth cylinder 67 .

[0075] The third cylinder 62 is arranged on the third mounting plate assembly 61, the solder paste screw valve 63 is arranged on the third cylinder 62, the second slide rail assembly 64 is arranged next to the third mounting plate assembly 61, the high-frequency welding host 65 is arranged on the second slide rail assembly 64, and the high-frequency welding probe 66 and the fourth cylinder 67 are both arranged on the high-frequency welding host 65.

[0076] Specifically, in this embodiment, the third cylinder 62 is used to drive the solder paste screw valve 63 to move, and apply solder to both ends of the sample skeleton 203. The high-frequency welding host 65 is used to move on the second slide rail assembly 64, and drive the high-frequency welding probe 66 for soldering through the fourth cylinder 67.

[0077] Exemplarily, the inkjet printer module 7 includes: a fourth mounting plate assembly 71 and an inkjet printer 72 .

[0078] The inkjet printer 72 is arranged on the fourth mounting plate assembly 71 .

[0079] Specifically, in this embodiment, the inkjet printer 72 is used to inkjet the sample skeleton 203 .

[0080] Exemplarily, the blanking module 8 includes: a fifth mounting plate assembly 81 , a fifth motor 82 , a third ball screw 83 , a third screw nut assembly 84 , a third connecting plate assembly 85 , a fifth cylinder 86 , a second mechanical gripper 87 , and a material receiving frame 88 .

[0081] The fifth motor 82 and the third ball screw 83 are both arranged on the fifth mounting plate assembly 81, the third screw nut assembly 84 is arranged on the third ball screw 83, the third connecting plate assembly 85 is arranged on the third screw nut assembly 84, the fifth cylinder 86 is arranged on the third connecting plate assembly 85, the second mechanical gripper 87 is arranged on the fifth cylinder 86, and the material receiving frame 88 is arranged next to the fifth mounting plate assembly 81.

[0082] Specifically, in this embodiment, the fifth motor 82 is used to drive the third ball screw 83 to move, and cooperate with the fifth cylinder 86 to drive the second mechanical gripper 87 to take out the sample skeleton product after coding from the workstation switching module 3 and collect it into the receiving frame 88.

[0083] like Figure 5 As shown, the embodiment of the present application also provides a method for using a device for making a sample skeleton for superconducting wire performance testing, comprising the following steps: Step 1: Place the sample skeleton 203 in the sample skeleton feeding module 2 , and place the sample line 46 in the sample line feeding module 4 .

[0084] Step 2: the control system 9 controls the sample skeleton feeding module 2 to grab the sample skeleton 203 to the workstation switching module 3 .

[0085] Step three: the control system 9 controls the sample wire feeding module 4 to transfer the sample wire 46 to the welding starting point of the sample skeleton 203 .

[0086] Step 4: the control system 9 controls the ultrasonic welding module 5 to weld the head of the sample wire 46 to the sample skeleton 203 .

[0087] Step five: the control system 9 controls the station switching module 3 to wind the sample wire 46 around the sample skeleton 203 .

[0088] Step six: the control system 9 controls the ultrasonic welding module 5 to weld the tail of the sample wire 46 to the sample frame 203 .

[0089] Step seven, the control system 9 controls the sample line feeding module 4 to cut off the excess sample line 46 .

[0090] Step eight, the control system 9 controls the high-frequency welding module 6 to apply solder to both ends of the sample skeleton 203 and perform soldering.

[0091] Step nine, the control system 9 controls the coding module 7 to code the sample skeleton 203 .

[0092] Step ten, the control system 9 controls the unloading module 8 to take out and collect the sample skeleton products after coding from the station switching module 3.

[0093] Specifically, in this embodiment, in step one, the sample line 46 to be tested is first placed on the sample line loading assembly 45 in the sample line feeding module 4 and fixed in sequence; then the sample skeleton 203 matching the sample line 46 to be tested is placed in the push plate loaders 201 in the sample skeleton feeding module 2; and then the control system 9 is started.

[0094] Specifically, in the present embodiment, in step 2, the control system 9 controls the plate pusher 201 in the sample skeleton feeding module 2 to sequentially transfer the sample skeleton 203 to the first transmission belt assembly 202, the first motor 204 drives the first transmission belt assembly 202 to transmit, the second motor 206 on the first mounting plate assembly 205 drives the first ball screw 207 to move, and cooperates with the first cylinder 210 to drive the first mechanical gripper 211 to grab the sample skeleton 203 to the station switching module 3, the passive chuck assembly 36 and the active chuck assembly 37 in the station switching module 3 fix the sample skeleton 203, the CCD positioning assembly 38 identifies the welding starting point of the sample skeleton 203, and when the welding starting point is identified, the third motor 32 drives the second ball screw 33 to move, and drives the passive chuck assembly 36 and the active chuck assembly 37 to move through the second connecting plate assembly 35, thereby adjusting the position and angle of the sample skeleton 203 in the station switching module 3, waiting for the arrival of the sample line 46.

[0095] Specifically, in this embodiment, in step three, the sample wire loading assembly 45 conveys the sample wire 46 to the welding starting point of the sample skeleton 203 through the second conveyor belt assembly 43 .

[0096] Specifically, in this embodiment, in step four, the ultrasonic welding host 52 moves on the first slide rail assembly 51, and drives the welding probe 53 through the second cylinder 54 to weld the head of the sample line 46 to the sample skeleton 203. After the head welding is completed, the ultrasonic welding host 52 returns to its original position.

[0097] Specifically, in this embodiment, in step five, the third motor 32 drives the second ball screw 33 to move, and drives the passive chuck assembly 36 and the active chuck assembly 37 to move through the second connecting plate assembly 35, thereby driving the sample line 46 to rotate and winding the sample line 46 around the sample skeleton 203.

[0098] Specifically, in this embodiment, in step six, the ultrasonic welding host 52 moves on the first slide rail assembly 51, and drives the welding probe 53 through the second cylinder 54 to weld the tail of the sample line 46 to the sample skeleton 203. After the tail welding is completed, the ultrasonic welding host 52 returns to its original position.

[0099] Specifically, in this embodiment, in step seven, the control system 9 controls the cutting mechanism 47 in the sample line feeding module 4 to cut off the excess sample line 46 .

[0100] Specifically, in the present embodiment, in step eight, the workstation switching module 3 moves to the working area of ​​the high-frequency welding module 6, the third cylinder 62 drives the solder paste screw valve 63 to move, and the solder is applied to both ends of the sample skeleton 203, the high-frequency welding host 65 moves on the second slide rail assembly 64, and drives the high-frequency welding probe 66 to the soldering position through the fourth cylinder 67, the passive chuck assembly 36 and the active chuck assembly 37 in the workstation switching module 3 move, and drive the sample skeleton 203 to rotate, so that the solder at both ends of the sample skeleton 203 is melted respectively, and after the soldering is completed, the high-frequency welding host 65 returns to its original position.

[0101] Specifically, in this embodiment, in step nine, after the solder at both ends of the sample skeleton 203 melts and cools for 5 seconds, the station switching module 3 moves to the working area of ​​the coding module 7 , and the coding machine 72 codes the sample skeleton 203 .

[0102] Specifically, in this embodiment, in step 10, after the coding is completed, the station switching module 3 moves to the working area of ​​the unloading module 8, the fifth motor 82 drives the third ball screw 83 to move, and cooperates with the fifth cylinder 86 to drive the second mechanical gripper 87 to take out the finished sample skeleton after coding from the station switching module 3 and collect it in the receiving frame 88. The finished sample skeleton is a sample skeleton for superconducting wire performance testing.

[0103] In this embodiment, the control system 9 also sequentially manufactures the remaining sample wires 46 and sample skeletons 203 into sample skeletons for superconducting wire performance testing according to the numbers of sample wires 46 and sample skeletons 203 input in advance.

[0104] After all the sample wires 46 on the sample wire loading assembly 45 are used up, the control system 9 is turned off, and the finished sample skeleton in the receiving frame 88, i.e., the sample skeleton for superconducting wire performance testing, is taken out, and at the same time, the sample wires 46 and other debris remaining on the equipment table are cleaned.

[0105] Specifically, in this embodiment, the width of the push plate of the push plate loader 201 is set to 60 mm to meet the loading function of sample skeletons 203 of all specifications; the length of the first mechanical gripper 211 is set to 35 mm to ensure that sample skeletons 203 of all specifications can be grabbed from the first transmission belt assembly 202 to the workstation switching module 3; at the same time, when placing the sample line 46, a suitable sample line loading assembly 45 should be selected for different sample line specifications to ensure that the sample line 46 is clamped firmly.

[0106] Specifically, in this embodiment, the conveying speed of the second conveyor belt assembly 43 is 0.2 m / s, and the material of the second conveyor belt assembly 43 is polyurethane.

[0107] Specifically, in this embodiment, the pixel requirement of the CCD positioning component 38 is 5 million, the power of the ultrasonic welding host 52 is 8KW, the rotation speed of the sample wire 46 wound on the sample skeleton 203 is 1r / min, and the power of the high-frequency welding host 65 is 5KW.

[0108] The embodiment of the present application sets up a sample skeleton feeding module 2, a workstation switching module 3, a sample wire feeding module 4, an ultrasonic welding module 5, a high-frequency welding module 6, a coding module 7, and a feeding module 8, and controls the operation and linkage of each module through a control system 9, so that the sample skeleton 203 and the sample wire 46 are made into a sample skeleton for superconducting wire performance testing, thereby improving the degree of automation in making the sample skeleton for superconducting wire performance testing, thereby improving the efficiency of superconducting wire performance testing. In addition, automated production also improves safety.

[0109] Although the preferred embodiments of the present application have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0110] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.

Claims

1. A device for making a sample skeleton for superconducting wire performance testing, characterized in that: include: A rack, on which a sample skeleton feeding module, a station switching module, a sample line feeding module, an ultrasonic welding module, a high-frequency welding module, a coding module, a feeding module and a control system are arranged; The sample skeleton feeding module, the station switching module, the sample line feeding module, the ultrasonic welding module, the high-frequency welding module, the inkjet coding module, and the unloading module are all electrically connected to the control system; The sample skeleton feeding module is used to grab the sample skeleton to the station switching module; The station switching module is used to fix the sample skeleton; The sample wire feeding module is used to transfer the sample wire to the welding starting point of the sample frame; The ultrasonic welding module is used to weld the head of the sample line to the sample frame; The station switching module is also used to wind the sample wire on the sample frame; The ultrasonic welding module is also used to weld the tail of the sample line to the sample frame; The sample wire feeding module is also used to cut off the excess sample wire; The high-frequency welding module is used to apply solder to both ends of the sample frame and perform soldering; The coding module is used to code the sample skeleton; The unloading module is used to take out and collect the sample skeleton products after coding from the station switching module; The sample skeleton feeding module, the workstation switching module, the sample line feeding module, the ultrasonic welding module, the high-frequency welding module, the inkjet coding module, and the unloading module all operate under the control of the control system.

2. A device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The sample skeleton feeding module includes: a push plate feeder, a first transmission belt assembly, a first motor, a first mounting plate assembly, a second motor, a first ball screw, a first screw nut assembly, a first connecting plate assembly, a first cylinder, and a first mechanical gripper; The first transmission belt assembly is arranged on the push plate feeder, the first motor is arranged on the first transmission belt assembly, the first mounting plate assembly is arranged next to the push plate feeder, the second motor and the first ball screw are both arranged on the first mounting plate assembly, the first screw nut assembly is arranged on the first ball screw, the first connecting plate assembly is arranged on the first screw nut assembly, the first cylinder is arranged on the first connecting plate assembly, and the first mechanical gripper is arranged on the first cylinder.

3. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The station switching module includes: a second mounting plate assembly, a third motor, a second ball screw, a second screw nut assembly, a second connecting plate assembly, a passive chuck assembly, an active chuck assembly, and a CCD positioning assembly; The third motor is arranged on the second mounting plate assembly, the second ball screw is arranged on the third motor, the second screw nut assembly is arranged on the second ball screw, the second connecting plate assembly is arranged on the second screw nut assembly, the passive chuck assembly and the active chuck assembly are both arranged on the second connecting plate assembly, and the CCD positioning assembly is arranged next to the second mounting plate assembly.

4. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The sample line feeding module comprises: a sample line transmission component, a transmission pressure wheel, a second conveyor belt component, a fourth motor, a sample line feeding component, and a cutting mechanism; The conveying pressure wheel is arranged on the sample line transmission component, the second conveyor belt component is arranged on the conveying pressure wheel, the fourth motor is arranged on the second conveyor belt component, and the sample line feeding component and the cutting mechanism are both arranged beside the sample line transmission component.

5. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The ultrasonic welding module comprises: a first slide rail assembly, an ultrasonic welding host, a welding probe, and a second cylinder; The ultrasonic welding main machine is arranged on the first slide rail assembly, and the welding probe and the second cylinder are both arranged on the ultrasonic welding main machine.

6. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The high-frequency welding module comprises: a third mounting plate assembly, a third cylinder, a solder paste screw valve, a second slide rail assembly, a high-frequency welding host, a high-frequency welding probe, and a fourth cylinder; The third cylinder is arranged on the third mounting plate assembly, the solder paste screw valve is arranged on the third cylinder, the second slide rail assembly is arranged next to the third mounting plate assembly, the high-frequency welding host is arranged on the second slide rail assembly, and the high-frequency welding probe and the fourth cylinder are both arranged on the high-frequency welding host.

7. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The inkjet printer module comprises: a fourth mounting plate assembly and an inkjet printer; The inkjet printer is arranged on the fourth mounting plate assembly.

8. The device for making a sample skeleton for superconducting wire performance testing according to claim 1, characterized in that: The blanking module comprises: a fifth mounting plate assembly, a fifth motor, a third ball screw, a third screw nut assembly, a third connecting plate assembly, a fifth cylinder, a second mechanical gripper, and a material receiving frame; The fifth motor and the third ball screw are both arranged on the fifth mounting plate assembly, the third screw nut assembly is arranged on the third ball screw, the third connecting plate assembly is arranged on the third screw nut assembly, the fifth cylinder is arranged on the third connecting plate assembly, the second mechanical gripper is arranged on the fifth cylinder, and the material receiving frame is arranged next to the fifth mounting plate assembly.

9. A method for using a device for making a sample skeleton for testing superconducting wire properties as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1, placing the sample frame in the sample frame feeding module, and placing the sample line in the sample line feeding module; Step 2: The control system controls the sample skeleton feeding module to grab the sample skeleton to the station switching module; Step 3: The control system controls the sample wire feeding module to transfer the sample wire to the welding starting point of the sample frame; Step 4: The control system controls the ultrasonic welding module to weld the head of the sample wire to the sample frame; Step 5: The control system controls the station switching module to wind the sample wire on the sample frame; Step 6: The control system controls the ultrasonic welding module to weld the tail of the sample wire to the sample frame; Step 7, the control system controls the sample wire feeding module to cut off the excess sample wire; Step 8: The control system controls the high-frequency welding module to apply solder to both ends of the sample frame and perform soldering; Step nine, the control system controls the coding module to code the sample skeleton; Step ten, the control system controls the unloading module to take out and collect the sample skeleton products that have been coded from the workstation switching module.

Images